Oleo-Mac OM 106-124, EF 106-124 Operators Instruction Book

OM 106-124 - EF 106-124
GB OPERATOR’S INSTRUCTION BOOK
D BETRIBS- UND WARTUNGSANLEITUNG
F MANUEL D’UTILISATION ET D’ENTRETIEN
I MANUALE USO E MANUTENZIONE
NL GEBRUIKS- EN ONDERHOUDSHANDLEIDING
E MANUAL DE USO Y MANTENIMIENTO
2
3
GB User’s manual (TRANSLATION OF ORIGINAL INSTRUCTIONS) ........................................23
D Bedienungsanleitung
(ÜBERSETZUNG DER ORIGINALANLEITUNGEN) ..........................67
F Manuel Utilisateur
(TRADUCTION DES INSTRUCTIONS ORIGINALES) ............................ 111
I Manuale di istruzioni
(ISTRUZIONI ORIGINALI) ..............................................155
NL Gebruikershandleiding
(VERTALING VAN DE OORSPRONKELIJKE INSTRUCTIES)
....................... 199
E Manual de usuario
(TRADUCCIÓN DE LAS INSTRUCCIONES ORIGINALES) ......................243
PL Instrukcja obsługi
(TŁUMACZENIE INSTRUKCJI ORYGINALNYCH) ...............................287
4
5
1.2
4
2
5
6
7
1
3
8
1.3.1a
100
dB
TYPE N°: xxxxxxxxxxxxx ENGINE: xxxxxxxxxxxxx YEAR OF PRODUCTION: xxxx WEIGHT: xxxkg FABRICATION: Seco GROUPa.s., BRANCH PLANT 02
Jicin , Jungmannova 11 Czech Republic
MADEIN EUROPE
CE CONFORMITY: 2006/42/EC;2004/108/EC
2000/14/EC;2002/88/EC
L
A
F
D
B
C
F
R
E
12
o
1.3.1b
F
G
H
100
dB
()
10
5
R
I
E
EMAK spa via Fermi, 4 42011 Bagnolo in Piano (RE) ITALY
6
3.1
1
6
5
2
4
3
3.3.1a
2
3
1
4 5
63
7
3.3.1b
3.3.1c
3.3.1d
2
1
8
3.3.1e
3.3.1f
3.3.2a
3
1
2
7
9
8
4
5
6
11
10
9
3.3.2b
4
1
2
5
6
10
9
7
7
3.3.2c
1
2
10
3.3.2d
M5 x 16
M5
3.3.2e
M5 x 16
M5
11
3.3.2f
320
l
380
l
M5 x 16
M5
3.3.2g
M5 x 25
M5
320
l
380
l
1
1+2
1+2+3
2
2
3
3.3.2h
12
3.3.2i
M8 x 25
3.3.2j
M5 x 12
M5
3.3.2k
1
2
3.3.2l
13
3.4.1
1
2
4.1a
1
3
P
+
+
SenDEC
HOURS
8
2
6
7
8
9
11
10
16
17
18
19
12
13
14
4
5
15
20
14
4.1b
21
22
4.1c
6
4
5
3
2
1
4.1d
2
1
3
4
15
5.4.4
5.6a
1
2
5.6b
1
2
6.2.2
A
A 106: 93 mm 124: 124 mm
16
6.3.3
1
2
6.3.6a
6.3.6b
6.3.7
B
A
1
2
3
4
17
6.3.8
2
3
1
6.3.9a
6.3.9b
2
3
4
1
6.3.9c
5
1
A 106: 145±1 mm 124: 155±1 mm
A
18
6.3.10a
1
6.3.10b
1
3
2
6.3.10c
5
4
5
6
7
19
6.3.10d
6.3.11
1
2
6.3.12a
1
2
3
4
4 kP
1,5 cm
20
6.3.12b
3
5
6
50 1
50 1
±
±
6.3.14
2
3
1
90±1
21
6.4
11
10
2
3
4
5
6
7
8
9
1
10
10
50
50
50
50
50
50
50
50
50
50
50
50
50
22
23
FOREWORD
Dear customer,
thank you for purchasing this riding mower from Emak S.p.A., a company renowned both in Europe and internationally as a manufacturer of quality machines and accessories for the maintenance of grass areas.
