Nokia Customer Care
RH-19/RH-50 Series Cellular Phones
4 - Service Tools
Issue 3 05/2004 2004 Nokia Corporation. Page 1
Company Confidential
RH-19/RH-50 Company Confidential
4 - Service Tools Nokia Customer Care
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Company Confidential RH-19/RH-50
Nokia Customer Care 4 - Service Tools
Table of Contents
Page No
Service Tools...............................................................................................................................................5
List of service tools ..............................................................................................................................5
JVB-1 docking station (product code: 0770298) with MJF-17 docking station adapter 6
MJF-17 docking station adapter (product code: 0774282) .....................................................6
CPL-10 antenna coupler (product code: 0770548) ....................................................................7
MJS-52 module repair jig (product code: 0770476) ..................................................................8
MJS-53 soldering jig (product code: 0774281) ........................................................................... 9
LRK-2 LGA component rework kit ...............................................................................................11
Rework procedure ..............................................................................................................................11
MJS-76 PA LGA rework jig (product code 0770417) ...............................................................13
FPS-8 flash prommer (product code: 0080321) ........................................................................13
FPS-8C parallel flash prommer (product code: 0080396) ......................................................14
ACF-8 universal power supply (product code: 0680032) .......................................................15
FLC-2 DC cable (product code: 0730185) ...................................................................................15
AXS-4 service cable (product code: 0730090) ..........................................................................16
XCS-1 service cable (product code: 0730218) ...........................................................................16
SW security device PKD-1 (product code: 0750018) ..............................................................17
FLS-4S POS (point of sale) flash device (sales pack) ...............................................................17
Product code ........................................................................................................................................17
PCS-1 power cable (product code: 0730012) ............................................................................18
XRF-1 RF cable (product code: 0730085) ...................................................................................18
DAU-9S MBUS cable (product code: 0730108) .........................................................................19
SCB-3 DC cable (product code: 0730114) ..................................................................................19
XCS-4 modular cable (product code: 073017) ..........................................................................20
Printer cable (product code: 0730029) ........................................................................................20
FLA-30 flash adapter (product code: 0770472) .......................................................................21
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Company Confidential RH-19/RH-50
Nokia Customer Care 4 - Service Tools
Service Tools
Note: Service tools used on the NPL-2 may also be used on the RH-19/RH-50. However, the latest version of
the FLA-30, with small adaptions, is preferred for the RH-19/RH-50.
List of service tools
The table below gives a short overview of service tools that can be used for testing, error
analysis and repair of product RH-19/RH-50, refer to various set-ups.
Type Designator Description Part Code
CPL-10 RF Coupler 850-1900 0770548
FLA-30 POS flash adapter 0770472
PCS-1 DC power cable 0730012
SCB-3 DC cable 0730114
XCS-1 Service cable 0730218
XCS-4 Modular cable 0730178
FLS-4S POS flash dongle for E/A area
POS flash dongle for APAC area
POS flash dongle for Americas area
FPS-8 Parallel flash prommer
(inc. AXS-4, AXS-8, universal power supply)
Printer cable (inc. in FSP-8 sales pack) 0730029
FPS-8C Flash prommer box 0080396
Phoenix Service SW
Phoenix Service SW in CD-ROM
JBV-1 Docking station 0770298
MJF-17 Docking station adapter 0774282
MJS-52 Service jig 0770476
MJS-53 Solder jig 0774281
LRK-2 LGA repair kit 1 0273645
0080541
0080542
0080543
0080321
8410533
0775322
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4 - Service Tools Nokia Customer Care
JVB-1 docking station (product code: 0770298) with MJF-17 docking station adapter
The JVB-1 docking station has been designed for calibration and software update use.
The MJF-17 docking station adapter makes signal connections to the phone. JVB-1 and
MJF-17 are used as one unit.
JVB-1 main electrical functions include the following:
• adjustable VBATT calibration voltage, current measurement limit voltage “VCHAR”,
current measurement calibration “ICHAR”
• adjustable ADC calibration voltage via BTEMP and BSI signal
• BTEMP and BSI calibration resistor
• signals from FBUS to the phone via parallel jig
• control via FBUS or USB
• Flash OK/FAIL indication
In calibration mode JVB-1 is powered by external power supply 11-16V DC. In flashing
power for the phone can be taken from FPS-8 or external power supply 11-16V DC.
