Nokia 5200, 5300 Service Manual 1

Nokia Customer Care

Service Manual

RM-146; RM-147; RM-174; RM-181 (Nokia

5200; Nokia 5300)

Mobile Terminal

Part No: 9254056 (Issue 1)

COMPANY CONFIDENTIAL

RM-146; RM-147; RM-174; RM-181

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 09/2006 J Bryman

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RM-146; RM-147; RM-174; RM-181 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-146; RM-147; RM-174; RM-181 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-146; RM-147; RM-174; RM-181 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-146; RM-147; RM-174; RM-181 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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Nokia Customer Care Company Policy

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Nokia 5200; Nokia 5300 Service Manual Structure

1 General information 2 Parts and layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly and reassembly instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 System module 9 Schematics Glossary

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Nokia Customer Care

1 — General information

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Table of Contents

Product selection....................................................................................................................................................1–5

Features...................................................................................................................................................................1–5

Phone features..................................................................................................................................................1–5

Software and User interface features..............................................................................................................1–6

Accessories..............................................................................................................................................................1–8

List of Tables

Table 1 Batteries and chargers.............................................................................................................................1–8

Table 2 Car accessories..........................................................................................................................................1–9

Table 3 Audio..........................................................................................................................................................1–9

Table 4 Data..........................................................................................................................................................1–10

Table 5 Imaging...................................................................................................................................................1–10

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Product selection

Please refer to the table below for an overview of the variants.

Design

Model Nokia 5300 Nokia 5300 Nokia 5200 Nokia 5200 Type RM-146 RM-147 RM-174 RM-181 Network GSM900/1800/1900 GSM850/1800/1900 GSM900/1800/1900 GSM850/1800/1900 Display QVGA 2" QVGA 2" CSTN 1.8" CSTN 1.8" Camera 1.3 Mpix 1.3 Mpix VGA VGA Media

keys HWA X X

3 3 1 1

Features

Phone features

General features

• Demo mode (phone demo without SIM card)

Display and keypad features

• Display: please refer to Product selection (page 1–5).

• Dedicated camera capture key

• Power switch

• Volume up and down keys

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Nokia Customer Care General information

• RM-146/147: 3 media keys

Hardware features

• Slide phone

• Camera: please refer to Product selection (page 1–5).

• Bluetooth

• IrDA

• USB through mini USB connector

• AV connector for eg. headset

• 2 mm charger plug interface

• Internal vibrator

• Plug-in SIM (1.8 V and 3.0 V)

• Real time clock

• µSD card

• USB

• FM radio

RF features

• Networks: please refer to Product selection (page 1–5).

• Automatic switching between bands

• EDGE (EGPRS): Class 10, download up to 236.8 kbps

• GPRS: (General Packet Radio Service): Class 10, download up to 85.6 kbps

Software and User interface features

Software features

• ISA OS 8.0s Platform

• Nokia Series 40 User interface (UI): Java MIDP 2.0

UI features

Note: These features may vary between the variants.

Imaging • RM-146/147: 1.3-megapixel camera with 8x digital zoom (1280 x 1024

pixel resolution) RM-174/181: VGA camera with 4x digital zoom (640 x 480 pixel

resolution)

• Full-screen viewfinder

• Camera key for taking pictures

• PictBridge printing via USB cable

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Multimedia • MP3 player supporting formats including MP3, MP4, AAC, AAC+, eAAC+,

WMA, H.263, H.264 (eAAC+ only playback no streaming)

• FM stereo radio with Visual Radio

• Video streaming (3GPP)

• Video ringing tones

• MIDI ringing tones up to 64 polyphonies

Memory functions • Combo memory with 32 MB flash and 16 MB RAM - about 10 MB user data

(10 MB user memory: 9 MB for gallery and applications, 1 MB for contacts, notes, calendar entries)

• Hotswap microSD memory card slot supporting up to 2GB microSD memory cards (available as enhancements)

Messaging • Simplified messaging with recently used contacts log and groups

• Email: Access your work and private email accounts; supports SMTP, POP3, and IMAP4 protocols. Support for attachments (Java version)

• Xpress audio messaging: Record your own voice message and send to compatible devices

• MMS OMA 1.2: Combine image, video, text, and voice clips and send as an MMS to a compatible phone or PC; use MMS to tell your story with a multislide presentation. The MMS OMA 1.2 specification allows you to send/ receive messages up to 300 kB in size.

