OKI 8c Maintenance Manual

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OKIPAGE8c LED Page Printer
ODA/OEL/INT
1997.11.19
MAINTENANCE
MANUAL
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PREFACE
This maintenance manual provides procedures and techniques for the troubleshooting, maintenance, and repair of OKIPAGE 8c.
This manual is written for maintenance personnel, but it should always be accompanied with the OKIPAGE 6c User’s Manual for procedures for handling and operating OKIPAGE 8c, For repairing each component of OKIPAGE 8c, see the Troubleshooting manual.
[Notices] The contents of this manual is subject to change without prior notice. Although reasonable efforts have been taken in the preparation of this manual to assure its accuracy, this manual may still contain any errors and omissions. OKI will not be liable for any damage caused or alleged to be caused, by the customer or any other person using this maintenance manual to repair, modify, or alter OKIPAGE 8c in any manner.
[Warning] Many parts of OKIPAGE 8c are very sensitive and can be easily damaged by improper servicing. We strongly suggest that OKIPAGE 8c be serviced by OKI’s authorized technical service engineers.
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CONTENTS
1. SPECIFICATIONS ....................................................................................... 1-1
1.1 Basic System Configuration .......................................................................................1-1
1.2 Printer Specifications ................................................................................................. 1-2
1.3 Option Specifications ................................................................................................. 1-3
1.4 Basic Specifications ...................................................................................................1-4
2. OPERATION................................................................................................ 2-1
2.1 Main Control Board (PCR PCB)................................................................................. 2-2
2.2 Engine Control Board (PX4 PCB) ..............................................................................2-5
2.3 Power/Board .............................................................................................................. 2-6
2.4 Mechanical Processes ...............................................................................................2-7
2.4.1 Electrophotographic processing mechanism ................................................2-8
2.4.2 Paper running process ................................................................................. 2-14
2.5 Sensors...................................................................................................................... 2-23
2.5.1 Paper related sensors .................................................................................. 2-23
2.5.2 Other sensors ............................................................................................... 2-24
2.6 Correction of Color Deviation ..................................................................................... 2-25
2.7 Transfer Control according to Environmental Changes
(Room Temperatures and Relative Humidities)......................................................... 2-25
2.8 Form Jam Detection................................................................................................... 2-26
2.9 Cover Opening........................................................................................................... 2-26
2.10 Toner Low Detection.................................................................................................. 2-27
2.11 Page Size Detection .................................................................................................. 2-28
2.12 Power-on Processing................................................................................................. 2-29
2.12.1 Self-diagnostic test .......................................................................................2-29
3. PARTS REPLACEMENT............................................................................. 3-1
3.1 Precautions for Parts Replacement ........................................................................... 3-1
3.2 Parts Layout............................................................................................................... 3-3
3.3 How to Change Parts................................................................................................. 3-7
3.3.1 Cover Assy Rear .......................................................................................... 3-8
3.3.2 Motor -Fan (80-25) ....................................................................................... 3-9
3.3.3 Paper Eject Assy .......................................................................................... 3-10
3.3.4 Cover Assy Stacker, Guide Eject FD Assy ...................................................3-11
3.3.5 Frame Assy Upper........................................................................................ 3-12
3.3.6 Plate Support Assy ....................................................................................... 3-13
3.3.7 Limmiter 2way (L), (R)/Plate Guide (L), (R) ..................................................3-14
3.3.8 Cover ............................................................................................................ 3-15
3.3.9 PCB Assy : PCR ...........................................................................................3-16
3.3.10 Motor Fan (CU)............................................................................................. 3-17
3.3.11 PXF PCB/PX4 PCB ...................................................................................... 3-18
3.3.12 Gear Heat Assy ............................................................................................3-19
3.3.13 Main Motor (A), (B)Assy ............................................................................... 3-20
3.3.14 Gear One-way (Z30)..................................................................................... 3-21
3.3.15 Motor Assy BT .............................................................................................. 3-22
3.3.16 Power Supply Unit, Holder Inlet, Sheet Insuration ....................................... 3-23
3.3.17 Sensor Assy Box Toner ................................................................................ 3-24
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3.3.18 Square-shaped Connector ........................................................................... 3-25
3.3.19 Hopping Motor.............................................................................................. 3-26
3.3.20 Gear One-way .............................................................................................. 3-27
3.3.21 Feeder Unit Front ......................................................................................... 3-28
3.3.22 Mannual Feed Hopper Assy......................................................................... 3-29
3.3.23 Guide Paper Input Assy................................................................................3-30
3.3.24 Lever Input Sensor ....................................................................................... 3-31
3.3.25 Roller Registration, Roller Assy Hopping ..................................................... 3-32
3.3.26 Roller Hopping.............................................................................................. 3-33
3.3.27 PXU PCB/PXM PCB, Lever Regist Sensor ..................................................3-34
3.3.28 Paper End Lever...........................................................................................3-35
3.3.29 PCO PCB (Operator Panel).......................................................................... 3-36
3.3.30 Holder Gear Toner Assy............................................................................... 3-37
3.3.31 Plate Latch Lever (FD), Spring Latch Lever (FD) ......................................... 3-38
3.3.32 Belt Cassette Assy ....................................................................................... 3-39
3.3.33 High Voltage Power Supply Unit, Bracket HV (BT) Assy ............................. 3-40
3.3.34 Eraser Bracket Assy, Eraser Bracket(KCM) Assy........................................ 3-41
3.3.35 Shaft Link...................................................................................................... 3-42
3.3.36 Contact (BL-R) Assy, Contact (CL-R) Assy.................................................. 3-43
3.3.37 Contact (BL-L) Assy, Contact (CL-L) Assy................................................... 3-44
3.3.38 Contact SB Assy........................................................................................... 3-45
3.3.39 PXC PCB...................................................................................................... 3-46
3.3.40 Heat Unit Assy.............................................................................................. 3-47
3.3.41 Oil Roller Assy.............................................................................................. 3-48
3.3.42 Lever Lock Heat (L) / (R), Guide Side Heat, Spring Lock............................. 3-49
3.3.43 PXL PCB ...................................................................................................... 3-50
3.3.44 Heat Unit Guide Assy ................................................................................... 3-51
3.3.45 Holder LED Assy, LED Head........................................................................ 3-52
4. ADJUSTMENTS .......................................................................................... 4-1
4.1 Maintenance Modes and Their Functions.................................................................. 4-1
4.1.1 User maintenance mode .............................................................................. 4-1
4.1.2 System maintenance mode.......................................................................... 4-5
4.1.3 Engine maintenance mode........................................................................... 4-7
4.2 Adjustments after Parts Replacement ....................................................................... 4-10
4.2.1 Setting the LED head driving time................................................................ 4-10
4.2.2 Color deviation correction............................................................................. 4-12
5. PERIODIC MAINTENANCE ........................................................................ 5-1
5.1 Periodically Replaced Parts .......................................................................................5-1
5.2 Cleaning..................................................................................................................... 5-1
5.3 Cleaning the LED Lens Array ....................................................................................5-1
5.4 Cleaning the Pickup Roller......................................................................................... 5-1
6. TROUBLESHOOTING PROCEDURES ...................................................... 6-1
6.1 Troubleshooting Tips .................................................................................................6-1
6.2 Points to Check before Correcting Image Problems.................................................. 6-1
6.3 Tips for Correcting Image Problems .......................................................................... 6-1
6.4 Preparation for Troubleshooting ................................................................................ 6-2
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6.5 Troubleshooting Flow................................................................................................. 6-2
6.5.1 LCD status message/trouble list ...................................................................6-2
6.5.2 LCD message troubleshooting .....................................................................6-14
6.5.3 Image troubleshooting .................................................................................. 6-27
7. WIRING DIAGRAM..................................................................................... 7-1
7.1 Resistance Check ......................................................................................................7-1
7.2 Program/Font ROM Location .....................................................................................7-5
8. PARTS LIST ................................................................................................ 8-1
Appendix A ....................................................................................................... A-1
Appendix B ....................................................................................................... B-1
Appendix C ....................................................................................................... C-1
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1. SPECIFICATIONS
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M M M
M M
M
M M
LED head
Discharging indicators
Centronics
interface
OKI HSP
Controller
Junction board
Pulse motors
Engine controller
Low-voltage
power unit
Fixing unit
High-voltage
power unit
Second tray
Belt unit
<Sensors, switches, and thermistors>
Paper width sensor
Form size detector (4 bits)
Form end sensor
FF form end
FF home switch
Form feed sensor 1
Form feed sensor 2
Write sensor
Ejection sensor
Toner Low (Y.M.C.K)
EP Up/Down (Y.M.C.K)
Waste toner sensor
Resist Up/Down
Cover open switch (High-voltage
interlock switch)
Heater temperature thermistor
Backup temperature thermistor
Environment temperature sensor
Environment humidity sensor
Oil Roller switch
Fixing unit interlock switch
Waste toner box switch
Y-EP unit M-EP unit C-EP unit B-EP unit
PSIMM
x2
interface
SIMM
x2
interface
Y EP M EP C EP K EP BELT HEATER REGIST FF
Operator panel
1. SPECIFICATIONS
1.1 Basic System Configuration
The basic system configuration of OKIPAGE 8c is illustrated in Figure 1.1.
Figure 1.1
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1.2 Printer Specifications
This printer unit is composed with the following hardware.
Electro-photographric processor
Paper feeder
Controller (Cu part / PU Part)
Operator panel
Power board (High voltage part / PU part) Figure 1-2 show the printer unit configuration.
Face-up Stacker Assy
Stacker Cover Assy
Rear Cover
Side Cover (L) Assy
Base Unit
Figure 1.2
I/F Cover Assy
Operator Panel Assy
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1.3 Option Specifications
Options available for OKIPAGE 6c are as follows. (1) 2nd-Feeder
(2) RAM SIMM module (72 pin SIMM, 4MB/8MB/16MB/32MB)
* Make sure to use a set of 2 of the same volume size modules.
(3) PS SIMM modules (72 pin)
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1.4 Basic Specifications
(1) Dimensions
Width: 18.8" (478mm) Length: 24.5" (622mm) Height: 14.8" (375mm)
(2) Weight
45kg (100lbs)
(3) Form
Type: Ordinary paper and OHP (Only CG3710) Sizes: Letter, Legal (13"or 14"), Executive, A4, A5, B5, and A6 (1st tray and front feeder) Reams: 1st tray 16lbs to 28lbs
2nd tray 20lbs to 28lbs Front feeder 16lbs to 32lbs
(5) Printing speed
8 pages per minute (OHP: 6 pages per minute)
(6) Resolution
600 dots per inch x 600 dots per inch
(7) Input voltage
120VAC +5.5%, -15% 230VAC to 240VAC +10%, -14%
(8) Power consumption
Peak: Typical operation Idle: Power-save mode
(9) Frequency
50Hz or 60Hz +2%, -2%
(10) Noises
Operating: 50dB Standby: 45dB Power-saving: 43dB
(11) Expendibles and service life
Toner cartridge: 1500 pages (5% duty) (each of Y, M, C, and K) Image drum: 10,000 pages (5% duty, continuous) (each of Y, M, C, and K) Maintenance Kit: 7,500 (A4) pages (12 toner cartridges in total) (5% duty, [Box Toner Assy + Holder 50% color printing and 50% monochromatic printing) Assy Oil Roller]
(12) Periodically-replaced parts
Heat Unit Assy: 50,000 pages Belt Cassette Assy: 50,000 pages
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(13) Temperatures and relative humidities Temperature
Temperature conditions
Temperature (in _F) Temperature (in _C) Remarks
Operating
Non-operating Storage (1 year max.) Delivery (1 month max.) Delivery (1 month max.)
50 to 89.6
32 to 109.4
-14 to 109.4
-20 to 158
-20 to 122
Humidity
Humidity condition
Relative humidity (%) Wet-bulb temperature Remarks
Operating
Non-operating Storage Delivery
20 to 80
10 to 90 10 to 90 10 to 90
for the packed unit only
10 to 32
0 to 43
-10 to 43
-29 to 70
-29 to 50
25
26.8 35 40
17_C to 27_C (for assurance of full-color printout quality)
Power off with drum and toner with drum and no toner with drum and toner
50% to 70% (for assurance of full-color printout quality)
Power off
(14) Printer life
3,000,000 (A4) pages or 5 years
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2. OPERATION DESCRIPTION
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2. OPERATION
AC-IN AC switch
Crimp-style terminal
PXL board
PXL
Ejection sensor
LED head: Y M C K
Discharging lamp: Y M C K
Heat roller
thermistor
Backup roller
thermistor
Heater unit
SUMi card x 4
PD6 board
Y600 14P
YPOW 12P
M600 14P
MPOW 12P
C600 14P
CPOW 12P
K600 14P
KPOW 12P
HEAD1 13P HEAD2 14P HEADPOW 12P HEAD3 15P
FF form
sensor
Toner sensor x 4
ID sensor x 4
Low-voltage power supply
6P
6P'
JST3P
FAN 1
FAN 2
3P
Oil PAD MSW
FF
motor
Paper supply sensor board
FF Pos MSW
PXM board
40095001YU
REG.POS
sensor
Resist
motor
Y-IDU
motor
M-IDU
motor
C-IDU
motor
K-IDU
motor
Belt
motor
Heat
motor
PXF board
JODEN 8P
FSENS 8P
TONER
14P
PXFIF 30P
OPTION 7P
PENDTNR 6P
PX4 board
2nd tray
(option)
Form end
sensor
Waste toner
sensor
YIDREG
8P
MCKID
12P
HETBELT
8P
HEAD3
15P
HEAD2
14P
HEAD1
13P
HEADPOW
12P
FF 12P
PXFIF 30P
HVOLT 16P COVOPN 2P PSIZE 6P
High-voltage power supply
PXC board
Form size detector
Cover open
MSW
PCR
Operator
panel
PCO
board
CM
6P
PU 40P
72PX2
PS SIMM
72PX2
D-RAM SIMM
64P
OKI HSP
36P
Paralle
CUIF 40P
POWER 30P
THE.RM 6P
RSENS 7P
Interlock switch
UPDOWN
12P
OKIPAGE 8c is a tandem color electrophotographic page printer, using technologies of 4992-LED array, OPC, dry single-component non-magnetic developing, roller transfer, heat-compression fixing and so on. Its printing method is a Black Writing method which applies light beams to printout areas.
Figure 2.1 shows the functional block diagram of OKIPAGE 8c.
Figure 2.1
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2.1 Main Control Board (PCR PCB)
The control board consists of a CPU (NR4700) block, a memory control LSI block, an interface control LSI block, a DRAM block, an EEPROM block, a mask ROM block, and an interface block. Figure 2.2 shows the functional block diagram of the main control board (PCR PCB).
MPU Memory controller ROM, Flash Max 32M
SysAD
SysCmd
Control
NMI
INTO
NR4700 LMQ-100
ExtReg
INT1 INT2
Reset
ColdReset
VCCOK
ModeIn
ModeClock
MasterClock
(Not installed)
External Agent
SysAD
SysCmd
Control
INT
REQ
ACK AUX
CLK
RST
OSC
Reset circuit
DIP SW
64
9 5
1 1
1 1
64
9 5 1 1
1 1 1 1
1 1 2
1
1 1 2
SysAD SysCmd Control
uPD94694
NMI
S1-001-F6
INT
CLK RST
Interface controller SysAD SysCmd Control ExtReq INT
ColdReset VCCOK ModeIn ModeClk
uPU66044 GN-013-LMU
BusReq BusAck AUX
Reset
CLK RSTIN M
A
D
Control
A
D
Control
WDATA FSYNC
Control
PU I/F OP I/F
EEPD EEPCLK EEPCS0
EEPCS1
PD
PCO
PCI
D
A
C
22 64
11
11 64 25
8 4 4
9 4
1 1 1
1
8 7
4
16 18 12
10 (TE6135 (6137), 16550, 53C80)
D-RAM Max 80M
Engine WDATA ESYNC Control
Operator panel
EE-PROM #1
DI CLK DO CS
EE-PROM #2
DI CLK DO CS
74ACT1284 Bi-Centro
74ALS244
OKI HSP
Host I/F(Not installed)
PS -SIMM
Figure 2.2
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(1) CPU
The CPU is a 64-bit RISC architecture processor (fabricated by NKK). It inputs a frequency of 50MHz and runs at 100MHz. It transfers data to and from memory at 50MHz.
(2) Mask ROM
The mask ROM block consists of four 16Mbit (1M x 16bits) chips and total size is 8M bytes. The chips are mounted on the PCR-PCB by means of IC sockets and stores programs and character fonts.
(3) DRAM
The DRAM block consists of eight 16Mbit (1M x 16bits) chips and total size is 16M bytes. The chips are mounted on the PCR-PCB and can be expanded up to 80M bytes by adding the 32M byte SIMMs to the SIMM slots on the PCR-PCB.
(4) EEPROM
The EEPROM block consists of 1K-bit chips mounted on a board by means of IC sockets and stores the following:
- Menu data
- Counter values
- Adjustment values
(5) Flash ROM
The Flash ROM block consists of four 4M bit (256K x 16bits) chips and total size is 2M bytes. The chips are mounted on the PCR-PCB and used for storing fonts, macro and demo pages.
(6) Memory control LSI
This block mainly has memory control, CPU control, compression and decompression, and video interface functions.
(7) Interface control LSI
This block mainly has PU interface control, operator panel interface control, EEPROM control, parallel interface control, and HSP control functions.
(8) Host interface
This printer has the following interfaces to the host.
Centronics bidirectional parallel interface
OKI HSP interface (Option) The single effective interface or the automatic interface select mode can be selected using
the menu. If the busy state of the printer continues for a long time period, the buffer near-full control releases the busy status at constant intervals even if the host side is busy so not to cause the interface time-out at the host side.
(a) Centronics bidirectional parallel interface
This is an interface conforming to IEEE-1284 and provides either of unidirectional and bidirectional communications according to each of the following communication modes.
Compatibility mode Unidirectional communications from the host to the printer.
Nibble mode This mode transmits 4-bit wide data from the printer to the host. In this mode, each 1-byte data is transferred in the form of two nibbles using ERROR, BUSY, FAULT, and SELECT signal leads. This mode can provide the bidirectional operation in combination with the compatibility mode.
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ECP mode This mode provides the asynchronous bidirectional interface and transmits and receives 1-byte data using eight data signal leads under the semi-duplex control by the host.
When the power is turned on, the compatibility mode is automatically selected. The change to another mode from the compatibility mode is made through negotiation. (When the BI DIRECTION is set to ENABLE in the menu, this change can be performed.) (For the electrical/physical characteristics of this interface, see APPENDIX B)
(b) OKI HSP interface (Option)
This interface (slot) is an OKI unique universal interface that provides the platform to connect various of boards (including those supplied by third venders) such as the LAN connection expansion board and SCSI expansion board. Any expansion boards compatible with this interface can be mounted on the Control board in the piggyback board from without modifying the program at the printer side. The conceptual diagram of the OKI HSP interface is shown in Fig. 2-3.
Printer
Network, etc.
Control board
LAN
expansion board
(For the electrical/physical characteristics of the OKI HSP interface, see the OKI HSP interface technical manual.)
(8) RAM module
Pin layout
1363772
Basic specificaton
- Type: 72 pins SIIM (32 bits buss width)
- Access time: 60ns, 70ns, 80ns
- Capacity: 4, 8, 16, 32 or 64MB
- Parity: None
OKI HSP
interface
Figure 2.3
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2.2 Engine Control Board (PX4 PCB)
NM93C66N-NW
CPU BUS
VIDEO I/F
RESET
EEPROM
VIDEO MEM
HM658512
OSC 28MHz
(Heater temperatures and print densities)
ANALOG INPUT
CPU
MSM65524
(containing AD converter)
INT
LSI MB87D 113PFV
ROM
27512
Y HEAD I/F (3.3V) M HEAD I/F (3.3V) C HEAD I/F (3.3V) B HEAD I/F (3.3V)
MT DRIVER
MTD2009F
MT DRIVER
MTD2009F
MT DRIVER
MTD2009F
PULSE MOTOR x 8
HIGH-VOLTAGE POWER SUPPLY SERIAL INTERFACE (2 channels)
GENERAL INPUT PORT
GENERAL OUTPUT PORT
Figure 2.4
The engine control block (PU) is controlled by the engine control board (PX4 PCB) which consists of a CPU (MSM65524), general purpose LSI chips, EPROM, EEPROM, pulse motor drivers, and video memory. (See Figure 2.4.)
(1) CPU
This is an 8-bit CPU (OKI MSM65524) containing an AD converter and controls the whole system.
(2) General-purpose LSI
This LSI (MB87D113PFV) is provided in the printer engine control block and has controller­engine video interface, LED interface, motor control, sensor input, video memory control, main scanning color correction, skew correction, high-voltage power control, and OST-EX2 functions.
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(3) EPROM
This EPROM (27C512-150) has a storage capacity of 512K bits and stores programs for the PU block.
(4) EEPROM
This EEPROM (NM93C66N-NW) having a storage capacity of 4K bits is mounted on the board by means of IC socket and stores adjustment values etc.
(5) Pulse motor drivers
These drivers (MTD2005F) drive eight pulse motors for moving up and down the EP and transferring medium.
(6) Video memory
This SRAM receives print data through video interface and stores it.
2.3 Power/Board
The power board consists of an AC filter circuit, a low voltage power supply circuit, a high voltage power supply circuit, and heater drive circuit, and photosensors.
(1) Low voltage power supply circuit
This circuit generates the following voltages.
Output voltage Use
+3.3 V CU Unit CPU, LED HEAD +5 V Logic circuit supply voltage +32 V Motor and fan drive voltage and source voltage for high-voltage supply, dischange lamp +12 V HSP, OP Amp, high voltage power supply –12 V HSP
(2) High voltage power supply circuit
This circuit generates the following voltages necessary for electro-photographic processing from +32 V according to the control sequence from the control board. When cover open state is detected, +32 V supply is automatically interrupted to stop the supply of all the high-voltage outputs.
Output Voltage Use Remarks
CH -1.35 KV ± 50V Voltage applied to charging roller DB Normal paper Voltage applied to developing roller
Y. M. C. K : -250V/+300V, -230V/+300V(First paper. Y only) Transparency Y. M. C. : -200V/+300V, K. : -240V/+300V
SB Normal paper Voltage applied to toner supply roller
Y. M. C. : -350V/+450V, K. : -450V/+450V Transparency
Y. M. C. : -300V/+450V, K. : -400V/+450V TR 0 to 4 KV Voltage applied to transfer roller Variable FIX 0 to 2.5 KV Voltage applied to transfer roller Variable
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2.4 Mechanical Processes
Paper
ejection
roller
Paper
ejection
(Face down)
Power
supply
Charging
roller
Cleaning
blade
Power
supply
Paper
path
selection
Heat roller
Ejection
roller
Fixing
Backup roller
Control signal
LED head
Developing
roller
Power
supply
Toner
cartridge
Transfer
roller
Paper
resist
Resist
roller 1
Paper
feed
Hopping
roller
Power
supply
Resist
roller 2
Paper ejection Fixing Cleaning Transferring
Paper pickup
Paper conveying Paper hopping
Movement of
paper
Rotation of
OPC drum
Transferring
Charging
Exposure
Developing
Cleaning
Paper ejection
sensor
Form feed sensor 1
Paper
ejection
(Face up)
Form feed sensor 2
Front
feeder
Paper
cassette
Paper
resist
Paper
pickup
(FF, 1ST, 2ND)
Write sensor
x 4
Y M C K
Figure 2.5 shows the mechanical processes of OKIPAGE 8c.
Figure 2.5
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2.4.1 Electrophotographic processing mechanism (1) Electrophotographic processes
Each process of the electrophotographic processing mechanism is outlined below. 1 Paper pickup
This process causes the roller to give a DC voltage to the paper to have a charge charge. With this negative charge, the paper is electrostatically attracted to the roller.
2 Charging
This process gives a DC voltage to the CH roller so that the OPC drum may have a uniform negative charge on its surface.
3 Exposure
This process causes the LED head to apply light beams according to image signals to the negatively-charged surface of the OPC drum. The negative charge on the illuminated surface of the OPC drum is reduced according to magnitudes of the light beams. Thus, a latent image is formed on the surface of the OPC drum according to the resulting surface potentials.
4 Developing and recovery of excessive toner
This process applies negatively-charged toner to the surface of the OPC drum. The toner is electrostatically attracted to the latent image to form a visible image on the surface of the OPC drum. Simultaneously, this process electrostatically transfers excessive toner from the OPC drum to the developing roller.
5 Transferring
This process fits paper to the surface of the OPC drum, applies positive charge (opposite to the charge of the toner) to the back side of the paper from the transfer roller. The toner image is transferred to the paper.
6 Cleaning
Cleaning blade scrapes off the remaining toner from the OPC drum which has been used to transfer.
7 Fixing
This process fixes the toner image on the paper by pressing and fusing the image.
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(2) Paper pickup
Pickup roller
Paper (medium)
Conveying belt
A
Conveying belt
Driven roller
B
Power supply
A DC voltage (0V to 2KV) is applied to the driven roller A to negatively charge the lower surface of the paper. The negatively-charged paper is electrostatically attracted to the pickup roller. With this, the paper is in close-contact with the conveying Belt and conveyed steadily.
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(3) Charging
This process applies a DC voltage to the charging roller in contact with the surface of the OPC drum.
Power
supply
unit
OPC drum
Charging roller
(4) Exposure
The light beams from the LED head are applied to the surface of the OPC drum which is charged negatively. The negative charge on the illuminated surface of the OPC drum is reduced according to magnitudes of the light beams and a latent image is formed on the surface of the OPC drum according to the resulting surface potentials.
Power supply
unit
Charging roller
OPC drum
LED head
Paper
LED head
OPC drum
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(5) Developing
This process applies toner to the latent image on the surface of the drum to convey it into a toner image. Developing is carried out on the surface of the OPC drum at which the OPC drum is in contact with the developing roller.
1 The sponge roller transfers toner to the developing roller. The toner is charged
negatively.
Developing toner blade
Charging roller
Sponge roller
Developing roller
OPC drum
2 The toner blade scrapes away excessive toner on the developing roller to form a thin
film of toner on the surface of the developing roller.
3 The toner is attracted to the latent image on the surface of the OPC drum at which
the OPC drum is in contact with the developing roller. The latent image on the surface of the OPC drum is made visible with the toner.
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(6) Transferring
The transfer roller made of conductive sponge presses the paper against the surface of the OPC drum so that the paper may be close contact with the surface of the OPC drum. This process fits the paper to the surface of the OPC drum by the transfer roller and applies positive charge (opposite to the charge of the toner) from under the paper. When a positive high voltage is applied to the transfer roller from the power supply, the positive charge induced on the transfer roller jumps to the upper surface of the paper at which the transfer roller touches the paper and attracts the negatively-charged toner from the surface of the OPC drum onto the surface of the paper.
OPC drum
Paper
Transfer roller
Power
supply unit
2 - 12
Page 26
(7) Fixing The toner image just transferred to the paper is fused and fixed to the paper while
the paper is passing through the gap between the heat roller and the backup roller. The teflon-coated surface of the heat roller is heated up by the 800-watt heater (or a halogen lamp) provided in the heat roller. The temperature of the heat roller surface is controlled by a thermistor in contact with the surface of the heat roller. A thermostat is provided for safety. When the heat roller temperature goes higher than the preset temperature, the thermostat opens and shut off power to the heater in the heat roller. The backup roller is evenly pushed against the heat roller by two end springs.
Heater
Paper
Heat roller
Thermistor
Backup roller
(8) Cleaning
After the toner image is transferred to the paper, the cleaning roller electrostatically attracts toner which is left untransferred on the OPC drum to the cleaning roller. The toner is returned to the OPC drum for re-use.
OPC drum
Cleaning blade
Transfer roller
2 - 13
Page 27
2.4.2 Paper running process
face down stacker
oil roller
fuser
low-voltage power supply
AC switch
density sensor
transfer roller
x
4 light rejector
x
4
transfer belt unit
ID unit up / down actuater
belt cleaning
high voltage power supply
adsorption roller
pinch roller up / down
transfer belt
1st tray
2nd tray
front feeder
KCMY
I/D unit
LED Head
pinch roller 2
pinch roller 1
regist
roller 2
regist
roller 1
hopping roller
backup roller
Eject roller
oil cleaning roller
heat roller
Figure 2.6 shows how paper moves in the OKIPAGE 8c.
Figure 2.6 Paper Route
2 - 14
Page 28
(1) Paper hopping and transfer and up/down movement of pinch roller 2
Paper is hopped and delivered by the mechanism shown below. This mechanism is driven by a single pulse motor.
Resist roller 2
One-way gear C
Resist roller 1
Idle gear C
One-way gear B
Idle gear A
a
b
Idle gear B
First hopping roller
Pulse motor
One-way gear A
The pulse motor turns in the arrow direction (a) and drives the hopping roller in the direction of “b.” The hopping roller drives the resist roller. Each of the one-way clutch gears A, B, and C has a one-way clutch to prevent the rollers from rotating reversely.
