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CONFIDENTIAL
SERVICE MANUAL
Level 1&2
RM-216
Transceiver characteristics:
Approved 4.0
MGR
12.Sept.2007
Band: Quad band phone for GSM/EDGE 850/900/1800/1900MHz
Camera: 1.3-megapixel camera with 8x digital zoom
(1280 x 960 pixel resolution)
Display:
-Main: Active TFT QVGA display supports up to 16,777,216 colors
(320 x 240 pixels, 5,588cm (2.2 inches))
-Outer Display: Active TFT display supports up to 262,144 colors
(128 x 160 pixels, 3,4544cm (inches 1.36))
NFC: Near Field Comunication
Bluetooth
IrDa
FM Radio
Connector: Pop-Port™ connector
Memory Card: microSD
Transceiver with BL-4c Li-Ion battery pack
Service Manual 6131NFC RM-216
Talk time Standby Note Charging
up to 3.4h up to 10days
Depends on net-
work parameters
Up to 2 hours 10
minutes
Environmental characteristics:
• Lead-free soldered
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
INTRODUCTION 3
EXPLODED VIEW 4
SPARE PARTS OVERVIEW 5
GENERAL RECYCLING RECOMMENDATION 6
LEVEL 2 SOLDER COMPONENTS 7
SERVICE DEVICES 8
SW-UPDATE 10
UPPER BLOCK DISASSEMBLY 11
UPPER BLOCK ASSEMBLY 15
LOWER BLOCK DISASSEMBLY 18
LOWER BLOCK ASSEMBLY 22
LEGEND FOR QUICK TROUBLESHOOTER 27
QUICK TROUBLESHOOTER - POWER ON 28
QUICK TROUBLESHOOTER - CHARGING 29
QUICK TROUBLESHOOTER - NO SERVICE 30
QUICK TROUBLESHOOTER - SIM 31
QUICK TROUBLESHOOTER - EARPIECE 32
QUICK TROUBLESHOOTER - IHF SPEAKER 33
QUICK TROUBLESHOOTER - DISPLAY 34
QUICK TROUBLESHOOTER - MICROPHONE 35
QUICK TROUBLESHOOTER - KEYMAT 36
QUICK TROUBLESHOOTER - VOLUME KEY 37
QUICK TROUBLESHOOTER - CAMERA KEY 38
QUICK TROUBLESHOOTER - CARD READER 39
QUICK TROUBLESHOOTER - CAMERA 40
Page
CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 5.Dec.2006 Initial draft
Approved 1.0 10.Jan.2007 Approval
Approved 2.0 11.Jan.2007 SS-121 added to tools chapter
Approved 3.0 29.Jan.2007 Text under pic 12 on page 22 modified
Approved 4.0 12.Sept.2007 Exploded view & Spare Parts overview updated
Service Manual 6131NFC RM-216
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12.Sept.2007
INTRODUCTION 1.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
1.
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
2.
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
3.
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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EXPLODED VIEW 2.
See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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SPARE PARTS OVERVIEW 3.
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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GENERAL RECYCLING RECOMMENDATION 4.
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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LEVEL 2 SOLDER COMPONENTS 5.
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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SERVICE DEVICES 6.
FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, developed specifically for POS use.
Approved 4.0
MGR
12.Sept.2007
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Small and lightweight charger for fast charging of your phone
battery.
Internal Battery BL-4c
Inserted under the back cover, this Li-Ion battery provides
power in a lightweight package.
Headset HS-23
Small and lightweight stereo headset with handsfree call handling, volume control, push to talk support, and comfortable
earpieces for listening to the FM radio or music player.
Service Manual 6131NFC RM-216
RJ-92
Soldering Jig
CA-53
Service Cable to connect the PC with the Pop-Port™ connector.
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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SS-121
RFID Tag is used to test the Near Field Communication (NFC)
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
0772040 NMP Standard Toolkit
NOKIA opening tool SRT-6 NOKIA No. 0770431
•
Tonichi torque driver NOKIA No. 6901525
•
Hoya micro Fibre cloth MX304
•
Dastex gloves S, M, XL
•
Artilux goggles AH166
•
Wera bit T5 867/4TX 5x50
•
Wera 867/4 6IP; 50mm (Torx 6 PLUS®)
•
Wera bit T6 867/4TX 6x50
•
Wera 867/1 5IP; 25mm (Torx 5 PLUS®)
•
Wera bit T6 PLUS® 867/4TX 6IP
•
Facom side cutter 416E
•
Facom T5 driver SP.14032
•
Facom T6 driver SP.14033
•
Facom slot screwdriver AEF. 2x35.E
•
Wetec tweezers 7abb SA-ESD
•
Wetec tweezers 22 SA-ESD
•
Wetec tweezers 13 SA-SMD ESD
•
Wetec tweezers PSF SA-ESD
•
Wetec ESD brush E1211
•
Kaiser Fototechnik airbrush 6315
•
Wetec dental tool DEM83266/0
•
RS Components Scissors 323-5732
•
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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SW-UPDATE 7.
Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on
NOKIA Online. Use the CA-53 cable .
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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UPPER BLOCK DISASSEMBLY 8.
SRT-6
Metal tweezers
SS-93
(40)
Approved 4.0
MGR
12.Sept.2007
1. Needed tools.
3. Remove the battery, if it is still inside.
2. Always protect all windows with protective lm against dust
and scratches.
4. Open the phone and stand it edgeways on the workbench.
5. Carefully lift up the lower side of the DISPLAY BEZEL with the
dental pick...
Service Manual 6131NFC RM-216
6. ... and then run the SRT-6 along it to release it.
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7. Remove both RUBBER STOPPERS with tweezers.
9. Gently unlock the A-COVER at the back.
8. Protect the inner side of the lower block with lm.
10. Now, run the SRT-6 along the join as shown to release the
concealed snaps.
11. Continue this procedure down the sides of the A-Cover.
Service Manual 6131NFC RM-216
12. You can now remove the A-Cover by sliding it and lifting it off
as shown.
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2.
(40)
Approved 4.0
MGR
12.Sept.2007
1.
13. Take out the FRONT DISPLAY GASKET.
15. Release the two catches holding the LCD PWB in place.
14. Carefully open the two ex connectors with the SRT-6.
16. Raise the board a little and carefully open the ex connector.
17. Ease out the Earpiece and remove it.
Service Manual 6131NFC RM-216
18. Unlock the four clips with holding the NAPA DISPLAY MAIN.
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12.Sept.2007
19. Now, remove the NAPA DISPLAY MAIN and protect it with
lm.
21. Slip the dental tool between the Camera and the B-COVER
to unlock the CAMERA ASSEMBLY.
20. Remove the EARPIECE GASKET with tweezers.
22. The disassembly procedure is now complete.
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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UPPER BLOCK ASSEMBLY 9.
Approved 4.0
MGR
12.Sept.2007
1. Insert the EARPIECE GASKET, noting that there is only one
correct position.
3. Place the CAMERA ASSEMBLY in its guides in the B-COVER,
taking care not to damage the adjacent ex connector.
2. Fit the EARPIECE evenly into the Gasket.
4. Remove the protective lm.
5. Place the NAPA DISPLAY MAIN in the B-Cover guides.
Service Manual 6131NFC RM-216
6. Be sure to lock all four clips of the display.
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7. Locate the PCD PWB over the Napa display, avoiding
damage to the ex connectors.
9. Check that the snaps are closed.
8. Ensure that the LCD connector is properly locked.
10. Carefully close the two ex connectors, avoiding contact with
the Camera.
11. Put the FRONT DISPLAY GASKET to the A-COVER.
Service Manual 6131NFC RM-216
12. Slide the A-Cover on to its lower guides.
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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13. Then press down on it evenly to lock the snaps
underneath.
15. Insert the two RUBBER STOPPERS.
14. Check that no gaps remain.
16. Smooth a new DISPLAY BEZEL into place, as shown.
17. The assembly procedure is now complete.
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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LOWER BLOCK DISASSEMBLY 10.
2
5
6
10
(40)
Approved 4.0
MGR
12.Sept.2007
1
9
4
3
8
7
1. Needed tools: 1. SS-93, 2. SRT-6, Metal tweezers, 4. Torque
driver, 5. Torx plus size 5 bit, 6. Torx plus size 6 bit, 7. Torx plus
driver size 6, 8. Torx plus driver size 5, 9. Dental pick and 10.
DC-Plug.
2. Note that all windows are covered with protection lm.
3. Unlock and remove the E-COVER.
5. Carefully pry open the KEYMAT with SRT-6 at key 3.
Service Manual 6131NFC RM-216
4. Check that there is no SIM or SD card still inserted before
continuing.
