Ohlins HD 907 Mounting Instructions

Page 1
Shock Absorber for Harley Davidson XR1200
HD 907
Mounting Instructions
Part No. Pcs. Shock Absorber HD907 1 Sleeve 00123-13 4 Washer 03118-08 8 Tool preload adj. 03199-01 1 Sticker set Öhlins 1 Owner’s Manual 07241-02 1
Before installing this product, check the contents of the kit. If anything is missing, please contact your nearest Öhlins dealer.
Kit Contents
Please note that during storage and transportation, especially at high ambient temperature, some of the oil and grease used for assembling may leak and stain the packaging. This is in no way detrimental to the product, wipe off the excessive oil/grease with a cloth.
Warning!
Before installing this product, read the Öhlins Owner’s Manual. The shock absorber is an important part of your vehicle and will affect the stability.
00123-13
00123-13
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1
How to install
Warning!
It is advisable to have an Öhlins dealer install the shock absorber.
When installing, consult your Vehicle Service Manual.
1
Put the motorcycle on a workstand so that the rear wheel barely touches the ground.
Warning!
Make sure the vehicle is securely supported so that it will not tip.
2
Remove the original shock absorbers. Consult your Vehicle Service Manual.
Note!
Before installing the Öhlins shock absorber clean the vehicle thoroughly.
3
Install the Öhlins shock absorbers in the same way as the original units. The shock absorber should be installed with the cylinder head at the top and the reservoir towards the rear. Use the washers and sleeves provided in this kit.
Note!
Lower the motorcycle so that the shock absorber is sligthly compressed, before tightening the screws.
Caution!
Make sure that all screws are tightened to the correct torque and that nothing fouls or restricts movement of the shock absorber when the suspension is fully compressed or extended.
03118-08
00123-13
03118-08
00123-13
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2
Adjustments
Warning!
Before riding, always make sure that the basic settings made by Öhlins are according to recommended Set-up Data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up the shock absorber.
Caution!
The drive belt tension shall only be adjusted when the original shock absorber is installed on the vehicle.
00123-13
00123-13
Recommended set-up
Spring Preload 23 mm
Shock Absorber Length 360
+10
/0 mm Stroke 97 Free spring length 230 mm
Free Sag (R1-R2) 8 mm Ride Height (R1-R3) 37 mm
Read about Free Sag and Ride height in the
Öhlins Owner’s Manual.
Set-up Data
Length Adjuster
!
Spring Preload Adjuster
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Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.
www.ohlins.com
Öhlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.
To find the latest information contact
your Öhlins distributor. Please
consult your Öhlins dealer if you
have any questions regarding the
contents in this document.
Part no. HD907_1
Issued 2017-01-01
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