Every effort has been made to ensure that the information
in this document is complete, accurate and up-to-date.
OKIDATA assumes no responsibility for the results of
errors beyond its control. OKIDATA also cannot guarantee
that changes in software and equipment made by other
manufacturers, and referred to in this handbook, will not
affect the applicability of the information in this handbook.
Mention of software products manufactured by other
companies does not necessarily constitute endorsement by
OKIDATA.
All products currently sold by Okidata are Year 2000
Compliant. Each product contains information technology
that accurately processes date and time data between the
years 1999 and 2000. These products, when used in combination with products purchased from other manufacturers,
whose products properly exchange date and time information, will accurately process the date and time. All future
products are committed to meeting the same Year 2000
compliance.
ENERGY STAR
Written and produced by the OKIDATA Training &
Publications Department. Please address any comments
on this publication
• by mail to:
Training & Publications Department
Okidata, Div. of Oki America, Inc.
2000 Bishops Gate Blvd.
Mount Laurel, NJ 08054-4620
• or by e-mail to: pubs@okidata.com
We welcome you to visit our web site:
http://www.okidata.com
As an ENERGY STAR® Partner, Okidata
has determined that this product meets
the E
NERGY STAR guidelines for energy
efficiency.
OKIDAT A, OKILINK and MICROLINE are re gistered trademarks
of Oki Electric Industry Company, Ltd. OKIDAT A and
MICROLINE: marques déposées de Oki Electric Industry
Company, Ltd. OKIDATA: marca registrada, Oki Electric
Industry Company, Ltd. Epson is a registered trademark of Epson
America, Inc. IBM is a registered trademark of International
Business Machines Corporation. Microsoft is either a registered
trademark or a trademark of Microsoft Corporation in the United
States and/or other countries.
Important Safety Instructions
Your OKI printer has been carefully designed to give
you years of safe, reliable performance. As with all
electrical equipment, there are a few basic precautions
you should take to avoid hurting yourself or damaging
the printer:
• Read the setup and operating instructions in this
manual carefully. Be sure to save it for future
reference.
• Read and follow all warning and instruction labels on
the printer itself.
• Unplug the printer before you clean it. Use only a
damp cloth; do not use liquid or aerosol cleaners.
• Place your printer on a firm, solid surface. If you put
in on something unsteady, it might fall and be
damaged; if you place it on a soft surface, such as a
rug, sofa, or bed, the vents may be blocked, causing
it to overheat.
• To protect your printer from overheating, make sure
no openings on the printer are blocked. Do not put
the printer on or near a heat source, such as a radiator
or heat register. If you put the printer in any kind of
enclosure, make sure it is well ventilated.
• The printhead can get quite hot when it has been
printing for a length of time. Do not touch the
printhead until it has had a chance to cool off.
• Do not use your printer near water, or spill liquid of
any kind into it.
• Be certain that your power source matches the rating
listed on the back of the printer. If you are not sure,
check with your dealer or with your local power
company.
• Your printer has a grounded, 3-prong plug as a safety
feature, and it will only fit into a grounded outlet. If
you can not plug it in, chances are that you have an
older, non-grounded outlet; have an electrician
replace it with a grounded outlet. Do not use an
adapter to defeat the grounding.
• The printer must be installed near a power outlet
which remains easily accessible.
• To avoid damaging the power cord, do not put
anything on it or place it where it will be walked on.
If the cord becomes damaged or frayed, replace it
immediately.
E-i
• If you’re using an extension cord or power strip with
the printer, make sure that the total of the amperes
required by all the equipment on the extension is less
than the exten-sion’s rating. Generally, the total
ratings of all equipment plugged into any one power
line should not exceed 15 amps. Don’t exceed this
unless you know that the power line your equipment
is plugged into has a rating above 15 amps.
• Aside from the routine maintenance described in this
handbook, don’t try to service the printer yourself;
opening the cover may expose you to shocks or other
hazards. Don’t make any adjustments other than
those outlined in the manual — you might cause
damage requiring extensive repair work. the
Warranty, Regulatory, and Safety Information booklet
supplied with your printer explains how to get your
printer serviced by qualified Okidata technicians.
