Nokia 5140 Service Manual 06 npl4_5 trouble

Nokia Customer Care
NPL-4/5 Series Transceivers

Troubleshooting Instructions

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Table of Contents
Page No
RF Troubleshooting.................................................................................................................................. 6
Introduction to RF troubleshooting ................................................................................................6
RF Key component placement ..........................................................................................................7
RF Test Points............................................................................................................................................ 8
Receiver ...................................................................................................................................................9
Transmitter ...........................................................................................................................................10
Synthesizer ...........................................................................................................................................10
RF in General.......................................................................................................................................... 11
RF Power Supply Configuration........................................................................................................ 13
Receiver Verification and Troubleshooting ................................................................................... 15
General instructions for RX troubleshooting ..............................................................................15
Measuring RX I/Q Signals using RSSI Reading....................................................................... 15
Measuring RX performance using SNR measurement ......................................................... 17
Measuring front-end power levels using spectrum analyzer............................................. 18
Measuring analogue RX I/Q signals using oscilloscope....................................................... 19
Fault finding chart of the receiver............................................................................................. 20
Rx signal paths ....................................................................................................................................24
Antenna switch (RX/TX switch) .................................................................................................. 24
Rx front-end..................................................................................................................................... 25
RX paths of RF ASIC....................................................................................................................... 26
Transmitter ............................................................................................................................................. 27
General instructions for transmitter troubleshooting .............................................................27
Transmitter troubleshooting ............................................................................................................27
Antenna switch (TX/RX switch) .................................................................................................. 27
GSM850 transmitter ..........................................................................................................................28
General instructions for GSM850 TX troubleshooting......................................................... 28
GMSK.................................................................................................................................................. 28
EDGE................................................................................................................................................... 29
Fault Finding Chart for GSM850 Transmitter......................................................................... 30
GMSK.................................................................................................................................................. 31
EDGE................................................................................................................................................... 32
GSM900 transmitter ..........................................................................................................................32
General instructions for GSM TX troubleshooting ................................................................ 32
GMSK.................................................................................................................................................. 32
EDGE................................................................................................................................................... 33
Fault finding chart for GSM900 transmitter .......................................................................... 34
GMSK.................................................................................................................................................. 35
EDGE................................................................................................................................................... 36
GSM1800 transmitter .......................................................................................................................36
General instructions for GSM1800 TX troubleshooting ...................................................... 36
GMSK.................................................................................................................................................. 36
EDGE................................................................................................................................................... 37
Fault finding chart for GSM1800 transmitter........................................................................ 38
GMSK.................................................................................................................................................. 39
EDGE................................................................................................................................................... 40
GSM1900 transmitter .......................................................................................................................40
General instructions for GSM1900 TX troubleshooting ...................................................... 40
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GMSK.................................................................................................................................................. 40
EDGE................................................................................................................................................... 41
Fault finding chart for GSM1900 transmitter........................................................................ 42
GMSK.................................................................................................................................................. 43
EDGE................................................................................................................................................... 44
Synthesizer ............................................................................................................................................. 45
Check synthesizer operation ...........................................................................................................45
Reference oscillator 26 MHz (VCTCXO) ........................................................................................46
Voltage Controlled Oscillator (VCO) ..............................................................................................47
Fault finding chart for PLL synthesizer ........................................................................................48
Pictures of synthesizer signals ........................................................................................................49
Frequency tables .................................................................................................................................51
GSM850............................................................................................................................................. 51
GSM900 (including EGSM900)................................................................................................... 52
GSM1800 .......................................................................................................................................... 53
GSM1900 .......................................................................................................................................... 55
DC Supply Current Check ................................................................................................................... 57
Baseband Troubleshooting................................................................................................................. 58
BB measurement points ...................................................................................................................58
Troubleshooting diagrams ................................................................................................................60
Phone is dead. .....................................................................................................................................61
Phone is jammed 1 .............................................................................................................................62
Phone is jammed 2 .............................................................................................................................63
Flash faults 1 .......................................................................................................................................64
Flash faults 2 .......................................................................................................................................65
SIM card faults ....................................................................................................................................66
Charger faults ......................................................................................................................................67
Display faults 1 ...................................................................................................................................68
Display faults 2 ...................................................................................................................................69
Audio fault1 .........................................................................................................................................70
Audio fault 2 .................................................................................................................
Audio fault 3 ........................................................................................................................................72
Keyboard faults 1 ...............................................................................................................................73
Keyboard faults 2 ...............................................................................................................................74
Keyboard faults 3 ...............................................................................................................................75
Keyboard faults 4 ...............................................................................................................................76
Keyboard faults 5 ...............................................................................................................................77
Accessory faults1 ................................................................................................................................78
Accessory faults 2 ..............................................................................................................................80
Flashlight faults ..................................................................................................................................82
Self tests ...............................................................................................................................................83
FCI troubleshooting ...........................................................................................................................84
IHF troubleshooting ...........................................................................................................................86
Compass Troubleshooting .................................................................................................................. 87
Calibration 1 ........................................................................................................................................88
Calibration 2 .................................................................................................................
Sensor problems 1 ..............................................................................................................................90
Start calibration ..................................................................................................................................91
.......................71
.......................89
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Magic troubleshooting ......................................................................................................................94
FM Radio Troubleshooting ................................................................................................................. 95
FM radio component layout ............................................................................................................95
FM radio troubleshooting diagram ................................................................................................97
List of Figures
Page No
Fig 1 Component placement 1................................................................................................................... 7
Fig 2 Picture of the Assembled PWB with Chambers.......................................................................... 8
Fig 3 Receiver Test Points............................................................................................................................ 9
Fig 4 Transmitter Test Points...................................................................................................................... 10
Fig 5 Synthesizer Test Points...................................................................................................................... 10
Fig 6 RF Block -Diagram .............................................................................................................................. 11
Fig 7 RF Power Supply Configuration ...................................................................................................... 12
Fig 8 RSSI Window ........................................................................................................................................ 16
Fig 9 Signal Measurement........................................................................................................................... 18
Fig 10 Signal Amplitudes............................................................................................................................. 19
Fig 11 RX IQ Signals...................................................................................................................................... 20
Fig 12 Receiver Fault Chart 1..................................................................................................................... 21
Fig 13 Receiver Fault Chart 2..................................................................................................................... 22
Fig 14 Receiver Fault Chart 3, 4, 5 .......................................................................................................... 22
Fig 15 Receiver Fault Chart 6..................................................................................................................... 23
Fig 16 Receiver Fault Chart 7..................................................................................................................... 23
Fig 17 Receiver Fault Chart 8..................................................................................................................... 24
Fig 18 Receiver Fault Chart 9..................................................................................................................... 24
Fig 19 Block Diagram of Antenna Switch: Left Input Port (Antenna) and Right Output Ports Rx/
Tx........................................................................................................................................................................... 25
Fig 20 RF Controls.......................................................................................................................................... 29
Fig 21 RF Controls.......................................................................................................................................... 30
Fig 22 Band Selection................................................................................................................................... 33
Fig 23 RF Control Values.............................................................................................................................. 34
Fig 24 RF Control Values.....................................................................................................
Fig 25 RF Control Values.............................................................................................................................. 38
Fig 26 RF Control Values.............................................................................................................................. 41
Fig 27 RF Control Values.............................................................................................................................. 42
Fig 28 Typical Feature Tuning Curve for the Matshushita VCO........................................................ 46
Fig 29 26 Mhz at G501 Pin Out................................................................................................................. 49
Fig 30 26 MHz RFCLK at R420/C420 ....................................................................................................... 49
Fig 31 VCO Output, 1800 Band, RX on, Continuous Output ............................................................. 50
Fig 32 DC Power Supply Diagram.............................................................................................................. 57
Fig 33 NPL-4/5 BB Measurement Points, Top ...................................................................................... 58
Fig 34 NPL-4/5 BB Measurement Points, Bottom................................................................................ 59
Fig 35 MBUS.................................................................................................................................................... 79
Fig 36 ACI Diagram ...................................................................................................................................... 81
Fig 37 Testpoints............................................................................................................................................ 92
Fig 38 Component placement ................................................................................................................... 95
Fig 39 Trace layout....................................................................................................................................... 96
Fig 40 FM radio block layout.................................................................................................
......................... 37
..................... 96
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Fig 41 FM radio troubleshooting diagram.............................................................................................. 98
Fig 42 Oscilloscope screen shot, Audio output ..................................................................................... 99
Fig 43 FM radio clock from test point J359, 32 kHz frequency clock signal, when radio is on. 100
Fig 44 FM frequency from FM radio pin 37, the other end of L358, with FM test signal........ 100
Fig 45 VCO frequency from FM radio pins 3 and 4, the other ends of V356 and V357, with FM
test signal ........................................................................................................................................................... 100
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RF Troubleshooting

