Nokia 8801 Service manual

Nokia Customer Care

Service Manual

RM-13/33 (Nokia 8800/8801)

Mobile Terminal

Part No: (9240218 (Issue 1))

Company Confidential

RM-13/33

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 05/2005 J Bryman

Page ii Company Confidential 9240218 (Issue 1)

RM-13/33 Introduction the RM-13/33 service manual Nokia Customer Care

Introduction the RM-13/33 service manual

This is the original issue of the RM-13/33 service manual.

Service

There are very few serviceable parts on the PWB. Most components are under shielding and are therefore not changeable. Except for some mechanical parts (see Mechanical parts (Page 2–7)), there are only two components on the PWB changeable for service; the battery connector and the SIM connector.

Bands

RM-13 operates on the GSM900/1800/1900 bands, while RM-33 is the US variant, operating on GSM850/1800/

1900.

Build version

In this manual, the build versions used are:

• 1eaa_11a for RM-13

• 1eaa_11b for RM-33 There are no major differences between the two builds.

Note: For the latest version of the parts lists, please refer to the Service bulletins.

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RM-13/33

Nokia Customer Care Copyright

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Page iv Company Confidential 9240218 (Issue 1)

RM-13/33 Warnings and cautions Nokia Customer Care

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Use only approved components as specified in the parts list.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-13/33

Nokia Customer Care For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

Page vi Company Confidential 9240218 (Issue 1)

RM-13/33 Care and maintenance Nokia Customer Care

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-13/33

Nokia Customer Care ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Page viii Company Confidential 9240218 (Issue 1)

RM-13/33 Battery information Nokia Customer Care

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-13/33

Nokia Customer Care Company Policy

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Page x Company Confidential 9240218 (Issue 1)

RM-13/33 Nokia 8800/8801 Service Manual Structure Nokia Customer Care

Nokia 8800/8801 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Phoenix Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly and Reassembly instructions 6 Baseband Troubleshooting and Tuning 7 RF Troubleshooting and Tuning 8 System Module Description 9 Schematics

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Nokia Customer Care Nokia 8800/8801 Service Manual Structure

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Nokia Customer Care

1 — General Information

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RM-13/33 General Information Nokia Customer Care

Table of Contents

Product selection.............................................................................................................................................................................1–5

Features..............................................................................................................................................................................................1–5

Hardware and software features.........................................................................................................................................1–5

UI features...................................................................................................................................................................................1–6

Accessories........................................................................................................................................................................................1–7

List of Tables

Table 1 Power...................................................................................................................................................................................1–7

Table 2 Car accessories..................................................................................................................................................................1–7

Table 3 Audio....................................................................................................................................................................................1–7

Table 4 Connectivity.......................................................................................................................................................................1–8

Table 5 Imaging and lifestyle......................................................................................................................................................1–8

List of Figures

Figure 1 RM-13/33 product picture...........................................................................................................................................1–5

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RM-13/33 General Information Nokia Customer Care

Product selection

The RM-13 is a triple band transceiver unit designed for the GSM900/1800/1900 networks, including EGSM. RM-33 is the US variant, designed for the GSM850/1800/1900 networks.

Figure 1 RM-13/33 product picture

Features

Hardware and software features

Hardware features

• Active TFT color display (208x208 pixels) with 256 K colors.

• Douglas 6UI style, 5-way navigation key including select.

• Alfanumeric keypad: 5-way-key, LSK, SEND, END.

