Nokia 3595 Service Manual 07npm10_3595RFtrouble

CC Technical Documentation
NPM-10 (3595) Series Transceivers
Troubleshooting - RF
Issue 2 03/2004 Confidential ©2004 Nokia Corporation
NPM-10 (3595) Troubleshooting - RF CC Technical Documentation

Contents Page

Abbreviations in Troubleshooting Charts ....................................................................3
Introduction ..................................................................................................................3
General Description of the RF Circuits .......................................................................4
Receiver Signal Path ................................................................................................. 4
Transmitter Signal Path............................................................................................. 5
PLL............................................................................................................................ 5
Key RF Component Placement................................................................................. 7
Power Supply Configuration..................................................................................... 8
Receiver .....................................................................................................................10
General Instructions for GSM 850 Rx Troubleshooting......................................... 10
Troubleshooting Chart for the GSM 850 Receiver................................................. 12
General Instructions for GSM 1900 Rx Troubleshooting....................................... 13
Troubleshooting Chart for PCS Receiver................................................................ 15
Measurement Points in the Receiver....................................................................... 17
Transmitter .................................................................................................................18
Measurement Points for the Transmitter................................................................. 18
General Instructions for GSM Tx Troubleshooting................................................ 19
Troubleshooting Chart for GSM 850 Transmitter................................................... 21
General instructions for PCS Tx troubleshooting................................................... 23
Synthesizer .................................................................................................................26
General Instructions for Synthesizer Troubleshooting............................................ 26
26 MHz Reference Oscillator (VCXO)................................................................... 27
VCO ........................................................................................................................ 28
Troubleshooting Chart for PLL Synthesizer.......................................................... 28
Measurement Points for the PLL ............................................................................ 31
Frequency Lists....................................................................................................... 33
Alignment ..................................................................................................................35
NPM-10 (3595) Manual Align with Phoenix.......................................................... 35
Rx Calibration......................................................................................................... 36
Rx Channel Select Filter ......................................................................................... 39
Rx Band Filter Response......................................................................................... 40
Tx Tuning ..................................................................................................................42
Tx Power Tuning GSM 850.................................................................................... 42
Tx Power Tuning PCS 1900.................................................................................... 44
Tx I/Q Tuning ............................................................................................................44
RF Control .................................................................................................................48
Call Testing ................................................................................................................48
Page 2 ©2004 Nokia Corporation Confidential Issue 2 03/2004
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RF Troubleshooting

Abbreviations in Troubleshooting Charts

Table 1: Troubleshooting Abbreviations
Abbreviation Definition
BB Base band
DC Direct current
ESD Electrostatic discharge
FEM Front End Module
LF Low frequency
LO Local oscillator
LPF Low pass filter

Introduction

Two types of measurements are used in this chapter. It will be specified if the measure­ment type is RF or LF.
Use a spectrum analyzer with a high impedance probe for RF measurements.
PA Power amplifier
PLL Phase-locked loop
PWB Printed wiring board
RCT Radio communication tester
RF Radio Frequency
Rx Receiver
Tx Transmitter
UHF Ultra-high frequency
VCO Voltage-controlled oscillator
Also, it is recommended that you use a good phone as a benchmark for the measurement technique because signal levels can vary depending on the measurement setup. Measurements stated in this section were done with an HP85024 high-impedance probe.
Note: The test jigs have some losses which must be taken into consideration when calibrating the test system.
Use a 10:1 probe and an oscilloscope to measure the LF (low frequency) and DC (direct current). The probe used in this chapter is an 10M/8pF passive probe. If using another probe, keep in mind that the voltages displayed may be slightly different.
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Always make sure the measurement set-up is calibrated when measuring RF parameters on the antenna pad. Remember to include the loss in the module test jig when realigning the phone.
Most RF semiconductors are static-discharge sensitive. Use ESD protection during repair (ground straps and ESD soldering irons). Mjoelner is moisture-sensitive, so parts must be pre-baked prior to soldering.
Apart from key components described in this section, there are a lot of discrete compo­nents (resistors, inductors, and capacitors) for which troubleshooting is done by checking whether the soldering of the component is done properly, and whether the component is missing from the PWB. Capacitors can be checked for short-circuits and resistors for value by means of an ohmmeter, but be aware that in-circuit measurements should be evaluated carefully.
In this chapter, both GSM and GSM 850 will be used for the lower band and both PCS and GSM 1900 will be used for the upper band.

