Nokia 9300i, RA-8 Service Software Instructions

Nokia Customer Care
3 - Service Sof tware
Instructions
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Table of Contents
Page No
Quick Guide for Phoenix Service SW Installation............................................ 5
Service requirements......................................................................................... 5
Supported operating systems .......................................................................... 5
Hardware requirements ...................................................................................5
Service software ..............................................................................................5
Phoenix installation steps in brief....................................................................... 6
Phoenix Service SW............................................................................................7
Before installation .............................................................................................. 7
Installing Phoenix............................................................................................... 8
Updating Phoenix installation........................................................................... 13
Uninstalling Phoenix ........................................................................................ 14
Repairing Phoenix installation.......................................................................... 16
Data Package for Phoenix (Product Specific) ................................................17
Phoenix data package overview ...................................................................... 17
Before installation ............................................................................................ 17
Installing Phoenix data package (product specific).......................................... 18
Uninstalling data package................................................................................ 22
Configuring Users............................................................................................. 23
Managing Connections..................................................................................... 24
Updating Flash Support Files for FPS-8* and FLS-4*.................................... 27
Before installation ............................................................................................ 27
Installing flash support files (only separate installation package) .................... 27
Updating FPS-8* flash prommer SW ............................................................... 30
Activating and Deactivating FPS-8.................................................................. 34
Activating FPS-8.............................................................................................. 34
Deactivating FPS-8.......................................................................................... 36
JBV-1 Docking Station SW............................................................................... 37
Before installation ............................................................................................ 37
Installing SW needed for the JBV-1 SW update.............................................. 37
RF Tuning: Quick Guide for Tuning with Phoenix......................................... 43
General remarks.............................................................................................. 43
Service Tool Concept for RF Tuning Operations........................................... 44
Autotuning.........................................................................................................45
Environment..................................................................................................... 46
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Table of Contents
Page No
Receiver Manual Tuning................................................................................... 49
Rx Channel Select Filter Calibration................................................................ 49
Rx Calibration .................................................................................................. 50
RX Band Filter Response Compensation ........................................................ 54
Rx DtoS balance calibration............................................................................. 60
Transmitter Manual Tuning.............................................................................. 63
Tx Power Level Tuning .................................................................................... 63
TX I/Q Tuning................................................................................................... 72
Service Tool Concept for Baseband Tuning Operations............................... 77
Service concept for RA-8* baseband tunings .................................................. 78
Baseband Tuning Operations..........................................................................79
Energy Management Calibration ..................................................................... 79
Flashing Setup Instructions............................................................................. 81
POS (Point of Sale) flash concept ................................................................... 81
Flash concepts with flashing adapter............................................................... 84
MJ-83 module jig concepts.............................................................................. 85
JBV-1 flash concept with FPS-8 ..................................................................... 86
JBV-1 flash concept with FPS-10 ................................................................... 87
Service concept for RF testing and BB tuning ................................................. 88
Bluetooth test concept ..................................................................................... 89
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Quick Guide for Phoenix Service SW Installation

Service requirements

Supported operating systems
Windows 2000 (service pack 2)
Windows XP (service pack 1)
Hardware requirements
Recommended for Windows 2000
Processor 700 MHz, RAM memory 256 MB, disk space 150 MB.
Service software
The service software used is called Phoenix. The Phoenix service software requires a 32-bit operating system and is not compatible with Windows versions 3.X.
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Phoenix installation steps in brief

DCT-4 generation test and service software is called “Phoenix”. These are the basic steps to install Phoenix:
Connect a DK2 dongle or FLS-4S POS flash device.
Install the Phoenix service SW.
Install the data package for Phoenix.
Configure users.
Manage connection settings (depends on the tools you are using).
Phoenix is now ready for FLS-4S Point Of Sales flash device use.
If you use FPS-8: Update FPS-8 SW.
Activate FPS-8. Update JBV-1 docking station SW (only when needed).
Phoenix is now ready for use also with FPS-8 flash prommer and other tools.
Phoenix service software installation contains:
Service software support for all phone models included in the package.
Flash update package files for FPS-8* and FLS-4S programming devices.
All needed drivers for: DK2 dongle
FLS-4S point of sales flash device USB devices
Separate installation packages for flash update files and drivers are also available, but it is not necessary to use them unless updates appear between Phoenix service SW releases. If sep­arate update packages are used, they should be used after Phoenix and data packages have been installed.
The phone model specific data package includes all product specific data:
Product software binary files
Files for type label printing
Validation file for the fault log repair data reporting system
All product specific configuration files for Phoenix software components
Phoenix service SW and phone data packages should only be used as complete installation packages. Uninstallation should be made from Windows’s control panel.
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Phoenix Service SW

Before installation

Check that a dongle is attached to the parallel port of your computer.
Download the installation package (e.g.
phoenix_service_sw_a15_2005_41_5_28.exe) to your computer (e.g. C:\TEMP).
Close all other programs.
Run the application file (e.g. phoenix_service_sw_a15_2005_41_5_28.exe) and
follow instructions on the screen.
Administrator rights may be required to be able to install Phoenix depending on
the operating system.
If uninstalling or rebooting is needed at any point, you will be prompted by the In-
stall Shield program.
If at any point during installation you get this message:
“Dongle is not found and installation cannot continue.“
Possible reasons may be a defective or too old PKD-1 dongle (five digit serial number dongle when used with FPS-8 prommer) or that the FLS-4S POS flash dongle is defective or power to it is not supplied by external charger.
First, check the COM /parallel ports used! After correcting the proble m, inst alla­tion can be restarted.
For more detailed information, please refer to Phoenix Help files. Each feature in Phoenix has its own Help function, which can be activated while running the program. Press the F1 key or the feature’s Help button to activate a Help file.
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Installing Phoenix