ABOUT THIS MANUAL
This manual should guide you through, in the most simple way possible, the safe installation, operation and maintenance of your machine and provide information about its options and capabilities. It is therefore intended for all persons that will come into contact with the machine during its installation, operation and maintenance.
Please carefully study the manual before doing anything with the machine. Follow the instructions contained in this user’s manual precisely so that operating the machine is easier and that it is used optimally and has a long lifetime.
SYMBOLS USED IN THIS USER’S MANUAL
In this user's manual you will find symbols with the following meaning:
SYMBOL MEANING
These symbols mean “ATTENTION” and “WARNING”, they inform you about things that may damage your machine and/or cause serious injury to the user.
This symbol indicates an important instruction, property, procedure or issue, which you need to be aware of and adhere to during assembly, operation and maintenance of the machine.
This symbol indicates useful information relating to the machine or to its accessories.
This symbol is a reference to an image in the front part of the user’s manual. It is always accompanied by the number of the image.
This symbol is a reference to another chapter in this or another user’s manual and most often it is shown together with the number of the chapter to which it refers.
IMPORTANT INFORMATION
This user’s manual is an integral part of the riding mower that must be included with the mower in the event that it is sold. Therefore, keep it for future use.
Do not put the machine into operation until you have thoroughly read all the instructions, restrictions and recommendations contained in this user’s manual, paying particular attention to the chapter “Safety of operation”.
The illustrations and pictures contained in this user’s manual may not always correspond to reality, their purpose is the description of the main principles of the device.
IF YOU ARE NOT SURE
In practice, unforeseeable situations frequently arise that cannot be included and described in this user s manual. Therefore, if you are ever unsure about a procedure or if anything is unclear or you have questions, do not hesitate to contact one authorised, professionally-equipped service centres located all over Europe, where trained and tested experts will be ready to assist you.
24
1 │ TECHNICAL INFORMATION
1.1 | APPLICATION
The 106 - 124 is a two-axle self-propelled riding mower designed for mowing even, maintained grass areas with a maximum vegetation height of 10 cm, e.g. in parks, gardens and sports fields, possibly on minor slopes, on which there are no foreign objects (fallen branches, rocks, solid items, etc.). The incline of the slope must not exceed 12° (21%).
Any use of this riding mower, which is not described in this user’s manual and which goes beyond the use here described is considered to be in contradiction to its intended purpose or use. The manufacturer of the machine is not responsible for
damages arising from such use; the risk is borne by its user. The user is also responsible for adhering to the conditions prescribed by the manufacturer for the operation, maintenance and repairs of this machine, which may only be used, maintained and
repaired by persons that know these conditions and have been informed about possible dangers.
Only accessories, which have been approved by the manufacturer may be connected to the machine. The use of other accessories will result in the warranty being immediately void.
1.2 | MAIN PARTS OF THE RIDING MOWER
The 106 - 124 riding mower consists of the following basic sections:
1.2
(1) Frame with a bumper
The frame with the bumper serve as a bearing element for most of the main parts of the machine.
(2) Fairing
The fairing is a combination of plastic and metal covers which appropriately cover the engine and electrical and mechanical components of the machine. It also includes the lights for day- and night-time lighting.
(3) Battery and fuse cover
This cover under the steering wheel enables easy access to the machine’s battery and fuses.
(4) Driver’s location
The comfortable seat enables easy access to all control elements on the machine.
(5) Grass catcher
The grass catcher consists of a tubular metal frame, lid, textile sack and a dump lever handle.
(6) Fuel tank
Enables easy refilling of fuel and verification of the fuel level.
(7) Grass ejection chute
It connects the mowing deck with the grass catcher. The grass passes through it to the grass catcher.
(8) Mowing deck
The mowing deck mows and collects the grass. It consists of a cover, main plate and two mowing blades.
25
1.3 | PRODUCT IDENTIFICATION LABEL AND OTHER LABELS WITH SYMBOLS USED ON THE MACHINE
MODEL IDENTIFICATION PLATE (A)
1.3.1a
1. Machine model
2. Engine model
3. Year of production
4. Weight
5. Name and address of the manufacturer
6. EC codes used to assess the product’s compliance
7. Compliance mark of the product
8. Logo of the manufacturer
9. Guaranteed noise level according to directive 2000/14/EC
The seller will write down the serial number on the other side of the front page of this manual when handing over the machine.
LABELS ON THE FAIRING UNDER THE SEAT (B) AND (C)
1.3.1a
Danger
Do not
touch during
operation
Before
cleaning or
repairing
the mower,
stop the engine and disconnect
the spark
plug lead.
Do not leave the machine when driving
Caution,
deflected
objects
Read the
manual
Do not mow
near other
people
Do not
take on
passengers
Mow
upwards and
downwards (the slope),
not sideways
Keep
unauthorised
persons
at a safe
distance
12
o
Maximum
working
incline
LABELS AT THE TRAVEL PEDAL (D):
1.3.1a
R
Tra vel i n
reverse
F
Tra vel
forward
Fast
Slow
LABELS ON THE LEFT AND RIGHT SIDE OF THE MACHINE (E)
1.3.1a
1.3.1b
Careful
Hot surface!
Danger of
burns
26
LABELS ON THE MOWING DECK (F)
1.3.1a
1.3.1b
Danger
Do not step
on
Rotating
tools
100
dB
Guaranteed
noise level
FUEL TANK PLATE (G)
1.3.1b
10
5
R
Fuel tank
capacity
LABELS AT THE BRAKE PEDAL (H):
1.3.1b
()
Brake
LABEL AT THE DIFFERENTIAL LOCK PEDAL (I)
1.3.1b
Differential
lock
engaged
Differential
lock
disengaged
It is strictly forbidden to remove or damage labels and symbols attached to the machine. In the event of damage or illegibility of the label, please contact the supplier or machine manufacturer and request a replacement.
27
1.4 | TECHNICAL PARAMETERS
BASIC PARAMETERS
UNITS
RIDING MOWER MODEL
106 124
Dimensions incl. grass catcher (Length x Width x Height)
[cm] 242 x 106 x 116 264 x 127 x 129
Weight (without fuel, oil and driver) [kg] 271 303
Wheelbase [cm] 120
Wheel gauge
Front
[cm]
74
Rear 73
Speed forward / reverse [km/h] 9 / 4.5
Mowing height [mm] 25 – 95 25 – 90
Cutting width [cm] 102 122
Volume of the grass catcher [l]
320 / 380
(depending on type used)
Wheel dimensions
Front
["]
16 x 6.50- 8
Rear 20 x 10-8
Fuel tank capacity [l] 13
Type of battery (capacity - voltage) ---
12V - 24 Ah / 12V - 32 Ah
(depending on type used)
28
106
Engine
rpm±100
(min-1)
Declared emission
level of ac. pressure at
the place of operation
LpAd (dB)
EN ISO 5395-1
Guaranteed emission
level of acoustic power
L
WA
(dB)
Vibration values according to
EN ISO 5395-1 (min.s
-2
)
Aggregate value of
vibration acceleration on
the hand-arm a
hv
Value of vibration
acceleration on the all
body a
vd
BS 4155 2700 85 + 4 100 < 2.5 0.55+0.28 BS 16 Vanguard 2800 83 + 4 100 < 2.5 < 0.5 BS 18 Vanguard 2800 83 + 4 100 < 2.5 < 0.5 BS 21 Vanguard 2800 85 + 2 100 < 2.5 0.6+0.3 BS 23 Vanguard 2800 84 + 4 100 < 2.5 1.6+0.6
BS 8240 2800 84 + 2 100 2.7+1.4 1.0+0.4
BS 4175 2700 85 + 1 100 3.3+1.7 < 0.5
BS 7220 3000 83 + 2 100 6.0+2.4 0.9+0.4
K 2400 ADV V-Twin 2700 85 + 4 100 2.6+1.3 0.8+0.4
K 1600 ADV 2700 83 + 4 100 4.14+2.1 0.8+0.4
Values measured according to EN ISO 5395-1 correspond to values according to EN 836+A4
124
Engine
rpm±100
(min-1)
Declared emission
level of ac. pressure at
the place of operation
LpAd (dB)
EN ISO 5395-1
Guaranteed emission
level of acoustic power
LWA (dB)
Vibration values according to
EN ISO 5395-1 (min.s
-2
)
Aggregate value of
vibration acceleration on
the hand-arm a
hv
Value of vibration
acceleration on the all
body a
vd
BS 7220 3000 86 + 1 105 < 2,6 + 1,3 0,59 + 0,3
K 2400 ADV
V-TWIN
3000 86 + 1 105 < 2,6 + 1,3 0,59 + 0,3
29
2 │ WORK SAFETY AND HEALTH
Riding mowers model 106 - 124 are manufactured according to valid European safety norms. The machine’s manufacturer confirms this fact in the Statement of compliance, which is included at the end of this user’s manual ( 10).
