Nokia 3650, 3660 Service manual level 2

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Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 26.02.2003

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nokia

3650

NHL-8

SERVICE MANUAL

Service Level 1&2

Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

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Introduction

The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 3650. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

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Table of content

1. EXPLODED VIEW.................................................................................................................................... 4

2. SPARE PARTS LIST................................................................................................................................. 5

3. INFRARED GONOGO TEST .................................................................................................................. 8

4. CAMERA GONOGO TEST...................................................................................................................... 9

5. BLUETOOTH GONOGO TEST ............................................................................................................ 10

6. SW UPDATE ............................................................................................................................................ 11

7. GENERAL REPAIR INFORMATION ................................................................................................. 12

8. DISASSEMBLY INSTRUCTIONS (ALSO SEE VIDEO CLIPS) ......................................................13

9. ASSEMBLY OF NEW UI-PWB MODULE AND UI METAL SHIELD............................................ 16

10. QUICK TROUBLE SHOOTER PART1 ........................................................................................... 17

11. QUICK TROUBLE SHOOTER PART2 ........................................................................................... 18

12. QUICK TROUBLE SHOOTER PART3 ........................................................................................... 19

13. ESD PROTECTION REQUIREMENTS........................................................................................... 20

14. SERVICE NOTES................................................................................................................................ 21

15. GONOGO TESTER............................................................................................................................. 22

16. BATTERYTESTER ............................................................................................................................. 22

Change History

Originator Status Version No. Date Comments

DJk Draft 0.1 06.11.2002 Initial draft DJk Draft 0.2 11.12.2002 Modified General Repair Information

DJk Draft 0.3 17.12.2002 Exchange of PWB Insulator Included DJk Approved 1.0 26.02.2003 Approval

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1. EXPLODED VIEW

Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)

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2. SPARE PARTS LIST

ITEM/

CIRCUIT REF.

I001 1 9458717 A COVER BLUE I002 1 9790661 PRINTED KEYMAT LATIN I003 6 6150091 SCREW M1,6X8,5 TORX T6 PLUS® I004 1 9480895 SHIELD AND GASKET I005 1 9560252 UI METAL SHIELD I006 1 9481128 UI PWB MODULE I007 1 9452603 PWB INSULATOR I008 1 9458985 REPAIR LCD MODULE I009 1 9470260 EARPIECE GASKET I010 1 5140251 EARPIECE I011 1 - CS7 CAMERON SYSTEM MODULE I012 1 4858005 CAMERA MODULE I013 1 9560234 CAMERA SHIELD

1 I014 2 - IHF SPEAKER CONTACT I015 1 - ACOUSTIC COVER I016 1 - HANDSFREE SPEAKER I017 1 - TRI-BAND ANTENNA

I018 1 9452463 POWER KEY I019 1 5400287 BATTERY CONNECTOR I020 1 5140275 MICROPHONE MODULE I021 1 5460101 SM CONN DC JACK+HS/HF SPR I022 1 9470264 CONNECTOR RETAINER I023 1 6800057 VIBRA MOTOR I024 1 9470266 IR WINDOW I025 1 - B COVER I026 1 - TYPE LABEL

I027 1 - C-COVER I028 1 - C COVER LATCH

I029 1 9470265 BATTERY FOAM PAD

QTY PART NO PART NAME

9480892 ANTENNA MODULE (I014-I017)

9458715 C COVER MODULE BLUE (I027-I028)

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SOLDERING COMPONENTS ONLY FOR LEVEL 2

ITEM/

CIRCUIT REF.

F380 1 5119019 SM FUSE F 1.5A 32V 0603 S130 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY G190 1 4700129 BATTERY LITHIUM 0.1MAH 3V

VARIANT PARTS

ITEM/

CIRCUIT REF.

QTY PART NO PART NAME

I001 1 9458717 A COVER BLUE I001 1 9458531 A COVER YELLOW I001 1 9458528 A COVER STAY SILVER 1 9458715 C COVER MODULE BLUE 1 9458523 C COVER MODULE YELLOW 1 9458521 C COVER MODULE STAY SILVER

SWAP UNITS

QTY PART NO PART NAME

0076268 NHL-8 N3650 SWAP ENGINE EUROPE & AFRICA 0076269 NHL-8 N3650 SWAP ENGINE POLAND 0076270 NHL-8 N3650 SWAP ENGINE TURKEY 0076627 NHL-8 N3650 SWAP ENGINE RUSSIA 0076628 NHL-8 N3650 SWAP ENGINE CZHECH 0076629 NHL-8 N3650 SWAP ENGINE FRANCE 0076810 NHL-8 N3650 SWAP ENGINE SOUTH AFRICA

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SERVICE TOOLS

TYPE QTY PART NO PART NAME

0680032 UNIV. POWERSUPPLY ACF-8

ACCESSORY 0273558 BL-5C BATTERY BLOCK LI-ION 850MAH ACCESSORY 0272169 AC TRAVEL CHARGER ACP-8E (EURO) ACCESSORY 0272172 AC TRAVEL CHARGER ACP-8X (UK) ACCESSORY 0271467 HDC-5 HEADSET 0770582 FLA-48 POS FLASH LOADING ADAPTER 0730218 XCS-1 SERVICE CABLE 0770526 SRT-7 CAMERA REMOVAL TOOL 0770431 SRT-6 OPENING TOOL 5510 0770450 FLA-48 TESTPINS (10 PCS)

0080541 FLS-4S SALES PACK E&A (inclusive 0680032)

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