1. To start installation, run the phoenix_service_sw_a15_2005_41_5_28.exe. Install Shield starts.
2. To continue, click "Next" in the Welcome dialog.
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3. Read the text carefully:
4. Choose destination folder. It is recommended to use the default folder C:\Pro- gramFiles\Nokia\Phoenix.
5. To continue, click “Next”. You may choose another location by clicking “Browse” (not recommended
).
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Setup copies the components, progress of the setup is shown. Please wait…
Drivers are installed and updated, please wait. The process may take several minutes to complete.
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If the operating system does not require rebooting (Windows 2000, XP), the PC components are registered straight away.
6. Click "Finish". Phoenix is ready for use.
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7. If the operating system used requires restarting your computer, the Install Shield Wizard notifies you about it. Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manually afterwards.
After the reboot, components are registered and Phoenix is ready for use. Note that Phoenix does not work, if components are not registered.
Now the installation of Phoenix service SW is ready and it can be used after:
Installing phone model specific data package for Phoenix
Configuring users and connections
FLS-4S can be used straight away
FPS-8* can be used after updating flash update package files
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Updating Phoenix installation

If you already have the Phoenix service SW installed on you r computer, you will need to update it when new versions are released.
Always use the latest available versions of both the Phoenix service SW and the phone specific data package. Instructions can be found in phone model specific Technical Bulletins and phone data package readme.txt files (shown during installation).
To update Phoenix, you need to take exactly the same steps as when installing it for the first time.
1. Download the installation package to your computer hard disk.
2. Close all other programs.
3. Run the application file (e.g. phoenix_service_sw_a15_2005_41_5_28.exe).
4. Newer version of Phoenix is installed.
5. Driver versions are checked and if need be, updated.
When you update Phoenix (e.g. a10_2003_33_5_22 to a11_2003_41_5_28.exe), the update takes place automatically without uninstallation.
If you try to update Phoenix with the same version that you already have (e.g. a15_2005_41_5_28 to a14_2005_42_6_28), you are asked if you want to uninstall the current Phoenix version. In this case you can choose between total uninstallation and repair.
If you try to install an older version (e.g. downgrade from a15_2005_41_5_28 to a14_2005_33_5_22), installation will be interrupted.
Please always follow the instructions on the screen.
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Uninstalling Phoenix

Uninstallation can be done manually from the Windows’s control panel.
1. Choose Add / Remove Programs -> “Phoenix Service Software”.
2. To uninstall Phoenix, click "Add/Remove" -> “Remove”.
Progress of the uninstallation is shown.
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3. If the operating system does not require rebooting, click “Finish” to com­plete.
4. If the operating system requires rebooting, Install Shield Wizard notifies you about it. Select "Yes..." to reboot the PC immediately and "No..." to reboot the PC manually afterwards.
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Repairing Phoenix installation

If you experience any problems with service software or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix. Note that the original instal­lation package (e.g. phoenix_service_sw_a15_2005_41_5_28.exe) must be found on your PC when you run the repair setup.
To repair:
1. Run Windows Control Panel.
2. Choose Add / Remove Programs -> “Phoenix Service Software”.
3. Click "Add/Remove". In the following view, select “Repair”.
Phoenix reinstalls the required components and registers them, procedure is the same as in the update installation.
4. To complete, click “Finish”.
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Data Package for Phoenix (Product Specific)

Phoenix data package overview

Each product has its own data package (DP). The product data package contains all product­specific data files to make the Phoenix Service Software and tools usable with a certain phone
model:
Product software Binary files
Files for type label printing
Validation file for the Faultlog repair data reporting system
All product-specific configuration files for Phoenix software components
Data files are stored under C:\Program Files\Nokia\Phoenix (default).

Before installation

Product data package contains all product specific data to make the Phoenix
service software and tools usable with a certain phone model.
Check that the dongle is attached to the parallel port of your computer.
Install Phoenix service SW.
Download the installation package (e.g. RAE-6_dp_v_1.0_MCUSW4_51.exe) to
your computer (e.g. C:\TEMP).
Close all other programs.
Run the application file (e.g. RAE-6_dp_v_1.0_MCUSW4_51.exe) and follow in-
structions on the screen.
Please note that very often the Phoenix service SW and the phone specific data package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain data package version. Always use the latest available versions. Instructions can be found in phone model specific Technical Bulletins and readme.txt files of the data packages.
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Installing Phoenix dat a package (product specific)

1. To start installation, run the application file (e.g. RAE­6_dp_v_1.0_MCUSW4_51.exe).
2. To extract files needed for installation, click “Next”. Please wait…
3. To continue, click “Next”.
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4. From this view, you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version needed with this data package. Click “Next”.
5. To continue, confirm location and click “Next”. Install shield checks where the Phoenix application is installed and the directory is shown.
6. To continue, click “Next”.
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7. To start copying the files, click “Next”.
Phone model specific files are installed. please wait.
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8. To complete installation, click “Finish”.
You now have all phone model specific files installed in your Phoenix service SW. Now Phoenix can be used to for example flash phones and print type labels after:
Configuring users
Managing connections
FLS-4S can be used right away
FPS-8* can be used after updating flash update package files to it
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Uninstalling data package

