Nokia 3606 fold, RM-375 Service Manual

3606 fold RM-375

Service Manual Level 1&2

SERVICE MANUAL

Level 1&2

RM-375

Transceiver characteristics

Band:

RM-375 : CDMA200 1XRTT tri-band Cell, PCS, AWS

Display: Main display: AM-TFT: 176x220 pixels, 2.0”, 262K

colors, transmissive type

Secondary/hidden display: AM-TFT : 128x128 pixels, 1.2”, 262k colors, transmissive type

Operating System: IS95A/B, CDMA2000 1XRTT

Connections: Micro USB port for charging and data transfer (USB

2.0+)

Transceiver with BL-4B battery pack

Talk time Standby Note

Up to 3.9 hours 11 days Depend

network parameters and phone setting

1

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

1.

Change history ..............................................................................................................................................................3

2. Copyright .........................................................................................................................................................................4

3. Warnings and cautions ..............................................................................................................................................5

3.1 Warnings .................................................................................................................................................................5

3.2 Cautions ...................................................................................................................................................................5

4. ESD protection ...............................................................................................................................................................6

5. Care and maintenance ...............................................................................................................................................7

6. Battery information.....................................................................................................................................................8

7. Exploded view ...............................................................................................................................................................9

8. Service devices…………………………………………………………………………………………………………………….…..….…..11

9. SW-update…………………………………………………………………………………………………………………………………...…..12

10. Disassembly instruction……………………………………………………………………………………………………….…………13

11. Assembly hints…………………………………………………………………………………………................................................18

12. Solder components………………………………………………………………………………………………………..……….………23

2

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

1. CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 2008.09.01 First draft Draft 0.2 2008.10.13 Review corrections Draft 0.3 2008.11.20 Review corrections Draft 0.4 2009.02.05 Review corrections

Approved 1.0 2009.02.11 First approved version

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support

mailto:Service.Manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

3

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

2. COPYRIGHT

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

4

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

3. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

3.1 Warnings

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC

ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO

CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3.2 Cautions

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR

TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static

wrist strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after

servicing and alignment.

5. Ensure all cables and wires are repositioned correctly

5

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

4. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

6

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

5. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture

can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be

damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of

electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal

temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit

boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the

phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper

operation.

• Use only the supplied or an approved replacement antenna. Unauthorised

antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

7

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

6. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out.

When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).

A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.

8

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

7. EXPLODED VIEW

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

3606 FOLD RM-375 EXPLODED VIEW

9

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

10

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

8. SERVICE DEVICES

AC-6 Travel Charger

BL-4B Internal Battery

RJ-230 Universal Soldering Jig

CA-101 Service Cable

NMP standard toolkit (v2)

For more information, refer to the Service Bulletin (SB-011) on NOKIA

SS-178 Domesheet Alignment Jig

Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA

PK-85 SW PROTECTION KEY DONGLE

11

ISSUE 1

SS-208 CAMERA REMOVER

Confidential

3606 fold RM-375

Service Manual Level 1&2

9. SW-UPDATE

Flash concept – (Point of Sales)

Please check always for the latest version of flash software, which is available on Nokia Online.

12

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

10. DISASSEMBLY INSTRUCTION

1. Nokia 3606 ARTE assembly.

3. SS-208 camera remover.

2. You need the Nokia Standard Toolkit version 2.

4. Press and push up to remove the battery door.

5. Lift and remove battery.

7. Pull out the USB and audio rubber.

13

ISSUE 1

6. Unscrew these 4 screws in the order shown.

(Screw torsion : 5.88±0.98 Ncm / TORX-M1.4*2.8)

8. Insert the opening tool to lift up.

Confidential

3606 fold RM-375

Service Manual Level 1&2

9. Lift up the D-Cover.

11. Remove the main antenna.

10. D-Cover assembly.

12. Remove the side key.

13. Use tool to lift up the keypad.

15. Remove the camera rubber.

14

ISSUE 1

14. Remove the keypad.

16. Use the tweezers to lift up MCX cable connector.

Confidential

3606 fold RM-375

Service Manual Level 1&2

17. Pull open the C-Cover hooks and lift up the M/B. 18. Remove the M/B.

19. Flip M/B and keypad assemblies.

20. Use tool to lift main window from the B-Cover.

21. Remove the main window.

23. Insert the opening tool to lift up.

15

ISSUE 1

22. Unscrew these 3 screws in the order shown.

(Screw torsion : 2.94±0.98 Ncm / TORX-M1.4*1.9)

24. Left and wobble to remove the A-Cover.

Confidential

3606 fold RM-375

Service Manual Level 1&2

25. A-Cover disassembled.

27. Use the tweezers to remove the speaker.

26. Use the tweezers to remove the vibrator.

28. Push down the two locked hooks to release the S/B.

29. Remove the S/B.

31. Use the tweezers to remove the hinge spring. 32. Push open the hinge cam by hook to separate housing.

16

ISSUE 1

30. Use the tweezers to remove the MCX cable connector.

Confidential

3606 fold RM-375

Service Manual Level 1&2

33. Remove the C-Cover. 34. Remove the MCX cable.

35. Remove the hinge ring by the tweezers. 36. Use SS-208 to remove the camera.

37. Disassemble complete.

17

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

11. ASSEMBLY HINTS

1. Nokia 3606 ARTE assembly.

3. Insert the hinge ring.

5. Insert the hinge to B-Cover and pay attention to the hinge rib, it shall insert from the right side.

2. You need the Nokia Standard Toolkit version 2.

4. Put the hinge spring into C-Cover.

6. Remove the window adhesive white remove-tape.

7. Stick the window adhesive on the B-Cover.

18

ISSUE 1

8. Assemble the MCX cable on B-Cover.

Confidential

3606 fold RM-375

Service Manual Level 1&2

9. Insert the MCX cable through C-Cover. 10. Push the hinge cam to housing.

11. B & C-Cover assemble complete. 12. Remove the adhesive tape.

13. Assemble the S/B connector. 14. Insert the S/B to B-Cover hooks.

15. Assemble two hooks. 16. Use the tweezers to stick vibrator and cable well.

19

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

17. S/B assemble complete. 18. Assemble A-Cover front hooks.

19. Assemble hooks.

20. Use the torque driver for tightening the screws.

(Screw torsion : 2.94±0.98 Ncm / TORX-M1.4*1.9)

21. Remove the adhesive tape. 22. Stick the main window lens.

23. Press in camera and pay attention on the camera rib direction.

20

ISSUE 1

24. Assemble the connector.

Confidential

3606 fold RM-375

Service Manual Level 1&2

25. Insert the M/B to C-Cover hooks. 26. Put the M/B into C-Cover.

27. Assemble the camera rubber. 28. Assemble the camera key and pay attention on the direction.

29. Assemble the volume key. 30. Assemble the main antenna.

3

2

1

31. Assemble D-cover. 32. Use the torque driver for tightening the screws.

21

ISSUE 1

Confidential

(Screw torsion : 5.88±0.98 Ncm / TORX-M1.4*2.8)

3606 fold RM-375

Service Manual Level 1&2

33. Stick the key pad. 34. Assemble the battery.

35. Assemble the battery door. 36. Assemble completed.

22

ISSUE 1

Confidential

3606 fold RM-375

Service Manual Level 1&2

12. SOLDER COMPONENTS

3606 fold RM-375 Components overview

Solder components only for Level 2

23

ISSUE 1

Confidential

Nokia 3606 fold, RM-375 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual