Ohlins HA 192 Owner's Manual

Owners Manual

Mounting instructions Öhlins shock absorber kit

HA 192 for Husqvarna CR 250

© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the

written permission of Öhlins Racing AB is prohibited. Printed in Sweden.

Rebound
adjustment

Spring preload

Low speed
compression

High speed
compression

Adjusters

Your Öhlins shock absorber type 46 PRC features the
followinging adjusters:

Compression damping:

Adjustments are made on top of the reservoir.
Low speed adjustments: Slotted centre screw
High speed adjustments: Hexagon screw.

Rebound damping

Adjuster whell on the piston shaft above the end bracket.

Spring preload

Adjustment made by screws om cylinder house.
Use C-spanner.
When delivered the Öhlins shock absorber is dialed to
recommended settings for the specific brand and make
of the motorcycle. If you have changed the setting check
like this:
The adjusters have a normal right hand tread. Turn
clockvise to fully closed. Turn counter clockvise to open
and count the clicks until you reach the recommended
number of clicks.
Do not use to much force, delicate sealing
surfaces can be damaged. Do use fingers only.

Bike on a stand.

F1

R1

Bike on the ground.

F2

R2

Bike with rider on.

F3

R3

Checking sag and ride height

Front suspension

F1. Bike on a stand with the

suspension fully extended = ............

F2. Bike on the ground without rider = ............

F3. Bike on the ground with rider = ............

Free sag

F1 - F2 = ............

Ride height

F1 - F3 = ............

Rear suspension

R1.Bike on a stand with the

suspension fully extended = ............

R2.Bike on the ground without rider = ........... .

R3.Bike on the ground with rider = ............

Free sag

R1 - R2 = ............

Ride height

R1 - R3 = ............

NOTE!

If ride height is higher than recommended,
softer spring/springs must be used.
If ride height is lower than recommended,
harder spring/springs must be used.
Contact your Öhlins dealer for advice.

Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.

Phone [phone]. Fax [phone]. www.ohlins.com

HA 192. Issued 01 11 29

Setup data

Lenght 444 mm
Stroke 127,5 mm
Rebound adjustment 22 clicks
Compression adjustment 15 clicks
High speed comp. adj 2 1/2 turns
Preload 10 mm
Free sag, rear 35 mm
Ride height, rear 100 mm
Front fork position 0 mm
(top surface above triple clamp)
Front fork adjustment std.
Recommended fork springs std.

Before installation

Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions for
fitting and maintenance are not followed exactly.

Similarly, the warranty will become null and void

if the instructions are not adhered to.

WARNING!

1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the shock
absorber. Contact an Öhlins dealer or other
qualified person for advice.

2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
shock absorber kit. If you have any questions
regarding proper installation procedures,
contact an Öhlins dealer or other qualified
person.

3. The vehicle service manual must be
referred to when installing the Öhlins shock
absorber

Safety signals

Important information concerning safety is
distinguished in this manual by the
following notations:

The Safety alert symbol means:
Caution! Your safety is involved.

WARNING!

Failure to follow warning instructions
could result in severe or fatal injury
to anyone working with, inspecting or
using the suspension, or to bystanders.

CAUTION!

Caution indicates that special pre­cautions must be taken to avoid dam­age to the suspension.

NOTE!

This indicates information that is of
importance with regard to procedures.

Öhlins products are subject to continual improve­ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your suspen­sion and this manual. Please consult your Öhlins
dealer if you have any questions with regard to
the contents of the manual.

NOTE!

During storage and transportation, espe­cially at high ambient temperature, the oil
and grease used for assembling may run out
inside the packing and damage the
expanded polystyrene packing material. This
is not unusual and is in no way detrimental
to the shock absorber.

Kit contents

Before installing the shock absorber, please
check the contents of the kit, listed on the front
page of this instruction. If anything is missing,
contact your Öhlins dealer.

Description Pcs. Part No.

Shock absorber 1 HA 192
Sticker Öhlins 2 00197-01
Sticker memo notes 1 01180-01
C-spanner 1 00710-02
Owners manual 1

WARNING!

1. It´s advisable to have an Öhlins dealer or other
qualified person to fit your shock absorber.

2. Instructions in the vehicle service manual are
to be followed when changing the shock
absorber.

3. When working on a lifted vehicle it must be
securely supported to prevent it from falling.

NOTE!

Make sure that all bolts are tightened to the correct
torque and that nothing fouls or restricts movement
of the shock absorber when the suspension is
being fully compressed or extended.

WARNING!

Certain modifications may be necessary when
installing the Öhlins shock absorber/suspension.
It is essential that the mounting instructions are
carefully followed.

5

4

Mounting instructions

1

Put the motorcycle on a stand so the rear wheel
has ground clearance. Make sure it´s steadily
positioned and will not fall over.

2

Remove the seat by loosening the rear attach­ment screws.

3

Loosen the rear frame and the hose clamp from
the air filter. Disconnect electrical wires. Remove
the whole unit with air filter and muffler.

4

Loosen the lower and the upper attachment of
the original shock absorber and remove it.

5

Fit the Öhlins shock absorber in the same way
as the original unit. Fasten it by using the two
original bolts.

NOTE!

Make sure that all bolts are tightened to the cor­rect torque and that nothing fouls the shock ab­sorber when the suspension is being com­pressed. See: Motorcycle workshop manual.

2

3

1

6.

Place the seat support and seat back in position
and fasten them.

7.

Continue your work according to the Owners
Manual, section Adjustments

Position of the shock absorber,

attached to the triangellink