General Description of the RF Circuits

Figure 1 and Figure 2 include different colors in the block diagrams. The GSM 850 signal route is red, the GSM 1900 route is green, and the common signal lines are blue. Control, supply voltage, and unused lines are shown in black.

Receiver Signal Path

The signal from the antenna pad is routed to the front end module (N700). The GSM 850 signal passes through the switch inside the FEM to TGSM_Rxout, and the GSM 1900 signal passes through the switch inside the FEM to PCS_Rxout.
R XSUPPL
FEM N700
SAW
R X
GSM
T X
R X
PC
SAW
S T
X
3
VANTL / VANTM/ VANTH
Z60
Z60
LN
A
BIA
L
INP
INM INP
INM
S
LN
A
L M
LN
A
M H
LN
A
H
R FCONTROL S
INP
2
RX85
0
INM
RX190
0
1
RX180
0
3
YFILTE R
X R
F
D D V
PRE
-GAI
N
PRE
-GAI
N
VDDDI
G
VR
X
DCN
DCN
VR
6
RXI
2
P
RXI
M
RXQ
P
RXQ
2
M
B X R
B
D D V
DCN
LPF
BBAM
P
LPF
BBAM
P
2
222
1/
1/
2
4
1
1
DCN
1
1
AG
C
AG
C
Mjoelner
LPF
LPF
2
BIQUA
D
2BIQUA D
N600
Figure 1: Receiver signal path
From the FEM PA, the GSM 850 signal is routed to the SAW filter (Z602). The purpose of the SAW filter is to provide out-of-band blocking immunity and to provide the LNA in Mjoelner (N600) with a balanced signal. The front end of Mjoelner is divided into an LNA and a pre-gain amplifier before the mixers.
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The output from the mixer is fed to the Mjoelner BB where the signal is amplified in the BBAMP, and the low pass is filtered in LPF1 before the DC compensation circuits in DCN1. The DCN1 output is followed by a controlled attenuator and a second low pass filter (LPF2). The output from LPF2 is DC centered in DCN2 before being fed to the BB for demodulation.
The GSM 1900 signal chain is similar to GSM 850, but the signal is routed through the SAW filter (Z601).

Transmitter Signal Path

The I/Q signal from the BB is routed to the modulators for both 850 MHz and 1900 MHz. The output of the modulators is either terminated in a SAW filter (Z603) for GSM 850 or a balun (T602) for GSM 1900. The amplitude’s limited signal is then amplified in the PA of the FEM (N700). The internal FEM detector, some discrete components, and the Mjoelner IC (N600) make up the transmitter gain control circuitry. In order to establish the right Tx output power level, a sample of the signal is taken from the FEM detector and used in the gain control loop. The Tx signal from the FEM is routed to the antenna, which depends on the internal switch setting of the FEM.
VANTL / VANTM / VANTH
3
Controls
VTXLOL
3
FEM N700
RX
S w
GSM
i t
TX
c
RX
h
PCN
TX
DET
PA
SAW Z603
VBATTRF
Balun
Loop
filter
VTXBH
VTX
PLFB1
PLFB2
2
Controls
OUTHP
OUTHM
OUTLP
OUTLM
DET
VPCH/VPCL
VDDDIG
RF
VDDRXBB
RF
PWC
1/2
2
1/4
2
2
2
Mjoelner
N600
TXP
TXP
TXC
VDDT
Suppl
y
filter
VTX
VR2
X
TXC
2
2
TXIM
TXIP/
TXQM
TXQP/
Figure 2: Transmitter signal path
PLL
The phase-locked loop (PLL) supplies local oscillator (LO) signals for the Rx and Tx mixers. In order to generate LO frequencies for the required GSM and PCS channels, a regular synthesizer circuit is used. All PLL blocks (except for the VCO, reference X-tal, and loop filter) are located in the Mjoelner IC.
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The reference frequency is generated by a 26 MHz, voltage-controlled X-tal oscillator (VCXO), which is located in Mjoelner. Only the X-tal is external. Twenty-six MHz is supplied to the BB, where a divide-by-2 circuit (located in the UPP IC) generates the BB clock at 13 MHz. The reference frequency is supplied to the reference divider (RDIV) where the frequency is divided by 65. The output of RDIV (400 kHz) is used as the reference clock for the phase detector (ϕ).
The PLL is a feedback control system, which controls the phase and frequency of the LO signal. Building blocks for the PLL include:
Phase detector
•Charge pump
Voltage-controlled oscillator (VCO)
N-divider
Loop filter
Note: As mentioned earlier, only the VCO, reference X-tal, and loop filter are external to the Mjoelner IC.
The VCO (G600) is the component that actually generates the LO frequency. The VCO generates a differential RF output based on the control voltage input. This signal is fed to the prescaler and N-divider in Mjoelner. Together, these two blocks divide the frequency by a ratio based on the selected channel. The divider output is supplied to the phase detector, which compares the frequency and phase to the 400 kHz reference clock. Based on this comparison, the phase detector controls the charge pump to either charge or discharge the capacitors in the loop filter. By charging/discharging the loop filter, the control voltage to the VCO changes and the LO frequency changes. Therefore, the PLL keeps the LO frequency locked to the 26 MHz VCXO frequency.
The loop filter consists of the following components: C639-C641 and R618-R619.
The PLL is operating at twice the channel center frequency when transmitting or receiving in the PCS band. For the GSM band, the PLL is operating at four times the channel frequency. Therefore, divide-by-2 and divide-by-4 circuits are inserted between the PLL output and LO inputs to the PCS and GSM mixers.
Table 2 shows the PLL frequency plan.
Table 2: PLL Frequency Plan
Frequency
Band
Channel #
System Frequency
Band [MHz]
PLL Frequency
Band [MHz]
GSM RxTx128 - 251 869.2 - 893.8
824.2 - 848.8
PCS RxTx512 - 810 1930.2 - 1989.8
1850.2 - 1909.8
3476.8 - 3575.2
3296.8 - 3395.2
3860.4 - 3979.6
3700.4 - 3819.6
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As Table 2 indicates, the PLL must be able to cover the frequency range from 3296.8 MHz to 3979.6 MHz.
To PCS RX
mixer
2 22
2
To GSM RX
mixer
1/2
1/4
64/
65
1/2
2
To PCS
Modulator
1/4
222
To GSM
Modulator
Mjoelner
N600
VDDRXBB
Resistor Ext/R2H/R2
VBEXT
Ref. filter
VREF1
RFCONV_0(9)
Main Bias
Circuit
RBEXT