• If anything happens that indicates that your printer is
not working properly or has been damaged, unplug it
imme-diately and follow the procedures in the
Warranty, Regulatory, and Safety Information booklet
supplied with your printer for having your printer
serviced.
Some of the things to look for:
-The power cord or plug is frayed or damaged.
-Liquid has been spilled into the housing, or the
printer has been exposed to water.
-The printer has been dropped or its cabinet has
been damaged.
-The printer doesn’t function normally when
you’re following the operating instructions.
E-ii
Contents
Section 1: Getting Started ...................................................... 1
Index ......................................................................................53
Material Safety Data Sheet ................................................... 57
E-iv
Conventions Used in This Guide
The following conventions are used in this guide:
• Notes containing general information are preceded
by the Note icon.
For example:
4
Interface cable and paper are sold separately.
• Statements containing precautions against actions
which could cause printing problems or damage to
the printer are set in italics, preceded by the Caution
icon.
For example:
Leave the ribbon shield on the cartridge!
!
• Statements containing precautions against actions
which could cause personal injury are set in bolditalics, preceded by the Warning icon.
For example:
Make sure the outlet is grounded. Do not use
an adapter to defeat the grounding.
E-v
ection 1: Getting Started
S
Unpack
Choose a sturdy table, desk or printer stand to place your
printer on when you remove it from the carton. Be sure
to save all packing materials in case you need to ship the
printer again. Check the box for these contents:
Ê
Printer
Ë
Ribbon cartridge
Ì
Power cord
Ê
Ì
4
Interface cable and paper
are sold separately.
Ë
If any of these items is missing or damaged, see your
dealer immediately for a replacement.
Remove The Protective Film
1. Peel the clear protective film from the carriage cover.
English-1
2. Lift up on the ridged area at either end of the carriage
cover.
3. Peel the clear protective film from the access cover.
Remove The Shipping Retainers
1. Open the access cover (Ê) by grasping the tabs at
either end and lifting, then remove the printhead
shipping retainer (Ë), leaving the cover open for
installation of the ribbon.
Ë
Ê
2. Grasp the front edge of the paper separator (Ì) and
pull it up.
Ì
4. Press the carriage cover back into place.
E-2Section 1
4. Remove the styrofoam shipping retainer, then lower
the paper separator and press it into place.
It is recommended that the printer be switched off
prior to opening or removing the access cover.
Install/Replace the Ribbon
Cartridge
3
Be sure to use only ribbons specifically designated for
MICROLINE 520/521 printers. For the best results, use
genuine Okidata ribbons, Part No. 52107001.
Caution! If you are replacing the ribbon, the
printhead may be
1. With the access cover open, slide the printhead (Ê) to
the center of the platen.
If you’re replacing the ribbon, lift up the
+
cartridge at the end nearest the platen, then
remove and discard it.
HOTHOT
HOT!
HOTHOT
Ê
Getting StartedE-3
2. Remove the new ribbon cartridge from its packaging.
!
Leave the ribbon shield on the cartridge!
3. Holding the ribbon cartridge with the knob (Ë) facing
up and the ribbon shield (Ì) facing the platen, fit the
grooves on either side at the back end of the cartridge
over the pins on the ribbon plate (Í).
4. Lower the front of the cartridge over the printhead
until it snaps into place, then turn the knob (Ë) in the
direction of the arrow (clockwise) to take up the
ribbon slack.
Ë
Ì
E-4Section 1
Ë
Í
Connect to Power and Computer
3
You must supply the cable for connecting your printer
to your computer. A shielded cable is required in order
to ensure compliance of this equipment with FCC
regulations.
3
These instructions are for the standard parallel inter-
face. If you have the optional serial interface, see the
instructions included with it.
3. Plug the other end into a 120-volt, grounded outlet.
1. Make sure both the printer and the computer are off.
2. Plug the power cord into the back of the printer.
4. Plug the interface cable into the parallel port on the
back of the printer, and secure it in place with the wire
loops (Ê).
Ê
5. Turn the computer back on.
Getting StartedE-5
Power Up
Load Paper
Turn the printer on:
• The printhead will cross back and forth along the
platen, and the pins will gently fire to determine the
printhead gap setting.