• Slide phone in high quality stainless steel metal covers

• Display/keymat in a slide with pop-up motion (spring assisted)

• Tri-band GSM900/1800/1900 (RM-13) and US variant GSM850/1800/1900 (RM-33)

• Internal antenna

• Speech codecs: HR, FR, EFR, AMR

• GPRS: Multislot Class 8

• EDGE/E-GPRS: Multislot Class 8

• Internal SVGA Camera 600x800

• Bluetooth wireless interface

• Internal vibrator

• Integrated hands free (IHF) speaker

• Plug-in SIM (1.8 and 3.0 V)

• Real time clock

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RM-13/33

Nokia Customer Care General Information

• FM Radio

• MP3 player

• DCT3 charger plug

• Plug and play bottom accessory support

Software features

• ISA OS 8.0s Platform

• Nokia Series 40 UI : C++ and Java MIDP 2.0

UI features

Imaging • Integrated SVGA camera (0.5 megapixels)

• Video player

• Improved video recording quality (QCIF)

• 3D image engine for enhanced graphics

Messaging • Send and receive messages containing text, an audio clip, and an image or

video clip to other compatible devices (maximum message size: up to 300 kB)

• Email: supports SMTP, POP3 and IMAP4 protocols

• Predictive text input: support for all major languages for Europe, Africa, Asia Pacific, and the Americas

• Instant Messaging and Presence-enhanced contacts: check the status of your friends before you call them

Memory functions • 64MB internal NAND flash memory

Connectivity • Bluetooth™ wireless technology stereo, Plug & Play

• Bluetooth™ SIM Access Profile

• Device-to-device synchronization

Voice features • Integrated handsfree speaker (IHF)

Browsing • Integrated XHTML browser connects over TCP/IP

• Full OMA Digital Rights Management for content protection

• Mobile Wallet 2.0 application

Data transfer • EDGE/ E-GPRS, class 8

• GPRS class 8

• TCP/IP

Media consumption • Polyphonic (MIDI) tones with up to 64 voices; plus support for AAC and, MP3

ringing tones

• Video recording and streaming

• Digital music player

• FM radio

JavaTM™ applications • Java MIDP 2.0

• Over-the-air download of Java-based applications and games

Services • Exclusive 3D graphics and UI themes

• Ringing tones composed by award winning composer Ryuichi Sakamoto

• Video streaming services

Page 1–6 Company Confidential 9240218 (Issue 1)

RM-13/33 General Information Nokia Customer Care

Accessories

Table 1 Power

Name Type

Battery 600 mAh Li-Ion BL-5X

Charger ACP-7

Retractable charger ACP-8

Charger ACP-12

Mobile charger LCH-8

Mobile charger LCH-9

Mobile charger LCH-12

Table 2 Car accessories

Name Type

Plug and play handsfree PPH-1

Wireless plug-in handsfree HF-6W

Wireless car kit CK-1W

Advanced car kit CK-7W

Car kit phone Nokia 610

Car kit Nokia 616

Car phone Nokia 810

Table 3 Audio

Name Type

Wired headset HDC-5

Wired headset HDB-5

Wired headset HDC-10

Dual headset HDD-1

Loopset LPS-3

Wireless headset HDW-2

Wireless clip-on headset HS-3W

Wireless boom headset HS-4W

Wired headset HS-7

Wireless headset HS-11W

Wireless headset HS-12W

Wired headset HS-14

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RM-13/33

Nokia Customer Care General Information

Name Type

Wired headset HS-15

TTY HDA-9

Table 4 Connectivity

Name Type

Digital pen SU-1B

Desk stand DT-8

Table 5 Imaging and lifestyle

Name Type

Image viewer SU-2

Image frame SU-7

Image album PD-1

Camera PT-5W

SIM copy device RX-17

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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Nokia Customer Care Parts Lists and Component Layouts

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RM-13/33 Parts Lists and Component Layouts Nokia Customer Care

Table of Contents

Exploded view..................................................................................................................................................................................2–5

Spare parts overview.....................................................................................................................................................................2–6

Mechanical parts..............................................................................................................................................................................2–7

SWAP phones....................................................................................................................................................................................2–8

Component parts.............................................................................................................................................................................2–9

Component layouts.........................................................................................................................................................................2–9

List of Tables

Table 6 Mechanical parts list.......................................................................................................................................................2–7

Table 7 SWAP phones for RM-13.................................................................................................................................................2–8

Table 8 Changeable component parts for RM-13/33...........................................................................................................2–9

List of Figures

Figure 2 Exploded view.................................................................................................................................................................2–5

Figure 3 Spare parts overview....................................................................................................................................................2–6