2 - 15
Page 29
(a) Hopping
1 The pulse motor turns in the arrow direction of “a” (counterclockwise) and drives the
hopping roller to move the paper until the Entrance sensor turns on. Although the one­way gears B and C are also driven, the resist roller 2 does not turn because the reverse rotations of the one-way clutch gears are not transmitted to the resist roller.
2 After the Entrance sensor turns on, the hopping roller keeps on feeding the paper until
it hit the resist roller 1. (This operation corrects any paper skew.)
One-way gear C
Resist roller 1
Resist roller 2
One-way gear B
Entrance sensor
Paper
a
First hopping roller
(b) Conveying
1 After paper hopping is completed, the pulse motor turns right (in the direction of “b”)
to drive the resist rollers 1 and 2. The resist rollers feed the paper until the Form sensor turns on. Although the one-way gear A is also driven, the hopping roller does not turn because of the one-way clutch.
2 The paper is further fed in synchronism with the print data.
Form sensor
Resist roller 1
Paper
One-way gear A
Resist roller 2
b
First hopping roller
2 - 16
Page 30
(2) The hopping operation of the front feeder and the up/down operation of the pinch roller 2 are
performed by a single pulse motor, as shown below.
Cam
b
a
Idle gear A
One-way clutch gear B
Sensor position
From front
Hopping roller
One-way clutch gear A Idle gear B
Entrance sensor
Up/down
Pinch roller
Form sensor
Resist roller 2
When the pulse motor of the front feeder turns right (in the direction of “A”), the front hopping roller turns left (in the direction of “b”) to drive the cam. This cam moves up and down the pinch roller 2. The one-way clutch gears are made to turn only in a preset direction by means of the one-way clutches.
2 - 17
Page 31
(a) First and second hopping rollers
1 When the front edge of the paper passes by the pickup roller, the pulse motor of the
front feeder turns left (in the direction of “b” to drive the cam. The cam moves up the pinch roller 2. Although the one-way clutch gear A is also rotating, the hopping roller of the front feeder does not rotate by means of the one-way clutch.
2 When the rear edge of the paper passes by the Entrance sensor 2, the pulse motor
of the front feeder turns left (in the direction of “b”) to drive the cam. The cam moves down the pinch roller 2 until it is sensed by the sensor. Although the one-way clutch gear A is also rotating, the hopping roller of the front feeder does not rotate by means of the one-way clutch.
Cam
b
One-way clutch gear B
Idle gear A
Hopping roller
One-way clutch gear A
Idle gear B
b
b
Paper from the tray
b
Entrance sensor 2
b
Up
Cam
Sensor
Pickup roller
Form sensor
Pinch roller 2
Resist roller 2
2 - 18
Page 32
(b) Front feeder hopping
1 The pulse motor of the front feeder turns right (in the direction of “a” to drive the
hopping roller. The paper is fed until the Entrance sensor 2 turns on. Although the one-way clutch gear B is also rotating, the pinch roller 2 does not drive the up/down cam by means of the one-way clutch. After turning on the Entrance sensor, the paper is further fed until it hits the resist roller
2. (This operation corrects any paper skew.)
Idle gear A
Hopping roller
One-way clutch gear A
Paper from front feeder
(c) Conveying
1 After paper hopping is completed, the pulse motor turns right (in the direction of “b”)
2 Although the one-way gear A is also driven, the first hopping roller does not turn
a
b
Idle gear B
Entrance sensor 2
One-way clutch gear B
Cam
Sensor
Pickup roller 2
Form sensor
Resist roller 2
to drive the resist rollers 1 and 2. The resist rollers feed the paper until the Form sensor turns on.
because of the one-way clutch.
Paper
Form sensor
Resist roller 2
b
One-way gear A First hopping roller
2 - 19
Page 33
(2) Up/down movement of the I/D unit and rotation of the EP drum
The up/down movement of the I/D unit and the rotation of the EP drum are performed by a mechanism shown below. (See Figure 2.6-a) This mechanism is driven by a single pulse motor. When the pulse motor turns left (CCW), the up/down gear turns left (in the direction of “a”) and the up/down lever (see Figure 2.6-b) moves up (in the direction of “ ”). The up/down lever pushes up the up/down actuator of the I/O unit. The I/D unit moves up as shown in Figure
2.6-b. The EP drum rotates freely.
a
Up/down gear
Z53/44
b
Z25/75
CCW
Pulse motor
CW
Z67/43/24
EP drum gear
CCW
Figure 2.6-a
When the pulse motor (see Figure 2.6-a) turns right (CW), the EP drum gear turns left (CCW) and the up/down gear (one-way gear) is released. The weight of the I/D unit is applied to the up/down lever via the up/down actuator of the I/O unit. The free up/down gear turns right (in the direction “b” in Figure 2.6-a) and the I/D unit goes down until the up/down actuator of the I/D unit is stopped by the up/down lever. (See Figure 2.6-c.) During this, the image is transferred onto the running paper.
2 - 20
Page 34
Figure 2.6-b
I/D unit up/down actuator
Up/down lever
I/D unit
Up/down lever
I/D unit
Figure 2.6-c
2 - 21
Page 35
(3) Lubrication and cleaning of fixing, ejecting, and heat rollers
a
a
Ejection roller
Oil cleaning roller
a
a
Face-down stacker
Oil roller
a
Hear roller
a
a
The fixing roller, the ejecting roller, and the heat roller are lu­bricated and cleaned by a single pulse motor. When the heat roller pulse motor turns right (in the direction of “a”), the heat roller and the backup roller turn left (in the direction of “a”) to fix a toner image onto the paper. At the same time, three ejection rollers turn right (in the direction of “a”) to eject the paper. The oil roller and the oil cleaning roller turn left (in the direction of “a”) to supply oil to the surface of the heat roller and clean the surface.
Backup roller
Heat motor
Fixer
2 - 22
Page 36
2.5 Sensors
2.5.1 Paper related sensors
Ejection roller
Heat roller
Ejection sensor
Backup roller
Sensor FF sensor 1/2 (Entrance sensor 1/2) Form width sensor
Write sensor
Ejection sensor
K drum Y drumM drumC drum
Pickup roller
Driving roller
Driven rollers
Resist roller 2
Belt cleaning blade
Function Detects the front edge of an incoming paper sheet and determines timing to change from hopping to conveying. Senses the width of the paper sheet.
Detects the front edge of the conveyed paper sheet and determines the length of the paper sheet from the time period elapsed before the front edge of the paper reaches the sensor. Detects the front and rear edges of a paper sheet and determines whether the paper is ejected.
Conveying belt
First hopping roller
Second hopping roller
Write sensor
Pinch roller 2
FF sensor 2
Sensor status ON: Front edge detected OFF: Front edge not detected ON: A4 size or bigger OFF: Smaller than A4 size ON: Form present OFF: Form absent
ON: Form present OFF: Form ejected
FF hopping roller
Form width sensor
Pinch roller 1 Resist roller 1
Auxiliary rollers
FF sensor 1Ejection shock sensor
2 - 23
Page 37
2.5.2 Other sensors 1 Form end sensor
This sensor checks whether the paper cassette is empty.
2 FF form end sensor
This sensor checks whether the front feeder has paper.
3 FF home switch
This microswitch checks whether the front feeder stage is in the up or down position.
4 EP up/down sensor (one for each color Y, M, C, K)
This sensor checks whether the I/D unit is in the up or down position.
5 Waste toner sensor This sensor judges whether the waste toner cartridge is full by
measuring a time period at which the sensor lever turns on periodically. When the time period falls under a preset value, the system judges that the waste toner cartridge is full and displays the “either waste toner or oil roller life” message.
6 Resist up/down sensor
This sensor detects the up or down position of the resist roller 2.
7 Density sensor
Refer to 2.6 (Density Correction).
8 Temperature sensor
Refer to 2.8 (Transfer Control according to Environmental Changes).
9 Humidity sensor
Refer to 2.8 (Transfer Control according to Environmental Changes).
2 - 24
Page 38
2.6 Correction of Color Deviation
OKIPAGE 8c is equipped with an array of I/D units which cannot be from generation of color deviations. This mechanically­caused color deviation is corrected electronically as shown below.
(1) Color deviations to be corrected
1 Color deviation in the X axis (Positional error of the LED head) 2 Diagonal color deviation (Positional error of the LED head) 3 Color deviation in the Y axis (Positional errors of the I/D units and light receivers)
(2) Method of correction Print out the preset color chart, compare the printed color chart by
the original color chart, and enter the amount of color deviation of each color from the operator panel or from the host computer. OKIPAGE 8c calculates correction values from the entered values and changes the write timing of each color (cyan, magenta, and yellow) relative to black.
2.7 Transfer Control according to Environmental Changes (Room Temperatures and Relative Humidities)
OKIPAGE 8c measures the room temperature and the relative humidity by the room tempera­ture sensor and the room humidity sensor, calculates an optimum transfer voltage according to the obtained environmental conditions and realtime-controls printing with the optimum transfer voltage.
2 - 25
Page 39
2.8 Form Jam Detection
OKIPAGE 8c checks for a paper jam when the page printer is powered on and during printing. When finding a paper jam, OKIPAGE 8c immediately stops the printing process. To recover the printer, open the cover, find and remove the paper jam, then close the cover.
Error
Form feeding jam Conveying jam Ejection jam Form size error
Three hopping operations are made, but the Form Feed sensor (Entrance) 2 does not turn on a preset time after the Form Feed sensor 1 turns on. The ejection sensor 2 does not turn on a preset time period after the Write sensor detects the front end of paper. The ejection sensor detected the front edge of the paper but does not detect the rear edge of the paper for a preset time period. The form size obtained by measuring the time period before the rear edge of the paper passes by the Form Feed sensor 2 after the front edge of the paper passed the Write sensor is longer by 45mm than the specified form length.
