Nokia 9110 Service Manual 08stool

PAMS Technical Documentation
RAE–2 Series
Chapter 8
Service Tools
Original, 02/99
Copyright 1999. Nokia Mobile Phones. All Rights Reserved.
PAMS
Service Tools
Amendment Number
Technical Documentation
AMENDMENT RECORD SHEET
Date Inserted By Comments
02/99 Original
Page 8 – 2
Original, 02/99
PAMS
Technical Documentation
CONTENTS -Service Tools
Service Battery BBS-5 8 – 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of BBS-5 8 – 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Jig MJS-4 8 – 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of MJS-4 8 – 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Loading Adapter FLA-7 8 – 7. . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FLA-7 8 – 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Unit JBE-1 8 – 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBE-1 8 – 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Junction Unit JBP-8 8 – 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of JBP-8 8 – 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Car Kit HCR-2 8 – 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of HCR-2 8 – 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Prommer FPS-4S (Sales Pack) 8 – 11. . . . . . . . . . . . . . . . . . .
Product Code 8 – 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of FPS-4S 8 – 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security Box TDF-4 8 – 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of TDF-4 8 – 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Cable SCH-8 8 – 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCH-8 8 – 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Power Cable SCF-7 8 – 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCF-7 8 – 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D15-D15 Cable AXS-5 8 – 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of AXS-5 8 – 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JTAG Cable DKS-6 8 – 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of DKS-6 8 – 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Cable SCB-3 8 – 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SCB-3 8 – 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBUS Cable DAU-9S 8 – 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Tools
Page No
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Page 8 – 3
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Service Tools
View of DAU-9S 8 – 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBUS Cable DAU-9C 8 – 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of DAU-9C 8 – 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D9-D9 Cable AXS-4 8 – 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of AXS-4 8 – 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular T-adapter 8 – 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of Modular T-adapter 8 – 21. . . . . . . . . . . . . . . . . . . . . . . . . .
SW Security Device PKD-1 8 – 22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of SW Security Device 8 – 22. . . . . . . . . . . . . . . . . . . . . . . . .
Protection Key PKD-4F 8 – 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Code 8 – 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
View of PKD-4F 8 – 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Documentation
Page 8 – 4
Original, 02/99
PAMS
Technical Documentation

Service Battery BBS-5

The service battery BBS-5 is used in place of the normal battery of the com­municator during service to supply a controlled operating voltage from JBE-1, JBP-8 or FLA-7.
NOTE: DO NOT connect BBS-5 straight to a voltage source . The service battery is also required when flashing the phone.
Product Code
Service Battery BBS-5: 0770117
View of BBS-5
Service Tools
Original, 02/99
Page 8 – 5
PAMS
Service Tools

Module Jig MJS-4

The module jig MJS-4 is used for RAE-2 module testing and repairing. There are slots for each module in the jig. The jig includes connections for charger , power supply , external RF, audios and FBUS/MBUS. Slots for Memory card and SIM card are also included. This equipment is powered by a laboratory source.
Product Code
Module Jig MJS-4: 0770116
View of MJS-4
Technical Documentation
Page 8 – 6
Note: The nominal supply voltage for MJS-4 is +4.0 V.
The supply voltage must not exceed +4.1 V.
Original, 02/99
PAMS
Technical Documentation

Flash Loading Adapter FLA-7

The flash loading adapter FLA-7 is used with the service battery BBS-5 and service cable SCH-8. Power is supplied to the FLA-7 from the ACL-3 char­ger. Power for the FPS-4 can be connected via the FLA-7 by SCF-7 DC pow­er cable. The adapter is connected to the flash prommer FPS-4S by the AXS-5 cable and to the security box TDF-4 by the XCM-1 cable.
Product Code
Flash Loading Adapter FLA-7: 0770119
View of FLA-7
Service Tools
Original, 02/99
Page 8 – 7
PAMS
Service Tools

Calibration Unit JBE-1

The calibration unit JBE-1 is used for power management calibrations of a RAE-2 communicator. The calibration unit is also a voltage source for the service battery BBS-5. This equipment is powered by a laboratory source.
Product Code
Calibration Unit JBE-1: 0770118
View of JBE-1
Technical Documentation
Page 8 – 8
Note: The nominal supply voltages for JBE-1 are +7,0 V for normal service activities and 10,5 V for calibrations. The supply voltage must not exceed +12,0 V
Original, 02/99
PAMS
Technical Documentation

Power Junction Unit JBP-8

The power junction unit JBP-8 is used to provide power for eight BBS-5 ser­vice batteries at the same time. This is how eight PDA memories of RAE-2 phone can be updated at the same time. This equipment is powered by a laboratory source.
Product Code
Power Junction Unit JBP-8 0770141
View of JBP-8
Service Tools
Note: The nominal supply voltage for JBP-8 is +4,0 V.
Original, 02/99
The supply voltage must not exceed +4.1 V.
Page 8 – 9
PAMS
Service Tools