6. Undo both screws in the order shown and discard them.
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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7. These screws are coated with locking compound and cannot
be reused.
9. Use the dental pick to unlock the clips at both sides.
8. Hold the assembly as shown and locate the 2 holes in the DCOVER.
10. Use the SS-93 to release the C-COVER from the Hinge.
11. Carefully separate the C-COVER from the Upper Block and
slot the ex connector through the C-COVER.
Service Manual 6131NFC RM-216
12. Remove the HINGE CAP RIGHT and then the Push to Open
Button.
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13. Undo the Torx Plus size 6 screw shown.
15. Loosen the Keydomes on both sides with the SRT-6...
14. Lift out the PWB.
16. ... and remove them with tweezers.
17. Release all buttons with the SRT-6 as shown.
Service Manual 6131NFC RM-216
18. Remove the DC JACK with the DC Plug.
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19. Ease out the Microphone with the dental pick.
21. The Antenna Assembly can be released easily with the SRT-
6.
20. Remove the BLUETOOTH ANTENNA with tweezers.
22. Use the tweezers to unlock the BATTERY SPRING.
23. The disassembly procedure is now complete.
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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LOWER BLOCK ASSEMBLY 11.
(40)
Approved 4.0
MGR
12.Sept.2007
1. Insert the BATTERY SPRING and click it into its place.
3. Place the BLUETOOTH ANTENNA.
2. Insert the ANTENNA MODULE into its compartment.
4. Carefully insert the MICROPHONE into its compartment.
5. Use the DC Plug to reassemble the DC JACK.
Service Manual 6131NFC RM-216
6. Insert the Buttons and lock them with your ngers.
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7. Check the correct positioning of the keys before continuing.
9. Place the ENGINE BOARD into the D-COVER.
8. Now insert the VOLUME KEY and on the opposite side the
FUNCTION/POWER KEY. Take special care not to bend the spring
contacts.
10. Insert the board screw with tweezers.
11. Set the correct torque and tighten in.
Service Manual 6131NFC RM-216
12. Place the Push to Open Button into the HINGE CAP RIGHT.
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13. Slot the ex connector through the D-COVER with caution.
15. Only one position is possible for the HINGE CAP RIGHT
assembly.
14. Be sure not to squash the FLEX FOIL when assembling the
HINGE.
16. Squeeze together the HINGE CAP RIGHT and the new C-COVER.
Ensure both hinges are pressed into C-COVER correctly.
17. Position the C-COVER SERVICE ASSY in 90 degrees angle to
the Upper BLOCK.
Service Manual 6131NFC RM-216
18. Move the ex connector over the connector on the ENGINE
MODULE.
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19. Press onto the ex connector. A “click” noise can be heard
when the connector lock properly.
21. Snap in the C-COVER SERVICE ASSY into the D-COVER ASSY at
the shown position. First move it down-left, to lock the top
hooks and then lock the middle hooks.
20. Check the ex connector if it is locked correctly.
22. Close the unit, turn it upside-down and fasten the two screws
in the order shown. Check C-D cover for gaps (especially in the
antenna area), to ensure that it is properly closed.
23. Mount the E-COVER and close the Flap.
Service Manual 6131NFC RM-216
24. Finally, assemble the KEYMAT, starting from the lower side.
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25. Make sure that it ts correctly.
26. Check all windows for cleanliness.
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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LEGEND FOR QUICK TROUBLESHOOTER 12.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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QUICK TROUBLESHOOTER - POWER ON 13.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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QUICK TROUBLESHOOTER - CHARGING 14.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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QUICK TROUBLESHOOTER - NO SERVICE 15.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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QUICK TROUBLESHOOTER - SIM 16.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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QUICK TROUBLESHOOTER - EARPIECE 17.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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QUICK TROUBLESHOOTER - IHF SPEAKER 18.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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QUICK TROUBLESHOOTER - DISPLAY 19.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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QUICK TROUBLESHOOTER - MICROPHONE 20.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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QUICK TROUBLESHOOTER - KEYMAT 21.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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QUICK TROUBLESHOOTER - VOLUME KEY 22.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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QUICK TROUBLESHOOTER - CAMERA KEY 23.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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QUICK TROUBLESHOOTER - CARD READER 24.
(40)
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
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QUICK TROUBLESHOOTER - CAMERA 25.
Approved 4.0
MGR
12.Sept.2007
Service Manual 6131NFC RM-216
Copyright © 2006-2007 NOKIA Corporation. All rights reserved.