• The POWER light will come on.
• The ALARM light will also come on, but don’t be
concerned: it’s just telling you that there is no paper
loaded.
Your printer has provision for
• Single sheets (top feed)
• Continuous-forms (rear feed)
You can also install options:
• Cut Sheet Feeder (top feed) — holds 100 sheets
• Push and/or Pull Tractors for bottom feed of continuous forms, including
– labels
– heavy card stock
– multi-part forms
4
See the instructions provided with the options for
information on installing them and on loading
paper with the option installed.
Your printer’s innovative, “smart” printhead automatically detects and adjusts to the thickness of the paper
you’re using, so you don’t have to fuss with setting the
printhead gap when you change the type of paper or
print path you’re using.
See Appendix A for more details on the types and sizes
of print media you can use with your printer.
E-6Section 1
Loading Rear-Feed Paper
The rear-feed path is recommended for printing reports,
etc., on single-thickness, continuous fan-fold paper. For
graphics or charts, it’s best to use the single-sheet paper
path.
4
If you have any paper in the paper path, be sure to
remove it from the path before installing rear-feed
paper!
1. Move the paper lever to the position marked “REAR”.
2. Grasp the front edge of the paper separator (Ê) and
pull it up to access the tractors.
Ê
3. Pull up on the tractor lock levers (Ë) to release them,
then open the tractor covers (Ì).
Ë
Ë
Ì
Getting StartedE-7
4. Position the right-hand tractor for the width of the
paper you’re loading, then pull the paper through the
opening between the printer and the rear cover, and
place the first two holes on each side over the tractor
pins (Í). Please note that an equal number of paper
holes must be engaged on either tractor in order to
ensure proper paper feed.
4
The movement of the left tractor is limited to ensure
that the paper will always contact the paper sensor
when loaded.
Í
5. Close the tractor covers and adjust the left tractor to
position the edge of the paper: reference marks (Î) on
the printer indicate the left edge position for the two
most common paper sizes.
Î
6. Lock the left tractor in place by pushing back on the
lock lever (Ï).
Ï
E-8Section 1
7. Adjust the right tractor so that the paper holes are
centered on the pins (careful—if paper is stretched too
tight or left too loose, it can jam and cause problems),
then lock the right tractor in place by pushing back on
the lock lever (Ð).
Ð
8. Close the paper separator and flip the wire feed guide
over onto the pull-up roller assembly.
9. Push the FF/LOAD button. The paper will automatically feed into the printer and the ALARM light will go
out. The printhead moves back and forth, gently firing
the pins to sense the paper thickness and set the
printhead gap.
10. Check the baseline for the Top of Form (TOF),
indicated by the red line on the clear plastic paper
shield (Ñ). If it’s OK, press the SEL button and
you’re ready to start printing. If it needs adjustment,
set the Top of Form.
Ñ
4
The wire feed guide keeps paper from curling back
into the printer.
Getting StartedE-9
Loading Single-Sheet Paper
The single-sheet path is best for letterhead stationery,
memos, and envelopes and is recommended for printing
graphs and charts because it provides the most accurate
control of the paper.
If you have any continuous-form paper in the
!
paper path, you must press the PARK button on the
front panel to remove it from the path before loading single sheets.
1. Make sure the printer is turned ON and deselected
(SEL light off—press SEL button to deselect if necessary).
4
The ALARM light will remain on until paper is
loaded.
2. Move the paper lever to the position marked “TOP”.
3. Grasp the back of the paper separator and unsnap it
from the housing, then swing it up into the single-sheet
feed position, making sure that the wire feed guide (Ê)
is nestled in the separator.
Ê
E-10Section 1
4. Adjust the paper feed guides (Ë) for the width of the
paper and drop a sheet of paper into the separator.
5 . Check the baseline for the Top of Form (TOF), indi-
cated by the red line on the clear plastic paper shield
(Í).
Ë
The paper will automatically feed into the printer, and
the printhead will move back and forth, gently firing
the pins to sense the paper thickness and set the
printhead gap.
4
If the paper doesn’t feed in properly, the “15” light
on the control panel will begin flashing. To correct
this, press the SHIFT and RESET buttons simultaneously, then reload the sheet.
