Nokia 3520 Service manual
Nokia Customer Care
SERVICE MANUAL
[Issue 1 NMP Part No. 0275717]
[Issue 2 NMP Part No. 9234590]
Nokia 3520 (RH-21)
Cellular Phones
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
Amendment Record Sheet
Amendment No Date Inserted By Comments
05/2003 J Fraser Issue 1
07/2004 M. Hautaniemi Issue 2
Parts List: D-cover
assembly figure and
table added.
Service Tools:
updated.
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
Nokia RH-21 Service Manual Structure
1 - Foreword
2 - General Information
3 - Parts Lists
4 - Service Software Instructions
5 - Service Tools
6 - Disassembly/Assembly
7 - Troubleshooting
8 - System Module
9 - Schematics
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
Copyright © 2004 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this
document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, X and Y are trademarks or registered trademarks
of Nokia Corporation. Other product and company names mentioned herein may
be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to
make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income
or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable
law, no warranties of any kind, either express or implied, including, but not limited
to, the implied warranties of merchantability and fitness for a particular purpose,
are made in relation to the accuracy, reliability or contents of this document. Nokia
reserves the right to revise this document or withdraw it at any time without prior
notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Warnings:
1. IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON
Nokia Customer Care
Warnings and Cautions
Please refer to the product’s user guide for instructions relating to opera-
tion, care and maintenance including important safety information. Note
also the following:
INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN
FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF
NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE product MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTEN-
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLU-
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti-static workstation and that an anti-
3. Ensure solder, wire, or foreign matter does not enter the telephone as dam-
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re-fit-
TIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
LAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE
MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
static wrist strap is worn.
age may result.
ted after servicing and alignment. Ensure all cables and wires are repositioned correctly.
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
For your safety
QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
ESD protection
Nokia requires that product service points have sufficient ESD protection (against static electricity) when servicing products.
Any product of which the covers are removed must be handled with
ESD protection. The SIM card can be replaced without ESD protection
if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors,
too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags
during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the
product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out
of an ESD Protected Area.
For more information and local requirements about ESD protection
and ESD Protected Area, contact your local Nokia After Market Services representative.
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
Battery information
Note that a new battery's full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually
wear out. When the operating time (talk-time and standby time) is noticeably
shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery
only with the chargers approved by the manufacturer. Unplug the charger when
not in use. Do not leave the battery connected to a charger for longer than a week,
since overcharging may shorten its lifetime. If left unused a fully charged battery
will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from
time to time by leaving the product switched on until it turns itself off (or by using
the battery discharge facility of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals
of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short- circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to
keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or
cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire!
Dispose of batteries according to local regulations (e.g. recycling). Do not dispose
as household waste.
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
Care and maintenance
The product is a product of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations
and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of
electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal circuit
boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the
phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any
accessory.
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
Company Policy
Our policy is of continuous development; details of all technical modifications will
be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document,
some errors may exist. If any errors are found by the reader, NOKIA MOBILE
PHONES Business Group should be notified in writing.
Please state:
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia Customer Care
PO Box 86
FIN-24101 SALO
Finland
Issue 2 07/2004
Copyright„ 2004 Nokia Corporation. All Rights Reserved
Company Confidential
Nokia Customer Care
RH-21 Series Transceivers
General Information
Issue 2 07/2004 2004 Nokia Corporation. Page 1
Company Confidential
RH-21 Company Confidential
General Information Nokia Customer Care
Page 2 2004 Nokia Corporation. Issue 2 07/2004
Company Confidential RH-21
Nokia Customer Care General Information
Contents
Page No
Product Selection ........................................................................................................... 5
Accessories ..................................................................................................................6
Module List ..................................................................................................................7
Technical Specifications ..............................................................................................7
General Specifications of Transceivers RH-21......................................................... 7
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RH-21 Company Confidential
General Information Nokia Customer Care
Page 4 2004 Nokia Corporation. Issue 2 07/2004
Company Confidential RH-21
Nokia Customer Care General Information
Product Selection
The RH-21 (Model 3520) phone is a single-band, TDMA 800 transceiver. The transceiver
consists of system/RF module, keypad module, LCD module, and assembly parts. The user
interface (UI) consists of normal number, talk, end, scroll key, and two selection keys in
the keymat. The antenna is internal; antenna connection is provided by spring from PWB
to antenna.