Introduction to RF troubleshooting

Measurements should be done using Spectrum analyzer with high-frequency high­impedance passive probe (LO-/reference frequencies and RF power levels) and Oscillo­scope with a 10:1 probe (DC-voltages and low frequency signals)
The RF-section is built around one RF-ASIC (Helgo N500). For easier troubleshooting, this RF troubleshooting document is divided in to sections.
Before changing Helgo, please check following things: Supply voltages are OK and serial communication is coming from baseband to Helgo.
Please note that the grounding of the PA module is directly below PA-module so it is dif­ficult to check or change. Most RF semiconductors are static discharge sensitive! So ESD protection must be taken care of during repair (ground straps and ESD soldering irons). Helgo and PA are moisture sensitive so parts must be pre-baked prior to soldering.
Apart from key components described in this document here are a lot of discrete compo­nents (resistors, inductors and capacitors) which troubleshooting is done by checking if soldering of the component is done properly (for factory repairs checking if it is missing from PWB). Capacitor can be checked for shortening and resistors for value by means of an ohmmeter, but be aware in-circuit measurements should be evaluated carefully.
Please be aware that all measured voltages or RF levels in this document are rough fig­ures. Especially RF levels varies due to different measuring equipment or different grounding of the used probe. When using RF probe usually a good way is to use metallic tweezers to connect probe ground to PWB ground as close to measurement point as pos­sible.
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RF Key component placement

Figure 1: Component placement 1
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RF Test Points

The RF power supplies are generated in the UEM and can be measured either in the Small Signal Chamber or in the Baseband Chamber. On the drawings below small points show the locations of the test points.
Figure 2: Picture of the Assembled PWB with Chambers
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Receiver

Figure 3: Receiver Test Points
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Transmitter

Figure 4: Transmitter Test Points

Synthesizer

Figure 5: Synthesizer Test Points
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RF in General

Figure 6: RF Block -Diagram
RF block diagram consisting of:
RF front-end module
Power amplifier module
•RF ASIC
VCTCXO module
VCO module
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The RF front-end is a triple-band direct conversion transceiver. Using direct conversion, no intermediate frequencies are used for up- or down-conversion.
Figure 7: RF Power Supply Configuration
GSM: 869- 894 MHz 925-960 MHz
DCS: 1805-1880 MHz PCS: 1930-1990 MHz
Helgo
I-signal Q-signal
RX
DCS: 1710-1785 MHz
PCS: 1850-1910 MHz
GSM: 824-849 MHz 880-915 MHz
f/4
f
f
f/4
f/2
f
3296­3980 MHz
f
f/2
PLL
Buffer
26 MHz VCTCXO
AFC
VCTCXO 26 MHz
I-signal Q-signal
TX
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RF Power Supply Configuration

General Specifications of Transceiver
Parameter Unit
Cellular System GSM850/900, GSM1800, GSM1900
Modulation schemes GMSK, 8-PSK
RX Frequency Band GSM850:824 … 849 MHz
GSM900:925 … 960 MHz GSM1800:1805 ... 1880 MHz GSM1900:1930 … 1990 MHz
TX Frequency Band GSM850:869 … 894 MHz
GSM900:880 … 915 MHz GSM1800:1710 ... 1785 MHz GSM1900:1850 … 1910 MHz
Output Power GMSK GSM850:+5 … +33 dBm (3.2 mW … 2 W)
GSM900:+5 … +33 dBm (3.2 mW … 2 W) GSM1800:+0 … +30 dBm (1.0 mW … 1 W) GSM1900:+0 … +30 dBm (1.0 mW … 1 W)
Output Power 8-PSK GSM850:+5 … 27 dBm (3.2 mW … 0.5 W)
GSM900:+5 … 27 dBm (3.2 mW … 0.5 W) GSM1800:+0 … 26 dBm (1.0 mW … 0.4 W) GSM1900:+0 … 26 dBm (1.0 mW … 0.4 W)
Duplex Spacing GSM850:45 MHz
GSM 900:45 MHz GSM 1800:95 MHz GSM 1900:80 MHz
Number of RF Channels GSM 850:124
GSM 900:174 GSM 1800:374 GSM1900:299
Channel Spacing 200 kHz (each band)
Number of TX Power Levels GMSK
EGSM:15 GSM 900:15 GSM 1800:16 GSM 1900:16
Number of TX Power Levels 8-PSK
Sensitivity, static channel (+25°C)
GSM 850:12 GSM 900:12 GSM 1800:14 GSM 1900:14
EGSM:-102 dBm GSM 900:-102 dBm GSM 1800:-102 dBm GSM 1900:-102 dBm
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Frequency Error, static channel < 0.1 ppm
RMS Phase Error < 5.0 °
Peak Phase Error < 20.0 °
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Receiver Verification and Troubleshooting

