Nokia 3610 Service Manual L3-4

Nokia Customer Care

Service Manual

RM-429 (Nokia 3610 fold)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 07/2008 A. Salo

RM-429

Page ii COMPANY CONFIDENTIAL Issue 1

RM-429 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-429

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• During testing never activate the GSM transmitter without a proper antenna load, otherwise the GSM PA may be damaged.

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RM-429 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-429

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-429 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-429

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-429 Company Policy

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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RM-429

Company Policy

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RM-429 Nokia 3610 fold Service Manual Structure

Nokia 3610 fold Service Manual Structure

1 General information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF troubleshooting 5 System Module Glossary

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RM-429

Nokia 3610 fold Service Manual Structure

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Nokia Customer Care

1 — General information

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RM-429

General information

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RM-429 General information

Table of Contents

Product selection....................................................................................................................................................1–5

Phone features .......................................................................................................................................................1–5

Accessories..............................................................................................................................................................1–7

Technical specifications.........................................................................................................................................1–8

General specifications.......................................................................................................................................1–8

Battery endurance.............................................................................................................................................1–8

Environmental conditions ................................................................................................................................1–8

Electrical characteristics ...................................................................................................................................1–9

Main RF characteristics for GSM850/900/1800/1900 (quadband) and EDGE phones .................................1–9

List of Tables

Table 1 Battery and chargers ................................................................................................................................1–7

Table 2 Car accessories ..........................................................................................................................................1–7

Table 3 Headsets ....................................................................................................................................................1–7

Table 4 Data ............................................................................................................................................................1–8

Table 5 Memory cards............................................................................................................................................1–8

Table 6 Normal and extreme voltages.................................................................................................................1–9

Table 7 Main RF characteristics.............................................................................................................................1–9

List of Figures

Figure 1 View of RM-429........................................................................................................................................1–5

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RM-429

General information

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RM-429 General information

Product selection

RM-429 is a quadband GSM handportable phone that supports GSM850/900/1800/1900 bands.

Figure 1 View of RM-429

Phone features

Hardware characteristics

• Fold Form Factor

• Quad-band GSM 850, 900, 1800, 1900

• EDGE Rel. 4: MSC 32 (5DN/3UP/6SUM)

• GPRS: MSC 32 (5DN/3UP/6SUM), class B&C

• Speech codec support for AFR/AHR/EFR/FR/HR

• 30MB user memory and (empty) MicroSD card slot

• Douglas 8 UI on primary display, Fold 4 UI on secondary display

• 2.0” 240x320 pixel, 262k TFT color primary display

• 1.36” 128x160 pixel 262k TFT color secondary display

• 1,3MPix camera with 6x digital zoom, portrait mode

• Bluetooth version 2.0 + EDR supporting SAP (SIM Access Profile), OPP (Object Push Profile), FTP (File Transfer Profile), DUN (Dial-up Networking Profile), HSP (Headset Profile), HFP (Hands-Free Profile), SDAP (Service Discovery Application Profile), GAP (Generic Access Profile), SPP (Serial Port Profile), GOEP (Generic Object Exchange Profile)

• Micro USB

• 2.5mm Nokia A/V connector

• 5-way , two soft keys, send and end keys

• Side volume keys with the zoom functionality

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RM-429

General information

• Dedicated camera sidekey

• Music Player with customizable skins

• MicroSD card slot

• Internal vibra and antenna

• M3 HAC Compliance

UI features

• New Series 40 UI

• Active stand-by

Applications/service enablers

• Video streaming and recording in QCIF (176x144 pixel)

• XHTML browsing over TCP/IP

• SAIC

• Skins (wallpapers, icons, colors)

• Music Player supporting MP3, MP4, AAC, eAAC+ and Windows Media Player

• PIM (Calendar & Contacts)

• Presence Enhanced contacts – OMA IMPS

• Nokia Xpress audio messaging (AMS)

• Flight mode

• OMA DRM 1.0 (Digital Right Management)

• OMA MMS 1.2, MMS Conformance 3.0, AMR and SMIL

• OMA Client Provisioning v1.1

• Java&APIs: MIDP2.0, JSR139 (CLDC1.1), JSR75 (file connection and PIM), JSR135, JSR184 (3D), JSR82 (BT)

• 3GPP H.263 playback+streaming and MPEG4 video and playback

• Video, MP3, AAC, eAAC+ and 64 polyphonic ringing tones

• WAP 2.0, XHTML browser over HTTP/TCP/IP stack

• SyncML (local and remote)

