Nissan Sentra 2005 Owner's Manual
C TRANSMISSION/TRANSAXLE
A
B
SECTION
CONTENTS
RS5F70A
PRECAUTIONS .......................................................... 3
Precautions .............................................................. 3
PREPARATION ..................................... ...................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 6
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING .......................... ...................... 8
NVH Troubleshooting Chart ..................................... 8
DESCRIPTION ......................... ................................... 9
Cross-sectional View ................................................ 9
DOUBLE-CONE SYNCHRONIZER ...................... 9
M/T OIL ..................................................................... 10
Replacement .......................................................... 10
DRAINING ................................ ............. .............. 10
FILLING .............................. ...... ........................... 10
Checking ................................................................ 10
OIL LEAKAGE AND OIL LEVEL ......................... 10
SIDE OIL SEAL .........................................................11
Removal and Installation .........................................11
POSITION SWITCH .................................................. 12
Position Switch Check ............................................ 12
BACK-UP LAMP SWITCH .................................. 12
PNP SWITCH ...................................................... 12
CONTROL LINKAGE ............................................... 13
Removal and Installation ........................................ 13
TRANSAXLE GEAR CONTROL ......................... 13
STRIKING ROD OIL SEAL ................................. 14
TRANSAXLE ASSEMBLY ........................................ 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 17
Component Parts ................................................... 18
CASE COMPONENTS ........................................ 18
GEAR COMPONENTS ....................................... 19
SHIFT CONTROL COMPONENTS ...... ....... ....... 20
FINAL DRIVE COMPONENTS ........................... 21
Disassembly and Assembly ................................... 21
DISASSEMBLY ................................................... 21
ASSEMBLY ......................................................... 28
MANUAL TRANSAXLE
INPUT SHAFT AND GEARS .................................... 38
Disassembly ...........................................................38
Inspection ...............................................................39
GEAR AND SHAFT .............................................39
SYNCHRONIZERS ............................................. 40
BEARING ............................................................41
Assembly ..................... ........................................... 41
MAINSHAFT AND GEARS ....................................... 45
Disassembly ...........................................................45
Inspection ...............................................................47
GEAR AND SHAFT .............................................47
SYNCHRONIZERS ............................................. 47
BEARING ............................................................48
Assembly ..................... ........................................... 49
FINAL DRIVE .................................... ....... ...... ....... ....55
Pre-inspection ....... ....... ...... ....... ...... ....... ...... ....... .... 55
DIFFERENTIAL CASE SIDE . ...... ....... ...... ....... .... 55
Disassembly ...........................................................55
Inspection ...............................................................56
GEAR, WASHER, SHAFT AND CASE ...............56
BEARING ............................................................56
Assembly ..................... ........................................... 56
SHIFT CONTROL .....................................................59
Inspection ...............................................................59
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 60
General Specifications . ...... ....... ...... ........................60
TRANSAXLE .......................................................60
FINAL GEAR .......................................................60
Gear End Play ........................................................ 61
Clearance Between Baulk Ring and Gear ..............61
3RD, 4TH, 5TH, REVERSE BAULK RING ..........61
1ST AND 2ND BAULK RING .............................. 61
Available Snap Rings ............................................. 61
SNAP RING ......................................................... 61
Available C-rings ....................................................61
4TH INPUT GEAR C-RING .................................61
5TH INPUT GEAR REAR C-RING ......................62
MAINSHAFT C-RING ..........................................62
Available Adjusting Shims ......................................62
INPUT SHAFT REAR BEARING ADJUSTING
MT
D
E
F
G
H
I
J
K
L
M
Revision: July 2004 2005 Sentra
MT-1
SHIM ...................... ............. ............. ............. ....... 62
MAINSHAFT ADJUSTING SHIM ........................ 63
MAINSHAFT REAR BEARING ADJUSTING
SHIM ...................... ............. ............. ............. ....... 63
Available Thrust Washer .........................................64
MAINSHAFT THRUST WASHER ........................ 64
Available Washers ..................................................64
DIFFERENTIAL SIDE GEAR THRUST WASHER
...64
Available Shims — Differential Side Bearing Pre-
load and Adjusting Shim .........................................65
BEARING PRELOAD ..........................................65
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIMS ................................................................. 65
RS6F51H
PRECAUTIONS ........................ ...... ....... ...... ....... .......66
Caution ...................................................................66
PREPARATION .........................................................67
