Nokia Customer Care
Service Manual
RM-207 (Nokia 6263)
Mobile Terminal
Part No: 9203992 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2007 Nokia. All rights reserved.
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RM-207 |
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Amendment Record Sheet |
Amendment Record Sheet |
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Amendment No |
Date |
Inserted By |
Comments |
Original issue |
09/2007 |
J Bryman |
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COMPANY CONFIDENTIAL |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Copyright
Copyright © 2007 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
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RM-207
Warnings and cautions
Warnings
•IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
•THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
•OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
•BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
•Servicing and alignment must be undertaken by qualified personnel only.
•Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
•Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
•Use only approved components as specified in the parts list.
•Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
•Ensure all cables and wires are repositioned correctly.
•Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
•During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
For your safety
QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
Issue 1 |
COMPANY CONFIDENTIAL |
Page v |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Care and maintenance
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
•Keep the phone and all its parts and accessories out of the reach of small children.
•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
•Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
•Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
•Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
•Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
ESD protection
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
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Page vii |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Battery information
Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire!
Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
Page viii |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Company Policy
Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail.
Please state:
•Title of the Document + Issue Number/Date of publication
•Latest Amendment Number (if applicable)
•Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia Customer Care
PO Box 86
FIN-24101 SALO
Finland
E-mail: Service.Manuals@nokia.com
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RM-207
Company Policy
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RM-207
Nokia 6263 Service Manual Structure
1 General information
2 Service Devices and Service Concepts
3 BB Troubleshooting and Manual Tuning Guide
4 RF troubleshooting
5 System Module Glossary
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RM-207
Nokia 6263 Service Manual Structure
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Nokia Customer Care
1 — General information
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RM-207
General information
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RM-207
General information
Table of Contents |
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Product selection.................................................................................................................................................... |
1–5 |
Phone features ....................................................................................................................................................... |
1–5 |
User interface and software features................................................................................................................... |
1–6 |
Accessories .............................................................................................................................................................. |
1–7 |
Technical specifications......................................................................................................................................... |
1–8 |
General specifications....................................................................................................................................... |
1–8 |
Battery endurance............................................................................................................................................. |
1–8 |
List of Tables |
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Table 1 Battery and chargers ................................................................................................................................ |
1–7 |
Table 2 Car accessories .......................................................................................................................................... |
1–7 |
Table 3 Headsets .................................................................................................................................................... |
1–7 |
Table 4 Data cables ................................................................................................................................................ |
1–8 |
Table 5 Memory cards ............................................................................................................................................ |
1–8 |
List of Figures |
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Figure 1 RM-207 (Nokia 6263) product picture................................................................................................... |
1–5 |
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RM-207
General information
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RM-207
General information
RM-207 (Nokia 6263) is a WCDMA/GSM dual mode phone, supporting WCDMA Band IV and EGSM850/900/1800/1900 bands.
Figure 1 RM-207 (Nokia 6263) product picture
Display and keypad features
•2.2” 240x320 pixel, 16M color primary display.
•1.36” 128x160 pixel 256k color secondary display
•5-way , two soft keys, send and end keys
•Side volume keys with zoom functionality
•Dedicated camera
Hardware features
•1,3MPix camera and 6x digital zoom, landscape mode
•AGPS
•HAC
•Mini USB port
•AV connector
•2 mm charger plug interface
•Bluetooth
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RM-207
General information
•USB
•FM radio
•MP3 player
•Internal vibrator
•Plug-in SIM (1.8 V and 3.0 V)
•Real time clock
•µSD card slot supporting hot swap
RF features
•WCDMA Band IV (1700/2100)
•GSM/EDGE 850/900/1800/1900
•EDGE: Class 11
•GPRS: Class 11
•HSCSD
•CSD
Selection of software applications and services
•Video streaming and recording
•XHTML browsing over TCP/IP
•SAIC
•Themes (wallpapers, icons, colors)
•Music Player supporting MP3, MP4, AAC, eAAC+ and Windows Media Player
•PIM (Calendar & Contacts)
•Presence Enhanced contacts – OMA IMPS
•Nokia Xpress audio messaging (AMS)
•Flight mode
•OMA DRM 2.0 (Digital Right Management)
•OMA MMS 1.2, MMS Conformance 3.0, AMR and SMIL
•OMA Client Provisioning v1.1
•Java
•Video playback
•Music in MP3, AAC, eAAC+
•64 polyphonic ringing tones
•WAP 2.0, XHTML browser over HTTP/TCP/IP stack
•SyncML (local and remote)
•Push to Talk
•Nokia PC Suite
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
General information
Sales package contents
• Nokia 6263 phone
• Nokia Battery BL-5C
• Nokia Standard Charger AC-4
• Nokia Headset HS-47
• User Guide
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Table 1 Battery and chargers |
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Type |
Name |
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Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm standard charger can be used together with the CA-44 charger adapter.