1. To uninstall the data package manually from Windows, choose Control Panel / Add / Remove Programs/ -> RA-8 Phone Data Package.
2. If you try to install the same version of Phoenix data package that you already have, you are asked if you want to uninstall the current version. Answer “OK” to uninstall, “Cancel” if you do not want to uninstall.
Older versions of data packages need not be uninstalled unless instructions to do so are given in the readme.txt of the data package and bulletins concerning the release. Please read all related documents carefully.
3. Once the previously installed data package is uninstalled, click “Finish”.
4. To continue installation from the beginning, run the RAE- 6_dp_v_1.0_MCUSW4_51.exe again.
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Configuring Users

To configure users:
1. Start Phoenix service SW and login.
2. To add new user or edit an existing one, click “Maintain”. If a user ID is already configured, choose your own user ID from the list and click “OK”.
3. To add information for the new user, click “New”.
4. Type in your name and Initials to fields and click “OK”.
5. User has now been created, click “OK”. You are now able to login with this username, click “OK”
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Managing Connections

Manage connections feature in Phoenix is for selecting, editing, and deleting existing connec­tions, and creating new ones.
To manage connections:
1. Start Phoenix service SW and login.
2. From the “File” menu, choose “Manage Connections”.
3. In this dialog, you can select, edit, delete existing connections and create new ones. You can create a connection either manually or by using a Connection Wiz­ard. To add new connection, click “Add” and select if you want to create it manually or by using the Wizard.
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4. To continue, click “Next”.
5. In the next dialogs, choose settings for the connection: Manual settings
A) For FLS-4S POS Flash Device, choose the following connection settings: Media: FBUS
COM Port: Virtual COM Port used by FLS-4 Please always check this!
(To check, go to Windows / Control Panel / FLS Virtual Port / Configuration)
B) For FPS-8 Flash Prommer, choose the following connection settings: Media: FPS-8
Port Num: COM Port where FPS-8 is connected COMBOX_DEF_MEDIA: FBUS
6. To complete, click “Finish”.
7. If you use the Wizard, connect the tools and the phone to your PC and the wiz­ard will automatically try to configure the correct connection.
8. To activate the connection you want to use, click it and use up/down arrows to move it on top of the list.
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9. Click “Apply”. The connection is now selected and can be used after closing the “Ma nage Co n-
nections” window.
The selected connection is shown at the right-hand bottom corner of the screen.
10.To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and choose “Scan Product”.
When a product is found, Phoenix loads product support and when everything is ready, the name of the loaded product support module and its version are shown at the bottom of the screen, for example:
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Updating Flash Support Files for FPS-8* and FLS-4*

Before installation

Install Phoenix service SW.
Install phone model specific data package for Phoenix.
The flash support files are delivered in the same installation package with Phoenix
data packages or newer Phoenix packages beginning from September 2003.
Normally it is enough to install Phoenix and phone’s data package because the
Phoenix installation always includes the latest flash update package files for FLS-4S / FPS-8*.
Separate installation package for flash support files is available, and the files can
be updated by following these instructions (if updates appear between Phoenix / data package releases).

Installing flash support files (only separate installation package)

If you are not using a separate installation package, you can skip this section.
1. To start installing, double-click flash_update_03_13_001.exe.
If the same version of the flash update package already exists, and you want to reinstall it, the previous package is first uninstalled. Restart installation again after
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that.
If you try to downgrade the existing version, the setup will be aborted. However, if you want to downgrade, uninstall newer files manually from the Control Panel and then rerun the installation again.
If an older version exists on your PC and it needs to be updated, click “Next” to continue installation.
It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix.
2. To continue, click “Next”.
Note! When installing the flash update files for the first time you may choose an-
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other location by clicking “Browse” (not recommended).
The installation continues…
3. To complete the procedure, click “Finish”. FLS-4 can be used right after the flash update package is installed.
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FPS-8* flash prommer must be updated by using Phoenix!

Updating FPS-8* flash prommer SW

There are two ways to update the FPS-8 flash prommer software: Option 1:
1. Start Phoenix service software and login.
2. Manage connection correctly for the FPS-8* flash prommer.
3. From the ”Flashing” menu, choose ”FPS-8 Maintenance”
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4. When a new FPS-8 flash update package is installed to your computer, you are asked to update the files to your FPS-8 Prommer. To update files, click ”Yes”.
The update procedure takes a couple of minutes, please wait until you are notified that the update has been successful.
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5. Click “OK” and close the “FPS-8 Maintenance” window.
View after successful prommer software update.
Option 2:
1. Click the ”Update” button.
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2. Select the appropriate fps8upd.ini file under the C:\Program Files\No- kia\Phoenix\Flash directory
3. All files can be loaded separately to FPS-8. To do this, press the right mouse button in the ”Flash box files” window and select the desired file type. More infor­mation and help can be found from the “Help” dialog.
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Activating and Deactivating FPS-8

Before the FPS-8 can be successfully used for phone programming, it must be first activated. If there is a need to send the FPS-8 box to somewhere, e.g. for repair, the box must be first
deactivated.

