Nokia 5200, 5300 Service Manual Level 1-2

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SERVICE MANUAL

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CONFIDENTIAL

Level 1&2

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RM-174

RM-147RM-181 RM-146

Transceiver characteristics:

Band:

- RM-146/RM-174: Tri-band phone for EGSM 900/1800/1900MHz

- RM-147/RM-181: Tri-band phone for GSM 850/1800/1900MHz

Camera:

- RM-146/RM-147: 1.3 Megapixel camera with 8x digital zoom

- RM-174/RM-181: VGA resolution

Display:

- RM-146/RM-147: QVGA TFT color display resolution

320x240, 256.644 colors

- RM-174/RM-181: CSTN color display 160x128, 256.644 colors

Bluetooth

IRDA

FM radio

Connector: Mini USB Connector

Memory Card: miniSD™

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Transceiver with BL-5B Li-Ion battery pack

Talk time Standby Note

up to 3.2h up to 9.3days

Depends on network

parameters

Environmental characteristics:

• Lead-free soldered

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TABLE OF CONTENTS

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

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29.

30.

31.

32.

INTRODUCTION 3 GENERAL REPAIR INFORMATION 4 PATHFINDER FOR WORKSHOP STAFF 5 EXPLODED VIEW AND COMPONENT DISPOSAL 6 COMPONENT OVERVIEW 7 NOKIA ONLINE (NOL) 8 SERVICE TOOLS 9 SW-UPDATE 11 UPPER BLOCK DISASSEMBLY INSTRUCTION 12 UPPER BLOCK ASSEMBLY INSTRUCTION 17 LOWER BLOCK DISASSEMBLY INSTRUCTION 23 LOWER BLOCK ASSEMBLY INSTRUCTION 26 LEGEND FOR QUICK TROUBLE SHOOTER 30 QUICK TROUBLE SHOOTER - POWER 31 QUICK TROUBLE SHOOTER - CHARGING 32 QUICK TROUBLE SHOOTER - NO SERVICE 33 QUICK TROUBLE SHOOTER - SIM 34 QUICK TROUBLE SHOOTER - EARPIECE 35 QUICK TROUBLE SHOOTER - IHF SPEAKER 36 QUICK TROUBLE SHOOTER - FUNCTIONAL KEYS 37 QUICK TROUBLE SHOOTER - DISPLAY 38 QUICK TROUBLE SHOOTER - MICROPHONE 39 QUICK TROUBLE SHOOTER - NUMERIC KEYMAT 40 QUICK TROUBLE SHOOTER - SIDEKEYS 41 QUICK TROUBLE SHOOTER - VOLUME KEYS 42 QUICK TROUBLE SHOOTER - CAMERA KEY 43 QUICK TROUBLE SHOOTER - HEADSET 44 QUICK TROUBLE SHOOTER - MINI USB 45 QUICK TROUBLE SHOOTER - CARD READER 46 QUICK TROUBLE SHOOTER - CAMERA 47 GONOGO TEST 48 BATTERY TEST 49

Page

CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 18.Jun.2006 Initial draft

Approved 1.0 18.Sept.2006 Approval

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INTRODUCTION1.

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below: mailto:cc-ts-rc.documentation@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS

1. AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE

2. ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH

3. THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.

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GENERAL REPAIR INFORMATION2.

In this section the technician will get some general hints how to carry out repairs:

To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support-->

• Phones, by selecting the Phone Model. Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and con-

• necting your wristband. Use gloves to avoid corrosion and fingerprints.

• Protect windows and displays with a film to avoid dust and scratches.

• When cleaning the LCD Module any lint-free cloth can be used (e.g. Micro-Fibre cloth).

• When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a glass

• fiber pencil because it scratches the surface and will lead later on to corrosion. Mechanical parts (except shielding lids and bent parts), which didn’t repair the failure, can be reused, if they are

• not soldered. When removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency

• leakage can have an influence on the device. Always use original NOKIA spare parts.