Service Car Kit HCR-2

The service car kit HCR-2 is modified from CRH-2 car kit of RAE-2 phone. HCR-2 is used as interface between RAE-2 phone and service software while doing RF tuning
Product Code
Service Car Kit HCR-2 0770146
View of HCR-2
Technical Documentation
Page 8 – 10
Original, 02/99
PAMS
Technical Documentation

Flash Prommer FPS-4S (Sales Pack)

The flash prommer FPS-4S is used to update the main software of the phone. Updating is done by first loading the new MCU software from the PC to the flash prommer , and then loading the new SW from the prommer to the phone. When updating more than one phone in succession, the MCU soft­ware only needs to be loaded to the prommer once.
The sales pack includes:
- Charger ACL-3E 0680015
- Printer Cable 0730029
- D9 - D9 Cable AXS-4 0730090
- Installation software for FPS-4 8400041
Product Code
Service Tools
Flash Prommer FPS-4S: 0080178
View of FPS-4S
Original, 02/99
Page 8 – 11
PAMS
Service Tools

Security Box TDF-4

The security box TDF-4 is required for updating MCU software, and infra red testing.
Note2: The infra red module JLP-1 is not included in the TDF-4 sales
package
Product Code
Security Box TDF-4: 0770106
View of TDF-4
Technical Documentation
Page 8 – 12
Original, 02/99
PAMS
Technical Documentation

Service Cable SCH-8

The service cable SCH-8 is used between the phone and the modular T-adapter or between the phone and the flash loading adapter FLA-7.
Product Code
Service Cable SCH-8: 0730137
View of SCH-8
Service Tools
Original, 02/99
Page 8 – 13
PAMS
Service Tools

DC Power Cable SCF-7

The DC power cable SCF-7 is used for connecting power from ACL-3 char­ger via FLA-7 to FPS-4.
Product Code
DC Power Cable SCF-7: 0730141
View of SCF-7
Technical Documentation
Page 8 – 14
Original, 02/99
PAMS
Technical Documentation

D15-D15 Cable AXS-5

The D15-D15 cable AXS-5 is used to connect two 15 pin D connectors. e.g. between FLA-7 and FPS-4S.
Product Code
D15-D15 Cable AXS-5: 0730091
View of AXS-5
Service Tools
Original, 02/99
Page 8 – 15
PAMS
Service Tools

JTAG Cable DKS-6

The JT AG cable DKS-6 is used for connecting the JT AG tap pod to a service battery BBS-5.
Product Code
JTAG Cable DKS-6: 0730139
View of DKS-6
Technical Documentation
Page 8 – 16
Original, 02/99
PAMS
Technical Documentation

DC Cable SCB-3

The DC cable SCB-3 is used to connect the calibration unit JBE-1 to the char­ger connection Vin of the RAE-2 phone when doing the charger calibration service procedure.
Product Code
DC Cable SCB-3: 0730114
View of SCB-3
Service Tools
Original, 02/99
Page 8 – 17
PAMS
Service Tools

MBUS Cable DAU-9S

The MBUS cable DAU-9S has a modular connector, and is used with the ser­vice car kit HCR-2 and the module jig MJS-4 with a modular T-adapter.
Product Code
MBUS Cable DAU-9S: 0730108
View of DAU-9S
Technical Documentation
Page 8 – 18
Original, 02/99
PAMS
Technical Documentation

MBUS Cable DAU-9C

The MBUS cable DAU-9C has a RAE-2 phone system connector, and is used between the phone and external devices (laptops, PCs).
Product Code
MBUS Cable DAU-9C: 0730138
View of DAU-9C
Service Tools
Original, 02/99
Page 8 – 19
PAMS
Service Tools

D9-D9 Cable AXS-4

The D9-D9 cable AXS-4 is used to connect two 9 pin D connectors. e.g. be­tween PC and TDF-4 security box.
Product Code
D9 - D9 Cable AXS-4: 0770036
View of AXS-4
Technical Documentation
Page 8 – 20
Original, 02/99
PAMS
Technical Documentation

Modular T-adapter

The modular T-adapter is a suitable branching unit to provide the needed parallel modular connections.
Product Code
Modular T-adapter: 4626134
View of Modular T-adapter
Service Tools
Original, 02/99
Page 8 – 21
PAMS
Service Tools

SW Security Device PKD-1

SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if needed.
Caution: Make sure that you have switched off the PC and the printer be­fore making connections!
Caution: Do not connected the PKD-1 to the serial port. Y ou may damage your PKD-1!
Product Code
SW Security Device PKD-1: 0750018
Technical Documentation
View of SW Security Device
Page 8 – 22
Original, 02/99
PAMS
Technical Documentation

Protection Key PKD-4F

This protection key is needed for the delivery of the PDA flash voltage. With­out it the PDA flash circuits do not receive a programming voltage and the update fails. The PKD-4F is connected to the JT AG connector of the BBS-5 service battery.
Caution: PKD-4F IS ALLOWED TO BE CONNECTED ONLY WHILE UP­DATING PDA SOFTWARE!
Product Code
Protection Key PKD-4F: 0750124
View of PKD-4F
Service Tools
Original, 02/99
Page 8 – 23
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Service Tools
Technical Documentation
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