Activating FPS-8

1. Fill in the “FPS-8 activation request” sheet included in the FPS-8 sales pack­age and follow the instructions given in the sheet.
2. When the activation file is received (e.g. 00000.in), copy it to C:\Program- Files\Nokia\Phoenix\BoxActivation directory (this directory is created when Phoe­nix is installed).
3. Start Phoenix service software.
4. From the Flashing menu, choose ”FPS-8 Maintenance”.
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5. In the “FPS-8 Maintenance” window, click “Activate.”.
The activation file you saved to C:\ProgramFiles\Nokia\Phoenix\BoxActivation is displayed (e.g. 00000.in), check that it is correct.
6. To activate the box, click “Open”.
7. To complete the activation, turn FPS-8 power off and on.
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Deactivating FPS-8

1. Start Phoenix service software.
2. From the ”Flashing” menu, choose ”FPS-8 Maintenance”.
3. In the “FPS-8 Maintenance” window, click “Deactivate”.
4. To confirm deactivation, click “Yes”.
The box is deactivated.
5. To complete deactivation, turn FPS-8 power off and on.
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JBV-1 Docking Station SW

The JBV-1 docking station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone specific docking station adapte r is used for different service functions.
The JBV-1 docking station contains software (firmware) which can be updated. You need the following equipment to be able to update JBV-1 software:
PC with USB connection
Operating System supporting USB (Not Win 95 or NT)
USB cable (can be purchased from shops or suppliers providing PC hardware
and accessories)
JBV-1 docking station
External power supply 11-16V

Before installation

Download the Jbv1_18_update.zip file to your compute r (e.g. C:\TEMP) from your
download web site.
Close all other programs.
Follow instructions on the screen.

Installing SW needed for the JBV-1 SW update

Note: DO NOT CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER YET!
1. To run the Jbv1_18_update.zip file and start SW installation, double click “Se t­up.exe”.
Files needed for JBV-1 package setup program are extracted.
Installation begins, please read the information displayed.
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2. To continue, click “Next”.
3. Use the destination folder suggested which JBV-1 SW package is installed to and click “Next” to continue.
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4. To continue, select “Full” and click “Next”.
The program folder is created.
5. To continue, click “Next”. Software files are installed.
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6. After a successful installation, click “Finish” to complete.
YOU CAN NOW CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER.
7. Connect power to JBV-1 (11-16V DC) from external power supply, then con­nect USB cable between JBV-1 USB connector and PC.
8. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package. They can be found in folder:
C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver If there is no previously installed JBV-1 firmware update package installed on your
computer, Windows detects the connected USB cable and drivers for the new HW. Please follow the instructions and allow Windows to search and install the best drivers available.
If there is a previously installed JBV-1 firmware update package (v 17 or older) on your computer, please update the JBV-1 USB driver. Please see the readme.txt file under:
C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver – folder for in­structions on how to update the JBV-1 USB Driver.
After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update begins.
9. Go to folder C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware
Update.
10. To start the JBV-1 SW update, double click fwup.exe.
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JBV-1 firmware update starts and shows the current status of the connected JBV-
1.
11.If the firmware version read from your JBV-1 is not the latest one available (v. 17 or older), it needs to be updated to version 18. To do this, click “Update Firmware”.
If you simply want to check the SW version, click “Refresh Status”.
12.To update your JBV-1 to the latest version 18, choose file JBV1v18.CDE and “Open”.
Please wait, it takes a while until you can hear a “click” from the JBV-1. The older sw file JBV1v17.CDE is visible in this view only if the previous JBV-1
SW package has been installed on your computer.
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13.After a successful update, click “OK” and the current JBV-1 status is displayed.
You have now updated the JBV-1 software and it is ready for use. If you have several docking stations you need to update, disconnect the power &
USB cables from the previous one and connect them to the next docking station .
14.To see the current SW version, click “Refresh Status”.
15.To update the SW, click “Update Firmware”.
16.After you have updated all docking stations, close the “JBV-1 Firmware Up­date” dialog.
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RF Tuning: Quick Guide for Tuning with Phoenix

General remarks

RF tunings must be performed in the same order as shown in this document. The
order of the corresponding menu items in the service software may be different.
If baseband tunings are needed, they should be completed before the RF tunings.
Avoid unnecessary tuning. Factory tuning values are always the most accurate
ones.
Screenshots described in this document may change as the service software is
developed.
Kindly refer to the Phoenix help files, the phone model specific service manual
and bulletins for help.
NOTE! RF tunings need to be done ONLY if any RF block component is replaced. Howeve r, RF tunings are also recommended if tuning values have disappeared for some reason.
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Service Tool Concept for RF Tuning Operations

All RF tuning operations must be carried out in the MJ-83 module jig.
Power to MJ-83 must be supplied from an external DC power supply, not from the
FPS-8 prommer.
MJ-83 input voltages:
Maximum + 12 VDC
Minimum + 4V DC
Remember the cable attenuation when setting required RF levels
Figure 1: RF tuning setup
5
4
2
3
Item Service accessory Type
1 Module jig MJ-83 2 DC power cable PCS-1
6
1
3RF cable XRF-1 4 Service Mbus cable DAU-9S 5 Software protection key PKD-1 6 Service SW CD-ROM
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3 - Service Software Instructions Nokia Customer Care

Autotuning

Autotune feature is designed to align product’s RF part easier and faster. By this autotune com­ponent the product is tuned automatically. The user only needs to press ‘Tune’ and the prod­uct’s RF is tuned and results are shown to the user. Component controls all the needed RF equipment (RF generator and TX measuring device) except voltage supplier. The phone should always be in local mode.
NOTE! Automatic tuning is ALWAYS the primary tuning mode. Manual tuning is not recom­mended.
The following diagram describes where the autotune component is located in the TSS archi­tecture:
Figure 2: Autotune component in TSS architecture
utotune U I
Au totu n e F N
Manual tune FNs G P IB FN
MTI
Phone
GPIB Equipment
Autotune is a pair of two different components. One is User Interface and the other is FunctioN­al. UI does not contain any functionality. MTI takes care of phone messages.
The Autotune component is located in the Tuning menu:
Figure 3: Autotune menu in Phoenix
Note! This menu is not visible with PKD-1 and PKD-1P dongles.
Figure 4: Autotune menu - RX/TX menu
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Set Loss
Figure 5: Set Loss menu
Set Loss is the component for saving RF-losses (of cables and jigs) to file. These loss values are needed when you tune the phone with Phoenix (using the Autotune component). When you measure the losses you have to be very careful, because these value s affect directly how well the phone is tuned.
NOTE! This component is only for Autotune uses.