General instructions for RX troubleshooting

Connect the phone to a PC, which has Phoenix Service Software and a dongle installed, using either
Repair jig and DAU-9S (RS232) cable or
DAU-9T cable (RS232) or
DKU-5 cable (USB)
Connect the phone to a power supply (DC voltage: 4.0V, max. current: 3A) and an RF sig­nal generator. Switch the phone on.
Start Phoenix Service Software and open FBUS connection.
- Select Scan Product (Ctrl-R)
Wait until phone information (NPL-4 or NPL-5) is shown in the lower right corner of the screen.
Follow the instructions below.
Measuring RX I/Q Signals using RSSI Reading
- Start Phoenix Service Software and open FBUS connection.
- Select Scan Product (Ctrl-R)
Wait until phone information is shown in the lower right corner of the screen.
- Set operating mode to local mode
- Select Testing RF Controls
- Select Band GSM 850 or GSM 900 or GSM1800 or GSM1900
Active unit RX
Operation mode Burst
RX/TX Channel 190 or 37 or 700 or 661
- Select Testing RSSI reading
In the RSSI Reading window the “measuring mode” shall be set on Sum vector and the “reading mode” on Continuous.
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The set up should now look like this:
Figure 8: RSSI Window
- Make the following settings on your signal generator:
Frequencies:
GSM 850: 869.26771 MHz (channel 190 + 67.710 kHz offset)
GSM 900: 942.46771 MHz (channel 37 + 67.710 kHz offset)
GSM 1800: 1842.86771 MHz (channel 700 + 67.710 kHz offset)
GSM 1900: 1960.06771 MHz (channel 661 + 67.710 kHz offset)
2. RF power level:
– 60 dBm @ the antenna connector of the phone/ test jig
(Remember to compensate for the cable and jig attenuation).
- Click on “Read now” in RSSI reading.
The resulting RSSI level shall be – 60 dBm +/– 0.5 dB in each band.
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Measuring RX performance using SNR measurement
- Start Phoenix Service Software and open FBUS connection.
- Select Scan Product (Ctrl-R)
Wait until phone information is shown in the lower right corner of the screen.
- Set operating mode to “local mode”.
- Select Testing RF Controls
- Select Band GSM 850 or GSM 900 or GSM1800 or GSM1900
Active unit RX
Operation mode →Burst
RX/TX Channel 190 or 37 or 700 or 661
- Select Testing SNR Measurement
- Select Measuring mode Fast SNR (Radio Button)
- Press Start
The window “Signal Measurement” pops up informing on frequency and power level of the signal generator to be set.
- Press “ok” and the window will close.
- Read the SNR results.
The values should exceed:
GSM 850: > 20 dB
GSM 900: > 20 dB
GSM 1800: > 18 dB
GSM 1900: > 18 dB
The set up should now look like this:
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Figure 9: Signal Measurement
- Choose the remaining GSM bands and measure accordingly the procedure described above.
Measuring front-end power levels using spectrum analyzer
Spectrum Analyzer (SA) level values depend on the probe type and shall be verified by a properly working phone sample.
- Start Phoenix Service Software and open FBUS connection.
- Select Scan Product (Ctrl-R)
Wait until phone information is shown in the lower right corner of the screen.
- Set operating mode to “local mode”
- Select Testing RF Controls
- Select Band GSM850 or GSM 900 or GSM1800 or GSM1900
Active unit RX
Operation mode Continuous
RX/TX Channel 190 or 37 or 700 or 661
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Measuring analogue RX I/Q signals using oscilloscope
Measuring with an oscilloscope on “RXIINN”, (R421) or “RXQINN”, (R423) is recom­mended only if RSSI reading does not provide enough information. Input level = -60dBm.
- Start Phoenix Service Software and open FBUS connection.
- Select Scan Product (Ctrl-R)
Wait until phone information is shown in the lower right corner of the screen.
- Set operating mode to “local mode”
- Select Testing RF Controls
Wait until the RF Controls window is popped up.
- Select Band GSM 850 or GSM 900 or GSM1800 or GSM1900
Active unit RX
Operation mode continuous
RX/TX Channel 190 or 37 or 700 or 661
AGC 12
Following diagram should be displayed on an oscilloscope' s screen if the GSM 900 receiver is working properly:
Figure 10: Signal Amplitudes
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Correct signal amplitudes approximately
GSM850/900: ~140-150mVpp
GSM1800/1900: ~130-150mVpp
Signal frequency 67.7kHz
Figure 11: RX IQ Signals
RX I/Q, phase difference 90 degrees between signals.
RX I/Q-signals measured from R423 (Q-signal), R421 (I-signal) simultaneously.
Used channel 37, input signal 942.467 MHz, level –60 dBm at antenna port, AGC setting
12.
Phase difference should be 90 degrees between RX I/Q-signals at all bands.
Fault finding chart of the receiver
During fault finding, the calibration procedure is used to find out, whether all bands are affected (error in common part of the Rx chain) or only one band (error in a Rx part of the failed band). Take care not to save calibration values to the phone memory, which are out of limits. Find the error first and repair it.
When a defective phone has been calibrated, a possible error in RX front-end might be masked. In that case one can get a reasonable RSSI reading, although the front-end shows excessive losses. If it is not sure that incorrect re-calibration has been made, fol­lowing steps shall be done:
