Nokia 5210 Service Manual

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Nokia Mobile Phones Customer Care E&A Technical Services, Repair Concepts Confidential 13.02.2002

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Service Manual

Nokia 5210

NSM-5

Service Level 1

Copyright © Nokia Mobile Phones. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

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Introduction

The purpose of this document is to give Nokia service level 1 workshops aids to carry out service for 5210. The use of this Service Manual is only for Nokia authorized service partners additionally to other service documentation like Service Bulletins.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

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Table of content

1. EXPLODED VIEW.................................................................................................................................... 5

2. BILL OF REPAIR...................................................................................................................................... 6

3. GENERAL REPAIR INFORMATION ................................................................................................... 8

4. DISASSEMBLY INSTRUCTIONS .......................................................................................................... 9

5. SW-UPDATE ............................................................................................................................................ 12

6. MAIN PARTS........................................................................................................................................... 13

7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 14

8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 15

9. QUICK TROUBLE SHOOTER PART3 ............................................................................................... 16

10. ESD PROTECTION REQUIREMENTS........................................................................................... 17

11. SERVICE NOTES................................................................................................................................ 18

12. GONOGO TESTER............................................................................................................................. 19

13. BATTERYTESTER ............................................................................................................................. 19

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Nokia Mobile Phones Customer Care E&A

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Technical Services, Repair Concepts Confidential 13.02.2002

Change History

Originator Status Version No. Date Comments

MWy Draft 0.1 17.01.2002 Initial draft MWy Approved 1.0 13.02.2002

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1. EXPLODED VIEW

Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)

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2. BILL OF REPAIR

SPARE PARTS

ITEM/

CIRCUIT REF.

I001 2 6290103 Screw 1.6x3.2 (Use 8 Ncm torque) I002 6 6190049 Screw 1.6x5.3 (Use 17 Ncm torque) I003 1 4850205 LCD module assy I004 1 5140067 Speaker + spring I006 1 5409093 Battery connector 4 pole I007 1 5409095 DC & HF connector I008 1 9660147 Twin Rip I009 1 5140175 Microphone + holder + springs I010 1 5409155 SIM connector I011 1 6800041 Vibra assy I012 1 9480791 RF gasket I016 1 9510836 Release spring left I017 1 0660249 Antenna I018 1 9560085 SIM spring I019 1 9510829 Release spring right 0772026 Spare Part Kit 0080628 Refurbishment Kit

QTY PART NO PART NAME

VARIANT PARTS

I014 1 9458284 A-SHELL ASSY BURNED ORANGE NSM-5 I015 1 9458286 B-SHELL ASSY BURNED ORANGE NSM-5 I015 1 9490544 B-SH ASSY BURNED FOR FUNKY ARABIC I015 1 9490545 B-SH ASSY BURNED FOR FUNKY HEBREW I015 1 9490546 B-SH ASSY BURNED FOR FUNKY CYRILLI I014 1 9490498 A-SHELL ASSY WAVE BLUE FUNKY I015 1 9490501 B-SHELL ASSY WAVE BLUE FUNKY LATIN I015 1 9490534 B-SHELL ASSY WAVE BLUE FUNKY STROKE

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SWAP UNITS

QTY PART NO PART NAME

0073338 NSM-5NX SWAP ENGINE 0073335 NSM-5NX SWAP ENGINE TURKEY 0073336 NSM-5NX SWAP ENGINE RUSSIAN 0073337 NSM-5NX SWAP ENGINE FRANCE 0073343 NSM-5NX SWAP ENGINE CZECH

0073419 NSM-5NX SWAP ENGINE POLAND

SERVICE TOOLS

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QTY PART NO PART NAME

0271570 BATTERY BLB-2 LI-ION 650 MAH 0081483 POS FLASH DONGLE FLS-4 0272169 AC TRAVEL CHARGER ACP-8E (EUR) 0272172 AC TRAVEL CHARGER ACP-8X (UK) 0730218 POS SERVICE CABLE XCS-1 0081346 POS FLASH LOADING ADAPTER FLA-10 0774071 Service SW Diskette 3.5" WinTesla 0774080 Service SW Diskette 3.5" for NSM-5 0273195 HEAD-SET DOUBLE MONO HDD-1 0770226 BATTERY EXTRACTOR TOOL SRT-3

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3. GENERAL REPAIR INFORMATION

In this section you will get some general hints how to carry out repairs:

Before starting the repair you must take care of ESD precautions like being in your

ESD-area and connecting your arm wrist. Use gloves to avoid corrosion and fingerprints.

When cleaning the pads you have to use a soft cloth and isopropanol. It is not

allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion. Mechanical parts, which didn’t repair the failure, can be reused, if they are not

soldered. Use always original Nokia parts or accessories.

Don’t’ try to repair liquid damages.