2.9 Cover Opening
When the upper, side, or front cover of OKIPAGE 8c is opened, the Cover Open microswitch turns off, a voltage of 32V to the high-voltage power supply is shut off, and all high-voltage outputs are shut off. At the same time, the CPU receives a signal (CVOPN) indicating the status of the microswitch and performs the cover open processing.
PX4-PCB
CPU
65524
+32V
Conditions
Upper cover
microswitch
Side cover
microswitch
Front cover microswitch
P4.7
12
COVOPN (2P)
High-voltage power supply board
HVOLT (16P)
High-voltage power supply unit
2 - 26
Page 40
2.10 Toner Low Detection
Composition
The device consists of the stirring gear which rotates at a constant rate, the stirring bar and the magnet on the stirring bar. The stirring bar rotates through the link on the protrusion in the stirring gear.
Magnet
Stirring Bar Stirring Gear
Operation
Toner Low is detected by monitoring the time interval of the encounter of the magnet set on the sensor lever and the magnet on the stirring bar.
Stirring Gear Section
Operation during toner full state
The stirring bar rotates due to the interlocking
with the stirring gear.
Even when the magnet on the stirring bar
reaches the maximum height, since the other side is being dipped in the toner, the stirring bar is pushed by the stirring gear.
Stirring Bar
Toner Sensor
Protrusion
Sensor Lever
Operation during toner low state
When the stirring bar reaches the maximum
height, since there is no resistance provided by the toner on the other side, it falls to the mini­mum height due to its own weight. Because of this, the time interval during which it is in en­counter with the magnet of the sensor lever becomes long. By monitoring this time interval, toner low can be detected.
2 - 27
Stirring Bar
Sensor Lever
Page 41
TONER FULL state
TNRSNS
t1
1.965 SEC.
t1 < 0.74 SEC (Y) t1 < 1.165 SEC (M, C, K)
TONER LOW state
TNRSNS
t1
1.965 SEC.
t1 > 0.74 SEC (Y) t1 > 1.165 SEC (M, C, K)
When the toner low state is detected 2 times consecutively, Toner Low is established.
When the toner full state is detected 2 times consecutively, Toner Low is cancelled.
When there is no change with the toner sensor for 2 cycles (1.965 sec. x 2) or more, then the
Toner Sensor Alarm is activated.
The toner sensor is not monitored while the drum motor is in halt.
2.11 Page Size Detection
The four tab pieces are driven according to the setting position of the paper guide through the cam interlocked with the paper guide of the paper cassette.
When the paper cassette is inserted into the printer, the state of the tab pieces is detected by the microswitch to recognize the paper size.
State of Microswitches Paper size
SW1 SW2 SW3 SW4
0111Letter 0101Executive 0011A4 1110Legal 14 1011Legal 13 1101B5 1100A5 1001A6
2 - 28
Page 42
2.12 Power-on Processing
2.12.1 Self-diagnostic test (1) Initial test
The following checks are automatically performed when the OKIPAGE 8c page printer is powered on: (a) ROM check (b) RAM check (c) EEPROM check (d) Flash ROM check
(2) ROM check
(a) Checks ROM by comparing the sum of bits in a received data unit by the number of bits
in the transferred data unit.
(3) RAM check
(a) Checks RAM by writing a preset data pattern in RAM, reading the contents of RAM, and
comparing the data read from RAM by the data written in RAM. (Write-read test) (b) Checks optional RAM if it is installed. (c) Checks resident RAM by exclusively ORing high and low addresses (to prepare 16-bit
data units), writing a preset 16-bit data pattern in RAM, reading the contents of RAM, and
comparing the data read from RAM by the data written in RAM. Checks optional RAM
by writing and reading 32-bit fixed patterns (“5555h” and “aaaah”) in optional RAM.
(4) EEPROM check
(a) Checks ID numbers stored in the fixed addresses of EEPROM. (b) Checks the content of the menu area by control firmware and the engine area by engine
firmware.
(5) Flash ROM check
Checks Flash ROM by writing a present data pattern in Flash ROM, reading the contents of
Flash ROM, and comparing the data read from Flash ROM by the data written in Flash
ROM. (Write-read test).
(6) Option unit check
Checks whether the optional units (such as the second tray, PS SIMM, and so on) have been installed before entering the operation mode.
2 - 29
Page 43
3. P ARTS REPLACEMENT
Page 44
3. PARTS REPLACEMENT
The section explains the procedures for replacement of parts, assemplies, and units in the field. Only the removal procedures are explained here. Reverse the procedure for the installation.
3.1 Precautions for Parts Replacement
(1) Before starting parts replacement, remove the AC cable and interface cable.
(a) Remove the AC cable in the following procedure:
i) Turn off ("o") the power switch of the printer
ii) Disconnect the AC inlet plug of the AC cable from the AC receptacle.
iii) Disconnect the AC cable and interface cable from the printer. (b) Reconnect the printer in the following procedure.
i) Connect the AC cable and interface cable to the printer.
ii) Connect the AC inlet plug to the AC receptacle.
iii) Turn on ("l") the power switch of the printer.
Disconnect
(2) Do not try disassembly as long as the printer is operating normally. (3) Do not remove unnecessary parts: try to keep disassembly to a minimum. (4) Use specified service tools. (5) When disassembling, follow the determined sequence. Otherwise, parts may be damaged. (6) Since screws, collars and other small parts are likely to be lost, they should temporarily be
(7) When handling ICs such as microprocessors, ROM and RAM, and circuit boards, do not wear
(8) Do not place printed circuit boards directly on the equipment or floor.
Connect
attached to the orginal positions.
gloves that are likely to generate static electricity.
3 - 1
Page 45
[Service Tools] Table 3-1 shows the tools required for field replacement of printed circuit boards and units.
Table 3-1 Service Tools
No.
1
2
3
4
5
6
7 1
8
No. 1-100 Philips screwdriver
No. 2-200 Philips screwdriver, Magnetized
No. 3-100 screwdriver
No. 5-200 screwdriver
Digital multimeter
Pliers
Handy cleaner
LED Head cleaner P/N 4PB4083-2248P1
Q' ty Place of use RemarksService Tools
1
2~2.5 mm screws
1
3~5 mm screws
1
1
1
1
1
Cleans LED head
3 - 2
Page 46
3.2 Parts Layout
Figure 3-1
3 - 3
Page 47
Figure 3-2
3 - 4
Page 48
Figure 3-3
3 - 5
Page 49
Figure 3-4
3 - 6
Page 50
3.3 How to Change Parts
Printer Unit
Cover Assy Rear (3.3.1)
Cover (3.3.8)
Belt Cassette Assy (3.3.32)
Heat Unit Assy (3.3.40)
Oil Roller Assy (3.3.41)
Holder LED Assy (3.3.45)
Frame Assy Upper (3.3.5) Plate Support Assy (3.3.6) Limiter 2Way (L), (R) (3.3.7)
/Plate Guide (L) ,(R)
Motor Fan (80-25) (3.3.2)
Paper Eject Assy (3.3.3)
Cover Assy Stacker (3.3.4)
Guide Eject FD Assy
PCB Assy : PCR (3.3.9)
Power Supply Unit (3.3.16)
Hopping Motor (3.3.19)
Feeder Unit Front (3.3.21)
Manual Hopper Assy (3.3.22)
PCO PCB (3.3.29)
Holder Gear Toner Assy (3.3.30)
Plate Latch Lever (FD) (3.3.31)
High Voltage Power Supply Unit (3.3.33)
Eraser BKT Assy (3.3.34)
Lever Lock Heat L, R (3.3.42)
PXL PCB (3.3.43)
Heat Unit Guide Assy (3.3.44)
Moter Fan (3.3.10)
PXF PCB / PX4 PCB (3.3.11)
Gear Heat Assy (3.3.12)
Main Motor (A),(B) Assy (3.3.13)
Gear Oneway (Z30) (3.3.14)
Motor Assy BT (3.3.15)
Sensor Assy BOX Toner (3.3.17)
Square-shaped connector (3.3.18)
Gear One-way (3.3.20)
Guide Paper Input Assy (3.3.23)
Lever Input Sensor (3.3.24)
Lever 2nd Feed Sensor
Roller Registration
Roller Assy Hopping (3.3.25)
PXU PCB/PXM PCB (3.3.27)
Roller Hopping (3.3.26)
Paper End Lever (3.3.28)
Shaft Link, Lever Link (3.3.35)
Contact (BL-R, CL-R) Assy (3.3.36)
Contact (BL-L, CL-L) Assy (3.3.37)
Contact SB Assy (3.3.38)
PXC PCB (3.3.39)
This section explains how to change parts and assemblies appearing in the disassembly diagram below.
3 - 7
Page 51
3.3.1 Cover Assy Rear
1. Unscrew 2 screws 1 then lift the cover assy rear 2 a little bit, then remove the cover assy rear by releasing the lock of two claws.