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A
A
A
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- Check if AGC calibration is within limits
- Check if SNR reading is OK.
- Use an Oscilloscope to check levels of “RXI” and “RXQ”.
The RF ASIC generates only single ended I and Q signals (RXI, RXQ). As the A/D converter in UEM requires two differential signals, an artificial mid voltage is generated from VrefRF02.
The BB part is used to measure those signals by means of RSSI reading. This works only if correct calibration has been carried out in production.
RSSIreading [dBm] = 20log(UBB/U
LSB
) - AGC
calibrated
If both RX and TX path seem to be faulty it has to be checked if the synthesizer is work­ing.
Figure 12: Receiver Fault Chart 1
Phoenix:
Phone: local mode
Open
Signal Gener a t o r:
Phoenix:
Open Check RSSI Level = -80dBm
Make sure that
Synthesizer is working
Yes
All 3 bands
RF Controls
Active Unit: Rx Op. Mode: Burst Rx/Tx channel: default (mid)
Level: –80dBm Frequency: calculated from Phoenix + 67.71kHz
RSSI reading
:
No
Yes Next band No
see
Synthesizer Fault Finding Tree
Selected band is working and calibrated.
re all 3 bands measured?
Receiver Fault Chart 1.
No
Execute Rx Calibration in select ed band
re calibration results within limits?
No
re all 3 bands measured?
Yes
Yes
No
Yes
Rx chain is functional
and calibrated
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Figure 13: Receiver Fault Chart 2
Are all 3 bands defective?
Yes
Oscilloscope:
Check supply voltages of RF ASIC: VR4 = 2.8V
Oscilloscope:
Check supply voltages of RF ASIC: VR6 = 2.8V
Oscilloscope:
Check reference voltages of RF part: VrefRF01 = 1.4V
No
Continue with single band fault finding.
Receiver Fault Chart 2.
Figure 14: Receiver Fault Chart 3, 4, 5
Yes
Yes
No
No
No
Check supply filter components (C297, C554) and UEM
Check supply filter components (C225, C555) and UEM
Check supply filter components (R525, C549)
Receiver Fault Chart 3.
Receiver Fault Chart 4.
Yes
Oscilloscope:
Check reference voltages of RF part: VrefRF02 = 1.4V
Yes
Phoenix:
Phone: local mode
RF Controls
Active Unit: Rx Op. Mode: Rx/Tx channel: default (mid) AGC: 12
Signal Generator:
Level: –55dBm
Frequency: calculated from Phoenix no offset
Spectrum Anal yzer: 1)
Check Rx/Tx Switch (Diplexer)
Depending on selected band, check
GSM850/900 output Rx1 GSM1800 output Rx2 GSM1900 output Rx3
Level at Z809 output > -75dBm
:
Continuous
Yes
Ye s
No
No
Check supply filter components (R421, R423, C421, C422) and UEM
Receiver Fault Chart 5.
Change Z809
Note! 1) RF levels are dependent on RF probe
Note 1): RF levels are dependent on RF probe and have to be validated
and have to be validated with a known good
with a known good sample.
sample.
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Figure 15: Receiver Fault Chart 6
Oscilloscope:
RX IQ levels ok (RXI, RXQ)?
Yes
No
Change RF ASIC (Helgo)
Receiver Fault Chart 6.
Oscilloscope:
RF-BB serial interface ok?
Select faulty band in Phoenix and continue measurements on dedicated Rx part.
Phoenix:
SNR Measurement
open
Meas. Mode: Fast SNR
Measure
Press
Signal Generator:
Level: –92dBm
Fre
uency: calculated from Phoenix
Phoenix: SNR measurement ok?
(SNR > 18.37dB)
No
.
No
Yes
Check UPP
Change RF ASIC (Helgo)
Figure 16: Receiver Fault Chart 7
Single band fault finding
BB error:
Yes
Front end is ok.
Phoenix:
Phone: local mode
RF Controls
Active Unit: Rx Op. Mode: Rx/Tx channel: default (mid) AGC: 12
Signal Generator:
Level: –55dBm
Frequency: calculated from Phoenix no offset
:
Continuous
Continue with Rx Fault Chart 6.
Receiver Fault Chart 7.
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g
Figure 17: Receiver Fault Chart 8
Phoenix:
Phone: local mode
RF Controls
Active Uni t: Rx Op. Mode: Rx/Tx channel: defaul t ( mid) AGC: 12
Signal Generator:
Level: –55dBm
Frequency: calculated from Phoenix (no offset)
Spectrum Analyzer: 1)
Center Freq: calculated from Phoenix
RBW 20kHz
Check Rx SAW filter of selected band:
GSM850/900 Z808
output both lines > -80dBm GSM1800 Z807 output both lines > -80dBm GSM1900 Z806 single output > -74dBm
:
Continuous
Yes
No
Change Rx SAW (Z806, Z807, Z808)
depending on selected band
Note 1):
Note! 1) RF levels are dependent on RF probe
RF levels are dependent on RF probe and have to be valid ated
and have to validated with a known good sample.
with a known good sample.
Receiver Fault Chart 8.
If selected band = GSM1900
No
Spectrum Analyzer:
Check external LNA V802: Output signal pin 3 > - 56dBm
Spectrum Analyzer: 1)
Check balun T801: Both output signals at pin 3+4 > - 62dBm
RF ASIC N500 seems to be defective. Exchange N500.
Yes
Yes
Yes
Figure 18: Receiver Fault Chart 9
1)
Change V802
Oscilloscope:
Check voltages for V802:
No
No
Voltage at C827 = 2.6V Volta
e at C801 = 0V
Yes
Note 1):
Note! 1) RF levels are dependent on RF probe
RF levels are dependent on RF probe and have to be validated
and have to validated with a known good sample.
with a known good sample.
No
Receiver Fault Chart 9.
No
Check supply filter components around V802 and RF ASIC N500
Change T801