Meet the torque requirements when assembling the unit (see also the document

“torques for transceiver assembly” on Partner Websites). Always use your own equipment for testing where you are sure that it works. E.g.

if the customer complains about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction. The bottom side of a module is the side where the part no. of the pcb is seen.

Please check Partner Websites (PWS) for latest news on a regular basis

Simple Infrared Test:

You need another NOKIA infrared device to do an infrared test. Make sure that infrared is activated in receiver device (e. g.: another 5210).

Explanation: In Quotation marks = push button Bold = choose text

• “Names”

• Search, “Select”

• “ok”

• “Details”

• “Options”

• Push 4 times “Arrow down”

• Send via IR “Select”

If the business card is not sent/received make sure that receiver device is within reach (aprox. 15 cm). After successful sending push “Back” and then “Exit”.

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4. DISASSEMBLY INSTRUCTIONS

To open the unit the A-Shell has to be removed first. Press the grip markings on both sides of the B-Shell and pull the A-Shell apart from the B-Shell.

Now, press the release springs near the display and pull the unit out of the B-Shell.

Remove the six screws with screwdriver Torx T6 in the shown order. When assembling the reverse order has to be taken with torque of 17Ncm.

All the connectors are located under the CMT module. Take care that the RF Gasket stays in position on the four guiding pins. If the gasket is bent it has to be changed.

Now the LCD module can be removed easily.

The SIM Connector can be removed with tweezers.

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If you assemble the SIM Connector, be aware that the Twin Rip is also fitted correctly. The Twin Rip is

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When the SIM Connector is removed, t

Connector can be taken away.

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responsible to keep the SIM Connector in the right position.

he DC + HF

The Vibra Motor with its rubber case is squeezed into the B-Cover like the Microphone. Do not grab the spring connectors, because they may be damaged when pulling the microphone. To change the Microphone, push it up carefully with tweezers.

If you need to change the SIM Spring you first have to release the two lockings.

With the Battery Connector Extractor Tool SRT-3 used in 8210 you can easily push out the Battery Connector without bending the sensible contacts.

For changing the plastic Release Springs the lower sides have to be unlocked first.

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Pull up the lower side of the Release Spring and take it out of the upper holder.

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The Antenna is fixed with four snaps. It is enough, if you release with tweezers the two snaps at the battery side.

Move up the antenna as shown in the picture. Take care not to damage the antenna contacts. The metal is very sensitive against corrosion, so please don’t touch the metal with your fingers. Use gloves instead.

Remove the protection foil of the display and unlock the snaps on both sides of the display frame.

The final GoNoGo test verifies that the electrical specifications will be fulfilled.

It is also possible to change the speaker, if needed. Therefore you have to unscrew these two screws.

Remember to use torque of 8 Ncm when tightening the speaker screws.

Replace the protection foil. Now you have the separated plastic frame of the LCD unit. You can now slightly push out the speaker with your fingers or tweezers.

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5. SW-UPDATE

To use FLS-4 Flash Dongle you have to follow the user guide inside the sales package. Please check always the latest version of flash software, which is available on Partner Website.

Flash Concept – (Point of Sales)

Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)

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6. MAIN PARTS

HF+DC Connector I007 Microphone I009 Vibra Motor I011

Battery Connector I006 Antenna I017 S

eaker I004

SIM Connector I010 Twin Rip I008 SIM Spring I018

Batt.Conn.Extractor SRT-3 RF Gasket I012 Release Spring L I016; R I019

A-Shell I014; B-Shell I015 LCD Module I003

B-Cover, not changeable

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7. QUICK TROUBLE SHOOTER PART1

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8. QUICK TROUBLE SHOOTER PART2

Page 16

9. QUICK TROUBLE SHOOTER PART3

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10. ESD PROTECTION REQUIREMENTS

Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Partner has to take care of at least some precautions like ESD restricted area, floor, table, covering, chair(s), shoes or arm wrist.

Please refer to the Partner Website document

ESD protection requirements for NMP Service Level 1/2 Service Suppliers

example configuration of an epa-area

source: www.armeka.com

example workbench and testers

source: http://www.armekaengineering.com

example configuration of a workbench

source: www.warmbier.com

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11. SERVICE NOTES

We recommend using Service Notes when shipping phones to other Service Partners. It prevents the product from scratches, it is ESD-proved and has the possibility to give valuable feedback of the fault symptom through a structured form. Please refer to the document

Service Notes for faulty NMP transceiver

on Partner

Website to get further information.

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12. GONOGO TESTER

The Acterna/Wavetek GoNoGo Tester has to be used to carry out the final test after your service action to guarantee the functionality of the phone.

Please refer to the actual information in the Nokia Care Point Extranet within the Partner Website.

13. BATTERYTESTER

The Astratec battery tester lets you test the capacity of Nokia batteries.

Please refer to the actual information in the Nokia Care Point Extranet within the Partner Website.