• Text messaging: Supports concatenated SMS, picture messaging, SMS distribution list

• Predictive text input: Support for all major languages in Europe and AsiaPacific

• Instant Messaging

Applications • Java™ MIDP 2.0 with over-the-air download

• Java-based applications and games

• Wireless presenter (PC application on webpage)

• Nokia Sensor application for improved networking

• Games: 3D Soccer and Snake

Connectivity • Nokia PC Suite with USB, Bluetooth and IrDa connectivity

• Bluetooth wireless connectivity (SIM access, headset, and handsfree profiles) incl. stereo support for headsets

• Interface with mini USB

• FOTA (Flashing over the air) - dependent on variant

• Local/remote SyncML data synchronization

Browsing • Integrated XHTML browser

• Smart content download - OMA Digital rights management 1.0

Data transfer • EDGE (EGPRS): Class 10, download up to 236.8 kbps

• GPRS: (General Packet Radio Service): Class 10, download up to 85.6 kbps

Note: Actual achieved speeds may vary depending on network support

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Nokia Customer Care General information

Voice features • Push to talk: Select the person or group you want to talk to and press the

Push to talk key (long press of volume up key) to communicate

• Enhanced voice dialing with SIND: Speaker-independent name dialing on long press volume down key

• Integrated handsfree speaker with new high quality speaker for better audio experience (mono)

• Voice commands

• Voice recorder

Digital services • User Interface (UI) themes including e.g. animated wallpapers and

screensavers, ringing tones

• Ringing tones: Video, MP3 ringing tones, True Tones and MIDI ringing, alert, and gaming tones with support of 64 polyphony

• OTA download possibility for: Themes, True Tones, MP3 ringing tones, MIDI ringing tones, screensavers, wallpapers, 3GPP streaming, images and videos, Series 40 Java games and applications

Personal information management (PIM)

• Manage your time and information with the enhanced calendar, and view your notes on the new active standby mode

• Organizer with calendar, to-do list, notes and calculator/li>

• Alarm clock, Countdown timer (normal and interval timer)

Call management • Speed dialing

• Logs: Keeps lists of your dialed, received, and missed calls

• Automatic answer (works with headset or car kit only)

• Call waiting, call hold, call divert, call timer

Accessories

Table 1 Batteries and chargers

Type Name

Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm

standard charger can be used together with the CA-44 charger adapter. AC-1 Compact charger AC-3 Compact charger AC-4 Travel performance charger AC-5 Travel performance charger ACP-7 Standard charger ACP-8 Travel charger ACP-9 Standard charger ACP-12 Travel charger BL-5B RM-146/147: Battery 860 mAh Li-Ion

RM-174/181: Battery 820 mAh Li-Ion

CA-44 Charger adapter (from 3.5 mm -> 2 mm)

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Type Name

DC-4 Mobile charger DT-14 Spare battery charger LCH-8 Mobile charger LCH-9 Mobile charger LCH-12 Mobile charger

Table 2 Car accessories

Type Name

CK-1W Wireless car kit CK-7W Advanced car kit CR-39 Universal car holder HF-6W Wireless plug-in handsfree HSU-4 Privacy handset N610 Car kit phone N616 Car kit N810 Car phone

Table 3 Audio

Type Name

AD-42W Wireless audio gateway AD-50 Universal headphone adapter HDA-11 TTY adapter HDW-3 Bluetooth headset HS-4W Wireless boom headset HS-11W Wireless headset HS-12W Wireless stereo headet HS-13W Wireless Image headet HS-21W Wireless clip-on headet HS-24W Bluetooth headset (= BH-200) HS-25W Bluetooth headset (= BH-900) HS-26W Wireless headset HS-34W Wireless stereo music headset HS-36W Wireless headset HS-37W Wireless headset