Figure 3.3.1 Cover Assy Rear
2
1
3 - 8
Page 52
3.3.2 Motor-Fan (80-25)
1. Remove the cover assy rear. (See 3.3.1)
2. Unscrew 2 screws 1.
3. Detach the motor-fan 2 from the guide with its right side lifted then draw the motor-fan.
4. Unplug the cable 3 then remove the motor-fan 2.
3
Figure 3.3.2 Motor-Fan (80-25)
2
1
3 - 9
Page 53
3.3.3 Paper Eject Assy The paper eject assy comprises the frame eject assy and the guide paper eject assy.
1. Remove the cover assy rear. (See 3.3.1)
2. Open the top cover.
3. Unscrew 4 screws 1 then remove the frame eject assy 2.
4. Remove the guide paper eject assy 3 by releasing the lock of one claw.
3
claw
Figure 3.3.3 Paper Eject Assy
1x2
2
1x2
3 - 10
Page 54
3.3.4 Cover Assy Stacker, Guide Eject FD Assy
1. Remove the cover assy rear. (See 3.3.1)
2. Detach the cable from the cable clamp 1 by releasing its lock.
3. Unscrew 8 screws 2 then remove the cover assy stacker.
4. Unscrew 4 screws 4 then remove the guide eject FD assy.
3
2x6
2x2
4
5
4x4
1
Cable
Figure 3.3.4 Cover Assy Stacker, Guide Eject FD Assy
3 - 11
Page 55
3.3.5 Frame Assy Upper
1. Remove the cover assy rear. (See 3.3.1.)
2. Remove the cover assy stacker. (See 3.3.4.)
3. Remove the holder LED assy. (See 3.3.45.)
4. Detach the cable from the cable clamp 1 by releasing its lock.
5. Remove connections of 4 connector cables 2 and 4 cables 3.
6. Unscrew 4 screws 4 then remove the PCB 5.
7. Unscrew 2 screw 6 then remove Holder 7 by releasing the clamp of the claw.
8. Unscrew 4 screws 8 then remove the frame assy upper.
8x2
4x4
9
5
2
6
7
3
7
8x2
1
Cable
Figure 3.3.5 Frame Assy Upper
3 - 12
Page 56
3.3.6 Plate Support Assy The plate support assemblies are provided right and left. The method of those replacements is the
same.
1. Remove the heat unit assy. (See 3.3.40)
2. Remove the cover assy rear. (See 3.3.1)
3. Remove the cover assy stacker. (See 3.3.4)
4. Remove the frame assy upper. (See 3.3.5)
5. Detach the cable from the cable clamp 1 by releasing its lock.
6. Unscrew 2 screws 2 then remove the plate support assy 3.
(Be careful not to lose the spring 4 which is removed with the plate support assy 3.)
4
4
3
2
2
3
1
Cable
Figure 3.3.6 Plate Support Assy
3 - 13
Page 57
3.3.7 Limiter 2way (L), (R) / Plate Guide (L) , (R)
1. Remove the plate support assy (L) and (R). (See 3.3.6)
2. Unscrew 2 screws 1 then remove the limiter 2way (L) 2 and the plate guide (L) 3.
3. Unscrew 2 screws 4 then remove limiter 2way (R) 5 and the plate guide (R) 6.
4
1
3
2
Figure 3.3.7 Limiter 2way (L), (R) / Plate Guide (L) , (R)
5
6
3 - 14
Page 58
3.3.8 Cover Describes the method of removing the cover assy side (L)/(R), cover assy OP panel, cover front (L)/(R) and the cover rear (L).
1. Remove the cover assy rear. (See 3.3.1)
2. Remove the cover assy stacker. (See 3.3.4)
3. Unscrew 2 screws 1 then remove the frame side (L) 2.
4. Unscrew 2 screws 3 then release the lock of the claw with the cover assy side (R) 4 lifted
5. Unplug the operator panel cable 5 from the PCM PCB.
6. Open the FDR unit front in the arrow direction.
7. Unscrew 2 screws 6 then remove the cover assy OP panel7.
8. Unscrew 2 screws 8 then release the lock of the claw with the cover front (R) 9 pushed up
9. Unscrew 2 screws 0 then remove the cover front (L) A.
10. Unscrew 2 screws B then remove the cover rear (L) C.
11. Release the engagement with the guide by lifting the cover assy side (L) D, then remove the
a little bit, then remove the cover assy side (R).
then remove the cover front (R).
cover assy side (L).
6
7
B
C
1
2
A
A
5
3
4
8
9
Pushed Up
FDR Unit Front
D
A
0
Figure 3.3.8 Cover
3 - 15
Page 59
3.3.9 PCB Assy : PCR
1. Open the top cover.
2. Unscrew 2 screws 1 then release the lock of the claw by lifting the cover assy side (R) 2 a
little bit, then remove the cover assy side (R).
3. Unscrew 2 screws 3 then remove the plate shield 4.
4. Unplug the operator panel cable 5 from the PCM PCB.
5. Unscrew 7 screws 6 then remove the PCB assy : PCM 7.
1
7
5
6
Figure 3.3.9 PCB Assy : PCM
2
3
4
3 - 16
Page 60
3.3.10 Motor Fan (CU)
1. Open the top cover.
2. Remove the cover assy side (R), frame side (L), cover assy OP panel and the cover front (R).
(See 3.3.8)
3. Unplug the cable 1 and unscrew 2 screws 2 then remove the motor fan (CU) 3.
2
Figure 3.3.10 Motor Fan (CU)
3 - 17
3
2
Page 61
3.3.11 PXF PCB/PX4 PCB Since the PXF PCB and PXS PCB are connected with each other via the connector, remove them
at the same time.
1. Remove the PCB assy : PCM. (See 3.3.9)
2. Unscrew 4 screws 1 then remove the cover CU2.
3. Unplug all the cables 5 connected to the PXF PCB 3 and PXS PCB 4.
4. Unscrew 5 screws 6 then remove the PXF PCB3 and PXS PCB4 at the same time.
3
5
5
5
5
6
5
5
5
2
4
5
1
6
1
1
Figure 3.3.11 PXF PCB/PXS PCB
3 - 18
Page 62
3.3.12 Gear Heat Assy
1. Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover rear (L).
(See 3.3.8)
2. Remove the cover CU then unplug all the cables connected to the PXS PCB and unscrew 3
screws. (See 3.3.11)
3. Unplug all the cables connected to the PXF PCB then remove the PXS PCB. (See 3.3.11)
(Be careful not to damage the connector when unplugging cables connected to the PXF PCB.)
4. Remove the heat unit assy. (See 3.3.40)
5. Remove the guide paper eject assy. (See 3.3.3)
6. Remove the motor fan (80-25). (See 3.3.2)
7. Unscrew 5 screws 1 and unplug the cable 2 then remove the guide heat assy 3.
8. Unscrew 2 screws 4 then remove the motor (ID)5.
1
1
1
5
Figure 3.3.12 Gear Heat Assy
4
3
2
3 - 19
Page 63
3.3.13 Main Motor (A), (B) Assy
1. Remove the PXF PCB and PXS PCB. (See 3.3.11)
2. Remove 4 lever Up/Dn 2 1.
3. Unplug all the cables 2 connected and unscrew 6 screws 3, then remove the main motor
(A) assy 4.
4. Unplug all the cables 5 connected and unscrew 5 screws 6, then remove the main motor
(B) assy 7.
5
2
2
4
3
2
3
1
7
5
1
3
6
5
1
6
1
6
Figure 3.3.13 Main Motor (A), (B) Assy
3 - 20
Page 64
3.3.14 Gear One-way (Z30) Four gear one-ways (Z30) are provided but the method of those replacements is the same. Do not
disassemble the gear one-ways (Z30) because they are assemblies requiring adjustment.
1. Remove the PCB assy : PCM. (See 3.3.9)
2. Remove the cover CU. (See 3.3.11)
3. Remove the 4 lever Up/Dn 2. (See 3.3.13)
4. Release the lock with the shaft by spreading the claw, then remove the gear one-way (Z30)
1.
[Notice for mounting] Mount the gear one-way (Z30) by fitting it with the shaft with the shaft link turned in the arrow direction.
Shaft link
Figure 3.3.14 Gear One-way (Z30)
Claw
1
3 - 21
Page 65
3.3.15 Motor Assy BT
1. Remove the main motor (B) assy. (See 3.3.13)
2. Unplug 2 cables 1 connected and unscrew 2 screws 2, then remove the motor assy BT 3.
Figure 3.3.15 Motor Assy BT
3
1
2
3 - 22
Page 66
3.3.16 Power Supply Unit, Holder Inlet, Sheet Insulation
1. Remove the motor-fan (80-25). (See 3.3.2)
2. Remove the frame side (L), the cover assy side (R) and the cover rear (L). (See 3.3.8)
3. Unplug the cable 1.
4. Remove the holder inlet 3 by unscrewing 2 screws 2, then remove the power switch 4 and
unplug the AC socket 5.
5. Draw the power supply unit 7 by unscrewing 2 screws 6, then unplug the cable 8.
1
6
8
7
5
4
3
2
Figure 3.3.16 Power Supply Unit, Holder Inlet, Sheet Insulation
3 - 23
Page 67
3.3.17 Sensor Assy Box Toner
1. Remove the power supply unit. (See 3.3.16)
2. Unscrew the screw 1 then remove the sensor assy box toner 2 together with the bracket
3.
3. Unscrew the screw 4 then remove the sensor assy box toner 2.
Figure 3.3.17 Sensor Assy Box Toner
3
2
4
1
3 - 24
Page 68
3.3.18 Square-shaped Connector
1. Draw the power supply unit. (See 3.3.16) (Do not remove the power switch and AC socket
from the holder inlet.)
2. Unplug the cable 1.
3. Unplug the cable 2 and unscrew 2 screws 3, then unplug the square-shaped connector4.
3
4
1
2
Figure 3.3.18 Square-shaped Connector
3 - 25
Page 69
3.3.19 Hopping Motor
1. Remove the cover assy side (R), cover assy OP panel and the cover front (R). (See 3.3.8)
2. Unscrew 2 screws 1 and unplug the cable 2, then remove the bracket hopping motor 3.
(Be careful not to lose the gears 5, 6 and 7 which slip off at this time.)
3. Unscrew 2 screws 8 then remove the hopping motor 3.
3
1
6
8
7
8
5
2
3
Figure 3.3.19 Hopping Motor
3 - 26
Page 70
3.3.20 Gear One-way
1. Remove the bracket hopping motor. (See 3.3.19)
2. Release the locks with the shaft by spreading the claws of the gear one-way 1, 2 and 3,
then remove the gear one-ways.
