General information:
pp,1&2, 5 to 7, 1o to 12 updated
System module:
pp 1, 5,12, 19, 29 to 40 updated
Variants: list on p. 4 updated
Service Software: all updated , 44 pages
Service Tools: all updated, 24 pages
Accessories:XRM-1 and ACW-5 updated, pp. 1-8
General information:
pp. 4 to 7 updated, repaginated
Variants: pp.4, 7 lists updated
Service Software:pp.1-4, 40, 43 updated, pp. 44 to
47 SB-1 data added , repaginated
Service Tools: pp. 1-4 updated,
p.6,7 JBV-1 pic added,
p.12 CA-10DS pic added,
p.14 SB-1 data, pp.18, 22 updated,
pp. 24-28 test instructions added
Disassembly/Troubleshooting: p. 6 and 8 updated
Accessories: p.4 XRM-1 code updated, p.7 DAU-12
pic updated
Tuning , Flashing. Final Testing Instructions front
Issue 4 11/2003 Copyright 2002, 2003 Nokia Corporation. All Rights Reserved
Customer Care Services
Technical Documentation
Service Manual Structure
General Information
Modules
Variants
Service Software Instructions
Service Tools
Disassembly / Troubleshooting
Accessories
Tuning. Flashing and Final T e sting Instructions
Schematic Diagra ms
Issue 4 11/2003 Copyright 2002, 2003 Nokia Corporation. All Rights Reserved
This document is intended for use by qualified service personnel only.
Company Policy
Our policy is of continuous development; details of all technical modifications will be
included with service bulletins.
While every endeavour has been m ade to ensure the accuracy of this document, some
errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Ltd
should be notified in writing.
Please state:
Customer Care Services
Technical Documentation
IMPORTANT
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error
Please send to:Nokia Mobile Phones Ltd
PAMS Technical Documentation
PO Box 86
FIN-24101 SALO
Finland
Issue 4 11/2003 Copyright 2002, 2003 Nokia Corporation. All Rights Reserved
Customer Care Services
Technical Documentation
Warnings and Cautions
Please refer to the phone's user guide for instruc tions relating to operation, care and
maintenance including important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN
AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/
MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC
SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY
TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS
(SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLU-
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti-static workstation and that an anti-
3. Ensure solder, wire, or foreign matter does not enter the telephone as dam-
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulator s are correctly re-fit-
LAR TELEPHONES, MAY INTERFERE WITH THE FUNCT IONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE
MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
static wrist strap is worn.
age may result.
ted after servicing and alignment. Ensure all c ables and wires are repositioned correctly.
Issue 4 11/2003 Copyright 2002, 2003 Nokia Corporation. All Rights Reserved
Customer Care Services
Technical Documentation
ESD Protection
Nokia requires that phone repair places have sufficient ESD protection
(against static electricity) when servicing cellular phones.
A cellular phone, w hich i s ready for use, can be handle d normall y without ESD
protection. The SIM card and battery can be replaced in normal conditions of
use.
To replace the color cover ESD protection must be applied, except for the
phone covers which can be replaced by the customer.
All electronic par ts of the ph one , including the display, are susceptible to ESD.
Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protecte d Area (EPA).
Every repair act io n involving opening the phone or handli ng the phone components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an
EP A.
For more detailed information about ESD protection and EPA, contact your
local Nokia After Market Services representative.
Issue 4 11/2003 Copyright 2002, 2003 Nokia Corporation. All Rights Reserved
Programmes After Market Services
TME-3 Series Transceivers
General Information
Issue 3 10/03Nokia Corporation.
TME-3Company confidential
General InformationCCS Technical Documentation
[This page left intentionally blank]
Page 2Nokia Corporation.Issue 3 10/03
Company confidentialTME-3
CCS Technical DocumentationGeneral Information
Table of Contents
Page No
Introduction to TME-3................................................................................................... 5
Product and Module List .............................................................................................5
TME-3 with accessories ..............................................................................................6
TME-3/Nokia 30 and accessories: ............................................................................ 7
Normal Operation ......................................................................................................11
Special Operation .......................................................................................................11
SW features ................................................................................................................11
Power supply .............................................................................................................12
Data cable connection ................................................................................................12
Issue 3 10/03Nokia Corporation.Page 3
TME-3Company confidential
General InformationCCS Technical Documentation
[This page left intentionally blank]
Page 4Nokia Corporation.Issue 3 10/03
Company confidentialTME-3
CCS Technical DocumentationGeneral Information
Introduction to TME-3
Nokia TME-3 (Nokia 30) is an enhanced GSM900 and GSM 1800 phase 2/2+ type GSM
Connectivity Terminal. The maximum output power in GSM900 system is 2 W (power
class 4 and in GSM1800 1 W (power class 1).
The Nokia 30 GSM Connectivity Terminal is a M2M (machine-to-machine) communications device with versatile interfaces and advanced functions. Connected to different
machines and devices it provides wireless connectivity and remote management possibilities for customer applications. It offers GPRS, USSD, high-speed data, as well as other
advanced services, over EGSM900/GSM1800 networks. It is a perfect fit for various
application environments for its size, vers atility and reliability.
The TME-3 does not include keypad and display, TME-3 user interface comprises three
leds. The leds indicate for example incoming calls and field strength signal level.
Figure 1: Nokia 30 GSM Connectivity Terminal
Product and Module List
Name of moduleType code
TransceiverTME-30600344
Assembly partsMTME30262539Assembly parts must be ordered as separate
Issue 3 10/03Nokia Corporation.Page 5
Material
code
Notes
spare parts
TME-3Company confidential
General InformationCCS Technical Documentation
TME-3 with accessories
Figure 2: Product with accessories
8
9
Nokia 30 and accessories:
ItemNameType codeMaterial code
1
2Power supply unit ACW-50630527
3RS-232 Data adapterDAU-120630452
4RS-232 Data c abl eAXS-307 3024 9
5Nokia 30 installation kitTME-30262712
6Nokia 30 Product Note9357345
8Power cable DC0730244
9Power cable AC (Eur o )0730248
2.Power supply unit (ACW-5A)0630527
Power supply unit (ACW-5A)0675341
DC-power cable (3.0 mm plug)0730244
AC-power cable (Euro)0730248
AC-power cable (U.K)0730247
AC-power cable (U.S.)0730246
AC-power cable (AS)0730245
AC-power cable (China)-
AccessoriesProduct code:
3.Data adapter RS-232 (DAU-12)0630452
4.Data cable RS-232 (AXS-3)0730249
5Installation Kit 0262712
6.Nokia 30 Product note (en-ge-fr -sp-r s-hu)9357345
Nokia 30 Product note (en-tr-pl-ro-bg-uk)9361026
Nokia 30 Product note (en-fi-sw-it-pr-du )9361027
Nokia 30 Product note (en)9361028
Nokia 30 Product note (en-ch-ch-ch)9354882
Nokia 30 Product note LSA (en-sp-pr)External antenna cable (XRM-1)0730262
Issue 3 10/03Nokia Corporation.Page 7
TME-3Company confidential
General InformationCCS Technical Documentation
Technical Specifications
Dimensions
UnitDimensions (mm)Weigh t (g)Notes
TME-3 terminal84 x 53 x 2665Without Power supply, Data
adapter and Data cab l e
Modes of Ope ration
TME-3 terminal has three operating modes,
•M2M system mode
•AT command mode.
•User control mode
The M2M system mode offers many unique benefits such as wireless bearer selection
(GPRS, USSD, HSCSD, CSD, SMS), ready made protocol stacks, separation of data transfer
from the application and the possibility to introduce new technologies without changing
the application. It offers an open interface for application developers as well as effective
and reliable methods for controlling the terminal and the application.
In the AT command mode the Nokia 30 GSM Connectivity Terminal can be used as a
wireless modem for data and fax communication when attached to a PC. In addition to a
PC, the terminal can be controlled directly by AT commands by PCs and compatible
devices and machines.
In the user control mode the Nokia 30 GSM Connectivity Terminal is controlled by a
mobile phone. Text message templates that are sent from the mob ile to the Nokia 30
instruct the terminal, which in turn controls a device or machine attached to it through
the M2M System connector.
Data transmission
The Nokia 30 GSM Connectivity Terminal supports five bearers for wireless data transfer,
which can be used where GSM networks support them.
· General Packet Radio Service (GPRS)
· High speed circuit switched data (HSCSD)
· Circuit switched data (CSD)
· Short messages (SMS)
· Unstructured Supplementary Service Data (USSD)
Page 8Nokia Corporation.Issue 3 10/03
Company confidentialTME-3
CCS Technical DocumentationGeneral Information
General Packet Switched Service (GPRS) utilizes packet switched technology where
information is transmitted in small bursts of data. The GPRS mobile station class of the
Nokia 30 is class B. This means that both GPRS connections and circuit switched connections are possible, although it has to be defined which one is used each time. The Nokia
30 supports GPRS multi-slot class 6, thus multiple timeslots can be used for data transfer at the same time: 3 + 1, 2 + 2 or 2 + 1 slots.
RS-232 connection: All wireless bearers can be controlled either with AT in the AT Command mode or with CORBA method calls when the terminal is working in the M2M System mode.
