Nokia 3600, 3620 Service Manual 04 nhm10 servtoo_iss2

Customer Care Solutions

NHM-10 Series Transceivers

4 - Service Tools

Issue 2 01/2004 Copyright  2004 Nokia Corporation Page 4-1

Company Confidential

NHM-10 Company Confidential

4 - Service Tools CCS Technical Documentation

Table of Contents

Page No

JBV-1 Docking Station and MJF-31 Adapter................................................................................... 3

MJS-51 Module Jig..................................................................................................................................4

MJS-93 Soldering Jig...............................................................................................................................5

SRT-7 Camera Removal Tool ................................................................................................................ 5

LRK-2/3 LGA component rework kits 1 & 2..................................................................................... 6

MJS-76 PA LGA re-work jig.................................................................................................................. 8

FPS-8 Flash Prommer (Sales Pack) ..................................................................................................... 9

FPS-8C Parallel Flash Prommer (Sales Pack) ................................................................................ 10

ACF-8 Universal Power Supply ...........................................................................................................10

FLA-48 POS (Point Of Sale) Flash Loading Adapter.................................................................... 11

FLC-2 DC Cable ..................................................................................................................................... 11

AXS-4 Service Cable ............................................................................................................................ 12

XCS-1 Service Cable ..............................................................................................................................12

SW Security Device PKD-1 ............................................................................................................... 13

FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)................................................................13

PCS-1 Power Cable .............................................................................................................................. 14

XRF-1 RF Cable...................................................................................................................................... 14

XRS-12 RF Cable................................................................................................................................... 15

DAU-9S MBUS Cable........................................................................................................................... 15

SCB-3 DC Cable..................................................................................................................................... 16

XCS-4 Modular Cable.......................................................................................................................... 16

Printer Cable .......................................................................................................................................... 17

Page 4-2 Copyright  2004 Nokia Corporation Issue 2 01/2004

Company Confidential

Company Confidential NHM-10

CCS Technical Documentation 4 - Service Tools

JBV-1 Docking Station and MJF-31 Adapter

The JBV-1 Docking Station has been designed for calibration and software update use.

The MJF-31 Docking Station Adapter makes signal connections to the phone. JBV-1 and MJF-31 are used as one unit.

JBV-1 main electric functions are:

• adjustable VBATT calibration voltage, current measurement limit voltage ”VCHAR”, current measurement calibration current ”ICHAR”

• adjustable ADC calibration voltage via BTEMP and BSI signal

• BTEMP and BSI calibration resistor

• signals from FBUS to the phone via parallel jig

• control via FBUS or USB

• Flash OK/FAIL indication

In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing power for the phone can be taken from FPS-8 or external power supply 11-16V DC.

Product Code

JBV-1 Docking Station: 0770298

MJF-31 Docking Station Adapter: 0770478

View of MJF-31

Figure 1: MJF-31

Issue 2 01/2004 Copyright  2004 Nokia Corporation Page 4-3

Company Confidential

NHM-10 Company Confidential

4 - Service Tools CCS Technical Documentation

MJS-51 Module Jig

The MJS-51 Module Jig is used for testing of the following modules:

• User Interface

• Baseband and RF on system module

Product Code

MJS-51 Module Jig: 0770579

View of MJS-51

Figure 2: MJS-51

*Note: The nominal supply voltage for MJS-51 is +6.0 V.

The supply voltage must not exceed +12.0 V (min 5V). Supply jig only when S1 = regulated position.

RF Attenuation values

GSM 850 0.18 dB ±0.10 dB GSM 900 0.18 dB ±0.10 dB GSM 1800 0.20 dB ±0.15 dB GSM 1900 0.23 dB ±0.20 dB

Page 4-4 Copyright  2004 Nokia Corporation Issue 2 01/2004

Company Confidential

Company Confidential NHM-10

CCS Technical Documentation 4 - Service Tools

MJS-93 Soldering Jig

The Soldering Jig MJS-93 is used for soldering and as a rework jig for system module.

Product Code

MJS-93 Module Jig: 0770524

View of MJS-93

Figure 3: MJS-93

SRT-7 Camera Removal Tool

The Camera Removal Tool SRT-7 is used to remove the camera from its locking connector.

Product Code

SRT-7 Camera Removal Tool: 0770526

View of SRT-7

Figure 4: SRT-7

Company Confidential

NHM-10 Company Confidential

4 - Service Tools CCS Technical Documentation

LRK-2 / 3 LGA component rework kits 1 & 2

Type designator Description Part code

LRK-2 (0273645) Kit 1

MJS-76 LGA Re-work Jig 0770417

SES-2 Stencil 0770415

SPS-2 Spreader 0770471

LRK-3 (0273646) Kit 2

SES-2 Stencil 0770415

SPS-2 Spreader 0770471

Rework procedure

Due to the large mechanical tolerance of the power amplifiers the following procedure is necessary:

1 Put power amplifier into the MJS-76 re-work jig, the PA should be placed in the

best fit location, this is determined by firstly placing it in the largest location if this is to large re-position the pa in the next size location, this should be carried out until the best fit location is found.

Company Confidential

+ 12 hidden pages