Issue 2 07/2004 2004 Nokia Corporation. Page 5
RH-21 Company Confidential
General Information Nokia Customer Care
Accessories
Name Type Material Code
Standard Li-ion Battery 1000 mAh BLC-2 0670436
AC Travel Charger (Euro plug) 207-253 Vac ACP-7E 0675144
AC Travel Charger (US plug) 108-132 Vac ACP-7U 0675143
AC Travel Charger (US plug) 198-242 Vac ACP-7C 0675158
AC Travel Charger (UK plug) 207-253 Vac ACP-7X 0675145
AC Travel Charger (UK plug) 180-220 Vac ACP-7H 0675146
AC Travel Charger (Australia plug) 216-264 Vac ACP-7A 0675148
Performance Travel Charger Euro plug 90-264 Vac ACP-8E 0675195
Performance Travel Charger Korea plug 90-264 Vac ACP-8K 0675199
Performance Travel Charger UK plug 90-264 Vac ACP-8X 0675197
Performance Travel Charger US plug 90-264 Vac ACP-8U 0675196
Performance Travel Charger China plug 90-264 Vac ACP-8C 0675211
Performance Travel Charger Australia plug 90-264 Vac ACP-8A 0675214
Travel Charger: ACP-12E 0675294
Travel Charger ACP-12U 0675302
Extra Battery Charger DDC-1 0675243
Mounting Plate MKU-1 0620036
Swivel Mount HHS-9 0620037
Cigarette Lighter Charger LCH-9 0675120
Handsfree Microphone HFM-8 0690016
Headset HDE-2 0694075
Headset HDC-5 0271467
Headset HDC-10 0273651
Headset HDB-5 0694107
Phone Adapter (TTY/Headset) HDA-9 0694116
Loopset LPS-3 0272419
Passive Car Holder MCC-7 0650052
Cigarette Lighter Charger LCH-12 0675328
Page 6 2004 Nokia Corporation. Issue 2 07/2004
Company Confidential RH-21
Nokia Customer Care General Information
Name Type Material Code
Express Car Kit CARK-125 0085193
Complete Car Kit CARK-134 0080641
Module List
TDMA800
Type designator RH-21
Model number 3520
Technical Specifications
General Specifications of Transceivers RH-21
Table 1: Specifications for TDMA800
Parameter Unit
Cellular system TDMA800
RX frequency band 869.01 - 893.97 MHz
TX frequency band 824.01 - 848.97 MHz
Output power AMPS: -5 to +24.7
dBm
TDMA800: -5 to +28
dBm
Number of RF channels 832
Channel spacing 30 kHz
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RH-21 Company Confidential
General Information Nokia Customer Care
Page 8 2004 Nokia Corporation. Issue 2 07/2004
Nokia Customer Care
RH-21 Series Transceivers
Parts Lists
Issue 2 07/2004 2004 Nokia Corporation. Page 1
Company Confidential
RH-21 Company Confidential
Parts Lists Nokia Customer Care
Page 2 2004 Nokia Corporation. Issue 2 07/2004
Company Confidential RH-21
Nokia Customer Care Parts Lists
Contents
Page No
Component Layout......................................................................................................... 5
3520 Component Layout - Top ....................................................................................5
Exploded Views ............................................................................................................. 7
Main Assembly ............................................................................................................7
