Nokia 5210 Service Manual 3 NSM5SYS
PAMS Technical Documentation
NSM–5 Series Transceivers
System Module
Issue 1 02/2002 Nokia Corporation
NSM–5
System Module
PAMS Technical Documentation
CONTENTS
Transceiver NSM–5 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation Modes 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interconnection Diagram 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Module 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Baseband Module 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block Diagram 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Summary 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External and Internal Signals and Connections 10. . . . . . . . .
DC (charger) connector 10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service connector 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery connector 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIM card connector 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RTC backup battery 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Distribution 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery charging 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup Charging 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Overvoltage Protection 13. . . . . . . . . . . . . . . . . . . .
Battery Removal During Charging 15. . . . . . . . . . . . . . . . . .
PWM 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Identification 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Temperature 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supply Voltage Regulators 18. . . . . . . . . . . . . . . . . . . . . . . .
Switched Mode Supply VSIM 19. . . . . . . . . . . . . . . . . . . . . .
Power Up and Power Down 19. . . . . . . . . . . . . . . . . . . . . . . . .
Power up with a charger 19. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Up With The Power Switch (PWRONX) 20. . . . . . .
Power Up by RTC 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Up by IBI 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Down 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modes of Operation 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acting Dead 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Active Mode 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sleep Mode 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Watchdog 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio control 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM serial interface 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Control 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAD2 WD1 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memories 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAD memory configuration 33. . . . . . . . . . . . . . . . . . . . . . .
Memory 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program and Data Memory 33. . . . . . . . . . . . . . . . . . . . . . .
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Work Memory 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MCU Memory Requirements 33. . . . . . . . . . . . . . . . . . . . . .
MCU Memory Map 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flash Programming 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COBBA GJP 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Real Time Clock 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RTC backup battery charging 36. . . . . . . . . . . . . . . . . . . . . .
RF Module 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Ratings 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF Characteristics 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF Frequency Plan 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC characteristics 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulators 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Distribution Diagram 39. . . . . . . . . . . . . . . . . . . . . . . . . .
RF Functional Description 40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Frequency synthesizer 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AGC strategy 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AFC function 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC–compensation 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver characteristics 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter characteristics 45. . . . . . . . . . . . . . . . . . . . . . . . . . .
NSM–5
System Module
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NSM–5
System Module
Schematic Diagrams: DF7 layout 05 & 06
(A3 pages at the back of the binder)
RF & BB (Version 0600 Edit 9) for layout version 05 & 06 A–1. . .
RF (Version 0600 Edit 20) for layout version 05 & 06 A–2. . . . . . .
BB Block Connections (Version 0600 Edit 7) for layout version 05 & 06 A–3
UI (Version 0600 Edit 23) for layout version 05 & 06 A–4. . . . . . . .
Audio and RFI (Version 0600 Edit 13) for layout version 05 & 06 A–5
CPU (Version 0600 Edit 27) for layout version 05 & 06 A–6. . . . . . .
Power Supply and Charging (Version 0600 Edit 22) version 05 & 06 A–7
Infrared Module (Version 0600 Edit 8) for layout version 05 & 06 A–8
Layout Diagram of DF7 – Top (Version 05 & 06) A–9. . . . . . . . . . . .
Layout Diagram of DF7 – Bottom (Version 05 & 06) A–9. . . . . . . . .
PAMS Technical Documentation
Testpoints of DF7 – Top (Version 05 & 06) A–10. . . . . . . . . . . . . . . . . .
Testpoints of DF7 – Bottom (Version 00) A–10. . . . . . . . . . . . . . . . . . .
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NSM–5
System Module
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NSM–5
System Module
Transceiver NSM–5
Introduction
The NSM–5 is a dual band transceiver unit designed for the GSM900 (in-
cluding EGSM) and GSM1800 networks. It is both GSM900 phase 2 power
class 4 transceiver (2W) and GSM1800 power class 1 (1W) transceiver.
The transceiver consists of System/RF module (DF7), Display module
(UX7) and assembly parts.
The transceiver has a full graphic display and the user interface is based
on a Jack style UI with two soft keys.
