6.COMPONENT PARTS LIST........................................................................... 104
40985501TH Rev.12 /
1.OUTLINE
This manual has been written to provide guidance for troubleshooting of the OKIPAGE 8c Printer
(primarily for its printed circuit boards), on an assumption that the reader is knowledgeable of the
printer. Read the maintenance manual for this printer P/N 40029803TH if necessary.
Notes:
1. The power supply board containing a high voltage power supply is dangerous. From the
viewpoint of the safety standards, the local repairing of a defective board is not allowed. Also,
pay attention to the fact that a function can be rarely recovered by replacing a fuse when it is
burnt.
2. Replacement of CPU(NR4700) and LSIs (IMEM & IIF) on the PCR PCB is not recommended.
If these chips are founded to be defective, board replacement is suggested.
2.TOOLS
For troubleshooting the printer, the tools listed below may be needed in addition to general
maintenance tools.
ToolRemarks
Oscilloscope
Soldering iron
Extension CordUsed for drawing PCR PCB out for PX4
Frequency response 100 MHz or higher
A slender tip type, 15-20 Watt
PCB evaluation
40985501TH Rev.13 /
3.CIRCUIT DESCRIPTION
3.1CU (controller unit : PCR)
3.1.1Outline
The PCR PCB controls the reception of data transferred through a host I/F and processes
command analysis, bit image development, raster buffer read. It also controls the operator panel.
The block diagram of the entire OKIPAGE 8c including PCR PCB and details of PCR PCB are
shown in Figure. 3-1 and 3-2.
(1) Reception control
The OKIPAGE 8c has one centronics parallel I/F.
The centronics parallel I/F port can specify the following item when set by the control panel:
An interface task stores all data received from the host into a receive buffer first.
(2) Command analysis processing
The OKIPAGE 8c has the following emulation mode.
Color Laser Jet: Hewlett Packard
PostScript Level 3 : Adobe
An edit task fetches data from the receive buffer, analizes commands, and reconstructs the
data in such a way that print data are aligned from up to down and from right to left; then it writes
the resultant data into a page buffer with such control data as print position coordinate, font
type, etc. added.
(3) Font Processing
When one page editing is finished, a developing task makes an engine start and fetches data
from the page buffer synchronizing with a printing operation; then it developes the fetched data
to a bit map as referring to data from a character generator, and writes the resultant data into
the raster buffer (of band buffer structure).
(4) Raster buffer read.
As controlling the engine operation, an engine task sends data from the raster buffer to the
LED head.
40985501TH Rev.14 /
AC-INAC switch
Crimp-style terminal
PXL board
PXL
Ejection sensor
LED head: YMCK
Discharging lamp: YMCK
Heat roller
thermistor
Backup roller
thermistor
Heater unit
SUMi card x 4
PD6 board
Y600 14P
YPOW 12P
M600 14P
MPOW 12P
C600 14P
CPOW 12P
K600 14P
KPOW 12P
HEAD1 13PHEAD2 14PHEADPOW 12P HEAD3 15P
FF form
sensor
Toner sensor x 4
ID sensor x 4
Low-voltage power supply
6P
6P'
JST3P
FAN 1
FAN 2
3P
Oil PAD MSW
FF
motor
Paper supply sensor board
FF Pos MSW
PXM board
40095001YU
REG.POS
sensor
Resist
motor
Y-IDU
motor
M-IDU
motor
C-IDU
motor
K-IDU
motor
Belt
motor
Heat
motor
PXF board
JODEN 8P
FSENS 8P
TONER
14P
PXFIF 30P
OPTION 7P
PENDTNR 6P
PX4 board
2nd tray
(option)
Form end
sensor
Waste toner
sensor
YIDREG
8P
MCKID
12P
HETBELT
8P
HEAD3
15P
HEAD2
14P
HEAD1
13P
HEADPOW
12P
FF 12P
PXFIF 30P
HVOLT 16PCOVOPN 2P PSIZE 6P
High-voltage power supply
PXC board
Form size detector
Cover open
MSW
PCR
Operator
panel
PCO
board
CM
6P
PU 40P
72PX2
PS SIMM
72PX2
D-RAM SIMM
64P
OKI HSP
36P
Paralle
CUIF 40P
POWER 30P
THE.RM 6P
RSENS 7P
Interlock switch
UPDOWN
12P
40985501TH Rev.15 /
Figure 3-1 Block Diagram
MPUMemory controllerROM, PS SIMM
SysAD
SysCmd
Control
64
9
5
SysAD
SysCmd
Control
A
D
Control
22
64
11
16244
16245
NMI
INTO
NR4700
LMQ-100
ExtReg
INT1
INT2
Reset
ColdReset
VCCOK
ModeIn
ModeClock
MasterClock
(Not installed)
External Agent
SysAD
SysCmd
Control
INT
REQ
ACK
AUX
CLK
RST
1
1
1
1
64
9
5
1
1
1
1
1
1
1
1
2
1
uPD94704
NMI
S1-001-F6
INT
CLK
RST
Interface controller
SysAD
SysCmd
Control
ExtReq
INT
ColdReset
VCCOK
ModeIn
ModeClk
uPU66044
GN-014-LMU
BusReq
BusAck
AUX
Reset
A
D
Control
WDATA
FSYNC
Control
PU I/F
OP I/F
EEPD
EEPCLK
EEPCS0
EEPCS1
PD
PCO
PCI
D
A
C
11
64
25
8
4
4
9
4
1
1
1
1
8
7
4
16
18
12
16244
D-RAM Max 80M
16245
16244
Engine
WDATA
ESYNC
Control
244
Operator
panel
244
EE-PROM #1
DI
CLK DO
CS
EE-PROM #2
DI
CLK DO
CS
74ACT1284Bi-Centro
74ALS244
OKI HSP
Host I/F(Not installed)
PS -SIMM
OSC
Reset circuit
DIP SW
1
CLK
1
RSTIN
2
M
10
(TE6135 (6137), 16550, 53C80)
Figure 3-2 Block Diagram
40985501TH Rev.16 /
3.1.2CPU and Memory
(1) CPU (NR4700LMQ-100) (MIPS R4700)
CPU core: RISC CPU (MIPS R3000 compatible)
CPU clock: 100 MHz
Data bus clock : 50 MHz
Data bus width: Exterior 64 bits, Interior 64 bits
(2) ROM (HP Color LaserJet emulation)
ROM capacity : 8 Mbytes (16-Mbit mask or OTP ROM four pieces)
ROM type: 16 Mbits (1M x 16 bits)
Access time: 100 ns
(3) PostScript SIMM (Adobe PostScript emulation)
ROM capacity : 8 Mbytes [(16 Mbit ROM two pieces)x 2SIMMs]
ROM type: 16 Mbits (1M x 16 bits)
Access time: 100 ns
RAM capacity : Max. 32 Mbytes (4 Mbytes, 8 Mbytes, 16 Mbytes, 32 Mbytes)
Access time: 60 ns, 70 ns, 80 ns
Note that only the product for ODA has been mounted with 16 Mbytes (8 Mbytes x 2) SIMM
as a resident.
The block diagram of CPU and memory circuits is shown in Figure 3-3.
40985501TH Rev.17 /
DRAM01~04
(RAS0, CAS7~0)
Resident RAM
(16M Bytes)
Option SIMM
(Resident SIMM:
Only ODA)
Mask ROM
(8M Bytes)
Flash ROM
(2M Bytes)
PS SIMM
(8M Bytes)
DRAM11~14
(RAS2, CAS7~0)
SIMM0 H, L
(RAS4, 5, CAS7~0)
CAS01~04
(CS0)
PSIMMH, L
(CS2)
IFL1~4
(CS3)
(NR4700 LMQ-100)
CPU
(Memory Control LSI)
IMEM
(I/F Control LSI)
IIF
Control signals
AD [63 : 0]
CMD [7 : 0]
11
64
64
11
16244
16244
16244
16244
16245 x 4
16245 x 4
16Mbit DRAM x 4
16MbitMask ROM x 4
16MbitMask ROM x 2 x 2
4Mbit Flash ROM x 4
16Mbit DRAM x 4
Figure 3-3 Block Diagram of CPU & Memory
40985501TH Rev.18 /
3.1.3Reset Control
When power is turned on, a RESET-N signal is generated by the reset control IC (7705) which
checks +5V power supply.