Assembly Parts List .....................................................................................................7
Internal Module Assembly Structure ...........................................................................8
Assembly Parts List .....................................................................................................8
D-cover Assembly .......................................................................................................9
Assembly Parts List .....................................................................................................9
Parts List ...................................................................................................................... 10
RH-21 (3520) — EDMS Issue 2.10 Code: 0202092 .................................................10
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RH-21 Company Confidential
Parts Lists Nokia Customer Care
Page 4 2004 Nokia Corporation. Issue 2 07/2004
Company Confidential RH-21
Nokia Customer Care Parts Lists
Component Layout
3520 Component Layout - Top
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RH-21 Company Confidential
Parts Lists Nokia Customer Care
Page 6 2004 Nokia Corporation. Issue 2 07/2004
Company Confidential RH-21
Nokia Customer Care Parts Lists
Exploded Views
Main Assembly
Assembly Parts List
Table 1:
Item No. Qty. Part Code Value
1 1 (Internal) Module Dual Band 0510315 DMC06652
2 1 (INTERNAL) MODULE SINGLE
BAND
3 1 Keymat Assembly - Latin 9790837 DMC06537
4 1 Keymat Assembly - Hebrew 9790846 DMC05982
5 1 A-cover Assembly - Pearl White 9491237 DMC06073
6 1 B-cover Assembly - Pearl White 9491242 DMC06032
0510318 DMC06652
Issue 2 07/2004 2004 Nokia Corporation. Page 7
RH-21 Company Confidential
Parts Lists Nokia Customer Care
Internal Module Assembly Structure
Assembly Parts List
Table 2:
Item No. Qty. Part Code Value
1 1 D-cover Assembly - Dual Band 9491055 DMC05767
2 1 D-COVER ASSEMBLY - SINGLE
BAND
3 1 Color Display/UI Assembly 4850277 DMC05329
4 1 PWB - Dual Band 0202068
5 1 PWB - SINGLE BAND 0202092
6 6 Screws 1.8 x 7 mm 6290107 DMD05791
9491109 DMC05767
Page 8 2004 Nokia Corporation. Issue 2 07/2004
Company Confidential RH-21
Nokia Customer Care Parts Lists
D-cover Assembly
1
2
3
4
5
6
7
Assembly Parts List
Item No. Qty. Part Code
1 1 Power Keymat 9452966
2 1 Power Switch 5200061
3 2 Antenna Pogo Pin Connector 5400171
4 1 Battery Connector 5409143
5 1 Vibra Motor Assembly 6800069
6 1 SALT Speaker Assembly 5140243
7 1 System Connector Assembly 5409209
Issue 2 07/2004 2004 Nokia Corporation. Page 9
RH-21 Company Confidential
Parts Lists Nokia Customer Care
Parts List
RH-21 (3520) — EDMS Issue 2.10 Code: 0202092
Item Code Side X Y Description Value Type
R100 1430788 Top P 5 chip res 0W06 22K J 0402
R101 1620063 Top N 5 res network