User Interface Features
User Interface consist of LED light indicators that show the state of the TME-3 that is
used to remotely control the Nokia 30. Terminals can also be seen as a user interface.
The small SIM (Subscriber Identity Module) card interface supports 3V SIM cards.
Environmental Conditions
Parameter
Ambient temperature -10 to +5520 to 75%
Storage temperature-40 to +855 to 95%, non condensing
TME-3 is not protected against ingress of water.
Free Fall
TME-3 does not break mechanically after free fall from 100 cm height to concrete floor.
Ambient temperature
(degrees Cels ius)
Ambient humidity
(relative)
Issue 3 10/03Nokia Corporation.Page 9
TME-3Company confidential
General InformationCCS Technical Documentation
User Interface Features
Three light indicators (LEDs) form the user interface of the TME-3.
LED 1 shows the terminal status, while the other two are reserved for the application
module following start-up.
During start-up and special operations, all three light indicators are in terminal use. The
functionality of the light indicators in start-up, normal, and special situations is
described below.
All three LEDs can also be configured so th at they will not show any status and will
remain off during any operation.
Figure 3: UIF LEDs
Led user
interface
Start-up Operation
Table 1: Start-up Operation:
LED 1LED 2Status LED Description
---Power off / silent mode
Green scanGreen scanGreen scanPower on, connecting to network
-Red blink-PIN query / new PIN query
-Red blinkRed blinkPUK query
Intensity of Field Strength:
Red blink--Non-acceptable<- 105 dB m
Green Blink---105 … -100 dBm
Green--Weak-100 … -95 dBm
GreenGreen Blink- -95 … -90 dBm
GreenGreen-Moderate -90 … -85 dBm
GreenGreenGreen Blink -85 … -80 dBm
GreenGreenGreenGood>-80 dBm
Page 10Nokia Corporation.Issue 3 10/03
Company confidentialTME-3
CCS Technical DocumentationGeneral Information
Normal Operation
Table 2: Normal Operation:
LED 1LED 2Status LEDDescription
**Green In service
**Green blinkCall on
**Green blinkIncoming call
**Green/Red blinkMessage received / Voice mail in box
**Red blinkMessage arriving and memory is full
*) Application module controllable in M2M System mode
Special Operation
Table 3: Special Operation:
LED 1LED 2Status LEDDescription
Green/Red blinkGreen/Red blinkGreen/Red blinkInsert SIM card
Red blinkRed blinkRed blinkFailure, contact service
YellowYellowYellowInitialising
SW features
Basic functionality:
Data features:
GSM supplementary services:
Audio features:
Operation modes
Voice, data, fax, SMS
GPRS Class B,
ETSI GSM phase 2+ Network
Digital/analog audios
M2M System mode
AT Command mode
User Control mode
HSCSD, SMS, USSD
M2M system port
Serial Interfaces
PC software
RS232 system port
WIOP sw
Phoenix service software product specific module
Configurator fo r No kia GSM Connectivity Termi nals
Issue 3 10/03Nokia Corporation.Page 11
TME-3Company confidential
General InformationCCS Technical Documentation
Power supply
Power supply cord connected to TME-3:
Figure 4: Power to TME-3
With DAU-12 connected the power supply cord is always connected to TME-3
Figure 5: Power supply with DAU-12 connected
Data cable connection
Figure 6: Data cable to DAU-12
Page 12Nokia Corporation.Issue 3 10/03
Programmes After Market Services
TME-3 Series Transceivers
Data Module RL7
Issue 4 12/03Nokia Corporation.