OKI HSP
IMEM
µ
PD94704)
(
21
RT1
1
2
CT1
+5V
R620
22
25V
µ
1.5
4.7K
12
+5V
16V
CP13
C583
µ
21
21
47
Power ON
25V
µ
0.1
7
2
3
8
4
SEN
IN
CT
V+
GND
IRST1
7705
WRST
0V
RST
VREF
6
5
1
+5V
R590
12
25V
C586
µ
12
0.1
(
µ
PD66044)
4.7K
C50
12
100p 50V
IIF
HWRESET-N
Power OFF
RESET-N
COLDRST-N
Flash ROMs
CPU
(NR4700)
+5V
HWRESET-N
COLDRST-N
RESET-N
+3V
40985501TH Rev.19 /
3.1.4EEPROM Control
The NM93C46LN is an electrical erasable/programmable ROM of 64-bit x 16-bit configuration and
the NM93C66N is an electrical erasable/programmable ROM of 256-bit x 16-bit configuration.
Data input to and output from the ROM are bidirectionally transferred in units of 16 bits through
a serial I/O port (EEPDAT-P) in serial transmission synchronized with a clock signal from the I/F
control LSI(IIF).
IIF
(
µ
PD66044)
EEPDAT-P
154
EEPCS0-P
150
EEPCS1-P
165
EEPCLK-P
151
NM93C46LN
3
DIDO
1
CS
2
NM93C66N
3
DIDO
1
CS
2
SK
SK
4
E2ROM1
(PCR-PCB)
4
PSIMMH
(PS SIMM)
The EEPROM operates in the following instruction modes
The CPU sets a BUSY-P signal to ON at the same time when it reads the parallel data
(CENTDATA1-P to CENTDATA8-P) from the parallel port at the fall of STB-N signal. Furthermore,
it makes the store processing of received data into a receive buffer terminate within a certain fixed
time and outputs an ACK-N signal, setting the BUSY-P signal to OFF.
IIF
(
µ
PD66044)
87, 88, 91 to 96
97
85
86
83
81
79
80
82
84
PDATA [7 : 0]
STB-N
BSY-P
ACK-N
PE
SEL
FAULT
INIT-N
SELIN-N
AUTOFEED
IC16, 17
IC17
IC17
IC17
IC16
IC16
2 to 9
11
10
12
13
32
31
36
+5V14
18
FU2
1A
CENT
DATA8-P
DATA1-P
STB-N
1
BUSY-P
ACK-N
PE-P
SEL-P
FAULT-N
IPRIME-N
SELIN-N
AUTOFEED-N
+5V
to
PARALLEL DATA
(DATA BITs 1 to 8)
0.5 µs min.
0.5 µs min.
0.5 µs min.
nStrobe
0.5 µs min.
0.5 µs max.
Busy
0 min.
0 min.
nAck
0.5 µs to 10 µs
0 min.
40985501TH Rev.112 /
3.1.6Operator Panel Control
The operator panel consists of the following circuits.
PCR-PCO-
IIF
(µPD66044)
I/F Control LSI
OPCMD-P
146
OPSTS-P
147
OPSCLK-P
149
OPLOAD-N
150
IC19
3
4
6
1
CN1PANEL
4
3
1
6
Flexible
Cable
(1) BU6152S (LSI)
This LSI is connected to a clock synchronous serial port of the I/F Control LSI (IIF). It controls
switch data input, LED data output and LCD data input/output according to the commands
given by the I/F Control LSI. The I/F Control LSI sends the 2-byte (16-bit) command (OPCMDP) together with the shift clock signal (OPSCLK-N) to the Operator Panel Control LSI and then
makes a predetermined input/output control if the command decoded by the Operator Panel
Control LSI is found to be a normal command.