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Nokia Customer Care General information

Type Name

HS-40 Mono headset HS-47 Stereo headset HS-50W Wireless headset HS-58W Wireless headset HS-62 Stereo headset

Table 4 Data

Type Name

DKE-2 USB cable MU-22 1 GB µSD card MU-25 64 MB µSD card MU-26 128 MB µSD card MU-27 256 MB µSD card MU-28 512 MB µSD card MU-37 2 GB µSD card

Table 5 Imaging

Type Name

PD-1 Image album PT-6 Remote camera

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Nokia Customer Care

2 — Parts and layouts

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Nokia Customer Care Parts and layouts

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Table of Contents

Exploded view.........................................................................................................................................................2–5

Mechanical parts list...............................................................................................................................................2–6

Swap units...............................................................................................................................................................2–7

RM-146/147 Component parts list........................................................................................................................2–9

RM-174/181 Component parts list......................................................................................................................2–22

Component layouts..............................................................................................................................................2–34

List of Tables

Table 6 RM-146/147 Swap phones.......................................................................................................................2–7

Table 7 RM-146/147 Light swap...........................................................................................................................2–8

Table 8 RM-174/181 Swap phones.......................................................................................................................2–8

Table 9 RM-174/181 Light swap...........................................................................................................................2–9

Table 10 RM-146/147 Component parts list........................................................................................................2–9

Table 11 RM-174/181 Component parts list......................................................................................................2–22

List of Figures

Figure 1 Main board layout, bottom side (1tfa_41a)........................................................................................2–34

Figure 2 Main board layout, top side (1tfa_41a)...............................................................................................2–35

Figure 3 Top board layout, bottom side (1tga_41a).........................................................................................2–35

Figure 4 Top board layout, top side (1tga_41a)................................................................................................2–36

Figure 5 Main board layout, bottom side (1tta_41a)........................................................................................2–36

Figure 6 Main board layout, top side (1tta_41a)...............................................................................................2–37

Figure 7 Top board layout, bottom side (1tua_41a).........................................................................................2–37

Figure 8 Top board layout, top side (1tua_41a)................................................................................................2–38

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Exploded view

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Nokia Customer Care Parts and layouts

Mechanical parts list

Note: For product codes, please refer to the latest Service bulletin.

ITEM REF QTY PART NAME COMMENTS

* =

Not available as spare part

A1 1 A-COVER ASSEMBLY(I001 - I003) I001 1 A-COVER DECORATION Must be replaced after disassembly I002* 1 A-COVER I003 1 MICROPHONE

I004 1 FUNCTIONAL KEYMAT I005 4 SCREW 1.6x2.6 040-025124 P2912

A2 1 UI SHIELD ASSEMBLY(I006 - I008) I006* 1 UI SHIELD I007 1 EARPIECE I008* 1 EARPIECE ADHESIVE Must be replaced after disassembly

I009 1 LCD MODULE

A3 1 1 TG UI MODULE ASSEMBLY(I010 - I011) I010 1 FUNCTIONAL DOMESHEET Must be replaced after disassembly I011* 1 1 TG UI MODULE

1012 1 LCD ADAPTER RIGHT (5200 only) 1013 1 LCD ADAPTER LEFT (5200 only)

A4 1 SLIDE ASSEMBLY(I101 - I103) I101* 1 B-COVER I102* 1 SLIDE MECHANICS I103* 1 C-COVER

I104 1 NUMERIC KEYMAT I105 1 SLIDE FLEX I106 1 SLIDE DECO PLATE ASSY Must be replaced after disassembly

A5 1

1TF LIGHT SWAP ENGINE MODULE ASSY

(I201 - I208) I201 1 NUMERIC DOMESHEET Must be replaced after disassembly I202 1 BT/FM SHIELDING LID Must be replaced after disassembly I203 1 HW ACC SHIELDING LID Must be replaced after disassembly I204* 1 1 TF ENGINE MODULE