TME-3 Company Confiden tial
Data Module RL7PAMS Technical Documentation
[This page left intentionally blank]
Page 2Nokia Corporation.Issue 4 12/03
Company ConfidentialTME-3
PAMS Technical DocumentationData Module RL7
Table of Contents
Page No
Glossary of Terms.......................................................................................................... 5
Functional Description of TME-3.................................................................................. 7
Block diagram v.RB5.0 ed.76 1
Block Diagram System v.RB5.0 ed.128 2
Schematic diagram RF-BB v.RB5.0 ed.20 3
Schematic Diagram UPP v.RB5.0 ed.26 4
Schematic Diagram UEM v. RB5.0 ed. 77 5
Schematic diagram M2M, PWR, LED v. RB5.0 ed.132 6
Schematic Diagram Memories v. RB5.0 ed.24 7
Schematic Diagram RF, v. RB5.0 ed. 163 8
Diagram of RF ground points, V. RB5.0 ed.34 9
Parts Placement 1/2 RL7_11 10
Parts Placement 2/2 RL7_11 11
Block diagram v.RB6.0 ed.79 12
Block Diagram System v.RB6.0 ed.131 13
Schematic diagram RF-BB v.RB6.0 ed.22 14
Schematic Diagram UPP v.RB6.0 ed.29 15
Schematic Diagram UEM v. RB6.0 ed. 80 16
Schematic diagram AIF, PWR, LED v. RB6.0 ed.135 17
Schematic Diagram Memories v. RB6.0 ed.32 18
Schematic Diagram R FGround points, v. RB6.0 ed. 168 19
Parts placement diagram, RL7_11a top 21
Parts Placement bottom RL7_11a Bottom 22
Page 4Nokia Corporation.Issue 4 12/03
Company ConfidentialTME-3
PAMS Technical DocumentationData Module RL7
Glossary of Terms
ASICApplication Specific Integrated Circuit
BBBaseband
CSPChip Scale Package
DBDual band
DCS1800Digital Cellular system at 1800 MHz
DSPDigital Signal Processor
EMCElectromagnetic compatibility
EMIElectromagnetic Interference
FBUSAsynchronous Full Duplex Serial Bus
GSMGlobal System for Mobile communica tions
HSCSDHigh Speed Circuit Switched Data
LNA Low Noise Amplifier
M2MSystem Connector
MBUS1-wire half duplex serial bus
MCUMicro Controller Unit
MDIMCU-DSP Interface
PATransmit Power Amplifier
PCPersonal Computer
PWBPrinted Wiring Board
PCMPulse Code Modulation
PCM SIOSynchronous serial bus for PCM audio transferring
RFRadio Fr equency
SIMSubscriber Identity Module
SMARTPCMCIA interface ASIC
The Data module baseband blocks provide the MCU, DSP, external memory interface and
digital control functions in the UPP ASIC . Power supply circuitry, charging, audio processing and RF control hard ware are in the UEM ASIC.
The purpose of the RF block is to receive and demodulate the radio frequency signal from
the base station and to transmit a modulated RF signal to the base station.
GSM Data Module RL7
The description of the RL7 data module is divided into Baseband and RF sections.
Baseband Module
TME-3 baseband supports a power saving function called "sleep mode". As the M2M system protocol link must be active at all time, only so called "light sleep" is activated intermittently. In this mode the MCU has been shut down but peripherals are active.
TME-3 powered externally and does not have battery and thus there is no need for
charger functions. The power supply is synchronous step down switching type.
Technical Summary
Main functionality of the baseband is implemented into two ASICs: UPP and UEM.
Issue 4 12/03Nokia Corporation.Page 7
TME-3 Company Confiden tial
A
/
A
r
Data Module RL7PAMS Technical Documentation
Block Diagram
VBATRF
P
O
Voltage
input
AIF_3V3
W
E
VBAT
R
VCCAMVBB
Figure 1: Block diagram of RL7 module
Ostrich
Production
test patte rn
TEST
R&D test
structures
SIM
UI
UEM
UPP
AIF
Internal
RF-
antenna
BB
I
N
T
E
R
F
L
A
S
F
A
C
E
RF
External
antenna
connecto
H
GENIO-
UART
UPP ASIC provides the MCU, DSP, external memory interface and digital control functions. UEM ASIC contains power supply circuitry, charging, audio processing and RF control hardware.
Technical Summary
Baseband is running from power rails 2.8V analog voltage and 1.8V I/O voltage. UPP core
voltage Vcore can be lowered down to 1.0V, 1.3V and 1.5V. UEM includes 6 linear LDO
(low drop-out) regulators for baseband and 7 regulators for RF. It also includes 4 cur rent
sources for biasing purposes and internal usage. UEM also includes SIM interface which
supports 3V SIM cards. TME-3 does not currently support 1.8 V SIMs.
The interface between the baseband and the RF section is handled by a UEM ASIC. The
UEM provides A/D and D/A conversion of the in-phase and quadrature receive and transmit signal paths and also A/D and D/A conversions of received and transmitted audio signals to and from the user interface. The UEM supplies the analog TXC and AFC signals to
RF section according to the UPP DSP digital control.
Data transmission between the UEM and the UPP is implemented using two serial busses, DBUS for DSP and CBUS for MCU. There are also separate signals for PDM coded
audio. Digital speech processing is handled by the DSP inside UPP ASIC. UEM is a dual
voltage circuit, the digital parts are running from the baseband supply 1.8V and the analog parts are running from the analog supply 2.78V. UEM uses also VBAT directly
FBUS
MBUS
NALOG
DIGITAL
UDIO
I/O
Page 8Nokia Corporation.Issue 4 12/03
Company ConfidentialTME-3
PAMS Technical DocumentationData Module RL7
The baseband supports external microphone inputs and speaker outputs. Input and output signal source selection and gain control is performed by the UEM according to control messages from the UPP. Analog and digital PCM audio are routed to M2M system
connector.