Special Service Tools .................. ....... ...... ..............67
Commercial Service Tools .................. ...... ..............69
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ..............................................70
NVH Troubleshooting Chart ....................................70
DESCRIPTION .......................................................... 71
Cross-sectional View ..............................................71
DOUBLE-CONE SYNCHRONIZER ....................72
TRIPLE-CONE SYNCHRONIZER .......................72
REVERSE GEAR ................................................ 72
M/T OIL ......................................................................73
Replacement ..........................................................73
DRAINING ........................................................... 73
FILLING ............................................................... 73
Checking ................... .......................... ....................73
OIL LEAKAGE AND OIL LEVEL .........................73
SIDE OIL SEAL ......................................................... 74
Removal and Installation ........................................74
REMOVAL ...........................................................74
INSTALLATION ...................................... ..............74
POSITION SWITCH ................. ...... ....... ...... ....... ....... 75
Checking ................... .......................... ....................75
BACK-UP LAMP SWITCH .. ...... ....... ...... ....... ....... 75
PA RK/NEUTRAL POSITION SWITCH ................75
CONTROL LINKAGE ................................................76
Removal and Installation of Control Device and
Cable ......................................................................76
Cable Adjustment ...................................................77
AIR BREATHER HOSE .............................................78
Removal and Installation ........................................78
TRANSAXLE ASSEMBLY .................... ...... ....... .......79
Removal and Installation ........................................79
REMOVAL ...........................................................79
INSTALLATION ...................................... ..............80
Component Parts ....................................................81
CASE AND HOUSING COMPONENTS .............. 81
GEAR COMPONENTS ........................................82
SHIFT CONTROL COMPONENTS .....................84
FINAL DRIVE COMPONENTS ............................85
Disassembly and Assembly ............ ....... ...... ....... ....85
DISASSEMBLY ................................................ ....85
ASSEMBLY ...................................................... ....89
Adjustment ..............................................................96
INPUTSHAFT END PLAY ....................................96
DIFFERENTIAL SIDE BEARING PRELOAD .......97
MAINSHAFT END PLAY ......................................98
REVERSE IDLER GEAR END PLAY ..................99
INPUT SHAFT AND GEARS ...................................101
Disassembly and Assembly ............ ....... ...... ....... ..101
DISASSEMBLY ................................................ ..101
INSPECTION AFTER DISASSEMBLY ..... ....... ..102
ASSEMBLY ...................................................... ..103
MAINSHAFT AND GEARS .....................................108
Disassembly and Assembly ............ ....... ...... ....... ..108
DISASSEMBLY ................................................ ..108
INSPECTION AFTER DISASSEMBLY ..... ....... ..109
ASSEMBLY ...................................................... ..112
REVERSE IDLER SHAFT AND GEARS ................117
Disassembly and Assembly ............ ....... ...... ....... ..117
DISASSEMBLY ................................................ ..117
INSPECTION AFTER DISASSEMBLY ..... ....... ..117
ASSEMBLY ...................................................... ..118
FINAL DRIVE ..........................................................119
Disassembly and Assembly ............ ....... ...... ....... ..119
DISASSEMBLY ................................................ ..119
INSPECTION AFTER DISASSEMBLY ..... ....... ..119
ASSEMBLY ...................................................... ..119
SHIFT CONTROL ....................................................121
Inspection ..................... ............. ............. ............. ..121
SHIFT FORK ......................................................121
SERVICE DATA AND SPECIFICATIONS (SDS) ....122
General Specifications ..........................................122
TRANSAXLE ................... ....... ...... ....... ...... ....... ..122
FINAL GEAR ......................................................123
Gear End Play .......................................................123
Clearance Between Baulk Ring and Gear ............123
3RD, 4TH, 5TH, 6TH & REVERSE BAULK RING .123
1ST AND 2ND BAULK RING .............................124
Available Snap Rings ............................................124
6TH BUSHING ...................................................124
Available C-rings ...................................................124
MAINSHAFT C-RING ........................................124
Available Thrust Washers .....................................125
INPUT SHAFT THRUST WASHER ...................125
Available Adjusting Shims .....................................125
MAINSHAFT ADJUSTING SHIM .......................125
INPUT SHAFT REAR BEARING ADJUSTING
SHIM ......................... .........................................125
MAINSHAFT REAR BEARING ADJUSTING
SHIM ......................... .........................................126
REVERSE IDLER GEAR ADJUSTING SHIM ....126
6TH MAIN GEAR ADJUSTING SHIM ................126
Available Shims – Differential Side Bearing Preload
and Adjusting Shim(s) ............... ...... ....... ...... .........126
BEARING PRELOAD .........................................126
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM(S) .............................................................126
Revision: July 2004 2005 Sentra
MT-2
PRECAUTIONS
[RS5F70A]
PRECAUTIONS PFP:00001
Precautions ECS005TD
● Do not reuse transaxle oil, once it has been drained.