• E-mail client with attachment

• Nokia PC Suite Version 7.0

Services

• OTA download of ringing tones, themes, wallpapers

• Download/upload images and video sequences

• FOTA – Firmware update over the air

• Plug and play services

• IM (AOL, ICQ, Yahoo, MSN)

• HAC

• SIM access profile in BT

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RM-429 General information

Accessories

Sales package contents

• 3610 Tranceiver

• BL-5C Battery

• AC-3 Charger

• User Guide

Table 1 Battery and chargers

Type Name

AC-3 Compact charger AC-4, AC-5 Travel performance charger BL-5C Battery 1020 mAh Li-Ion

Table 2 Car accessories

Type Name

HF-33W, HF-200, HF-300

CK-100, CK-15W, CK-300, CK-7W

Type Name

BH-101, BH-102, BH-201, BH-202, BH-208, BH-212, BH-300, BH-304, BH-305, BH-502, BH-600, BH-602, BH-700, BH-701, BH-702, BH-703, BH-803, BH-804, BH-900, BH-902, BH-904

Wireless plug-in handsfree

Wireless carkit

Table 3 Headsets

BT mono headset

BH-503, BH-604,

BT stereo headset

BH-903 HS-104, HS-105,

Wired voice/music headset

HS-42, HS-47 HDA-11 Hearing aid

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Table 4 Data

Type Name

CA-101 Micro USB data cable CA-100 USB data cable

Table 5 Memory cards

Type Name

RM-429

General information

MU-22, MU-27, MU-28, MU-37, MU-41

Memory card

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

RM-429 transceiver with BL-5C 1020 mAh Li-Ion battery pack

99.6 x 44.3 x 19.6 97 67.6

Battery endurance

Battery Talk time Standby time

BL-5C 1020 mAh Li-ion GSM - up to 4h 38min GSM - up to 457h

Note: Variation in operation times will occur depending on SIM card, network settings and usage.

Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active.

Environmental conditions

Temperature

Temperature range

Operational (all specs met) -5 +55 Functional (reduced

performance) Storage -30 +85

The HW module complies with the SPR4 Operating Conditions.

-30 +70

Min oC Max oC

Humidity

Relative humidity range is 5...95%.

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RM-429 General information

The hardware module is not protected against water. Condensed or splashed water might cause malfunction. Any submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.

The hardware module complies with the SPR4 Operating Conditions.

Electrical characteristics

Table 6 Normal and extreme voltages

Voltage Voltage (V) Condition

General conditions Nominal voltage 4.0 Lower extreme voltage 3.06 a Higher extreme voltage 4.2 b

Min operating voltage Vcoff+ 3.1 ± 0.1 Off to on x 2.8 ± 0.1 On to off

a. ADC settings in the SW might shutdown the phone above this value. b. During fast charging of an empty battery, this voltage might exceed this value. Voltages between 4.20 and

4.60 might appear for a short while.

Main RF characteristics for GSM850/900/1800/1900 (quadband) and EDGE phones

Table 7 Main RF characteristics

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900 and EDGE Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz

Output power GSM850: +5 … +33dBm/3.2mW … 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

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General information

Parameter Unit

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW

EDGE900: +5 … +29dBm/3.2mW … 794mW EDGE1800: +0 … +26dBm/1.0mW … 400mW EDGE1900:+0 … +26dBm/1.0mW … 400mW

Number of RF channels GSM850: 124

GSM900: 194 GSM1800: 374

GSM1900: 299 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

RM-429

GSM1900: 16 Number of EDGE Tx power levels GSM850 EDGE: 12

GSM900 EDGE: 12

GSM1800 EDGE: 14

GSM1900 EDGE: 14

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Nokia Customer Care

2 — Service Tools and Service

Concepts

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RM-429

Service Tools and Service Concepts

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RM-429 Service Tools and Service Concepts

Table of Contents

Service tools............................................................................................................................................................2–5

CU-4.....................................................................................................................................................................2–6

FLS-5 ...................................................................................................................................................................2–7

FPS-10.................................................................................................................................................................2–7

FS-57...................................................................................................................................................................2–8

JXS-1....................................................................................................................................................................2–8

MJ-134.................................................................................................................................................................2–9

PK-1.....................................................................................................................................................................2–9

PKD-1 ..................................................................................................................................................................2–9

RJ-160 .............................................................................................................................................................. 2–10

RJ-177 .............................................................................................................................................................. 2–10