BU6152S
Operator Panel
Control LSI
DB4~DB7
RS
R/W
E
LED
44780
LCD
Control
Driver
Zebra Rubber
LCD
On receiving a command sent from the I/F Control LSI, the Operator Panel Control LSI,
synchronizing with the serial clock of the command, returns a 2-byte command response to
the I/F Control LSI.
OPCMD-P
OPSCLK-N
OPSTS-P
OPLOAD-N
bit 0bit 15
Command
bit 0
bit 15
Command response
40985501TH Rev.113 /
3.2PU (Printer Unit : PX4)
3.2.1Outline
PU section executes controls such as LED head control, stepping motor control, high-voltage
control, video I/F control, command I/F control and fusing control, and performs color image
printing. The block diagram is shown in Fig3-4.
(1) The print data stored in the video memory is loaded to the LED head control and transferred
through each line to the LED head to light LEDs. This causes a static latent image to form on
the photoconductive drum I.
(2) Stepping motor control: executes ID up/down control for the supply, carriage and ejection of
print media
(3) High-voltage power supply control: executes ON/OFF control for various kinds of power supply
units through serial interface.
(4) Fusing control: executes the control of fusing temperature according to the type of media.
(5) Video I/F control: receives the print data from the controller section (CU) and stores it to the
video memory.
(6) Command I/F control: executes the receiving control of commands from the controller section
(CU) and sending control of status signals.
40985501TH Rev.114 /
PD6-PCB
Low Voltage
Power Supply
High Voltage
Power Supply
Belt Unit
Y-ID Unit
M-ID Unit
C-ID UnitB-ID Unit
Second Tray
(option)
Fuser Unit
LED HeadEraser Lamp
M
MMM
MM
MM
Y-IDM-IDC-IDB-IDBELT HEATER REGIST FRONT
Stepping Motor
PX4-PCB
PXF-PCB
VIDEO I/F
COMMAND I/F
AC 120V/230V
<Sensors>
• Outlet sensor
• Inlet sensor1
• Inlet sensor2
• Write sensor
• Paper width sensor
• Humidity sensor
• Temperature sensor
• Paper end sensor
• Toner sensors (Y.M.C.K)
• ID Up/Down sensors (Y.M.C.K)
• Waste toner full sensor
• Waste box sensor
• Paper size sensor
• Oil roller sensor
• FF home sensor
• FF Paper end sensor
• Pinch roller up/down sensor
From CU
40985501TH Rev.115 /
Figure 3-4 Block Diagram
3.2.2CPU, Memory and LSI
(1) CPU (MSM65524)
CPU core: nX8 (Oki original)
CPU clock: 10 MHz
Data bus clock : 50 MHz
Data bus width: 8 bits
(2) ROM (27512)
ROM capacity : 64K bytes
ROM type: 512K bits, 8 bits
Access time: 150 ns
(3) Resident RAM (62256)
RAM capacity : 32K bytes (Static RAM)
Access time: 70 ns
(4) VIDEO RAM (658512)
RAM capacity : 512K bytes (Pseudo Static RAM)
Access time: 70 ns
The block diagram of CPU, memory and LSI circuits is shown in Figure 3-5.
40985501TH Rev.116 /
Analogy input (Temperature, Humidity, etc)
CPU BUS
VIDEO I/F
EEPROM
NM93C66N
VIDEO MEM
HM658512
CPU
MSM65524
(include AD Converter)
ROM
27512
Y HEAD I/F (3.3V)
M HEAD I/F (3.3V)
C HEAD I/F (3.3V)
B HEAD I/F (3.3V)
RAM
62296
MT DRIVER
MTD2005F
MT DRIVER
MTD2005F
LSI
(MB87D113)
MT DRIVER
MTD2005F
RESET
CLOCK
High voltage Power Supply Serial I/F (2CH)
Input PortOutput Port
Stepping Motor x 8
Figure 3-5 Block Diagram of CPU, Memory & LSI
40985501TH Rev.117 /
3.2.3Reset Control
When power is turned on, a RST-N signal is generated by the rising sequence of +5V power supply.