MJF-17 docking station adapter (product code: 0774282)
Docking station adapter for assembled RH-19/RH-50 phones. MJF-17 supports testing,
flashing, energy management calibration. If used in conjunction with CPL-10, also RF
function testing is possible.
Features include:
• compatible for JBV-1
• easy phone attachment and detachment
• reliable phone locking
• switch for reliable detection of phone attachment
• replaceable test pins
• internal SIM holder with interface to phone SIM reader
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Nokia Customer Care 4 - Service Tools
View of MJF-17
CPL-10 antenna coupler (product code: 0770548)
RF antenna coupler for use with MJF-17.
Extends MJF-17 to allow RF function tests in GSM bands 850, 900, 1800 and 1900 MHz.
Features include:
• easy attachment to MJF-17 without use of tools
• reliable RF connection to phone module under test
• low attenuation and small “ripple” over the width of each GSM band
View of CPL-10
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4 - Service Tools Nokia Customer Care
MJS-52 module repair jig (product code: 0770476)
Repair jig for RH-19/RH-50 phone module that allows full phone function.
General features include:
• easy phone module insertion and removal, proven jig locking mechanism
• ESD-proof base material and jig design
• unlimited operation of a disassembled phone module
• unrestricted access to phone module components
• access to system connector for accessory testing
• jig SIM holder with interface to phone SIM reader
• LCD assembly mounted on MJS-52 allows key and display function test
• microphone, ear speaker and integrated handsfree speaker supplied on jig for testing
• LOCAL/NORMAL switch
• push-buttons for side (=volume) key function test
• access to phone module POWER-ON push-button
• possibility for IrDA testing
• quick and easy repair of jig components
View of MJS-52
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Nokia Customer Care 4 - Service Tools
Power supply features
• jig and phone power supply via 3mm DC jack, fuse
• power stabilization and voltage regulator on jig (can be bypassed by jumper)
• reverse and over-voltage protection of jig and phone module
Communication and status LED’s
• green: Power supply
• green: MBUS activity
• orange: FBUS activity
• jumper to disable LED’s for precise phone module current consumption measurements
Spare parts
• spring loaded test pins (used in upper part, can be replaced by soldering)
Test pins (10pcs / plastic bag) 0770442
• both ends spring loaded test pin (used in lower part, can be replaced by hand after
disassembly of lower PCB)
Test pins (10pcs / plastic bag) 0770557
• fuse inside holder
FUSE 2A SMD, manufacturer is “LITTLEFUSE”, type 154002T
•wing screw M3x20
(open)
Usage hints
• before first use verify setting of power supply jumper on the rear (=bottom PCB) of
the jig; if power supply is >4.2 V, make sure jumper enables power regulation of the
jig in order to prevent overvoltage for the phone module under test and the jig
• in case of flashing problems in the jig, verify the switch on the upper part of the jig
is in position “Flash”; position “Accessory” is intended for ACI tests with connected
ACI-communication enabled accessories, such as car kits or camera headsets
MJS-53 soldering jig (product code: 0774281)
Soldering jig is used for module level repair, either as fixation in µBGA rework places or
when there is need to hold a module on the work bench for any other repair.
Features include:
• one hand phone module insertion
• convenient locking mechanism
• four (optional mount) rubber feet allow usage also on repair benches
• fixation of phone module in both ways possible (bottom or top side up)
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• ESD proof material
• standard uBGA jig thickness and outer dimensions
Views of MJF-53
(note: phone module not included)
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Nokia Customer Care 4 - Service Tools
LRK-2 LGA component rework kit
Type designator Description Part code
LRK-2 (0273645)
MJS-76 LGA rework Jig 0770417
SES-2 Stencil 0770415
SPS-2 Spreader 0770471
Rework procedure
Due to the large mechanical tolerance of the power amplifiers the following procedure is
necessary:
1 Put power amplifier into the MJS-76 rework jig, the PA should be placed in the
best fit location, this is determined by firstly placing it in the largest location if
this is to large re-position the pa in the next size location, this should be carried
out until the best fit location is found.
2
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1
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2 Once the best fit location has been found, leave the PA there and put stencil on
top of the jig and PA.