Environment

Figure 6: Loss values
Hardware requirements:
PC with Windows 2000/XP. Power supply Product specific module jig RF-splitter and -cables
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RF equipment (only one of each is needed) TX/RX: CMU200
TX:
Agilent E4406 (VSA series transmitter tester) Agilent E4445 (PSA series transmitter tester) Rohde&Schwarz, FSE-family of Signal Analyzers Rohde&Schwarz, FSIQ-family of Signal Analyzers
RX:
Agilent ESG family of RF Signal Generators Rohde&Schwarz, SME-family of Signal Generators
Figure 7: Preferred setup environment
Figure 8: Alternative setup environment
GPIB addresses are not defined. Component finds the addresses and uses them automatical­ly.
If several TX tuning devices are connected, this component uses Agilent (VSA or PSA). In RX side, Agilent has highest priority.
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Protection
Components are protected by PKD-1CS, PKD-1NS, PKD-1 and PKD-1P dongles using stand­ard TSS protection procedure. Autotuning itself is possible with all these dongles b ut with PKD­1P and PKD-1 dongles user is not able to set the loss.
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Receiver Manual Tuning

Rx Channel Select Filter Calibration

Extra equipment / external RF signal is not needed.
Must be done before other Rx calibrations.
Rx channel select filter is tuned only in one band = single calibration for all bands.
To start calibrating:
1. From the Tuning menu, choose “Rx Channel Select Filter Calibration”.
The “Rx Channel Select Filter Calibration” window appears.
2. If you do not want the values to be saved to phone (e.g. testing), uncheck “Save
to Phone”. “Save to Phone” is checked by default.
3. To start tuning, click Tune.
Tuning values must be 0…31
4. If values shown are within limits, click Stop.
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5. To end tuning, close the “Rx Channel Select Filter Calibration” window.
The values are saved to phone.

Rx Calibration

RF generator is needed.
This tuning performs Rx calibration.
Must be done separately on each band.
Calibration is automatically performed at EGSM900 bands, then at the GSM1800
band and finally at the GSM1900 band. If tuning is successful, it continues to the next band.
AFC tuning is done while GSM900 band Rx calibration is performed.
Remember to take jig and cable attenuations into account!
To start calibrating at the GSM900 band:
1. From the Tuning menu, choose “Rx Calibration”.
2. To start tuning, click Start
3. Set RF generator to required EGSM900 frequency => OK.
Tuning values and ADC readings are shown.
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Table 1: Typical values and limits in GSM900 Rx Calibration
GSM900 Typical value Low limit High limit
Afc slope: 135 90 300 Rssi 0: 67 62 72 Rssi 1: 73 68 78 Rssi 2: 79 74 84 Rssi 3: 85 80 90 Rssi 4: 91 86 96 Rssi 5: 96 91 101 Rssi 6: 102 97 107 Rssi 7: 108 103 113 Rssi 8: 114 109 119 Rssi 9: 120 115 125 Rssi 10: 126 121 131 Rssi 11: 132 127 137 Rssi 12: 138 133 143 Rssi 13: 144 139 149 Rssi 14: 150 145 155 Afc slope: 135 90 300
4. Set RF generator to required GSM1800 frequency => OK.
Tuning values and ADC readings are shown.
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Table 2: Typical values and limits in (GSM1800) Rx Calibration
GSM1800 Typical value Low limit High limit
Rssi 0: 65 60 70 Rssi 1: 71 66 76 Rssi 2: 77 72 82 Rssi 3: 83 78 88 Rssi 4: 89 84 94 Rssi 5: 95 90 100 Rssi 6: 101 96 106 Rssi 7: 107 102 112 Rssi 8: 113 108 118 Rssi 9: 119 114 124 Rssi 10: 125 120 130 Rssi 11: 131 126 136 Rssi 12: 137 132 142 Rssi 13: 143 138 148 Rssi 14: 149 144 154
5. Set the RF generator to required GSM1900 frequency => OK.
Tuning values and ADC readings are shown.
Table 3: Typical values and limits in (GSM1900) Rx Calibration
GSM1900 Typical value Low limit High limit
Rssi 0: 66 61 71 Rssi 1: 72 67 77
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GSM1900 Typical value Low limit High limit
Rssi 2: 78 73 83 Rssi 3: 84 79 89 Rssi 4: 90 85 95 Rssi 5: 94 89 99 Rssi 6: 100 95 105 Rssi 7: 106 101 111 Rssi 8: 112 107 117 Rssi 9: 118 113 123 Rssi 10: 124 119 129 Rssi 11: 130 125 135 Rssi 12: 136 131 141 Rssi 13: 142 137 147 Rssi 14: 148 143 153
If values are within limits, they are saved to the phone after successful tuning of
each band.
6. To end tuning, close the “Rx Calibration” window.
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RX Band Filter Response Compensation