Key RF Component Placement

RESETX
VCOSENSE
Charge
Pump
Lock Detect
1/2
I/O
level shift
3
LOCNT
REFCNT
2,7k
NDIV ADIV
VCXO Bias
VDDRXBB
SENSE
Rpa
RDIV
R2H/
R2
VDDTX
Sensor
BIST / Temp.
ϕ
AFC/CAL
AGC
Control
Buf/
Digital
Control
Figure 3: Synthesizer block diagram
Buffer
VDDLO VDDPLL VDDPRE
VDDCP
CPOUT
VDDXO VDDBBB
REFOUT XTALM XTALP
INPLO
INMLO
VDDDIG
VDDDL SELADDR
RESETX
RF_EN
RF_CLK
RF_DATA
Synth supply
filter Vcp
supply
filter PLL
VCTRL
loop
filter
VCXO supply
filter
REFOUT (26MHz)
26MH
z
3
VCO (G600)
VBB (1.8V)
RESETX_Mjoel
VPLL
VXO
VVCO
Ref clk set
RFBUSX RFBUSDA RFBUSCLK
VR1A
VR
5
VR
3
VR
7
VR
2
VIO
VIO GENIO6
Refer to Table 3 and Figure 4 for key RF component locations.
Table 3: Key RF Components
Component Description
N600 Mjoelner RF IC
Z601 PCS Rx SAW
Z602 GSM Rx SAW
Z603 GSM Tx SAW
B600 26MHz crystal
G600 VCO (3.6GHz UHF VCO)
N700 Front End Module (FEM)
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Figure 4: Key RF Component Locations

Power Supply Configuration

All power supplies for the RF unit are generated in the UEM IC (D200). All power outputs from this IC have a decoupling capacitor at which the supply voltage can be checked.
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Figure 5 shows the power supply configuration used in the NPM-10 (3595) phone.
PA
UEM
Battery
VR2
VR3
VR5
VR1A
VR6
VIO
MJOELNER
Vtx
VXO
VPLL
VCP
Vrx
Vbb
Vref1
VddXO Vddbbb
VddRXF
VddRXBB
Vbext
VddTX
Vdddig
VddPLL
VddLO VddPre
VddCP
Sel_addr
VddDL
Vref01
VR7
Vvco
VCO
module
Figure 5: Power supply configuration
The names in bold are signal names, which are used in the RF schematics. The names in the boxes within the Mjoelner and VCO refer to pin names on the respective ICs (N600, G600).
Table 4: Power Supply Details
RF Supply Name
VTX VR2 2.64 2.78 2.86 V
VXO VR3 2.64 2.78 2.86 V
VCP VR1A 4.75 V
VPLL VR5 2.64 2.78 2.86 V
UEM Supply Name
Minimum Type Maximum Unit
VRX VR6 2.64 2.78 2.86 V
VVCO VR7 2.64 2.78 2.86 V
VBB VIO 1.72 1.8 1.88 V
VREF2 VrelRF01 1.334 1.35 1.366 V
VBATT BATTERY 3.1 3.6 5.2 V
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Figure 6 shows the measuring points at the UEM (D200).
VR2=Vtx (C643) VR5=Vpll (C226)
VR7=Vvco (C224)
VR3=Vvcxo (C227)
VR6=Vrx (C225)
Vref01=Vref2 (C231)
Figure 6: Supply points at the UEM (D200)
Figure 7 shows the supply point at the Mjoelner (N600).
Figure 7: Supply point at the Mjoelner (N600)
Vio=Vbb (C621)