0W06
R102 1430812 Top O 6 chip res 0W06 220K J 0402
R150 1430754 Top Q 6 chip res 0W06 1K0 J 0402
R151 1430754 Top Q 6 chip res 0W06 1K0 J 0402
R152 1620031 Top R 7 res network
0W06
R153 1430754 Top Q 7 chip res 0W06 1K0 J 0402
R154 1430778 Top U 5 chip res 0W06 10K J 0402
R156 1430762 Top Q 8 chip res 0W06 2K2 J 0402
R157 1620035 Top M 8 res network
0W06
R159 1430788 Top Q 7 chip res 0W06 22K J 0402
R162 1430762 Top R 7 chip res 0W06 2K2 J 0402
R163 1825033 Top T 5 chip varistor VWM14V
4X100R J 0804
2X1K0 J 0404
2X10R J 0404
0402
VC46V
R164 1430796 Top Q 7 chip res 0W06 47K J 0402
R165 1430710 Top Q 9 chip res 0W06 22R J 0402
R166 1430762 Top R 7 chip res 0W06 2K2 J 0402
R175 1430710 Top Q 9 chip res 0W06 22R J 0402
R181 1430770 Top O 5 chip res 0W06 4K7 J 0402
R182 1430788 Top P 5 chip res 0W06 22K J 0402
R183 1430770 Top O 5 chip res 0W06 4K7 J 0402
R184 1430778 Top Q 5 chip res 0W06 10K J 0402
R200 1419003 Top R 9 chip res 0W5 0R22 J 200
PPM
R202 1430087 Top Q 6 chip res 0W06 100K J 0603
R203 1430087 Top Q 6 chip res 0W06 100K J 0603
Page 10 2004 Nokia Corporation. Issue 2 07/2004
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Company Confidential RH-21
Nokia Customer Care Parts Lists
Item Code Side X Y Description Value Type
R204 1430804 Top P 6 chip res 0W06 100K J 0402
R205 1430770 Top P 6 chip res 0W06 4K7 J 0402
R206 1430804 Top Q 7 chip res 0W06 100K J 0402
R207 1430770 Top P 6 chip res 0W06 4K7 J 0402
R208 1430778 Top Q 8 chip res 0W06 10K J 0402
R209 1430804 Top Q 8 chip res 0W06 100K J 0402
R215 1430087 Top Q 6 chip res 0W06 100K J 0603
R221 1430268 Top M 6 chip res 0W06 27K F 100
0603
PPM
R237 1430690 Top M 6 chip res jumper 0R0 0402
R301 1430770 Top B 7 chip res 0W06 4K7 J 0402
R310 1430754 Top N 5 chip res 0W06 1K0 J 0402
R311 1430700 Top O 5 chip res 0W06 10R J 0402
R316 1430778 Top C 3 chip res 0W06 10K J 0402
R320 1430117 Top M 6 chip res 0W06 100R F 200
0402
PPM
R450 1430803 Top N 5 chip res 0W06 47K7 F 200
0402
PPM
R709 1430700 Top J 7 chip res 0W06 10R J 0402
R712 1430700 Top H 8 chip res 0W06 10R J 0402
R721 1430774 Top J 8 chip res 0W06 6K8 J 0402
R722 1430772 Top J 8 chip res 0W06 5K6 J 0402
R723 1430764 Top J 8 chip res 0W06 3K3 J 0402
R724 1430691 Top I 7 chip res 0W06 2R2 J 0402
R741 1430770 Top I 8 chip res 0W06 4K7 J 0402
R742 1430772 Top I 8 chip res 0W06 5K6 J 0402
R743 1430764 Top I 9 chip res 0W06 3K3 J 0402
R744 1430744 Top H 9 chip res 0W06 470R J 0402
R745 1430700 Top F 9 chip res 0W06 10R J 0402
R771 1430786 Top K 5 chip res 0W06 18K J 0402
R772 1430726 Top K 5 chip res 0W06 100R J 0402
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RH-21 Company Confidential
Parts Lists Nokia Customer Care
Item Code Side X Y Description Value Type
R773 1430700 Top K 5 chip res 0W06 10R J 0402
R774 1430700 Top I 6 chip res 0W06 10R J 0402
R791 1430778 Top K 7 chip res 0W06 10K J 0402