RF generator is needed.
This operation must be done separately on each band
Start Rx Calibration at EGSM900 band, then continue at the GSM1800 band and
finally at the GSM1900 band
NOTE! Remember to do Rx Calibration before doing Rx Band Filter Response Compensation and remember to take jig and cable attenuations into account!
To start tuning:
1. From the Tuning menu, choose “Rx Band Filter Response Compensation”.
2. Select Manual Tuning mode and click Start.
!
You are asked to supply 9 different RF frequencies to the phone. The tuning begins from the EGSM900 band and continues the same way for
GSM1800 and GSM1900 bands
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3. Set the first required frequency (EGSM900) and level => OK.
4. Set the 2nd required frequency and level => OK.
5. Set the 3rd required frequency and level => OK.
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6. Set the 4th required frequency and level => OK.
7. Set the 5th required frequency and level => OK.
8. Set the 6th required frequency and level => OK.
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9. Set the 7th required frequency and level => OK.
10.Set the 8th required frequency and level => OK.
11.Set 9th required frequency and level => OK.
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Table 4: Typical values and limit s in Rx Ba nd Filter Response Compe nsation (GSM900):
Input
Channel
965 923.26771 -1.70 -10 3.5 975 925.26771 -1.01 -3.5 3.5 987 927.66771 -0.45 -3.5 3.5 1009 932.06771 -0.52 -3.5 3.5 37 924.46771 -0.02 -3.5 3.5 90 953.06771 -0.24 -3.5 3.5 114 957.86771 -0.61 -3.5 3.5 124 959.86771 -0.77 -3.5 3.5 136 962.26771 -1.20 -10 3.5
12.If the values shown are within limits, click “Save & Continue” to save values to the
phone.
Frequency
(MHz)
Typical
value
Low limit
(dB)
High limit
(dB)
Continue tuning from GSM1800
13.Repeat the same steps as for the EGSM900 band above.
Table 5: Typical values and limits in Rx Band Filter Response Compensation
(GSM1800):
Input
Channel
497 1802.26771 -1.95 -10 3.5 512 1805.26771 -1.20 -3.5 3.5 535 1809.86771 -0.49 -3.5 3.5 606 1824.06771 0.09 -3.5 3.5
Issue 1 11/05 COMPANY CONFIDENTIAL 58
Frequency
(MHz)
Copyright © 2005 Nokia. All Rights Reserved.
Typical
value
Low limit
(dB)
High limit
(dB)
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Nokia Customer Care 3 - Service Software Instructions
Input
Channel
700 1842.86771 -0.02 -3.5 3.5 791 1861.06771 -0.33 -3.5 3.5 870 1876.86771 -0.44 -3.5 3.5 885 1879.86771 -0.64 -3.5 3.5 908 1884.46771 -1.22 -10 3.5
14.If the values shown are within limits, click “Save & Continue” to save values to the
phone.
Frequency
(MHz)
Typical
value
Low limit
(dB)
High limit
(dB)
Continue tuning from GSM1900
15. Repeat the same steps as for the EGSM900 and GSM1800 bands above.
Table 6: Typical values and limits in Rx Band Filter Response Compensation
(GSM1900):
Input
Channel
496 1927.06771 -1.57 -10 3.5 512 1930.26771 -1.24 -3.5 3.5 537 1935.26771 -0.84 -3.5 3.5 586 1945.06771 -0.77 -3.5 3.5 661 1960.06771 -0.03 -3.5 3.5 736 1975.06771 -0.52 -3.5 3.5 794 1986.66771 -1.41 -3.5 3.5 810 1989.86771 -1.33 -3.5 3.5
Frequency
(MHz)
Typical
value
Low limit
(dB)
High limit
(dB)
835 1994.86771 -2.34 -10 3.5
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16.If the values shown are within limits, click “Save & Continue” to save values to the
phone.
17.To end tuning, click OK and close the “Rx Band Filter Response Compensation”
window.

Rx DtoS balance calibration

Rx DtoS balance calibration is used for calibrating DSP control word values.
Calibration must be done separately on each band.
Start Rx DtoS balance calibration at EGSM900, then continue at GSM1800 band
and finally at the GSM1900 band.
Remember to take jig and cable attenuations into account!
To start Rx DtoS balance calibration:
1. From the Tuning menu, choose “Rx DtoS Balance Calibration”..
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2. Click OK and Start.
Tuning begins automatically at the GSM900 band.
3. To start tuning with values already saved to the phone, click OK.
4. Click Start.
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5. If values shown are within limits, click Stop..
6. To save values to the phone, click Yes.
Continue tuning from GSM1800 band
7. From the Band dropdown menu, choose the correct band.
8. Repeat the same steps as for the EGSM900 band.
9. If values shown are within limits, click Yes to save values to the phone.
Continue tuning from GSM1900 band
10.Repeat the same steps as for the EGSM900 and GSM1800 bands.
11.From the Band dropdown menu, choose the correct band.
12.If values shown are within limits, click Yes to save values to the phone.
13.To end receiver tuning, close the “Rx DtoS Balance Calibration” window.
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Transmitter Manual Tuning

