Ohlins FGK 202 Mounting Instructions

Front Fork Kit for Yamaha R6

FGK 202

Mounting Instructions

Part No. Pcs.
Front fork kit FGK202 1
Sticker set Öhlins 1
Owners manual 07284-01 1

Warning!

This kit should only be installed by an
authorized Öhlins dealer. The installation
procedure requires certain tools.

Before installing this product, check the contents
of the kit. If anything is missing, please contact
an Öhlins dealer.

Kit Contents

Please note that during storage and
transportation, especially at high ambient
temperature, some of the oil and grease used for
assembling may leak and stain the packaging.
This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.

Warning!

Before installing this product, please read this
document. The front fork is an important part of
your vehicle and will affect the stability.

Note!

Please note that after this installation the
compression adjuster at the fork bottom will no
longer have a function.

Safety Precautions

© Öhlins Racing AB. All rights reserved. Any reprinting

or unauthorized use without the written permission of

Öhlins Racing AB is prohibited.

Printed in Sweden.

Safety Symbols

In this manual, mounting instructions and
other technical documents, important
information concerning safety is
distinguished by the following symbols:

The Safety Alert Symbol means: Warning!
Your safety is involved.

Warning!

The Warning Symbol means: Failure to
follow warning instructions can result in
severe or fatal injury to anyone working
with, inspecting or using the front fork, or
to bystanders.

Caution!

The Caution Symbol means: Special
precautions must be taken to avoid
damage to the front fork.

Note!

The Note Symbol indicates information that
is important regarding procedures.

Note!

The front fork is a very important part of the
vehicle and will therefore affect the stability.

Read and make sure that you understand
the information in this manual before you use
this product. If you have any questions
regarding installation or maintenance please
contact your nearest Öhlins dealer.

Öhlins Racing AB can not be held
responsible for any damage to the front fork,
vehicle, other property or injury to persons, if
the instructions for installing and maintenance
are not followed exactly.

Warning!

This product was developed and designed

exclusively for a specic vehicle model and

should only be installed on the intended vehicle
model in its original condition as delivered from
the vehicle manufacturer.

After installing this product, take a test ride
at low speed to make sure that your vehicle
has maintained its stability.

Note!

When working on this product, always consult
your Vehicle Service Manual.

This Manual should be considered as a part
of the product and should therefore accompany
the product throughout its life cycle.

Tools

1

Tool 00797-08 Tool 01765-03 Tool 01797-07

Tool 04702-04

Install Öhlins Front Fork Kit

6

tube. Torque 10 Nm.

3.15

Set the spring preload, rebound and
compression adjusters according to
adjustments and set-up data in this manual.

3.16

Install the front fork legs into the triple clamps
at the position recommended in set-up data
(Fork leg position).
Tightening torque: According to your vehicle
service manual.

Note!

Measure the fork leg position from the upper
triple clamp to the top of the outer tube.

Fork leg
position