+5V
µ
21
C21
25V 0.1
0VL
PST592
VCC
GND
IC3
OUT
1
R61
0.1W 3.3K
2
13
IC12
QC
LS07
+5V
R63
0.1W 1K
21
Ω
22K
12
2
1
Q11
+5VD
3
Q12
2
D2
23
3
1
IC12
12
QC
+5V
0.1W 3.3K
R60
21
RST-N
+5V
RST-N
+5VD
LS07
Power OFF
Power ON
4V
Approx. 110msApprox. 20ms
40985501TH Rev.118 /
3.2.4EEPROM Control
The NM93C66N is an electrical erasable/programmable ROM of 256-bit x 16-bit configuration.
Data input to and output from the ROM are bidirectionally transferred in units of 16 bits through
a serial I/O port (out DATA-P and IN DATA-P) in serial transmission synchronized with a clock
signal from the CPU(IC10).
IC10
(MSM65524)
OUT DATA-P
15
EEPRMCS0-P
13
INDATA-P
16
EEPRMCLK-P
14
NM93C66N
3
DIDO
1
CS
The EEPROM operates in the following instruction modes
Data is transferred to the head unit starting with the data at the left end of the paper in the
synchronous serial transfer mode using the HDCKX signal as the sync signal.
The total number of LEDs in the head unit is 4992. The data for the driver latches causes the
corresponding LEDs to light only during the time when the STBXn signal is output. There are four
STBXn signals (STBX0, STBX1, STBX2 and STBX3), each of which controls the corresponding
driver for 1248 LEDs (4992/4).
The four STBXn signals must be output within the time when the LEDs for one line continue to emit
light. After the data is moved to the latches by the STBXn signal, the transfer of the data of the next
line can be started.
40985501TH Rev.122 /
The timing chart for the outline of this operation is shown below.
HDCKX
HDDTX0
HDDTX1
HDDTX2
1
59
261049864990
3
1149874991
7
4985
4989
✰
The LED lights
when the head
data is HIGH.
HDDTX3
HDCKX
HDDTX0
HDDTX1
HDDTX2
HDDTX3
HDLDX
STBX0
STBX1
STBX2
STBX3
481249884992
Each figure denotes the dot
position taking the left end bit
position as "1".
Print activation
timing for the
1st line
LEDs
1-1248
lit
LEDs
1249-2496
lit
LEDs
2497-3744
lit
Print activation timing
for the 2nd line
LEDs
3745-4992
lit
Print activation timing
for the final line
40985501TH Rev.123 /
3.2.6Motor Control
OKIPAGE 8c controls the paper flow by eight motors (Four ID Motors, Hopping Motor, Front feed
Motor, Belt Motor).
(1) ID motor
The four ID motors for rotate four color IDs are driven by the driver IC according to the control
signal from the IC1 (MB87D113).
The IC8 (62354) is a Digital to Analogy Converter controlled by CPU (IC10 : MSM65524) and
its output voltage controls several ID motor current.
40985501TH Rev.124 /
IC1 (MB87D113)
189
188
111
YIDON
190
192
191
MIDON
193
195
194
CIDON
196
200
199
KIDON
201
YIDPHA
YIDPHB
IDMOTON-N
MIDPHA
MIDPHB
CIDPHA
CIDPHB
KIDPHA
KIDPHB
26
17
27
16
23
20
26
17
27
16
23
20
26
17
27
16
23
20
26
17
27
16
23
20
IC15
MTD2005F
IC16
MTD2005F
IC17
MTD2005F
IC18
MTD2005F
Y-ID REG
3
7
8
12
3
7
8
12
3
7
8
12
3
7
8
12
1
3
2
4
9
11
10
12
5
7
6
8
1
3
2
4
Y-ID motor
M
M-ID motor
M
C-ID motor
M
K-ID motor
M
IDREF
IDMOTON-N
XIDON
XIDPHA
XIDPHB
Rotation
IC8
(62354)
Power ON
6
IDREF
Initial process
Stop
T0T1 T2
T3
T4T5 T6
Reverse rotation
Forward rotation speed : T0 to T3= (Print operation)
Reverse rotation speed : T4 to T7= (ID up operation)
T7
40985501TH Rev.125 /
(2) Regist motor
The Regist motor is driven by the driver IC14 according to the control signal from the LSI (IC1:
MB87D113). The Regist motor current is controlled by the DAC (IC8 : 62354).