A back mounted antenna is used, there is no connection to an external
antenna.
The transceiver has a low leakage tolerant earpiece and an omnidirec-
tional microphone located in the mainframe, providing an excellent audio
quality. The transceiver supports a full rate, an enhanced full rate and a
half rate speech decoding.
PAMS Technical Documentation
An integrated IR link provides a connection between two NSM–5 trans-
ceivers or a transceiver and a PC (internal data), or a transceiver and a
printer.
The small SIM ( Subscriber Identity Module ) card is located below the
back cover of the phone.
Operation Modes
There are five different operation modes:
– power off mode
– idle mode
– active mode
– charge mode
– local mode
In the power off mode only the circuits needed for power up are supplied.
In the idle mode circuits are powered down and only sleep clock is run-
ning.
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In the active mode all the circuits are supplied with power although some
parts might be in the idle state part of the time.
The charge mode is effective in parallel with all previous modes. The
charge mode itself consists of two different states, i.e. the fast charge and
the maintenance mode.
The local mode is used for alignment and testing.
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PAMS Technical Documentation
Interconnection Diagram
NSM–5
System Module
Keyboard
module
14
LCD
module
9
64
SIM Battery
Radio
Module
2+2
2
DF7
Charger
Antenna
2
3
2
4
Microphone
IR Link
Earpiece
HF/HS
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NSM–5
System Module
System Module
Baseband Module
The baseband architecture supports a power saving function called ”sleep
mode”. This sleep mode shuts off the VCTCXO, which is used as system
clock source for both RF and baseband. During the sleep mode the sys-
tem runs from a 32 kHz crystal. The phone is waken up by a timer run-
ning from this 32 kHz clock supply. The sleeping time is determined by
some network parameters. The sleep mode is entered when both the
MCU and the DSP are in standby mode and the normal VCTCXO clock
has been switched off.
The battery charging is controlled by a PWM signal from the CCONT. The
PWM duty cycle is determined by a charging software and is fed to the
CHAPS charging switch.
PAMS Technical Documentation
Standard chargers (two wires) provide coarse supply power, which is
switched by the CHAPS for suitable charging voltage and current. Ad-
vanced chargers (three wires) are equipped with a control input. Three
wire chargers are treated like two wire ones.
Block Diagram
TX/RX SIGNALS
UI
IR
COBBA SUPPLY
COBBA
MAD
+
MEMORIES
RF SUPPLIES
CCONT
BB SUPPLY
CHAPS
PA SUPPL Y
32kHz
CLK
SLEEP CLOCK
SIM
VBAT
13MHz
CLK
SYSTEM CLOCK
BATTERY
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BASEBAND
EXT. AUDIO
HS–connector
Nokia Corporation
Charger
connector
Issue 1 02/2002
PAMS Technical Documentation
Technical Summary
The baseband module consists four ASICs; CHAPS, CCONT, COBBA–
GJP and MAD2WD1, which take care of the baseband functions of the
engine.
The baseband is running from a 2.8V power rail, which is supplied by a
power controlling ASIC CCONT. In the CCONT there are 6 individually
controlled regulator outputs for RF–section and two outputs for the base-
band. In addition there is one +5V power supply output (V5V). The
CCONT contains also a SIM interface, which supports both 3V and 5V
SIM–cards. A real time clock function is integrated into the CCONT, which
utilizes the same 32kHz clock supply as the sleep clock. A backup power
supply is provided for the RTC, which keeps the real time clock running
when the main battery is removed. The backup power supply is a re-
chargable battery. The backup time with the battery is ten minutes mini-
mum.
The interface between the baseband and the RF section is mainly han-
dled by a COBBA ASIC. COBBA provides A/D and D/A conversion of the
in–phase and quadrature receive and transmit signal paths and also A/D
and D/A conversions of received and transmitted audio signals to and
from the user interface. The COBBA supplies the analog TXC and AFC
signals to RF section according to the MAD DSP digital control. Data
transmission between the COBBA and the MAD is implemented using se-
rial bus for high speed signalling and for PCM coded audio signals. Digital
speech processing is handled by the MAD ASIC. COBBA is a dual volt-
age circuit, the digital parts are running from the baseband supply VBB
and the analog parts are running from the analog supply VCOBBA.