RJ-201 .............................................................................................................................................................. 2–10

RJ-230 .............................................................................................................................................................. 2–10

RJ-93 ................................................................................................................................................................ 2–10

SA-130 ............................................................................................................................................................. 2–11

SB-6.................................................................................................................................................................. 2–11

SPS-1................................................................................................................................................................ 2–11

SRT-6................................................................................................................................................................ 2–11

SS-120.............................................................................................................................................................. 2–12

SS-46................................................................................................................................................................ 2–12

SS-62................................................................................................................................................................ 2–12

SS-88................................................................................................................................................................ 2–12

SS-93................................................................................................................................................................ 2–12

ST-40................................................................................................................................................................ 2–12

ST-55................................................................................................................................................................ 2–13

ST-65................................................................................................................................................................ 2–13

SX-4.................................................................................................................................................................. 2–13

Cables.................................................................................................................................................................... 2–13

CA-101.............................................................................................................................................................. 2–13

CA-128RS ......................................................................................................................................................... 2–13

CA-31D ............................................................................................................................................................. 2–14

CA-35S.............................................................................................................................................................. 2–14

DAU-9S............................................................................................................................................................. 2–14

PCS-1................................................................................................................................................................ 2–15

XCS-4 ................................................................................................................................................................ 2–15

XRS-6................................................................................................................................................................ 2–15

Attenuation values for SA-130 ........................................................................................................................... 2–15

Attenuation values for CA-128RS ....................................................................................................................... 2–16

Service concepts .................................................................................................................................................. 2–17

POS (Point of Sale) flash concept .................................................................................................................. 2–17

Flash concept with FPS-10............................................................................................................................. 2–18

Flash concept with FPS-10 and SS-62........................................................................................................... 2–19

RF testing concept with RF coupler .............................................................................................................. 2–20

Module jig service concept with smart card reader ................................................................................... 2–21

Module jig service concept............................................................................................................................ 2–22

List of Figures

Figure 2 Basic flash concept with FPS-10.......................................................................................................... 2–18

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Service Tools and Service Concepts

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RM-429 Service Tools and Service Concepts

Service tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-429. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

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RM-429

Service Tools and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

• software controlled via USB

• EM calibration function

• Forwards FBUS/Flashbus traffic to/from terminal

• Forwards USB traffic to/from terminal

• software controlled BSI values

• regulated VBATT voltage

• 2 x USB2.0 connector (Hub)

• FBUS and USB connections supported When using CU-4, note the special order of connecting cables and

other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

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RM-429 Service Tools and Service Concepts

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PKD-1.

FPS-10 Flash prommer FPS-10 interfaces with:

• PC

• Control unit

• Flash adapter

• Smart card FPS-10 flash prommer features:

• Flash functionality for BB5 and DCT-4 terminals

• Smart Card reader for SX-2 or SX-4

• USB traffic forwarding

• USB to FBUS/Flashbus conversion

• LAN to FBUS/Flashbus and USB conversion

• Vusb output switchable by PC command FPS-10 sales package includes:

• FPS-10 prommer

• Power Supply with 5 country specific cords

• USB cable

Note: FPS-21 is substitute FPS-10 if FPS-10 has not been set

up.

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RM-429

Service Tools and Service Concepts

FS-57 Flash adapter

• FS-57 is equipped with a clip interlock system

• provides standardised interface towards Control Unit

• provides RF connection using SA-130 coupler. For attenuation values, see Attenuation values for SA-130

(page 2–15).

• multiplexing between USB and FBUS media, controlled by VUSB

Phone Mounting Instructions:

1 Ensure blades lock into adaptor clips. 2 Carefully lower phone down while pulling pin lock lever back. 3 Once phone is properly seated, release the locking pin lever to lock

phone.

4 At an angle, align the battery connector blades to adaptor battery

connector clips.

5 Verify phone comes up in the chosen selected mode.

Note: Always use adaptor lever before removing phone from

adaptor, otherwise, adaptor locking pin could break.

Spare parts for FS-57:

• SPARE LOCKING PIN FOR FS-57 (7780112)

• PACK OF 10 TEST PINS (770754)

• TEST PIN(S) (770442)

JXS-1 RF shield box Because the WCDMA network disturbs the RX side testing of the WCDMA

phone and the Tx signal of the WCDMA phone can severely disturb the WCDMA network, a shield box is needed in all testing, tuning and fault finding which requires WCDMA RF signal.

The shield box is not an active device, it contains only passive filtering components for RF attenuation.

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