Rx signal paths

Antenna switch (RX/TX switch)
RF signal is fed directly from the antenna-pad (J908) to the antenna switch (Z809).
This switch has the function of a diplexer, which consists of two combined paths (low pass/high pass filter combination), a GSM850/900 and a GSM1800/1900 path. The GSM 850/900 input signals pass the switch to the Rx1 output. Via a switch the GSM 1800 input signals pass to Rx2 output and GSM 1900 to Rx3 output, depending on the control
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signal VANT3=1, whereas VANT1=VANT2=0.
Signal paths from the antenna switch to the band filters: GSM 850/900:RX1 Æ GSM850 SAW filter (Z808) or
Æ GSM900 SAW filter (Z808)
GSM1800: RX2 Æ GSM1800 SAW filter (Z807)
GSM1900: RX3 Æ GSM1900 SAW filter (Z806)
The antenna switch has following typical insertion losses in Rx-mode from its input to output ports:
GSM 850/900: 1.3 dB
GSM 1800: 1.6 dB
GSM 1900: 1.6 dB
Figure 19: Block Diagram of Antenna Switch: Left Input Port (Antenna) and Right Output Ports Rx/Tx
EGSM
RX
LPF
HPF
LPF
GSM1800 GSM1900
TX
RX
LPF
Rx front-end
The RX front-end includes three SAW filters for GSM 850 [US-variant] or GSM 900 [EU­variant] (Z808), and for both variants GSM1800 (Z807), and GSM1900 (Z806). GSM 850/ 900 and GSM 1800 filters are matched to the corresponding LNA inputs of the RF ASIC (N500) with differential matching network (LC-type). For GSM 1900 an external LNA (V802) improves the noise figure of the receiver. For conversion of the unbalanced output port to the balances input port of the RF ASIC the BALUN (T801) is applied, followed by a differential matching network (LC-type). The SAW filters provide the wanted out-of­band blocking immunity. They have one single-ended (unbalanced) input port and two balanced output ports each.
TX
The SAW filters have approximately 2.5 to 3.2 dB insertion losses. The LNA for the GSM 1900 band provides a gain of approximately 17 to 20 dB.
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Company confidential NPL-4/5
RX paths of RF ASIC
The balanced GSM 850/900 and GSM 1800 RX signals are amplified by one integrated LNA for each band and the subsequent pre-gain stages. The GSM 1900 signal is fed to the pre-gain stage also used for the GSM 1800 signal. After amplification the RX signals are down-converted.
The RX paths of the RF ASIC consist of following sub units:
Separate LNAs for each of the bands: GSM 850/900, and GSM1800.
Two PRE-GAIN amplifiers, one for GSM 850/900 and one for GSM1800 and GSM1900.
Two passive I/Q mixers (MIX), one for GSM 850/900 and one for GSM1800 and GSM1900.
Issue 1 05/04 Copyright © 2004 Nokia Corporation. All rights reserved. Page 27
NPL-4/5 Company confidential
Troubleshooting Instructions Nokia Customer Care

