Safety PrecautionS
note! |
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Warning! |
The front fork is a very important part of the |
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After installing this product, take a |
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low speed to make sure that your |
test ride at vehicle and will affect the stability. |
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vehicle has maintained its stability. note! |
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Warning! |
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Read and make sure that you understand the |
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information in this manual and the mounting |
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If the suspension makes an abnormal |
noise, instructions before you use this product. If you or the function is irregular, or if you notice
any have any questions regarding installation or |
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leakage from the product, please stop the |
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maintenance please contact an Öhlins dealer. |
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vehicle immediately and return the |
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product to an Öhlins Service Centre. note! |
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Öhlins Racing AB can not be held responsible |
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note! |
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for any damage to the front fork, vehicle, other |
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When working on this product, always see |
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property or injury to persons, if the instructions |
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the Vehicle Service Manual for vehicle |
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for installing and maintenance are not followed |
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specific procedures and information. |
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exactly. |
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note! |
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Warning! |
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When working with the cartridge kit always |
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This product was developed and designed |
make sure you have a clean working space. |
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exclusively for a specific vehicle model and |
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shall only be installed on the intended vehicle |
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© Öhlins Racing AB. All rights reserved. Any |
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model in its original condition as delivered from |
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reprinting or unauthorized use without the written |
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the vehicle manufacturer. |
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permission of Öhlins Racing AB is prohibited. |
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4.3 |
Assemble Shaft |
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4.4 |
Mount Shaft |
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12 |
5 Fill Oil |
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6 Reinstall Cartridge into Fork Leg
14
Safety Symbols
In this manual, mounting instructions and other technical documents, important information concerning safety is distinguished by the following symbols:
The Safety Alert Symbol means: Warning! Your safety is involved.
Warning!
The Warning Symbol means: Failure to follow warning instructions can result in severe or fatal injury to anyone working with, inspecting or using the shock absorber, or to bystanders. caution! The Caution Symbol means: Special precautions must be taken to avoid damage to the shock absorber. note!
The Note Symbol indicates information that is important regarding procedures.
in thiS Manual
1 |
Replace Spring |
4 |
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2 |
Remove Cartridge from Front Fork |
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2.11A Front Fork with Thread connection |
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2.11B Front Fork with Bottom Screw connection |
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2.11C Front Fork with BPF (Big Piston Fork) |
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3 |
Disassemble Cartridge |
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7 |
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3.1 |
Remove Shaft |
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3.2 |
Disassemble Shaft |
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3.3 |
Disassemble Seal head |
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3.4 |
Disassemble Dividing Piston |
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4 |
Assemble Cartridge |
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4.1 |
Assemble Dividing Piston |
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4.2 |
Assemble Seal Head |
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1 |
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00146-01 |
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Assembly lubricant – Red grease |
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2 |
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00716-01 |
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Snub nose |
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3 |
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00720-02 |
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Measure Pin (6 mm) |
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4 |
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00727-02 |
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Soft jaws 10/12 |
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5 |
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00727-09 |
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Soft jaws 28/36 |
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6 |
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00797-08 |
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Top cap tool |
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7 |
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01460-68 |
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Dividing piston positioning tool (tube length 32 mm) |
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8 |
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01765-03 |
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Pull-up tool (length 300 mm) |
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9 |
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01781-01 |
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Gas filling device assy (gas needle housing 01779-02) |
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01797-05 |
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Seal head tool 33.5 (compress top out spring) |
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11 |
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01797-07 |
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Seal head tool 36 (tighten with torque) |
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12 |
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01797-09 |
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Seal head tool 36 (long fangs) |
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13 |
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01820-24 |
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Filling machine assembly adaptor M4 |
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14 |
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01840-xx |
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Öhlins Filling Machine (and Manual 07221-02) |
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15 |
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01860-04 |
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End cap tool |
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16 |
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02810-01 |
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Clip for 01765-03 |
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17 |
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04705-03 |
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U-spanner 19 mm |
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18 |
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01309-01 |
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Öhlins Front Fork fluid |
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19 |
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FGR1XX |
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Spec. card |
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4 |
1 rePlace SPring
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5 |
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6 |
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