• Check the soldering joints of the parts, which are concerned regarding the indicated error (e.g. soldered connec-

• tors or switches) and resolder them if necessary (Level 2 only). Remove redundant soldering flux after repair.

• Meet the torque requirements when assembling the unit (see also the document “torques for transceiver as-

• sembly” on NOKIA Partner Web Site/NOKIA Online). Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains

• about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction. A SIM card is needed for all GoNoGo tests.

• When doing the fault log entries, always note the Item code, which caused the malfunction. Also, fill in the ap-

• propriate part code from the assembly, if needed. Please be aware that some malfunctions could be software related and solved by an update.

•

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There are several documents available on NOL, which have to be followed:

•

• First, take care for the latest content pages of Service Bulletins, which are always available for each folder on

• NOKIA Online. This is also important to recognize, if existing documents have become invalid.

• The service level indicator at the bottom of each document tells the appropriate destination.

•

Downloads > Support Library >

1. Instructions

2. General Service Bulletins

3. Product related documents

4. Spare Part Service Bulletins

5. Service Tools Service Bulletins

6. Common Software Service Bulletins etc,…

Use General SB-217 as a reference or overview.

Please also check NOKIA Online (NOL) for latest news and files on a regular basis.

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PATHFINDER FOR WORKSHOP STAFF3.

This is the NOL page (NOKIA Online) which is currently available in Europa, Middle East and Africa only!

In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials.

It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required (see “Latest files in Support Library”). Every new information has to be processed and implemented as soon as possible. When logged into NOL you can also find needed information in different folder like:

Support Library Phones

Service Manuals Service Bulletins Software Repair Information

Level 1&2 e-learning (former NOKIA CarePoint) on NOKIA Online

Former NOKIA CarePoint content, such as

Online Troubleshooting

• Product information

• Videos – Disassembly/Assembly

•

can be found on

NOKIA Online

Care Services

Training

Phone Models

Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone:

Overview & Guides

Basic information about the phone,

features and technologies

To reduce the server traffic it is recommended to download newest version of huge files like videos, Phoenix pack ages or Service Manuals only once and distribute it internally for further use.

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Disassembly & Assembly

Instructions how to disassemble and

assemble the phone

Troubleshooting

Step-by-step instructions on how to locate and repair the most common

problems with the phone

-

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EXPLODED VIEW AND COMPONENT DISPOSAL4.

Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

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COMPONENT OVERVIEW5.

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NOKIA ONLINE (NOL)6.

NOL is the database where you can find the latest corresponding Service Bulletins (spare parts, SWAP units and service tools).

This will ensure, that you are using up-to-date order codes only.

Therefore Service Bulletins have to be checked from NOL on daily basis.

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SERVICE TOOLS7.

FLS-5 incl. ACF-8, Driver and User Guide

Dongle and flash device incorporated into one package, developed specifically for POS use.

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ACF-8

Universal Power Supply is used to power FLS-4S.

Travel Charger AC-4

Small and lightweight charger for fast charging of your phone battery.

Internal Battery BL-5B

Inserted under the back cover, this Li-Ion battery provides power in a lightweight package.

SS-83

Domesheet alignment tool.

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DKE-2

Service Cable to connect the PC with the mini USB connector.

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SS-45

Camera removal tool. (5300 only)

SS-88

Camera removal tool. (5200 only)

RJ-109

Soldering Jig

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Lead-free Solder Wire

Mandatory for lead-free products (Level 2 only).

0772040 NMP Standard Toolkit (V2)

For more informations refer to the Service Bulletin (SB-011) on NOKIA Online.

Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.

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SW-UPDATE8.

Flash Concept – (Point of Sales)

To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on

NOKIA Online.

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UPPER BLOCK DISASSEMBLY INSTRUCTION9.