Receiver

General Instructions for GSM 850 Rx Troubleshooting

Use the following steps to troubleshoot the GSM 850 Rx:
1. Connect the phone to a PC with the module test jig.
2. Start Phoenix, and establish a connection to the phone.
3. Open the File menu, and click Scan for Product.
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4. Open the Maintenance menu, point to Testing, and click RF Controls.
5. Select the following values on the RF Controls dialog box:
Band = GSM 850
Active Unit = Rx
Operation Mode = Continuous
Rx/Tx Channel = 190
AGC = 9
Figure 8: GSM 850 Rx values on the RF Controls dialog box
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Troubleshooting Chart for the GSM 850 Receiver

1
Apply -55 dBm
881.6 MHz,
1
offset 67.71 kHz
from generator to
antenna connector
2
3
4
YES
Oscilloscope at
RX I/Q signal
2
704 mVpp
DC offset 1.38 V
freq. 67.64 kHz
NO
Check FEM
RX 850 at
Pin6 of N700
-56 dBm
NO
Oscilloscope
check
VANT1,VANT2
and VANT3 at
N70
0
signal 0V
NO
Check Mjoelner
YES
YES
3
GSM chain
functional
YES
Check
FEM
Spectrum analyzer
4
GSM SAW filter
Z602
output -59 dBm
NO
Check SAW filter
Z602
YES
YES
Spectrum analyzer
Check signal after
5
inductors L603 and
L602
-59 dBm
NO
Check inductors
L603, L602
YES
Oscilloscope
6
VRX 2.7 V
check Mjoelner
serial interface
NO
Check Base band
Figure 9: GSM 850 receiver troubleshooting chart
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Figure 10 shows the results of measuring with an oscilloscope at RXIP or RXQP on a working GSM 850 receiver.
Signal general frequency = 881.66771 MHz
Amplitude = -55 dBm
Signal amplitude peak = 704 mV
DC offset = 1.38 V
Figure 10: RX850 I/Q signal waveform

General Instructions for GSM 1900 Rx Troubleshooting

Use the following steps to troubleshoot the GSM 1900 Rx:
1. Connect the phone to a PC with the module test jig.
2. Start Phoenix, and establish a connection to the phone.
3. Open the File menu, and click Scan for Product.
4. Open the Maintenance menu, point to Testing, and click RF Controls.
5. Select the following values on the RF Controls dialog box:
Band = GSM 1900
Active Unit = Rx
Operation Mode = Continuous
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Rx/Tx Channel = 661
AGC = 9
Figure 11: GSM 1900 values on the Rx RF Controls dialog box
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Troubleshooting Chart for PCS Receiver

1
Apply -55 dBm
1960 MHz,
1
offset 67.71 kHz
from generator to
antenna connector
2
3
YES
4
Oscilloscope at
RX I/Q signal
2
416 mVpp
DC offset 1.35 V
freq. 67.68 kHz
NO
Check FEM
RX 1900
at Pin 8 of N700
-58 dBm
NO
YES
Oscilloscope
check
VANT1,VANT2
and
VANT2 at
N700
signal 0V
NO
Check
Mjoelner
YES
3
4
PCS chain functional
YES
Spectrum analyzer
PCS SAW filter
Z601
output -66 dBm
NO
Check
FEM
Check SAW filter
Z601
YES
YES
Spectrum analyzer
Check signal after
5
inductors L611 and
L601
-66 dBm
NO
Check inductors
L611, L601
YES
Oscilloscope
6
VRX 2.7 V check Mjoelner serial interface
NO
Check Base band
Figure 12: GSM 1900 receiver troubleshooting chart
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