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ITEM REF QTY PART NAME COMMENTS

I205 1 RAP MEM SHIELDING LID Must be replaced after disassembly I206 1 RETU TAHVO SHIELDING LID Must be replaced after disassembly I207 1 RF SHIELDING LID Must be replaced after disassembly I208 1 TYPE LABEL Must be replaced after disassembly

I209 1 CAMERA 1210 1 CAMERA GASKET Must be replaced after disassembly

A6 1 D-COVER ASSEMBLY(I211 - I220) I211* 1 D-COVER I212* 1 ANTENNA GSM I213* 1 GSM ANTENNA SPRING I214* 1 IHF SPEAKER I215* 1 ANTENNA BT I216* 1 BT ANTENNA SPRING I217 1 DC-JACK I218 1 POWER KEY I219* 3 SIDEKEY AXIS I220 1 LABEL COVER

I221 2 SCREW 1.6X4.5 TORX PLUS 61P G6 I222 1 E-COVER ASSEMBLY

Swap units

Table 6 RM-146/147 Swap phones

Note: For product codes, please refer to the latest Service bulletin.

Swap phones

RM-146 SWAP TRX EURO-C RED LATIN RM-146 SWAP TRX EURO-C DARK GREY LATIN RM-146 SWAP TRX EURO-C FRANCE RED LATIN RM-146 EURO-C FRANCE DARK GREY LATIN RM-146 SWAP TRX EURO-C TURKEY RED LATIN RM-146 SWAP TRX EURO-C TURK DARKGREY LAT RM-146 SWAP TRX EURO-F RED HEBREW RM-146 SWAP TRX EURO-F DARK GREY HEBREW RM-146 SWAP TRX EURO-H RED GREEK RM-146 SWAP TRX EURO-H DARK GREY GREEK

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Swap phones

RM-146 SWAP TRX EURO-I UKR RED CYRILLIC RM-146 SWAP TRX EURO-I UKR DARK GREY CYR RM-146 SWAP TRX EURO-I RU RED CYRILLIC RM-146 SWAP TRX EURO-I RU DARK GREY CYR RM-146 SWAP TRX MEA-1 RED ARABIC RM-146 SWAP TRX MEA-1 DARK GREY ARABIC RM-146 SWAP TRX MEA-13 RED LATIN RM-146 SWAP TRX MEA-13 DARK GREY LATIN

Table 7 RM-146/147 Light swap

Note: For product codes, please refer to the latest Service bulletin.

Light swap

RM-146 LIGHT SWAP ENGINE APAC-U RM-146 LIGHT SWAP ENGINE APAC-T PHILLIPINES RM-146 LIGHT SWAP ENGINE CHINA-R RM-146 LIGHT SWAP ENGINE CHINA-P TAIWAN RM-146 LIGHT SWAP ENGINE EURO-C RM-146 LIGHT SWAP ENGINE EURO-C FRANCE RM-146 LIGHT SWAP ENGINE EURO-C TURKEY RM-146 LIGHT SWAP ENGINE EURO-I UKRAINE RM-146 LIGHT SWAP ENGINE EURO-I RUSSIA RM-146 LIGHT SWAP ENGINE MEA-13 SA

Table 8 RM-174/181 Swap phones

Note: For product codes, please refer to the latest Service bulletin.

Swap phones

RM-174 SWAP TRX EURO-C RED LATIN RM-174 SWAP TRX EURO-C LIGHTBLUE LATIN RM-174 SWAP TRX EURO-C FRANCE RED LATIN RM-174 SWAP TRX EURO-C FRANCE LIGHTBLUE LATIN RM-174 SWAP TRX EURO-C TURKEY RED LATIN RM-174 SWAP TRX EURO-C TURK LIGHTBLUE LAT RM-174 SWAP TRX EURO-F RED HEBREW RM-174 SWAP TRX EURO-F LIGHTBLUE HEBREW RM-174 SWAP TRX EURO-H RED GREEK

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