Tx Power Level Tuning

Power meter or spectrum analyzer is needed.
With Tx Power Level Tuning, the coefficients are adjusted for each power level.
Start power level tuning at GSM900/EDGE, then continue at GSM1800/EDGE
band and finally at the GSM1900/EDGE band.
To start Tx power level tuning at the GSM900 band:
1. From the Tuning menu, choose Tx Power Level Tuning.
2. Click Start. Tuning begins at the GSM900 band.
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3. Set up spectrum analyzer accordingly. Remember to take the jig and cable attenuations into account!
The coefficient table lists the power level, coefficient, target dBm and DAC value for each power level.
4. To choose the tuned power level, use up and down arrows or mouse. The current power level is shown with inverse colours.
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The tuning value can be adjusted with “-“ and “+” keys.
5. Tune Base level
and power levels 19, 15 and 5 to target level.
Table 7: Typical values: GSM900
Power level
Coefficient
Typical value
50,65 15 0,16 19 0,12 Base 0,10
Note! ‘Typical values’ above are shown as a guideline only. Slight variation from unit to unit is normal.
6. Click Save & Continue. Tuning values are calculated and saved to phone’s memory.
Tuning continues at EDGE900
7. Set up spectrum analyzer accordingly.
8. To start tuning, click OK.
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9. Tune all power levels to target level.
10. To save the tuning values to phone’s memory, click Save & Continue.
Tuning continues at GSM1800 band
11.Set up spectrum analyzer accordingly. Remember to take the jig and cable attenuations into account!
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12.Click OK.
13..Tune Base level
and power levels 15,11 and 0 to target level.
Table 8: Typical values GSM1800
Power level
00,56 11 0,20
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Coefficient
Typical value
RA-8 3 - Service Software Instructions Nokia Customer Care
Power level
15 0,15 Base 0,10
Note! ‘Typical values’ above are shown as a guideline only. Slight variation from unit to unit is normal.
14.Click Save & Continue. Tuning values are calculated and saved to phone’s memory.
Tuning continues at EDGE1800
15.Set up spectrum analyzer accordingly.
Coefficient
Typical value
16.Click OK.
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17.Tune all power levels to target level.
18.To save the tuning values to phone’s memory, click Save & Continue.
Tuning continues at GSM1900 band
19.Set up spectrum analyzer accordingly. Remember to take the jig and cable attenuations into account!
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20.Click OK.
21.Tune Base level
and power levels 15, 11 and 0 to target level.
Typical values for GSM1900
Power level
Coefficient
Typical value
00,57 11 0,16 15 0,14 Base 0,10
Note! ‘Typical values’ above are shown as a guideline only. Slight variation from unit to unit is normal.
22.Click Save & Continue. Tuning values are calculated and saved to phone’s memory
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Tuning continues at EDGE1900
23.Set up spectrum analyzer accordingly.
24.Click OK.
25..Tune all power levels to target level.
26.To save the tuning values to phone’s memory, click Save & Continue.
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TX Power Level Tuning is now completed.

TX I/Q Tuning

Spectrum analyzer is needed.
Tx IQ Tuning allows changing the Tx I DC Offset, Tx Q DC Offset, Amplitude dif-
ference and Phase difference.
Must be done separately on all bands
To start tuning at the GSM900 band:
1. From the Tuning menu, choose “Tx IQ Tuning”.
Tx IQ Tuning window appears.
!
2. Click Start. Tuning begins at the GSM900 band.
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3. Adjust spectrum analyzer accordingly.
4. Click OK.
5. Set each of the sliders to the desired value.
The order of tuning should be the same as the order of the sliders, that is, the Tx I DC Offset is tuned first and Phase difference is tuned last.
Use <= , =>, PgUp or PgDn keys.
6. Tune LO leakage to minimum with TXI/TXQ DC Offset control (f0 on spectrum analyzer screen).
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7. To tune the undesired sideband to minimum, use Amplitude/Phase difference controls (f0 + 67.71kHz on spectrum analyzer screen).
Tuning limits are the same for all bands (GSM/EDGE900, GSM/EDGE1800 and GSM/EDGE1900):
Tuning limits Value
I DC Offset -6…+6 Q DC Offset -6…+6 Amplitude difference -1…+1 Phase difference
- 80°…100°
8. When the IQ spectrum is balanced, click Next to continue EDGE900 Tx IQ tun­ing.
Spectrum analyzer settings are the same as for GSM900 IQ tuning. NOTE! In EDGE-mode, the undesired sideband is located at 50.8kHz from f0.
9. When the IQ spectrum is balanced, click Next to continue GSM1800 Tx IQ tu n­ing.
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Continue tuning at GSM/EDGE1800 band
10.Adjust spectrum analyzer accordingly.
Both GSM and EDGE 1800 use the same settings.
Continue tuning at GSM/EDGE1900 band
11.Adjust spectrum analyzer accordingly.
Both GSM and EDGE 1900 use the same settings.
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12.When GSM and EDGE 1900 are tuned, click Finish and then close the win­dow.
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Service Tool Concept for Baseband Tuning Opera­tions
EM calibrations should be carried out in the JBV-1 docking station equipped with the DA-21 docking station adapter.
Note: RF tunings must be carried out in the MJ-83 module jig.
Power to JBV-1 should be supplied from an external DC power supply, not from the FPS-8 prommer.
JBV-1 input voltages:
Maximum +16 VDC
Nominal input for is +12 V DC
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Service concept for RA-8* baseband tunings

6
7
3
2
1
Item Accessory type Service Accessory
1 JBV-1 Docking station 2 DA-21 Docking station adapter 3 CA-5S DC cable 4 PCS-1 DC power cable
5
4
5 DAU-9S Service FBUS cable 6 PKD-1 Software protection key 7 Service SW CD-ROM
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Baseband Tuning Operations