R792 1430700 Top K 7 chip res 0W06 10R J 0402
R818 1430268 Top G 5 chip res 0W06 27K F 100
0603
PPM
R830 1430832 Top K 6 chip res 0W06 2K7 J 0402
R831 1430734 Top I 6 chip res 0W06 220R J 0402
R900 1430718 Top F 6 chip res 0W06 47R J 0402
R903 1430169 Top I 3 chip res 0W06 56R J 0603
C100 2320536 Top S 6 chip cap NP0 10P J 50V 0402
C102 2320536 Top S 6 chip cap NP0 10P J 50V 0402
C105 2320744 Top U 7 chip cap X7R 1N0 K 50V 0402
C150 2320544 Top T 6 chip cap NP0 22P J 50V 0402
C151 2320783 Top Q 7 chip cap X7R 33N K 10V 0402
C152 2320783 Top Q 7 chip cap X7R 33N K 10V 0402
C153 2320546 Top R 7 chip cap NP0 27P J 50V 0402
C155 2320805 Top Q 7 chip cap X5R 100N K 10V 0402
C156 2320805 Top Q 7 chip cap X5R 100N K 10V 0402
C157 2320560 Top Q 8 chip cap X7R 680P J 50V 0402
C158 2320544 Top T 5 chip cap NP0 22P J 50V 0402
C159 2320560 Top Q 7 chip cap X7R 680P J 50V 0402
C160 2320481 Top T 5 chip cap X5R 1U K 6V3 0603
C161 2320744 Top Q 6 chip cap X7R 1N0 K 50V 0402
C162 2320744 Top U 4 chip cap X7R 1N0 K 50V 0402
C163 2320744 Top R 7 chip cap X7R 1N0 K 50V 0402
C164 2320744 Top T 5 chip cap X7R 1N0 K 50V 0402
C165 2320546 Top R 7 chip cap NP0 27P J 50V 0402
C166 2312201 Top Q 9 chip cap
C168 2320544 Top U 4 chip cap NP0 22P J 50V 0402
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Company Confidential RH-21
Nokia Customer Care Parts Lists
Item Code Side X Y Description Value Type
C169 2320805 Top Q 8 chip cap X5R 100N K 10V 0402
C170 2320546 Top R 7 chip cap NP0 27P J 50V 0402
C172 2320546 Top M 9 chip cap NP0 27P J 50V 0402
C173 2320546 Top L 9 chip cap NP0 27P J 50V 0402
C174 2320544 Top T 4 chip cap NP0 22P J 50V 0402
C175 2320744 Top T 5 chip cap X7R 1N0 K 50V 0402
C176 2320544 Top T 5 chip cap NP0 22P J 50V 0402
C177 2320544 Top T 5 chip cap NP0 22P J 50V 0402
C179 2320805 Top Q 5 chip cap X5R 100N K 10V 0402
C180 2320805 Top O 5 chip cap X5R 100N K 10V 0402
C181 2320481 Top P 5 chip cap X5R 1U K 6V3 0603
C182 2320481 Top P 5 chip cap X5R 1U K 6V3 0603
C183 2320582 Top P 5 chip cap X7R 820P J 50V 0402
C184 2320805 Top O 5 chip cap X5R 100N K 10V 0402
C201 2320481 Top N 9 chip cap X5R 1U K 6V3 0603
C202 2320778 Top R 8 chip cap X7R 10N K 16V 0402
C204 2320481 Top O 9 chip cap X5R 1U K 6V3 0603
C205 2320481 Top O 9 chip cap X5R 1U K 6V3 0603
C206 2320481 Top P 9 chip cap X5R 1U K 6V3 0603
C207 2320481 Top Q 6 chip cap X5R 1U K 6V3 0603
C208 2320481 Top M 9 chip cap X5R 1U K 6V3 0603
C209 2320536 Top P 9 chip cap NP0 10P J 50V 0402
C210 2320536 Top P 8 chip cap NP0 10P J 50V 0402
C211 2320481 Top P 9 chip cap X5R 1U K 6V3 0603
C212 2320481 Top P 9 chip cap X5R 1U K 6V3 0603
C213 2320481 Top O 9 chip cap X5R 1U K 6V3 0603
C215 2320481 Top Q 7 chip cap X5R 1U K 6V3 0603
C216 2320481 Top Q 7 chip cap X5R 1U K 6V3 0603
C217 2320778 Top P 6 chip cap X7R 10N K 16V 0402
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