Í
If it’s OK, press the SEL button and you’re ready to
start printing. If it needs adjustment, set the Top of
Form following the instructions on the next page.
Getting StartedE-11
Set the Top of Form
The red line (Ê) on the
clear plastic paper
shield shows the
baseline of the current
printing position to help
you place the top of
form.
To set the Top of Form:
ÊË
SEL
SEL
MENU
EXIT
SHIFT
Micro Feed
Down
GROUP
Í
LF
Ì
FF/LOAD
Micro Feed
Up
TEARPARKQUIET
SET
TOF
PRINTITEM
Ê
When you’re done setting the TOF, press the SEL button
(Ê) to reselect the printer.
Temporarily Changing the Print Start Position
To place the print start position lower for one page only:
1 . Press SEL to deselect the printer.
2 . Keep pressing the LF button until the red line on the
paper shield reaches the new position.
Resetting Top of Form to Default
To reset the Top of Form to the factory default, turn off
the printer, then hold down the QUIET and PARK
buttons while turning the printer back on.
1 . Make sure the printer is deselected (SEL light off—if
necessary, press SEL (Ê) button to deselect printer).
2. Hold down the SHIFT button (Ë) and press:
• FF/LOAD button (Ì) to move the paper up in micro
increments (TOF lower on page), or
• LF button (Í) to move the paper down in micro
increments (TOF higher on page).
E-12Section 1
SEL
SEL
MENU
EXIT
SHIFT
LF
Micro Feed
Down
GROUP
FF/LOAD
Micro Feed
TEARPARKQUIET
Up
SET
TOF
PRINTITEM
Top of Form interacts with the Forms Tear-Off setting.
For more information, see Continuous Forms: Setting
Forms Tear-Off and Top of Form.
Run the Self Tests
Selecting an Emulation
After you've installed ribbon and paper, you are ready to
run the self tests. Do this any time you want to make sure
the printer is functioning properly.
For wide carriage Model 521, be sure you have
!
wide paper loaded!
Font Sample TestRolling ASCII Test
To run the test:To run the test:
LF
Micro Feed
Down
GROUP
To stop the test before itTo stop the test:
SEL
SEL
MENU
EXIT
Turn the printerTurn the printer
off, then pressoff, then press
and hold the LFand hold the
QUIET
TOF
key whileQUIET key while
turning theturning the
printer back on.printer back on.
finishes:
Press SEL.Press SEL.
SEL
SEL
MENU
EXIT
Your printer has three emulations:
• IBM Proprinter III (factory default)
• Epson FX
• Okidata Microline Standard
Changing Emulations
Your printer is set at the factory for the IBM Proprinter III
emulation. To change the emulation:
1. Enter the Menu mode by holding the SHIFT button
while pressing the SEL button. The following line will
print:
Printer ControlEmulation ModeIBM PPR
2 . Press the SET button until the emulation you wish to
select prints.
3. Exit the Menu and save your setting by holding the
SHIFT button while pressing the SEL button.
Getting StartedE-13
Selecting a Printer Driver
The drivers in the table below are listed by decreasing
compatibility with your printer: use one as close to thetop of the list as possible. If your software does not have
a printer driver from near the top of the list, call the
manufacturer to see if they have added any drivers to
those supplied when you purchased your software.
4
See your software documentation for instructions on
how to install a printer driver.
Printer Drivers
IBM Proprinter III EmulationIBM Proprinter III Emulation
IBM Proprinter III Emulation
IBM Proprinter III EmulationIBM Proprinter III Emulation
Okidata ML 520/1 IBM
IBM Proprinter III
IBM Proprinter II
IBM Proprinter
IBM Graphics Printer
Epson FX EmulationEpson FX Emulation
Epson FX Emulation
Epson FX EmulationEpson FX Emulation
Okidata ML 520/1 Epson
Epson FX850/1050
Epson FX86/286
Epson FX
Epson EX800/1000
Okidata Microline Standard EmulationOkidata Microline Standard Emulation
Okidata Microline Standard Emulation
Okidata Microline Standard EmulationOkidata Microline Standard Emulation