AC-3 |
Compact charger |
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AC-4 |
Travel performance charger |
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AC-5 |
Charger |
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BL-5C |
Battery 1020 mAh Li-Ion |
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CA-44 |
Charger adapter (from 3.5 mm -> 2 mm) |
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Table 2 Car accessories |
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Type |
Name |
HF-9W |
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HF-33W |
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Table 3 Headsets |
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Type |
Name |
Wired |
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AD-44 |
Headset (wired) |
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HS-40 |
Headset (wired) |
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HS-42 |
Headset (wired) |
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HS-44 |
Headset (wired) |
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HS-47 |
Stereo headset (wired) |
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Wireless |
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BH-200 |
Wireless headset |
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BH-201 |
Wireless headset |
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BH-600 |
Wireless headset |
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BH-601 |
Wireless headset |
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RM-207
General information
Type |
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Name |
BH-602 |
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Wireless headset |
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BH-900 |
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Wireless headset |
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HS-21W |
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Wireless headset |
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HS-36W |
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Wireless headset |
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Table 4 Data cables |
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Type |
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Name |
DKE-2 |
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USB cable |
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Table 5 Memory cards |
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Type |
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Name |
MU-22 |
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1 GB µSD card |
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MU-26 |
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128 MB µSD card |
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MU-27 |
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256 MB µSD card |
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MU-28 |
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512 MB µSD card |
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MU-37 |
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2 GB µSD card |
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Unit |
Dimension (mm) |
Weight (g) |
Volume (cc) |
Transceiver with BL-5C |
94.5 x 47.7 x 21.5 |
105 |
76 |
1020 mAh Li-Ion battery |
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pack |
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Battery |
Talk time |
Standby time |
BL-5C 1020 mAh Li-ion |
GSM: up to 3h20min |
GSM: up to 270 hours |
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WCDMA: up to 2h50min |
WCDMA: up to 270 hours |
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Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active.
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COMPANY CONFIDENTIAL |
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Copyright © 2007 Nokia. All rights reserved. |
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Nokia Customer Care
2 — Service Devices and
Service Concepts
Issue 1 |
COMPANY CONFIDENTIAL |
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RM-207
Service Devices and Service Concepts
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RM-207
Service Devices and Service Concepts
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Table of Contents |
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Service devices........................................................................................................................................................ |
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2–5 |
Product specific devices.................................................................................................................................... |
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2–5 |
FS-53 .............................................................................................................................................................. |
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2–5 |
MJ-116 ........................................................................................................................................................... |
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2–5 |
RJ-182 ............................................................................................................................................................ |
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2–5 |
SA-101 ........................................................................................................................................................... |
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2–6 |
SA-139 ........................................................................................................................................................... |
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2–6 |
SS-111............................................................................................................................................................ |
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2–6 |
SS-81.............................................................................................................................................................. |
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2–6 |
General devices.................................................................................................................................................. |
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2–7 |
CU-4................................................................................................................................................................ |
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2–8 |
FLS-5 .............................................................................................................................................................. |
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2–9 |
FPS-10............................................................................................................................................................ |
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2–9 |
JBT-9 .............................................................................................................................................................. |
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2–9 |
JXS-1............................................................................................................................................................ |
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2–10 |
PK-1............................................................................................................................................................. |
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2–10 |
PKD-1 .......................................................................................................................................................... |
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2–10 |
RJ-157 ......................................................................................................................................................... |
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2–10 |
RJ-160 ......................................................................................................................................................... |
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2–11 |
RJ-169 ......................................................................................................................................................... |
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2–11 |
RJ-196 ......................................................................................................................................................... |
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2–11 |