3
2
1
Claw
Figure 3.3.20 Gear One-way
3 - 27
Page 71
3.3.21 Feeder Unit Front
1. Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover front (L).
(See 3.3.8.)
2. Remove the cover CU. (See 3.3.11)
3. Unplug the cable 1 and unscrew the screw 2, then remove the bracket FF shaft 3.
4. Remove 2 E-rings 4 then remove the feeder unit front 5.
5. Unscrew each 2 screws 6 then remove 2 bracket FF links 7.
7
6
4
5
6
4
Figure 3.3.21 Feeder Unit Front
7
3
PXF
PXS
1
2
3 - 28
Page 72
3.3.22 Manual Feed Hopper Assy
1. Open the manual feed hopper assy.
2. Release the engagement between the holder and the link then remove the manual feed
hopper assy. (Be careful not to damage the holder.)
Link
Holder
Figure 3.3.22 Manual Feed Hopper Assy
3 - 29
1
Page 73
3.3.23 Guide Paper Input Assy
1. Remove the cover assy OP panel, cover front (R) and the cover front (L). (See 3.3.8)
2. Remove the feeder unit front. (See 3.3.21)
3. Unscrew 4 screws 1 then draw out the guide paper input assy 2 from the left side by rotating
its upper part . (Be careful not to damage the lever sensor resist.)
Lever Sensor Resist
1
2
1
Figure 3.3.23 Guide Paper Input Assy
3 - 30
Page 74
3.3.24 Two Lever Input Sensors, Lever 2nd Feed Sensor
1. Remove the guide paper input assy. (See 3.3.23)
2. Release the engagement with the guide by pressing 2 lever input sensors 2 in the arrow
direction, then remove them.
3. Release the engagement with the guide by pressing the lever 2nd feed sensor 2 in the arrow
direction, then remove the sensor.
1
2
Figure 3.3.24 Two Lever Input Sensors, Lever 2nd Feed Sensor
3 - 31
Page 75
3.3.25 Roller Registration, Roller Assy Hopping
1. Remove the guide paper input assy. (See 3.3.23)
2. Remove the bracket hopping motor. (See 3.3.19)
3. Remove the gear one-way. (See 3.3.20)
4. Remove the holder gear toner assy. (See 3.3.30) [Removal of the roller registration]
5. Remove the gear 1 and 2 bushes 2 and 2 bearings 3, then 2 roller registrations 4. [Removal of the roller assy hopping]
6. Remove the bush 5 and the bearing 6.
7. Release the lock of the roller hopping 7 with the shaft 8 by spreading the claw, then remove
the roller hopping from the left side by sliding the shaft 8 in the arrow direction. (Be careful not to lose the knock-pin for fastening the roller hopping 7, which slips off together.)
3
2
1
5
6
4
7
8
Figure 3.3.25 Roller Registration, Roller Assy Hopping
3 - 32
Page 76
3.3.26 Roller Hopping
1. Remove the roller assy hopping. (See 3.3.25)
(Be careful not to lose the knock-pin which slips off together when removing the roller assy hopping.)
2. Remove the 4 E-ring and then remove the 2 ROLLER Guide 3.
2. Detach the roller hopping 2 from the shaft 1.
E-ring
Knock-pin
E-ring
1
Claw
3
2
3
Figure 3.3.26 Roller Hopping
3 - 33
Page 77
3.3.27 PXU PCB/PXM PCB, Lever Resist Sensor Since the PXU PCB and PXM PCB are connected with each other via the cable, remove them at
the same time.
1. Remove the guide paper input assy. (See 3.3.23)
2. Unscrew 4 screws 1 and unplug the cable 2, then remove the PXU PCB 3 and PXM PCB
4 at the same time.
3. Remove the lever resist sensor 5 by releasing the engagement with the guide.
5
1
3
PXU PCB
Figure 3.3.27 PXU PCB/PXM PCB, Lever Resist Sensor
2
1
4
PXM PCB
1
3 - 34
Page 78
3.3.28 Paper End Lever
1. Remove the guide paper input assy. (See 3.3.23)
2. Remove the paper end lever 1 by releasing the engagement with the guide.
Figure 3.3.28 Paper End Lever
1
3 - 35
Page 79
3.3.29 PCO PCB (Operator Panel)
1. Remove the cover assy side (R) and the cover assy OP panel. (See 3.3.8)
2. Unscrew 4 screws 1 and unplug the operator panel cable 2.
6. Remove the PCO PCB 3 by releasing 6 claws.
(Be careful not to drop the LCD (Liquid Crystal Display) 4 and 5 which are detached together.)
Claw (six)
1
4
5
2
3
Figure 3.3.29 PCO PCB (Operator Panel)
3 - 36
Page 80
3.3.30 Holder Gear Toner Assy
1. Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover rear (L).
(See 3.3.8)
2. Unplug the cable 1 and unscrew the screw 2, then remove the holder gear toner assy 3.
2
3
1
Figure 3.3.30 Holder Gear Toner Assy
3 - 37
Page 81
3.3.31 Plate Latch Lever (FD), Spring Latch Lever (FD)
1. Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover front (L).
(See 3.3.8)
2. Open the cover CU. (See 3.3.11)
3. Unplug the cable 1.
4. Unscrew the screw 2 then remove the bracket SW (side) 3.
5. Unscrew 4 screws 4 then remove the stay upper (front) 5.
6. Remove the plate latch lever (FD) 6 and spring latch lever (FD) 7 with the side frames
spread. (Be careful not to spread the frames too much.)
7
4
Frame
6
Frame
3
2
5
Figure 3.3.31 Plate Latch Lever (FD), Spring Latch Lever (FD)
4
1
3 - 38
Page 82
3.3.32 Belt Cassette Assy
1. Release the lock by drawing the cover knob then open the cover assy side (L).
2. Turn the waste toner box (box toner assy) 1 to the left by pressing it down, then remove it.
3. Draw out the belt cassette assy 2 by lifting it a little bit with its handle.
Cover knob
2
1
Cover assy side (L)
Figure 3.3.32 Belt Cassette Assy
3 - 39
Page 83
3.3.33 High Voltage Power Supply Unit, Bracket HV (BT) Assy
1. Remove the belt cassette assy. (See 3.3.32)
2. Unscrew 2 screws 1 with the stacker cover opened, then remove the plate HV 2.
3. Unplug the cable 3 and 7 codes 4.
4. Unscrew 2 screws 5 then remove the high voltage power supply unit 6.
5. Remove the bracket HV (BT) assy 7.
1
2
3
4
5
7
5
6
Figure 3.3.33 High Voltage Power Supply Unit, Bracket HV (BT) Assy
3 - 40
Page 84
3.3.34 Eraser Bracket Assy, Eraser Bracket (KCM) Assy
1. Remove the belt cassette assy. (See 3.3.32.)
2. Open the stacker cover.
3. Remove four screws 5 and then remove the Plate Blind 6. [Removing the eraser bracket assy]
4. Remove the screw 1 and the connector 2.
5. Release the screw 7 and then remove the eraser bracket assy 3 [Removing the eraser bracket (KCM) assy]
5. Remove the screw 1 and the connector 2.
6. Release the lock of the claw then release the engagement with the bracket sensor T (KCM)
(See 3.3.35 2.)
7. Release the screw 7 and then remove the eraser bracket (KCM) assy 4 and unplug the
cable 2 then remove the eraser bracket (KCM) assy.
1
1
4
2
3
2
5
6
5
7
Figure 3.3.34 Eraser Bracket Assy, Eraser Bracket (KCM) Assy
3 - 41
Page 85
3.3.35 Shaft Link
1. Remove the eraser bracket assy. (See 3.3.34.)
2. Remove the gear one-way (Z30). (See 3.3.14.)
3. Remove the E-ring 3 by sliding the sensor assy T (KCM) 1 and bracket sensor T (KCM) 2
together in the arrow (A) direction.
4. Release the engagement between the lever Up/Dn and boss A of the lever link (R) 5 by
sliding the spring support (R) 4, lever link (R) 5 and the bearing 6 together in the arrow (B) direction. (Keep on sliding until the lever link (R) 5 reaches the end of D-cut part of the shaft link 7.)
5. Draw out the entire shaft link 7 by pressing it in the arrow (C) direction and turning its left side
under the contact (BL L) assy.
6. Detach the sensor assy T (KCM) 1, bracket sensor T (KCM) 2, spring support (R) 4, lever
link (R) 5 and the bearing 6 from the shaft link 7.
7. Remove 2 E-rings 8 then remove the spring support (L) 9 and lever link (L) 0. [Notice for mounting]
- Engagement between the lever Up/Dn and boss A of the lever link (R) 5:
Mount the spring support (L) 9 and lever link (L) 0 in the predetermined positions, then clamp the boss A of lever link (R) 5 with the lever Up/Dn by adding rotating power on the spring support (L) 9 by rotating the shaft link 7.
- Mounting of the spring support (R) 4:
Clamp the spring support (R) 4 at the predetermined positions in the lever link (R) 5 and the contact BKT (R).