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1. Needed tools: The SS-93, the dental pick, metal tweezers, a bit holder with a Torx Plus size 6 bit, a torque driver, and a DC plug.

3. Open the E-COVER Assembly. Remove the battery if it is still inserted.

2. Always cover the windows with a protective lm.

4. Use the SRT-6 to pry open the A-COVER assembly.

5. Use the SRT-6 only in direction shown. Do not shift the SRT-6 along the side where the keys are located

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6. Lift up the A-COVER Assembly.

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7. The A-COVER DECORATION can now pushed out without the risk of damaging the A-COVER.

9. Release and remove the FUNCTIONAL KEYMAT..

8. Cover the window from inner side with a protective lm.

10. Ease out the MICROPHONE with the dental pic.

11. Unscrew the four screws in the order shown.

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12. Remove all screws and discard them. Do not use them again.

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13. Carefully unlock both latches.

15. Cover the LCD Module with a protective lm.

14. Lift up the UI SHIELD assembly.

16. Nokia 5200 add-ons

17. After removing the screws carefully disconnect the LCD MODULE connector with the SS-93.

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18. Carefully lever out one LCD ADAPTER with the SS-93.

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19. Now the LCD MODULE can be released from the UI SHIELD.

21. Open the Flex Connector of the LCD MODULE.

20. Lever out the EARPIECE.

22. Carefully lever up the TG UI MODULE. This will disconnect the hidden B to B connector.

23. To remove the SIDE FLEX both parts of the phone must be

disassembled rst.

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24. Start removing the connector of the SIDE FLEX by lifting it up

as shown rst.

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25. Then carefully shift it with the SS-93 as shown.

27. The disassembly of the upper part is now completed.

26. After disassembling the upper part the SIDE FLEX can be removed easily.

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UPPER BLOCK ASSEMBLY INSTRUCTION10.

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1. Assembly

3. Now close the slide mechanism.

2. Place the SIDE FLEX into its compartment.

4. Push the connector into position shown.

5. Place the UI MODULE exactly as shown.

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6. Check the positioning of the connector before continue.

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7. Push down the UI MODULE while opening the slide mechanism.

9. Now close the hidden connector.

8. Check the position of the UI MODULE again.

10. Position the LCD MODULE and close the connector.

11. Insert the EARPIECE, always t a new adhesive when

replacing the EARPIECE.

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12. Push it down evenly.

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13. Now place the UI SHIELD over the assembly as shown.

15. Nokia 5200 add-ons

14. Mind that the two snaps are clicked into their places.

16. Peel up the protection lm from the LCD and place it into the

UI SHIELD.

17. Insert the rst LCD ADAPTER and push it into its place.

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18. Mind the guide while pushing down evenly.

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19. Slightly shift down the LCD MODULE as shown.

21. Mind the guide and push it down evenly.

20. Insert the opposite LCD ADAPTER now.

22. Now place the UI SHIELD over the assembly as shown.

23. Mind the guides.

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24. Close the LCD Module connector.

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25. Insert the screws.

27. Apply the torque to all screws in the order shown.

26. Set the correct torque.

28. Insert the MICROPHONE.

29. Note that the spring contacts are very delicate and can be bent easily.

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30. Fit the FUNCTIONAL KEYMAT.

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31. Click the snaps into their places.

33. Align the A-COVER assembly and push it down evenly. Click all snaps into their places.

32. Do not forget removing the protective lm before continue.

34. Check the window for cleanness.

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LOWER BLOCK DISASSEMBLY INSTRUCTION11.

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1. Needed tools: The SS-45 & SS-88 camera removal tool, metal tweezers, a straight bladed screwdriver, a bitholder with a Torx plus size 6 bit, a torque driver, and a DC plug.

3. Unlock and remove the E-COVER. Remove the battery if it is still inserted.

2. Always cover the windows with a protective lm.

4. Unscrew the torx plus size 6 screws in the order shown.

5. Remove all screws and discard them. Do not use them again.

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6. Before removing the LABEL COVER, open the SIM ip rst...