NSM–5
System Module
The baseband supports both internal and external microphone inputs and
speaker outputs. Input and output signal source selection and gain control
is done by the COBBA according to control messages from the MAD.
Keypad tones, DTMF, and other audio tones are generated and encoded
by the MAD and transmitted to the COBBA for decoding. A buzzer and an
external vibra alert control signals are generated by the MAD with sepa-
rate PWM outputs.
EMC shieding is implemented using a metallized plastic frame. On the
other side the engine is shielded with PWB grounding. Heat generated by
the circuitry will be conducted out via the PWB ground planes.
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NSM–5
System Module
PAMS Technical Documentation
External and Internal Signals and Connections
This section describes the external electrical connection and interface lev-
els on the baseband. The electrical interface specifications are collected
into tables that covers a connector or a defined interface.
DC (charger) connector
DC (charger) connector is physically integrated in the same component
with the accessory interface connector. DC connector has both jack and
contact pads for desk stand.
Service connector
Name Parameter Min Typ Max Unit Remark
MBUS Serial clock
from the
Prommer
FBUS_RX Serial data
from the
Prommer
FBUS_TX Data ac-
knowledge to
the Prommer
GND GND 0 0 V Ground
0
2.0
0
2.0
0
2.0
logic low
logic low
logic low
logic high
logic low
logic high
0.8
2.85
0.8
2.85
0.5
2.85
V Prommer detection and Seri-
al Clock for synchronous
communication
V Receive Data from
Prommer to Baseband
V Transmit Data from Base-
band to Prommer
The service connector is used as a flash programming interface for updating (i.e. re–programming) the flash program memory and an electrical
access for services to the engine.
When the flash prommer is connected to the phone supply power is provided through the battery contacts and the phone is powered up with a
pulse given to the BTEMP line.
Battery connector
The BSI contact on the battery connector is used to detect when the battery is to be removed to be able to shut down the operations of the SIM
card before the power is lost if the battery is removed with power on. The
BSI contact disconnects earlier than the supply power contacts to give
enough time for the SIM and LCD shut down.
Name Min Typ Max Unit Notes
VBATT 3.0 3.9 4.2 V Battery voltage
BSI
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0 2.85 V Battery size indication
Phone has 100kohm pull up resistor.
SIM Card removal detection
(Treshold is 2.4V@VBB=2.8V)
67 68 69 kohm Battery indication resistor (BLB–2)
22 kohm Battery indication resistor (service battery)
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PAMS Technical Documentation
NSM–5
System Module
NotesUnitMaxTypMinName
BTEMP
BGND 0 0 V Battery ground
0 1.4 V Battery temperature indication
Phone has a 100k (+–5%) pullup resistor,
Battery package has a NTC pulldown resistor:
47k+–5%@+25C , B=4050+–3%
2.1
5 10
1.9
90 100
0 1 kohm Local mode initialization (in production)
3
20
2.85
200
V
ms
V
ms
Phone power up by battery (input)
Power up pulse width
Battery power up by phone (output)
Power up pulse width
SIM card connector
The SIM card connector is located on the engine board beside the battery
pack.
Pin Name Parameter Min Typ Max Unit Notes
4 GND GND 0 0 V Ground
3, 5 VSIM 5V SIM Card
3V SIM Card
6 DATA 5V Vin/Vout
3V Vin/Vout
2 SIMRST 5V SIM Card
3V SIM Card
4.8
2.8
4.0
0
2.8
0
4.0
2.8
5.0
3.0
”1”
”0”
”1”
”0”
”1”
”1”
5.2
3.2
VSIM
0.5
VSIM
0.5
VSIM
VSIM
V Supply voltage
V SIM data
Trise/Tfall max 1us
V SIM reset
1 SIMCLK Frequency
Trise/Tfall
3.25
25
MHz
ns
SIM clock
RTC backup battery
The RTC block in CCONT needs a power backup to keep the clock running when the phone battery is disconnected. The backup power is supplied from a rechargable polyacene battery that can keep the clock running ten minutes minimum. The backup battery is charged from the main
battery through CHAPS.