RJ-71 ........................................................................................................................................................... |
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2–11 |
RJ-93 ........................................................................................................................................................... |
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2–12 |
SA-131 ........................................................................................................................................................ |
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2–12 |
SPS-1........................................................................................................................................................... |
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2–12 |
SRT-6........................................................................................................................................................... |
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2–12 |
SS-46........................................................................................................................................................... |
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2–12 |
SS-62........................................................................................................................................................... |
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2–13 |
ST-26........................................................................................................................................................... |
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2–13 |
ST-37........................................................................................................................................................... |
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2–13 |
ST-40........................................................................................................................................................... |
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2–13 |
ST-55........................................................................................................................................................... |
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2–13 |
ST-55........................................................................................................................................................... |
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2–14 |
ST-59........................................................................................................................................................... |
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2–14 |
SX-4............................................................................................................................................................. |
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2–14 |
Cables............................................................................................................................................................... |
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2–14 |
CA-31D ........................................................................................................................................................ |
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2–14 |
CA-35S......................................................................................................................................................... |
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2–15 |
DKE-2........................................................................................................................................................... |
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2–15 |
PCS-1 ........................................................................................................................................................... |
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2–15 |
XCS-4 ........................................................................................................................................................... |
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2–15 |
XRF-1........................................................................................................................................................... |
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2–16 |
Service concepts .................................................................................................................................................. |
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2–16 |
POS (Point of Sale) flash concept .................................................................................................................. |
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2–16 |
Flash concept with FPS-10............................................................................................................................. |
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2–17 |
CU-4 flash concept with FPS-10..................................................................................................................... |
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2–18 |
Module jig service concept ............................................................................................................................ |
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2–19 |
RF testing concept with RF coupler .............................................................................................................. |
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2–20 |
Service concept for RF testing and RF/BB tuning ........................................................................................ |
2–21 |
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Copyright © 2007 Nokia. All rights reserved.
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RM-207 |
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Service Devices and Service Concepts |
List of Figures |
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Figure 2 POS flash concept ................................................................................................................................. |
2–16 |
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Figure 3 Basic flash concept with FPS-10.......................................................................................................... |
2–17 |
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Figure 4 |
CU-4 flash concept with FPS-10........................................................................................................... |
2–18 |
Figure 5 |
Module jig service concept .................................................................................................................. |
2–19 |
Figure 6 |
RF testing concept with RF coupler .................................................................................................... |
2–20 |
Figure 7 |
Service concept for RF testing and RF/BB tuning .............................................................................. |
2–21 |
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COMPANY CONFIDENTIAL |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Service Devices and Service Concepts
The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-207, refer to various concepts.
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FS-53 |
Flash adapter |
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•FS-53 is equipped with a clip interlock system
•provides standardised interface towards Control Unit
•provides RF connection using coupler
•multiplexing between USB and FBUS media, controlled by VUSB
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MJ-116 |
Module jig |
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MJ-116 is meant for component level troubleshooting.
The jig includes an RF interface for GSM, WCDMA and Bluetooth. In addition, it has the following features:
•Provides mechanical interface with the engine module
•Provides galvanic connection to all needed test pads in module
•Multiplexing between USB and FBUS media, controlled by Vusb
•MMC interface
•Duplicated SIM connector
•Connector for control unit
•Access for AVand USB connectors
Note: Be careful when closing the jig, not to harm the display with the screws on the jig!
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RJ-182 |
Soldering jig |
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RJ-182 is a soldering jig used for soldering and as a rework jig for the engine module.
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Service Devices and Service Concepts
SA-101 |
RF coupler |
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SA-101 is an RF coupler for WCDMA and GSM RF testing. It is used together with the product-specific flash adapter.