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7. …then lever out the whole LABEL COVER. Never mismatch this part with other engine modules.

9. Shift the C-COVER in direction shown and remove it.

8. Carefully unlock the latches of the C-COVER on both sides. Do not bent the Shielding Lids.

10. Do not touch the lens of the CAMERA while removing the CAMERA GASKET.

11. Use the SS-45 Camera removal tool to unlock the clips of the housing of the CAMERA. Use the SS-88 for the smaller CAMERA of the 5200.

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12. Carefully release the POWER KEY.

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13. Lever out the DC JACK with the DC Plug.

15. Carefully lever open the Flex connector.

14. Lift up the ENGINE MODULE, but bear in mind that the ex

connector is still connected.

16. Remove the NUMERIC KEYMAT.

17. The disassembly procedure is now completed.

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LOWER BLOCK ASSEMBLY INSTRUCTION12.

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1. Assembly

3. Connect the ex foil.

2. Insert the NUMERIC KEYMAT.

4. Position the ENGINE MODULE correctly.

5. Insert the CAMERA. Mind the correct positioning. Use the SS88 for the smaller camera of the 5200.

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6. Carefully push it into its place.

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7. Place the CAMERA GASKET.

9. Insert the DC JACK with the DC Plug.

8. When replacing the D-COVER assembly, the delivered LABEL COVER must be replaced with the original labeled one. Never deliver a Product without its Type Label.

10. Place the POWER KEY, mind the correct placement.

11. Insert the LABEL COVER, tted with the original TYPE LABEL.

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12. Click all snaps into their places.

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13. Before continue,- bring all sidekey levers into the position shown.

15. Check the functionality of all keys before going on.

14. Place the assemblies together, click the snaps into their places.

16. Mind the correct positioning of this metal clips.

17. Insert the screws.

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18. Set the correct torque.

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19. Apply the torque to all screws in the order shown.

21. At least check the functionality of the slide mechanism.

20. Complete the assembly with the B-COVER.

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LEGEND FOR QUICK TROUBLE SHOOTER13.

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QUICK TROUBLE SHOOTER - POWER14.

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1.2 Battery Connector (X2070)

1.3 Power Key

1.4 Switch (S2403)

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QUICK TROUBLE SHOOTER - CHARGING15.

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2.2 DC-Jack

2.3 ------

3.4 Fuse (F2000)

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2.5 Battery Connector (X2070)

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QUICK TROUBLE SHOOTER - NO SERVICE16.

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3.2 D-Cover Assembly

3.3 ------

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QUICK TROUBLE SHOOTER - SIM17.

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4.2 ------

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QUICK TROUBLE SHOOTER - EARPIECE18.

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5.2 Earpiece

5.3 1TG UI Module Assembly

5.4 1TG UI Module Assembly

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5.5 Slide Flex

5.6 Connector (X2402)

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QUICK TROUBLE SHOOTER - IHF SPEAKER 19.

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6.2 D-Cover Assembly

6.3 ------

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QUICK TROUBLE SHOOTER - FUNCTIONAL KEYS 20.

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7.2 Functional Keymat

7.3 Functional Domesheet

7.4 1TG UI Module Assembly

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7.5 Slide Flex

7.6 Connector (X2402)

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QUICK TROUBLE SHOOTER - DISPLAY 21.

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8.2 LCD Module

8.3 1TG UI Module Assembly

8.4 1TG UI Module Assembly

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8.5 Slide Flex

8.6 Connector (X2402)

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QUICK TROUBLE SHOOTER - MICROPHONE 22.

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9.2 Microphone

9.3 1TG UI Module Assembly

9.4 1TG UI Module Assembly

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9.5 Slide Flex

9.6 Connector (X2402)

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QUICK TROUBLE SHOOTER - NUMERIC KEYMAT 23.