Signal Parameter Min Typ Max Unit Notes
VBACK
VBACK
Backup battery charging from CHAPS
Backup battery charging from CHAPS
Backup battery supply
to CCONT
Backup battery supply
to CCONT
3.02 3.15 3.28 V
100 200 500 uA Vout@VBAT–0.2V
2 3.28 V
80 uA
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NSM–5
System Module
Power Distribution
In normal operation the baseband is powered from the phone‘s battery.
The battery consists of one Lithium–Ion cell. An external charger can be
used for recharging the battery and supplying power to the phone.
The baseband contains parts that control power distribution to whole
phone excluding those parts that use continuous battery supply. The battery feeds power directly to the CCONT and UI (buzzer and display and
keyboard lights).
The power management circuit CHAPS provides protection against overvoltages, charger failures and pirate chargers etc. that would otherwise
cause damage to the phone.
PAMS Technical Documentation
PA SUPPL Y
VCOBBA
COBBA
UI
VBAT
VBB
BASEBAND
VBB
MAD
+
MEMORIES
RF SUPPLIES
CCONT
PWRONX
CNTVR
CHARGER CONNECTOR
PWM
VBB
PURX
LIM
CHAPS
VIN
VSIM
SIM
RTC
BACKUP
VBAT
BATTERY
Battery charging
The electrical specifications give the idle voltages produced by the acceptable chargers at the DC connector input. The absolute maximum input voltage is 30V due to the transient suppressor that is protecting the
charger input. At phone end there is no difference between a plug–in
charger or a desktop charger. The DC–jack pins and bottom connector
charging pads are connected together inside the phone.
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PAMS Technical Documentation
NSM–5
System Module
MAD
VBAT
MAD
CCONTINT
CCONT
Startup Charging
LIM
0R22
PWM_OUT
GND
ICHAR
VCHAR
VOUT
CHAPS
RSENSE
PWM
22k
VCH
GND
1n
TRANSCEIVER
1u
100k
10k
30V
2A
VIN
L_GND
CHARGER
When a charger is connected, the CHAPS is supplying a startup current
minimum of 130mA to the phone. The startup current provides initial
charging to a phone with an empty battery. Startup circuit charges the
battery until the battery voltage level is reaches 3.0V (+/– 0.1V) and the
CCONT releases the PURX reset signal and program execution starts.
Charging mode is changed from startup charging to PWM charging that is
controlled by the MCU software. If the battery voltage reaches 3.55V
(3.75V maximum) before the program has taken control over the charging, the startup current is switched off. The startup current is switched on
again when the battery voltage is sunken 100mV (nominal).
Parameter Symbol Min Typ Max Unit
VOUT Start– up mode cutoff limit Vstart 3.45 3.55 3.75 V
VOUT Start– up mode hysteresis
NOTE: Cout = 4.7 uF
Start–up regulator output current
VOUT = 0V ... Vstart
Vstarthys 80 100 200 mV
Istart 130 165 200 mA
Battery Overvoltage Protection
Output overvoltage protection is used to protect phone from damage.
This function is also used to define the protection cutoff voltage for different battery types (Li or Ni). The power switch is immediately turned OFF if
the voltage in VOUT rises above the selected limit VLIM1 or VLIM2.
Parameter Symbol LIM input Min Typ Max Unit
Output voltage cutoff limit
(during transmission or Li–
battery)
VLIM LOW 4.4 4.6 4.8 V
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NSM–5
System Module
The voltage limit (VLIM1 or VLIM2) is selected by logic LOW or logic
HIGH on the CHAPS (N101) VLIM input pin. In NSM–5 VLIM is fixed low
in HW.
When the switch in output overvoltage situation has once turned OFF, it
stays OFF until the the battery voltage falls below VLIM and PWM = LOW
is detected. The switch can be turned on again by setting PWM = HIGH.
VCH
VCH<VOUT
VOUT
VLIM
PAMS Technical Documentation
t
SWITCH
PWM (1 Hz)
ON OFF
t
ON
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