Energy Management Calibration

External power supply is needed. Energy Management (EM) Calibration is used for calibrating the battery and charger settings
of the phone. Preparation for EM Calibration:
Connect the DC Cable CA-5S between JBV-1 and Vin of the phone for charger
calibration.
Connect 12…15 V from the power supply to JBV-1.
NOTE! Check that the connection is FBUS (does not work with MBUS).
To start tuning:
1. From the Tuning menu, choose “Energy Management Calibration”.
Energy management values to be calibrated are checked.
2. To show the current values in the phone memory and to check that the com­munication with the phone works, click Read From Phone.
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3. To run the selected calibrations, click Calibrate.
Table 9: Limits for Energy Management Calibration
Parameter Min. Max Note
ADC gain 25400 29000 VBatt, BSI, BTemp DC offset -50 50 ADC voltage offset BSI gain 970 1100 ADC BSI calibration gain BTEMP gain 2075 2275 ADC BTEMP calibration gain VBAT gain 10000 11000 ADC VBATT Voltage gain VBAT offset 2300 2900 ADC VBATT Voltage offset scale VCHAR 58000 62000 Charge voltage ICHAR 4050 4800 charge current
4. If values shown are within limits, click Save To Phone to save the values to the phone.
NOTE! Only the values of the checked tunings (Battery size, Battery Temperature etc…) are saved.
5. To end tuning, close the “Energy Management Calibration” window.
6. After exiting the dialog, switch the phone on.
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Flashing Setup Instructions

POS (Point of Sale) flash concept

5
4
6
2
1
Item Type Description
1 SF-24 Point of sales flash adapter 2 CA-28DS
or XCS-1 + DKU-2
Service data cable
3
3 ACF-8 Universal power supply 4 FLS-4S FLS-4S sales package E&A FLS-4S FLS-4S sales package APAC FLS-4S FLS-4S sales package US 5 Standard USB cable 6 Service SW CD-ROM
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To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Partner Web Site / Nokia Online.
It is very important to follow this insertion and removal procedure, otherwise the contact pins of Flash Adapter will be damaged.
1.) Remove the Sealing Plug carefully by using the dental tool. Do not scratch the test pads.
The Flash Adapter is equipped with a movable part, which is attached to the springs for fitting into the battery holder.
2.) Insert by starting from Battery Spring side.
(NOT from Battery Connector side) T o fix the Fla sh
Adapter first press the adapter spring and then connect the test pins with the test pads of the device.
3.) Now, make sure that the contacts springs are settled correctly.
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4.) When removing the Adapter, first release ten­sion by pressing as shown in the picture.
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5.) Lift up the Adapter while holding the release tension.
6.) Put back the Sealing Tape after the flashing procedure.
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Flash concepts with flashing adapter

Figure 9: Flash concept with FPS-8
7
9
4
2
3
1
8
6
5
10
Item Type Description
1 SF-24 Point of sales flash adapter 2 XCS-4 Modular cable 3 FLC-2 Power cable 4 FPS-8 Flash prommer box 5 Centronics (printer) cable, incl in FPS-8 sales package 6 AXS-4 RS-232 (D9-D9) cable, incl in FPS-8 sales package 7 PKD-1 Software protection key 8 Service SW CD-ROM 9 ACF-8 AC charger, incl in FPS-8 sales package 10 DKU-2 Connectivity cable
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MJ-83 module jig concepts

Figure 10: MJ-83 module jig concept
4
2
6
3
5
1
Item Type Description
1 MJ-83 Module jig 2 PCS-1 DC power cable 3 XRF-1 RF antenna cable 4 DAU-9S Service FBUS cable 5 PKD-1 Software protection key 6Service SW CD-ROM
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JBV-1 flash concept with FPS-8

8
9
10
11
7
5
6
4
3
2
1
Figure 11: JBV-1 flash concept with FPS-8
Item Type Description
1 JBV-1 Docking station 2 DA-21 Docking station adapter 3 PCS-1 DC power cable 4 XCS-4 Modular cable 5 FPS-8 Flash prommer box 7 AXS-4 D 9 – D9 cable, incl. in FPS-8 sales pack
Flash FPS-8+DA-2 VP 01-09-04
8 PKD-1 Software protection key 9 Service SW CD-ROM 10 ACF-8 AC charger, incl. in FPS-8 sales pack 11 DKU-2 Connectivity cable
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m
3 - Service Software Instructions Nokia Customer Care

JBV-1 flash concept with FPS-10

8
9
10
7
6
4
2
1
5
3
Figure 12: JBV-1 flash concept with FPS-10
Item Type Description
1 JBV-1 Docking station 2 DA-21 Docking station adapter 3 CA-41PS DC power cable
Flash FPS-10+DA-21_ VP 06-10-05
4 XCS-4 Modular cable 5 FPS-10 Flash prommer box 6 CA-31D USB A to B cable 7 CA-31D USB A to B cable, incl. in FPS-10 sales pack 8 PKD-1 Software protection key 9Service SW CD-ROM 10 AC-33 AC charger, incl. in FPS-10 sales pack
SX-4 Smart card for FPS-10
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Service concept for RF testing and BB tuning

Note! RF tuning not allowed with RF coupler SA-61!
Item Type Description
1 JBV-1 Docking station 2 DA-21 Docking station adapter 3 SA-61 RF-coupler 4 PCS-1 DC power cable 5 DAU-9S Service FBUS cable 6 PKD-1 Software protection key 7 Service SW CD-ROM 8 XRF-1 RF cable
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3 - Service Software Instructions Nokia Customer Care

Bluetooth test concept

3
4
2
INOK A
1
Item Type Description
1 SF-24 Point of sales flash adapter 2 DAU-9S Service FBUS cable 3 PKD-1 Software protection key
6
5
4Service SW CD-ROM 5 JBT-9 Bluetooth test box 6 ACP-8E (for Europe)
Charger for JBT-9
ACP-8U (for U.S.)
Issue 1 11/05 COMPANY CONFIDENTIAL 89
Copyright © 2005 Nokia. All Rights Reserved.
RA-8
Nokia Customer Care 3 - Service Software Instructions
90 COMPANY CONFIDENTIAL Issue 1 11/05
Copyright © 2005 Nokia. All Rights Reserved.
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