3 Put soldering paste on the PA properly.
4 Remove stencil and the PA from the jig.
5 Start soldering process.
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Nokia Customer Care 4 - Service Tools
MJS-76 PA LGA rework jig (product code 0770417)
Introduction
This tool is used in LGA type component reworking purposes in central service centers. It
consists of the following parts:
Part
Number
1 Frame SME5S910 1
2 Cylindrical pin 3x12 640b003 1
3 Cylindrical pin 2x12 640B012 1
4 Type label 9380601 1
Name of Part
Material
Code
Drawing number Qty
Exploded view
FPS-8 flash prommer (product code: 0080321)
The flash prommer FPS-8 is used with e.g. MJF-13 and JVB-1. Power is supplied to FPS-8
from the universal power supply.
The sales pack includes:
• FPS-8 flash prommer 0750123
• FPS-8 activation sheet 9359289
• Universal power supply 0680032
• AXS-4 service cable (D9-D9) 0730090
• Printer cable 0730029
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View of FPS-8
FPS-8C parallel flash prommer (product code: 0080396)
The parallel flash prommer FPS-8C is used with MJF-13 and JVB-1. Flash programming
can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C programming cards. SF11C card is functionally identical to FPS-8.
View of FPS-8C
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ACF-8 universal power supply (product code: 0680032)
ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A output.
View of ACF-8
FLC-2 DC cable (product code: 0730185)
The FLC-2 is used to supply a controlled operating voltage.
View of FLC-2
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AXS-4 service cable (product code: 0730090)
The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors e.g. between
PC and FPS-8. Cable length is 2 meters.
View of AXS-4
XCS-1 service cable (product code: 0730218)
The XCS-1 service cable is used to connect FLS-4 to FLA-27.
View of XCS-1
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Nokia Customer Care 4 - Service Tools
SW security device PKD-1 (product code: 0750018)
SW security device is a piece of hardware enabling the use of the service software when
connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC
through the dongle if need ed.
Caution: Make sure that you have switched off the PC and the printer before making connections!
Caution: Do not connected the PKD-1 to the serial port. You may dam age your
PKD-1!
View of SW security device
FLS-4S POS (point of sale) flash device (sales pack)
FLS-4S is a dongle and flash device incorporated into one package, developed specifically
for POS use.
Product code
Sales Pack - Europe/Africa 0080541
Sales Pack - APAC 0080542
Sales Pack- US 0080543
View of FLS-4S
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PCS-1 power cable (product code: 0730012)
The PCS-1 power cable (DC) is used to connect e.g. JVB-1 to FPS-8.
View of PCS-1
XRF-1 RF cable (product code: 0730085)
RF cable XRF-1 is used to connect e.g. module jig MJS-38 to RF measurement equipment.
View of XRF-1
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Nokia Customer Care 4 - Service Tools
DAU-9S MBUS cable (product code: 0730108)
The MBUS cable DAU-9S has a modular connector, and is used with be tween PC's serial
port and e.g. module jig MJS-38.
View of DAU-9S
SCB-3 DC cable (product code: 0730114)
The DC cable SCB-3 is used to connect e.g. JVB-1 to the phone.
View of SCB-3
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XCS-4 modular cable (product code: 073017)
XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing
and service purposes.
View of XCS-4
Printer cable (product code: 0730029)
This cable is used to connect the PC to FPS-8.
View of printer cable
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Nokia Customer Care 4 - Service Tools
FLA-30 flash adapter (product code: 0770472)
Point of sales flash adapter for RH-19/RH-50 phones.
FLA-30 establishes a simple environment for SW update purposes and connects to the
same flash test pattern and the phone battery contacts. When using FLA-30 the phone
SIM card must be removed and the SIM flap has to be locked close.
Features include:
• flashing and testing of the attached phone
• overvoltage and reverse polarity protection of adapter and attached phone
• green LED: power supply valid and attached to the phone (3.5V<Vcc<7V)
• red LED: overvoltage condition, phone power supply disconnected (Vcc>7V)
• shielded 10-pin Western connector towards flash equipment or PC
• 3mm DC-jack for phone and adapter power supply
• phone battery contacts (VCC, GND, BSI)
• flash test pattern pins
View of FLA-30
Spare parts
There are no serviceable parts inside FLA-30, and FLA-30 is not designed for disassembly.
Only serviceable part are the spring loaded test pins that can be replaced without soldering and disassembly. Used test pin type is SX-1-J-2.0-G from manufacturer IDI.
Bent pins can be extracted from adapter’s receptacle using a tool. Torn off pins can be
replaced using a slowly spinning 0.8 mm. For more detail, please refer to the Service Tool
Troubleshooting section.
Test pins (10pcs / plastic bag) NMP 0770450
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