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10.2 Numeric Keymat

10.3 Numeric Domesheet

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QUICK TROUBLE SHOOTER - SIDEKEYS 24.

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11.2 A-Cover Assembly

11.3 1TG UI Module Assembly

11.4 1TG UI Module Assembly

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11.5 Slide Flex

11.6 Connector (X2402)

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QUICK TROUBLE SHOOTER - VOLUME KEYS 25.

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12.2 E-Cover Assembly

12.3 D-Cover Assembly

12.4 Switchs (S2401 / S2402)

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QUICK TROUBLE SHOOTER - CAMERA KEY26.

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13.2 E-Cover Assembly

13.3 D-Cover Assembly

13.4 Switch (S2404)

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QUICK TROUBLE SHOOTER - HEADSET 27.

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14.2 ------

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QUICK TROUBLE SHOOTER - MINI USB 28.

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15.2 ------

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QUICK TROUBLE SHOOTER - CARD READER 29.

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QUICK TROUBLE SHOOTER - CAMERA 30.

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17.2 Camera

17.3 ------

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GONOGO TEST31.

To test the Camera, Bluetooth and IRDA functionality refer to the phone User`s

guide.

MGR

The User´s Guide is available on

Before starting the

GoNoGo test, check that

camera window is clean.

If not, clean the window

with cloth.

Bluetooth test

You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other.

www.nokia.com.

Infrared test

You need another infrared device (e.g. 6230) to do a GoNoGo test. The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm. Make sure that infrared is activated in receiver device.

Warning: Do not point the IR (infrared) beam at anyone’s eye or allow it to interfere with other IR devices. This device is a Class 1 Laser product.

Reference unit, Bluetooth /infrared activated Test unit

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BATTERY TEST32.

A battery tester lets you test the capacity of NOKIA batteries.

Please refer to the actual information on NOKIA Online.

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http://www.astratec.co.uk/

http://www.cadex.com/

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Nokia 5200, 5300 Service Manual Level 1-2

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION1.

GENERAL REPAIR INFORMATION2.

PATHFINDER FOR WORKSHOP STAFF3.

EXPLODED VIEW AND COMPONENT DISPOSAL4.

COMPONENT OVERVIEW5.

NOKIA ONLINE (NOL)6.

SERVICE TOOLS7.

SW-UPDATE8.

UPPER BLOCK DISASSEMBLY INSTRUCTION9.

UPPER BLOCK ASSEMBLY INSTRUCTION10.

LOWER BLOCK DISASSEMBLY INSTRUCTION11.

LOWER BLOCK ASSEMBLY INSTRUCTION12.

LEGEND FOR QUICK TROUBLE SHOOTER13.

QUICK TROUBLE SHOOTER - POWER14.

QUICK TROUBLE SHOOTER - CHARGING15.

QUICK TROUBLE SHOOTER - NO SERVICE16.

QUICK TROUBLE SHOOTER - SIM17.

QUICK TROUBLE SHOOTER - EARPIECE18.

QUICK TROUBLE SHOOTER - IHF SPEAKER 19.

QUICK TROUBLE SHOOTER - FUNCTIONAL KEYS 20.

QUICK TROUBLE SHOOTER - DISPLAY 21.

QUICK TROUBLE SHOOTER - MICROPHONE 22.

QUICK TROUBLE SHOOTER - NUMERIC KEYMAT 23.

QUICK TROUBLE SHOOTER - SIDEKEYS 24.

QUICK TROUBLE SHOOTER - VOLUME KEYS 25.

QUICK TROUBLE SHOOTER - CAMERA KEY26.

QUICK TROUBLE SHOOTER - HEADSET 27.

QUICK TROUBLE SHOOTER - MINI USB 28.

QUICK TROUBLE SHOOTER - CARD READER 29.

QUICK TROUBLE SHOOTER - CAMERA 30.

GONOGO TEST31.

BATTERY TEST32.