REGON
REGPHA
REGPHB
PX4-PCB
IC1
(MB87D113)
IC8
(62354)
T0T1T2T3
REGPHA
203
REGPHB
202
REGON
204
REGREF
11
26
17
27, 16
23, 20
IC14
(MTD2005F)
3
7
8
12
YIDREG
5
7
6
8
T4T5T6T7
Regist
Motor
M
Rotation
Stop
Forward rotation
Reverse rotation
(Hopping operation)(Regist operation)
Hopping Operation speed: T0 to T3 =
Regist Operation speed: T4 to T7 =
µ
s
µ
s
40985501TH Rev.126 /
(3) Front feed motor
The Front feed motor is driven by the driver IC13 according to the controll signal from the LSI
(IC1 : MB87D113).
The Regist motor current is controlled by the DAC (IC8 : 62354)
Paper feed operation speed: T0 to T3 =
Pinch roller up/down operation speed: T4 to T7 =
µ
s
µ
s
40985501TH Rev.127 /
(4) Belt motor
The Belt motor is driven by the driver IC19 according to the control signal from the LSI (IC1
: MB87D113).
The Belt motor current is controlled by the DAC (IC8 : 62354).
BELTON
BELTPHA
BELTPHB
PX4-PCB
IC1
(MB87D113)
IC8
(62354)
T0T1T2T3
BELTPHA
21
BELTPHB
20
BELTON
22
BELTREF
9
26
17
27, 16
23, 20
IC19
(MTD2005F)
3
7
8
12
HETBELT
5
7
6
8
Belt Motor
M
Rotation
Forward rotation
(Belt feed operation)
Belt feed speed: T0 to T3 = µs
Reverse rotationStop
40985501TH Rev.128 /
(5) Heat motor
The Heat motor is driven by the driver IC20 according to the control signal from the LSI (IC1
: MB87D113).
The Heat motor is controlled by the DAC (IC8 : 62354).
HETON
HETPHA
HETPHB
PX4-PCB
IC1
(MB87D113)
IC8
(62354)
T0T1T2T3
HEATPHA
206
HEATPHB
205
HEATON
207
HEATREF
10
26
17
27, 16
23, 20
IC20
(MTD2005F)
3
7
8
12
HETBELT
1
3
2
4
Heat Motor
M
T4T5T6T7
Rotation
Stop
Forward rotation
(Heating operation)
Heating speed: T0 to T3 = µs
Reverse rotation
40985501TH Rev.129 /
3.2.7Fuser Temperature Control
For the temperature control by heater control, the variation in the resistance of the thermistor is A/
D converted in and the resultant digital value is read and transferred to the CPU. The CPU turns
on or off the HEATON-N signal according the value of the signal received from to keep the
temperature constant.
Immediately after the power is turned on, the thermistor is checked for shortcircuit and breakdown.
If the thermistor is shorted, the A/D converted value shows an extremely high temperature, so that
the shortcircuit can be detected. If the breakdown of the thermistor occurs, the A/D converted value
shows the normal temperature. In this case, the thermistor breakdown can be detected by the
sequence shown at the end of this section. If the heater is overheated, 5V supply is turned off by
detecting that the resistance of the thermistor exceeds the predetermined value.
PX4-PCB
Heat roller
Thermistor
: TH
Back-up roller
thermistor
: TB
Thermostat
Heater
THERM
+5V
+5V
Interlock SW
Thermistor
Thermistor
breakdown
detect
circuit
Thermistor
breakdown
detect
circuit
IC10
(MSM65524)
AD7
60
AD6
59
5V
Low Voltage Power Supply
Bus
IC1
(MB87D113)
+5V
HEATON-N
237
Q13
+5VD
Q10
AC120V/230V
Power SW
40985501TH Rev.130 /
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