The following table shows attenuations from the antenna pads of the mobile terminal to the SMA connectors of SA-101:
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• |
Frequency |
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Att. (dB) |
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GSM900 TX |
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2,7 dB +/- 0,5 dB |
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GSM900 RX |
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2,6 dB +/- 0,7 dB |
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GSM1800 TX |
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8,2 dB +/- 2,0 dB |
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GSM1800 RX |
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5,3 dB +/- 0,4 dB |
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GSM1900 TX |
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5,1 dB +/- 0,1dB |
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GSM1900 RX |
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5,2 dB +/- 0,6 dB |
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WCDMA2100 TX |
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10,0 dB +/- 0,9dB |
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WCDMA2100 RX |
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6,8 dB +/- 0,4 dB |
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SA-139 |
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GPS antenna coupler |
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This coupler is used together with SS-131 RF coupler and SS-62 flash adapter base.
Position on SS-131: H3, Up, B3
Attenuation value: -10 dB in correct position.
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SS-111 |
Coax tool |
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SS-81 |
Camera removal tool |
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Camera removal tool for main camera.
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COMPANY CONFIDENTIAL |
Issue 1 |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Service Devices and Service Concepts
The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-207, refer to various concepts.
Issue 1 |
COMPANY CONFIDENTIAL |
Page 2 –7 |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Service Devices and Service Concepts
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CU-4 |
Control unit |
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CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply.
The unit has the following features:
•software controlled via USB
•EM calibration function
•Forwards FBUS/Flashbus traffic to/from terminal
•Forwards USB traffic to/from terminal
•software controlled BSI values
•regulated VBATT voltage
•2 x USB2.0 connector (Hub)
•FBUS and USB connections supported
When using CU-4, note the special order of connecting cables and other service equipment:
Instructions
1Connect a service tool (jig, flash adapter) to CU-4.
2Connect CU-4 to your PC with a USB cable.
3Connect supply voltage (12 V)
4Connect an FBUS cable (if necessary).
5Start Phoenix service software.
Note: Phoenix enables CU-4 regulators via USB when it is started.
Reconnecting the power supply requires a Phoenix restart.
Page 2 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
RM-207
Service Devices and Service Concepts
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FLS-5 |
Flash device |
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FLS-5 is a dongle and flash device incorporated into one package, developed specifically for POS use.
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FPS-10 |
Flash prommer |
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FPS-10 interfaces with:
•PC
•Control unit
•Flash adapter
•Smart card
FPS-10 flash prommer features:
•Flash functionality for BB5 and DCT-4 terminals
•Smart Card reader for SX-2 or SX-4
•USB traffic forwarding
•USB to FBUS/Flashbus conversion
•LAN to FBUS/Flashbus and USB conversion
•Vusb output switchable by PC command
FPS-10 sales package includes:
•FPS-10 prommer
•Power Supply with 5 country specific cords
•USB cable
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JBT-9 |
Bluetooth test and |
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interface box (sales |
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package) |
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The JBT-9 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing .
Sales package includes:
•JBT-9 test box
•Installation and warranty information
Issue 1 |
COMPANY CONFIDENTIAL |
Page 2 –9 |
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Copyright © 2007 Nokia. All rights reserved. |
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RM-207
Service Devices and Service Concepts
JXS-1 |
RF shield box |
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Because the WCDMA network disturbs the RX side testing of the WCDMA phone and the Tx signal of the WCDMA phone can severely disturb the WCDMA network, a shield box is needed in all testing, tuning and fault finding which requires WCDMA RF signal.
The shield box is not an active device, it contains only passive filtering components for RF attenuation.
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PK-1 |
Software protection |
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key |
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PK-1 is a hardware protection key with a USB interface. It has the same functionality as the PKD-1 series dongle.
PK-1 is meant for use with a PC that does not have a series interface.
To use this USB dongle for security service functions please register the dongle in the same way as the PKD-1 series dongle.
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PKD-1 |
SW security device |
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SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC.
Without the device, it is not possible to use the service software.
Printer or any such device can be connected to the PC through the device if needed.
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RJ-157 |
Rework jig |
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RJ-157 is a jig used for soldering and as a rework jig for the engine module. It is used together with the ST-55 stencil.
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COMPANY CONFIDENTIAL |
Issue 1 |
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Copyright © 2007 Nokia. All rights reserved. |
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