Figure 4 RM-13/33 component layout, bottom..................................................................................................................2–10

Figure 5 RM-13/33 component layout, top..........................................................................................................................2–11

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Nokia Customer Care Parts Lists and Component Layouts

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Exploded view

Figure 2 Exploded view

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RM-13/33

Nokia Customer Care Parts Lists and Component Layouts

Spare parts overview

Figure 3 Spare parts overview

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RM-13/33 Parts Lists and Component Layouts Nokia Customer Care

Mechanical parts

Table 6 Mechanical parts list

ITEM/

CIRCUIT

REF.

* = not available as spare part

I001* 1 UI COVER

I002* 1 A-COVER

I003 1 KEYMAT LATIN

I003 1 KEYMAT Hebrew

I003 1 KEYMAT Arabic

I003 1 KEYMAT Cyrillic

I003 1 KEYMAT Greek

QTY PART NAME

I003 1 KEYMAT Urdu

I003 1 KEYMAT Farsi

I003 1 KEYMAT Thai

I003 1 KEYMAT Stroke (Simplified):

I003 1 KEYMAT BoPoMoFo (Taiwan)

I004 1 EARPIECE

I005 1 CAMERA HOUSING

1 LCD SLIDE ASSY (IOO6 - I017)

I006* 1 LCD MODULE

I007* 1 CAMERA MODULE

I008* 1 DOMESHEET

I009* 1 MAIN FLEX

1 C-COVER ASSY

I010 1 SPRING RIGHT

I011 1 SPRING LEFT

I012* 1 MAGNET

I013* 1 SLIDER

I014* 1 BALL BEARING

I015* 1 C-COVER

I016* 1 THERMO TAPE

I017 1 BOTTOM FLEX

I018 1 BACK PLATE

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RM-13/33

Nokia Customer Care Parts Lists and Component Layouts

ITEM/

CIRCUIT

REF.

I019 4 SCREWS M1.4x2.4 TORX 4 PLUS

I020 1 ENGINE MODULE INCL. PRINTED TYPE LABEL

I021* 1 ANTENNA

I022* 1 POWER DOMESHEET

I023* 1 ANTENNA COVER

I024* 1 IHF-SPEAKER

I025 1 VIBRA MOTOR

I026 1 VIBRA MOTOR ADHESIVE

I027 1 SYSTEM CONNECTOR

QTY PART NAME

1 ANTENNA ASSY

1 D-COVER ASSY

I028 1 SYSTEM CONNECTOR ADHESIVE

I029 1 MICROPHONE

I030 1 SIM RETAINER

I031* 1 POWER KEY

I032* 1 THERMO TAPE BB

I033* 1 THERMO TAPE RF

I034* 1 D-COVER

I035 2 SCREWS M1.6x4.1

I036 2 SCREWS M1.6x7.5

I037 1 TYPE LABEL

I038 1 B-COVER

SWAP phones

Table 7 SWAP phones for RM-13

SWAP phones for RM-13

SWAP phone for EU C (Standard) + APAC

SWAP phone for EU Turkey

SWAP phone for EU Russia

SWAP phone for EU France

SWAP phone for EU Ukraine

SWAP phone for EU South Africa

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RM-13/33 Parts Lists and Component Layouts Nokia Customer Care

Component parts

Table 8 Changeable component parts for RM-13/33

PWB

Refs Type Object Name

X100 Battery connector SMD BATTERY CONN 2POL POGO WITH A SWITCH C2 B

X386 SIM connector SM SIM CONNECTOR 2X3POL G3 B

Note: Most components are under shielding and therefore not changeable.

Position, X/Y

Assy Side

Component layouts

See also A3 size layouts in the Schematics chapter (Page 9–4).

Note: Shielding cans may ONLY be cut open by Repair analysis technicians, and for analysis only.

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RM-13/33

Nokia Customer Care Parts Lists and Component Layouts

Component layout, build 1eaa_11a/b (RM-13/33), bottom

Figure 4 RM-13/33 component layout, bottom

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