If this machine is used properly and according to the user’s manual, it is very safe.
In the event that work safety is not adhered to and all warnings in this manual are not respected, this riding mower may cut off hands, legs or deflect objects and so may cause serious injury or death to persons, damage or destructions of the machine or one of its parts or accessories.
2.1 | SAFETY INSTRUCTIONS
The person primarily responsible for their own safety and the safety of others during the operation of the riding mower is its user. The manufacturer takes no responsibility for the injury of persons or damage to the machine and ecological damage resulting from the machine not being used and operated in accordance with all safety instructions included in this user’s manual.
2.1.1 General safety instructions
! This machine may only be driven by a person over 18 years of age that has read this user’s manual. Never allow this machine to
be operated or serviced or maintained by persons that are not competent for the respective activity.
! The user of the machine is responsible for the safety of persons in the vicinity of the working area of the machine. ! It is not permitted to perform any technical modifications to the machine and its accessories. Unauthorised modifications may
lead to hazardous work safety conditions and void the warranty.
! Adhere to all requirements relating to fire safety (
2.4).
! Do not remove safety stickers or labels from the machine. ! Do not stay in the vicinity of the machine or under it, if it is lifted and is not sufficiently secured against falling or tipping over in
the lifted position.
! The components of the grass catcher are subject to strain and may suffer damage, the function of the grass catcher may
deteriorate and contents may fall out of it. Therefore, regularly perform an inspection according to the recommendations provided in this user s manual.
! Always turn off the mowing deck and engine and take the key out of the ignition, when:
- you are cleaning the machine
- you are removing accumulated grass from the mowing deck
- you have driven over a foreign object and it is necessary to check whether the machine has been damaged or it is necessary to remedy the damage
- the machine is vibrating with unusual force and it is necessary to identify the cause of the vibrations
- you are repairing the engine or other moving parts (also disconnect cables from the spark plugs)
2.1.2 Clothing and protective aids of the driver
! When operating the machine, always use appropriate work attire. Never wear loose clothing and short pants. ! When operating the machine, always wear firm, closed footwear, ideally with non-slip soles. Never operate the machine when
wearing sandals or barefoot.
! Usually the noise emitted during mowing does not exceed the acoustic pressure and acoustic power values specified in this
user’s manual (
1.4). In certain cases, however, it may under certain conditions and due to the condition of the terrain exceed
the specified noise levels for a short time. Therefore, the machine manufacturer recommends the use of hearing protection when operating the machine because stressing the hearing organ with an excessive noise level or long term effects of noise may lead to permanent hearing damage.
2.1.3 Before using the machine
! Do not use the riding mower if it is damaged or if any of its protective elements are missing. All covers and other protective
elements must always be in their place. Therefore, do not remove or put out of operation any of the machine’s protective elements. Regularly check that these elements are working correctly.
! Do not work with the machine after consuming alcohol, drugs or medication affecting your perception. ! Do not work with the machine if you suffer from dizziness, fainting or if you are weakened or distracted in any other way. ! Before putting the machine into operation, thoroughly learn about all the control elements and ensure that you can control them
in such a way that if necessary you can immediately stop or turn off the engine.
! Do not adjust the engine regulator or the engine speed limiter. ! Before you start working with the machine, remove from the surface of the area you will be mowing, all stones, pieces of wood,
wire, bones, fallen branches and other items, which could be deflected during the mowing process. Always use protective gloves during this.