EMC shielding for baseband is implemented using metal lids. On the other side the module is shielded with PWB grounding. Heat generated by the circuitry is conducted out via
the PWB ground planes.
Modes of Ope ration
The TME-3 has three modes of operation:
•RS-232 Mode (M2M sy stem mo de)
•Application mode (AT command mode)
•User Control mode
Internally the RL7 module has the following operating modes:
•NO_SUPPLY
•POWER_OFF
•POWER_ON
•RESET
•SLEEP
•PROTECTION
RS232 mode
Fig. 2 shows TME-3 in RS-232 mode. TME-3 enters RS-232 mode in powerup when it
detects a 68k 1% pull-down resistor at M2M system connector pin 21.
In RS-232 mode TME-3 is connected to DAU-12 RS-232 adapter. The adapter provides a
standard RS-232 interface. Power for TME-3 and the adapter is fed through TME-3 DC
jack.
Issue 4 12/03Nokia Corporation.Page 9
TME-3 Company Confiden tial
Data Module RL7PAMS Technical Documentation
Figure 2: TME-3 RS-232 mode
Voltage input
Application mode
In application mode TME-3 is connected to a user specific application. The mechanical
and electrical interface between application and TME-3 is the M2M system connector.
The application can be powered through M2M system or the application can deliver
power to TME-3.
Voltage input
TME-3
M2M
RS-232 adapter DAU-12
Figure 3: TME-3 in Application mode
TME-3
M2M
RS-232
Alternative voltage
input
User Control mode
In the user control mode the Nokia 30 GSM Connectivity Terminal is controlled by a
mobile phone. Text message templates that are sent from the mob ile to the Nokia 30
instruct the terminal, which in turn controls a device or machine attached to it through
the M2M System connector.
An example of a device attached to the Nokia 30 for wireless control would be a refrigerator. You might want to check the temperature of the refrigerator when out of town.
The temperature of the refrigerator could be altered with the mobile as well.
You could also turn off the lights of the apartment that you had accidentally left on by
sending a text message template.
There are three levels of access control for the User control mode.
Firstly, a message identifier entered when the terminal is used for the first time with the
Nokia 30 Configurator is only known by the person who entered it. This identifier begins
every text message template aimed to control the Nokia 30 and the application attached
to it.
User specific
application
Page 10Nokia Corporation.Issue 4 12/03
Company ConfidentialTME-3
PAMS Technical DocumentationData Module RL7
Secondly, it can be specified from which phone number the text message templates are
allowed.
Thirdly, a password can be used that is entered whenever a text message template is sent
to the Nokia 30.
Internal operation modes
A simplified flow chart of the internal operation modes of TME-3 below.
Figure 4: Internal operation modes
NO_SUPPLY
VBAT
appears
RESET
Thermal
shutdown
POWER_ONPROTECTIONSLEEP
Watchdog
bites
Watchdog
bites
POWER_OFF
Always
(forced by HW)
In NO_SUPPLY mode the phone has no supply voltage.
When battery voltage appears, TME-3 enters RESET mode. In TME-3, RESET mode leads
always to POWER_ON mode. During low activity TME-3 can switch f rom POWER_ON to
SLEEP mode. PROTECTION mode happens if the thermal shutdown of UEM regulators
triggers. PROTECTION mode leads immediately to POWER_OFF mode. TME-3 can enter
POWER_OFF mode also from POWER_ON or SLEEP modes if the UEM internal watchdog
elapses. POWER_OFF mode is not stationary.
In TME-3 there is a special power-up hardware, which essentially presses automatically
the power key as soon as it detects the POWER_OFF mode.
Issue 4 12/03Nokia Corporation.Page 11
TME-3 Company Confiden tial
Data Module RL7PAMS Technical Documentation
Nominal and maximum ratings
Table 1: s
ParameterAbsolute Maximum Rating
Supply voltage maximum VBB15 V
DC input voltage (any signal pin *) -0.5 to 5.5V*
DC output source or sink current
(any signal pin)
Operating temperature range-10...+55 °C
Storage temperature range-40...+85 °C
< 430 mA< 5.2 W Transmitting 2 slots at full power +
< 350 mA< 4.2 WTransmitting 2 slots at full power +
External signals and connectors
This section describes the external and internal electrical connection and interface levels
on the baseband. The electrical interface specifications are collected into tables that
covers a connector or a defined interface.