Transmitter

General instructions for transmitter troubleshooting

Connect the phone to a PC, which has Phoenix Service Software and a dongle installed, using either
Repair jig and DAU-9S (RS232) cable or
DAU-9T cable (RS232) or
DKU-5 cable (USB).
Connect the phone to a power supply (DC voltage of 3.9V) and switch the phone on. The value of the DC voltage of 3.9V at the phone battery connector is crucial.
Attention: When repairing or tunning transmitter use external DC supply with at least 3A current capability.
Connect an RF cable between the test jig and the measurement equipment (GSM test equipment, power meter, spectrum analyzer, or similar).
Make use of an adequate attenuator at the input of your measurement equipment (10dB to 20dB are recommended for a spectrum analyzer or a power meter). Additionally, a DC block is recommended. Assure not to overload or destroy the equipment.
Start Phoenix Service Software and open FBUS connection:
Select->Scan Product->Ctrl-R
and wait until phone information is shown in the lower right corner of the screen.
Follow the instructions in the chapters below.

Transmitter troubleshooting

Antenna switch (TX/RX switch)
The antenna switch operates as a diplexer for the RX and TX signals. Moreover, it sup­presses the TX harmonics generated by the PA. The antenna switch is a controlled by the RF ASIC using the control signals VANT1, VANT2 and VANT3.
The table below shows the possible different switching states.
Page 28 Copyright © 2004 Nokia Corporation. All rights reserved. Issue 1 05/04
Company confidential NPL-4/5
Table 1: Switching States
VANT2
VC1
[Volt]
0 0 0 X
0 0 0 X
0 0 2.7 X
0 2.7 0 X
2.7 2.7 0 X
VANT3
VC2
[Volt]
To switch the TX -GSM 1800/1900 path both signals VANT2 and VANT3 have to be acti­vated. This increases the isolation from the TX-GSM 1800/1900 path to the RX-GSM 1800 path and reduces the feed back of RF-power to the RF ASIC.

GSM850 transmitter

GSM850 chapture is valid only for the NPL-4 (US variant). Start the preparations as described in chapter General instruction for the transmitter troubleshooting.
VANT1
VC3
[Volt]
Rx1
GSM
900
Rx
850/
Rx2
GSM
1800
Rx
Rx3
GSM
1900
Rx
TX_IN_E GSM
Tx1
GSM
850/
900
Tx
TX_IN_D CS
Tx2
GSM
1800/1900
Tx
General instructions for GSM850 TX troubleshooting
GMSK
Select operating mode to “local mode”:
Select->Testing->RF Controls
In the popped up window:
Select->Band->GSM 850
-Active unit->TX
-Operation mode->Burst
-RX/TX Channel->190
-TX Power Level->10
-TX Data Type->Random
The Phoenix window should now look like this:
Issue 1 05/04 Copyright © 2004 Nokia Corporation. All rights reserved. Page 29
NPL-4/5 Company confidential
Troubleshooting Instructions Nokia Customer Care
Figure 20: RF Controls
EDGE
Now the measurement setup, which has been built according to the Check synthesizer Operation-chapter, should detect the following output signal of the phone.
P
= +23dBm @ 836.6 MHz
out
If this is not the case, then go to the chapter GMSK for the troubleshooting.
Start the preparations as described in chapter Check synthesizer Operation.
Select operation mode to the “local”.
Select->Testing -> RF control
In the popup window common values:
Active unit:->TX
Band: ->850
Operation mode: ->Burst
RX/TX Channel:->190
In the popup window TX control values:
EDGE:->ON
Page 30 Copyright © 2004 Nokia Corporation. All rights reserved. Issue 1 05/04
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