Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 13.02.2002
PAGE 1 (19) Approved 1.0
SQX –00380-en MWy
Service Manual
Nokia 5210
NSM-5
Service Level 1
Copyright © Nokia Mobile Phones. This material, including documentation and any related computer
programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved.
Copying, including reproducing, storing, adapting or translating, any or all of this material requires
the prior written consent of Nokia Mobile Phones. This material also contains confidential
information, which may not be disclosed to others without the prior written consent of Nokia Mobile
Phones.
Service Manual 5210 Level 1 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 13.02.2002
PAGE 2 (19) Approved 1.0
SQX –00380-en MWy
Introduction
The purpose of this document is to give Nokia service level 1 workshops aids to carry out
service for 5210. The use of this Service Manual is only for Nokia authorized service
partners additionally to other service documentation like Service Bulletins.
While every endeavor has been made to ensure the accuracy of this document, some
errors may exist. If you find any errors or if you have further suggestions, Nokia should
be notified. Please keep in mind also that this documentation is continuously being
updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance
including important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT
SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF
ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS
ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A
PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER
ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is
worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and
alignment. Ensure all cables and wires are repositioned correctly.
6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year
2000 Compliant”.
Service Manual 5210 Level 1 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 13.02.2002
PAGE 3 (19) Approved 1.0
SQX –00380-en MWy
Table of content
1. EXPLODED VIEW.................................................................................................................................... 5
2. BILL OF REPAIR...................................................................................................................................... 6
3. GENERAL REPAIR INFORMATION ................................................................................................... 8
4. DISASSEMBLY INSTRUCTIONS .......................................................................................................... 9
5. SW-UPDATE ............................................................................................................................................ 12
6. MAIN PARTS........................................................................................................................................... 13
7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 14
8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 15
9. QUICK TROUBLE SHOOTER PART3 ............................................................................................... 16
10. ESD PROTECTION REQUIREMENTS........................................................................................... 17
11. SERVICE NOTES................................................................................................................................ 18
12. GONOGO TESTER............................................................................................................................. 19
13. BATTERYTESTER ............................................................................................................................. 19
Service Manual 5210 Level 1 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A
PAGE 4 (19) Approved 1.0
SQX –00380-en MWy
Technical Services, Repair Concepts Confidential 13.02.2002
Change History
Originator Status Version No. Date Comments
MWy Draft 0.1 17.01.2002 Initial draft
MWy Approved 1.0 13.02.2002
Service Manual 5210 Level 1 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 13.02.2002
PAGE 5 (19) Approved 1.0
SQX –00380-en MWy
1. EXPLODED VIEW
Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)
Service Manual 5210 Level 1 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts Confidential 13.02.2002
PAGE 6 (19) Approved 1.0
SQX –00380-en MWy
2. BILL OF REPAIR
SPARE PARTS
ITEM/
CIRCUIT REF.
I001 2 6290103 Screw 1.6x3.2 (Use 8 Ncm torque)
I002 6 6190049 Screw 1.6x5.3 (Use 17 Ncm torque)
I003 1 4850205 LCD module assy
I004 1 5140067 Speaker + spring
I006 1 5409093 Battery connector 4 pole
I007 1 5409095 DC & HF connector
I008 1 9660147 Twin Rip
I009 1 5140175 Microphone + holder + springs
I010 1 5409155 SIM connector
I011 1 6800041 Vibra assy
I012 1 9480791 RF gasket
I016 1 9510836 Release spring left
I017 1 0660249 Antenna
I018 1 9560085 SIM spring
I019 1 9510829 Release spring right
0772026 Spare Part Kit
0080628 Refurbishment Kit
QTY PART NO PART NAME
VARIANT PARTS
I014 1 9458284 A-SHELL ASSY BURNED ORANGE NSM-5
I015 1 9458286 B-SHELL ASSY BURNED ORANGE NSM-5
I015 1 9490544 B-SH ASSY BURNED FOR FUNKY ARABIC
I015 1 9490545 B-SH ASSY BURNED FOR FUNKY HEBREW
I015 1 9490546 B-SH ASSY BURNED FOR FUNKY CYRILLI
I014 1 9490498 A-SHELL ASSY WAVE BLUE FUNKY
I015 1 9490501 B-SHELL ASSY WAVE BLUE FUNKY LATIN
I015 1 9490534 B-SHELL ASSY WAVE BLUE FUNKY STROKE
Service Manual 5210 Level 1 Copyright 2002 © Nokia Corporation