! Remedy all defects before further use. Before starting work, thoroughly check that the belts are tensioned, the blades are sharp
and that the area inside the mowing deck is clear.
30
2.1.4 While operating the machine
! The machine must not be used for work on slopes that have an incline greater than 12° (21%). ! Transport of other passengers, animals or loads directly on the machine is forbidden. Transport of loads is only permitted on
trailers approved by the machine’s manufacturer.
! Even when leaving the machine for a short time, always remove the key from the ignition. ! If you are driving the machine away from the work area where you are mowing, always disengage the mowing deck and lift it to
the transport position.
! Do not mow near piles of material, holes or banks. The riding mower may suddenly roll over if the wheel goes over the edge of
a hole, trench or an edge that may collapse.
! When working, avoid mole mounds, concrete supports, tree stumps, garden bed and footpath kerbs, which must not come into
contact with the blades and so cause damage to the mowing deck and the machine’s mechanism.
! In the event of an impact into a rigid object, stop and turn off the mowing deck and engine and inspect the entire machine,
particularly the steering mechanism. If necessary perform repairs before starting up the engine again.
! Whenever possible avoid using the machine in wet grass. Reduced traction may lead to skidding. ! Avoid obstacles (e.g. sudden change in the incline of a slope, trenches, etc.) on which the machine could roll over. ! Do not attempt to maintain the stability of the machine by stepping on the ground. ! Only use the machine in daylight hours or with good artificial lighting. ! Lightning can cause serious injury or death. Do not use the machine when a storm is approaching and lightning flashes can be
seen or thunder can be heard, find safe shelter.
! Driving the machine on public roads is not permitted. ! Do not leave the engine running in closed areas. The exhaust fumes contain substances that are odourless but are fatally
poisonous.
! Do not put your hands or legs underneath the mowing deck cover. Never put any part of your body near the rotating or moving
parts of the machine. Do not attempt to use your hands or other temporary items to stop or slow down moving cutting blades!
! Do not start the engine without an exhaust pipe. ! Always pay full attention to driving and other activities performed with the machine. The most common causes of loss of control
over the machine are for example:
- Loss of wheel traction.
- Excessive speed, not adjusting speed to current conditions and terrain properties.
- Sudden braking where the wheels lock up.
- Using the machine for purposes for which is was not designed.
2.1.5 After fi nishing work with the machine
! Always maintain the machine and its accessories clean and in good technical condition. ! The rotating blades are sharp and may cause injuries. Whenever handing the blades always use protective gloves or wrap the
blades.
! Regularly check the nuts and bolts securing the blades so that they are tightened with the appropriate amount of torque
(
6.3.6).
! Pay special attention to lock nuts. After the nut is loosened a second time its locking capability is reduced and therefore it needs
to be replaced with a new one.
! Regularly inspect all components and if necessary replace those that need to be replaced based on the
manufacturer’s recommendations.
2.2 | SAFETY INSTRUCTIONS FOR WORK ON SLOPES
Slopes are the main cause of accidents, loss of control over the machine or subsequent roll-overs, which may lead to serious injuries or death. Mowing on slopes always requires an increased level of attention. If you are not sure, or it exceeds your ability, do not mow on slopes.
! The riding mower can be used on slopes with a maximum incline of up to 12° (21%). More information
5.5.4.
! When changing direction increased care is needed. Do not turn on a slope unless it is absolutely necessary. ! Watch out for holes, roots, uneven terrain. Uneven terrain may cause the machine to turn over. High grass may conceal hidden
obstacles. Therefore, remove all foreign objects from the area where you wish to mow in advance.
! Select such a speed so that you do not need to stop when on a hill. ! Be very careful when attaching the grass catcher or making other connections. It may lead to a reduced stability of the machine. ! Perform all movements on a slope slowly and smoothly. Do not make sudden changes to speed or direction. ! Avoid starting up or stopping on a slope. In the event that the wheels lose traction, turn off the power to the blades and drive
slowly down the hill.
! Start driving very carefully and slowly when on a slope so that the machine does not “skip”. Always reduce the machine’s driving
speed before a slope, and especially when driving down a hill lower the driving speed to minimum to take advantage of the braking effect of the transmission.
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