8
0
9
(C) Slide 7
(D) Remove 7
(A) Slide 1, 2
7
1
3
(B) Slide 4, 5 and 6
2
Boss A
Lever Up/Down
3
Boss A
6
4
5
Figure 3.3.35 Shaft Link
3 - 42
Page 86
3.3.36 Contact (BL-R) Assy, Contact (CL-R) Assy
1. Remove the gear one-way (Z30). (See 3.3.14)
2. Remove the motor assy BT. (See 3.3.15)
3. Remove the high voltage power supply unit. (See 3.3.33)
4. Remove the shaft link. (See 3.3.35) [Removal of the contact (BL-R) assy]
5. Unscrew 2 screws 1 and unplug the cable 2, then remove the contact (BL-R) assy 3. [Removal of the contact (CL-R) assy]
6. Unscrew 2 screws 4 then remove the contact (CL-R) assy 5.
Contact (CL-R) Assy
5
Contact (BL-R) Assy
4
1
3
2
Figure 3.3.36 Contact (BL-R) Assy, Contact (CL-R) Assy
3 - 43
Page 87
3.3.37 Contact (BL-L) Assy, Contact (CL-L) Assy
1. Remove the shaft link. (See 3.3.35) [Removal of the contact (BL-L) assy]
2. Unscrew 2 screws 1 then remove the contact (BL-L) assy 2. [Removal of the contact (CL-L) assy]
3. Unscrew 2 screws 3 then remove the contact (CL-L) assy 4.
Contact (BL-L) Assy
Contact (CL-L) Assy
4
2
3
1
Figure 3.3.37 Contact (BL-L) Assy, Contact (CL-L) Assy
3 - 44
Page 88
3.3.38 Contact SB Assy
1. Remove the contact (BL-L) assy and contact (CL-L) assy. (See 3.3.37)
2. Unscrew 3 screws 1 then remove the plate blink 2.
3. Unplug 7 codes 3.
4. Unscrew 3 screws 4 then remove the contact SB assy 5.
5
2
1
3
4
3
3
Figure 3.3.38 Contact SB Assy
3 - 45
Page 89
3.3.39 PXC PCB
1. Remove the contact (BL-R) assy and contact (CL-R) assy. (See 3.3.36)
2. Remove the contact (BL-L) assy and contact (CL-L) assy. (See 3.3.37)
3. Remove the hopping motor. (See 3.3.19)
4. Remove the motor assy BT. (See 3.3.15)
5. Remove the gear heat assy. (See 3.3.12)
6. Remove the roller assy hopping. (See 3.3.25)
7. Remove the holder gear toner assy. (See 3.3.30)
8. Remove the high voltage power supply unit. (See 3.3.33)
9. Unplug the inlet AC. (See 3.3.16)
10. Unscrew 9 screws 1 then remove the guide cassettes (L) 2 and (R) 3 together.
11. Unscrew the screw 4 then remove the switch 5.
12. Unscrew the screw 6 then remove the PXC PCB 7.
1
1
1
1
1
1
7
6
4
3
5
2
Figure 3.3.39 PXC PCB
3 - 46
Page 90
3.3.40 Heat Unit Assy
1. Open the stacker cover.
2. Release the lock by turning down the lever lock heat guides (blue) on both sides, then lift the
heat unit assy 1 and remove it.
1
Lever Lock Heat Guide
Figure 3.3.40 Heat Unit Assy
3 - 47
Page 91
3.3.41 Oil Roller Assy
1. Remove the heat unit assy. (See 3.3.40)
2. Release the lock by turning down the lever in the arrow (A) direction, then slide the oil roller
assy 1 with its right side lifted and remove it.
1
(A)
Lever
Figure 3.3.41 Oil Roller Assy
3 - 48
Page 92
3.3.42 Lever Lock Heat (L)/(R), Guide Side Heat, Spring Lock Removing methods for right side and left side of each part are the same. Here describes the method
for right side.
1. Remove the heat unit assy. (See 3.3.40)
2. Unscrew 2 screws 1 then remove the guide side heat 2.
3. Remove the E-ring 3 then lever lock heat (R) 4.
(Be careful not to lose the spring lock 5 which slips off together.)
4
5
3
Figure 3.3.42 Lever Lock Heat (L)/(R), Guide Side Heat, Spring Lock
1x2
2
3 - 49
Page 93
3.3.43 PXL PCB
1. Remove the paper eject assy. (See 3.3.3)
2. Remove the belt cassette assy. (See 3.3.32)
3. Remove the heat unit assy. (See 3.3.40)
4. Unplug the cable 1 and the screw 2, then remove PXL PCB 3.
5. Release the lock of the claw then remove the sensor cover 4.
2
1
4
3
Figure 3.3.43 PXL PCB
3 - 50
Page 94
3.3.44 Heat Unit Guide Assy
1. Remove the cover assy rear. (See 3.3.1)
2. Remove the paper eject assy. (See 3.3.3)
3. Remove the gear heat assy. (See 3.3.12)
4. Remove the belt cassette assy. (See 3.3.32)
5. Open the stacker cover and remove the heat unit assy. (See 3.3.40)
6. Unscrew 4 screws 1 then remove the heat unit guide assy 2.
1
1
2
Figure 3.3.44 Heat Unit Guide Assy
3 - 51
Page 95
3.3.45 Holder LED Assy, LED Head
1. Unplug the cable 1.
2. Remove the LED head 3 by spreading the holder LED assy 2 a little bit.
(Be careful not to lose the spring 4 which slips off together.)
3. Remove the holder LED assy 2 by spreading the A-part of the guide holder a little bit with
a flat blade screwdriver. (Be careful not to lose the spring 5 which slips off together.)
Guide Holder
3
5
A
2
5
4
1
Figure 3.3.45 Holder LED Assy, LED Head
3 - 52
Page 96
4. ADJUSTMENT
Page 97
4. ADJUSTMENTS
Adjustments are carried out by key operations on the operator panel, by software operation panel, and by EEPROM of PU (PXS-PCB) setting.
This page printer supports three maintenance modes. Select and set a maintenance mode fit for the adjustment.
4.1 Maintenance Modes and Their Functions
4.1.1 User maintenance mode To set the user maintenance mode, turn on the power switch of the page printer while pressing on
the MENU key.
Functions
- Menu reset - Hex dump
- Drum counter reset - FUSER COUNT RESET (YELLOW, MAGENTA, CYAN, BLACK)
- Belt count reset - Operator panel menu disable
- X adjust - Y adjust
- Darkness - DRUM UP/DOWN
- (YELLOW, MAGENTA, CYAN, BLACK)
- Color Reg Adjust Execute
(a) Menu reset
1 Resets all Menu Level 1 settings to the default settings (which have been factory-set). 2 Resets all executable Emulation menu items (including options) to factory-set default
emulation items.
(b) Hex dump
1 Receives data from the host computer and dumps it in a hexadecimal format. 2 When one page of data or more comes from the host, printing automatically starts.
To print out data of less than one page, press the ONLINE key to set the offline state and press the EJECT key. Printing starts.
3 To exit this mode, shut off power to the page printer.
(This is the only one way to exit this mode.)
(c) Drum counter reset (for yellow, magenta, cyan and black)
1 Used to reset the drum life after the EP drum is replaced. 2 After drum-counter resetting is made, the page printer does not enter the operation
mode automatically.
4 - 1
Page 98
(d) Fuser count reset
Resets the fuser life after the fuser unit is replaced.
(e) Belt count reset
Resets the belt life after the belt unit is replaced.
(f) Operator panel menu disable
Enables or disables the menu functions (Menu1, Menu2, Tray Type, Power Save, and Paper Size) of the operator panel.
(g) X adjust
1 Corrects the position of the whole print image so that it may be perpendicular to the
movement of paper (at intervals of 0.25mm).
2 The print image exceeding the specified printable area is clipped.
(h) Y adjust
1 Corrects the position of the whole print image so that it may be parallel to the
movement of paper (at intervals of 0.25mm).
2 The print image exceeding the specified printable area is clipped.
(i) Darkness (Yellow, Magenta, Cyan and Black)
Sets the printout density of each color.
(j) Drum up/down
Moves up or down the image drum (I/D) of each color.
(k) Color Register Adjust Execute
Sets values for correcting X-axis, diagonal, and Y-axis deviations of the LED heads (yellow, magenta, and cyan) relative to black. The tandem-type page printer OKIPAGE 8c is equipped with an array of image drum (I/D) units which cannot be free from generation of color deviations. The color deviations are main scanning, sub-scanning, and diagonal deviations. These mechanically-caused color deviations are corrected electronically.
4 - 2
Page 99
User maintenance mode memu system
Category Selection DF After pressing ENTER key After completing the process MENU MENU MENU RESET RESETTING RESET HEX DUMP ON-LINE
HEX DUMP YELLOW DRMCNT YELLOW DRMCNT YELLOW DRMCNT RESET RESETTING RESET MAGENTA DRMCNT MAGENTA DRMCNT MAGENTA DRMCNT RESET RESETTING RESET CYAN DRMCNT CYAN DRMCNT CYAN DRMCNT RESET RESETTING RESET BLACK DRMCNT BLACK DRMCNT BLACK DRMCNT RESET RESETTING RESET FUSER COUNT FUSER COUNT FUSER COUNT RESET RESETTING RESET BELT COUNT BELT COUNT BELT COUNT RESET RESETTING RESET OP MENU ENABLE * SETTING EEPROM
DISABLE
X ADJUST 0 mm * SETTING EEPROM
+0.25 mm +0.50 mm
~
+2.00 mm
-2.00 mm
-1.75 mm ~
-0.25 mm
Y ADJUST 0 mm * SETTING EEPROM
+0.25 mm +0.50 mm
~
+2.00 mm
-2.00 mm
-1.75 mm ~
-0.25 mm
YELLOW DARKNESS 0 * SETTING EEPROM
+1 +2
-2
-1
MAGENTA DARKNESS 0 * SETTING EEPROM
+1 +2
-2
-1
4 - 3
Page 100
Category Selection DF After pressing ENTER key After completing the process
CYAN DARKNESS 0 * SETTING EEPROM
+1 +2
-2
-1
BLACK DARKNESS 0 * SETTING EEPROM
+1 +2
-2
-1
DRUM UP/DOWN ENABLE * SETTING EEPROM
DISABLE
COLOR REG ADJUST Refer 4.2.2
color deriation
EXECUTE correction
4 - 4
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