● Check oil level or replace oil with vehicle on level ground.
● During removal or installation, keep inside of transaxle clear of dust or dirt.
● Check for the correct installatio n status prior to rem oval or d isassembly. If mating marks are requ ired, be
certain they do not interfere with the function of the parts they are applied to.
● In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
● Be careful no t to damage sliding surfaces and mating surfaces.
A
B
MT
D
E
F
G
H
K
M
I
J
L
Revision: July 2004 2005 Sentra
MT-3
PREPARATION
[RS5F70A]
PREPARATION PFP:00002 Special Service Tools ECS005TE
The actual shapes of the Kent-Moore tools m ay di ffer from those of the speci al service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
KV38107700
(J39027)
Preload adapter
NT087
KV38106000
(J34291-B)
Height gauge adapter
(differential side bearing)
NT418
KV32101000
(J25689-A)
Pin punch
Description
Measuring turning torque of final drive assembly
Measuring total turning torque
Measuring clearance between side gear and
differential case with washer
Selecting differential side bearing adjusting
shim [Use with KV38106000 (J34291-B).]
Selecting differential side bearing adjusting
shim [Use with KV38107700 (J39027).]
a: 140 mm (5.51 in)
b: 40 mm (1.57 in)
c: 16 mm (0.63 in) dia.
d: M8 × 1.25P
Removing and installing retaining pin
Removing and installing lock pin
Removing selector shaft
Removing welch plug
a: 4 mm (0.16 in) dia.
KV31100300
(J25689-A)
Pin punch
ST30031000
(J22912-01)
Puller
ST30021000
(J22912-01)
Puller
NT410
NT410
NT411
NT411
Removing and installing retaining pin
a: 4.5 mm (0.177 in) dia.
Removing 3rd, 5th input gear
Removing 3rd & 4th and 5th & Rev synchronizer hub
Removing mainshaft rear bearing
Removing 2nd gear, 5th gear bush
Removing 1st & 2nd synchronizer hub, 1st
and 4th main gear
Removing and installing differential side bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
Removing input shaft front and rear bearing
Installing input shaft front and rear bearing
Installing 5th input gear, 3rd main gear and
4th main gear
Installing 1st & 2nd, 3rd & 4th and 5th & Rev
synchronizer hub
Installing 2nd gear bush, 5th gear bush, Rev
gear bush
Installing mainshaft rear bearing
a: 110 mm (4.33 in) dia.
b: 68 mm (2.68 in) dia.
Revision: July 2004 2005 Sentra
MT-4
PREPARATION
[RS5F70A]
Tool number
(Kent-Moore No.)
Tool name
ST33061000
(J8107-2)
Drift
ST33290001
(J34286)
Puller
ST33230000
(J25805-01)
Drift
ST30720000
(J25405)
Drift
NT073
NT414
NT084
Description
Removing differential side bearing
a: 39 mm (1.54 in) dia.
b: 29.5 mm (1.16 in) dia.
● Removing idler gear bearing outer race
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
Removing differential oil seal
Installing differential side bearing
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.
Installing differential side bearing outer race
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
A
B
MT
D
E
F
G
H
I
ST22350000
(J25678-01)
Drift
ST22452000
(J34335)
Drift
ST37750000
(J34335)
Drift
NT115
NT065
NT065
NT065
Installing input shaft front and rear bearing
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.
Installing 3rd and 4th main gear
Installing 5th gear bush
Installing 5th & Rev synchronizer hub
Installing Rev gear bush
Installing mainshaft rear bearing
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
Installing input shaft oil seal
Installing 5th synchronizer
Installing mainshaft rear bearing
Installing 5th main gear
Installing 3rd & 4th synchronizer hub
Installing striking rod oil seal
Installing clutch housing dust seal
a: 40 mm (1.57 in) dia.
b: 31 mm (1.22 in) dia.
J
K
L
M
Revision: July 2004 2005 Sentra
MT-5
PREPARATION
[RS5F70A]
Tool number
(Kent-Moore No.)
Tool name
ST30621000
(J35869)
Drift
NT073
ST30611000
(J25742-1)
Drift handle
NT419
Description
Installing differential side bearing outer race
[Use with ST30611000 (J25742-1).]
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
Installing differential side bearing outer race
[Use with ST30621000 (J35869).]
a: 15 mm (0.59 in)
b: 335 mm (13.19 in)
c: 25 mm (0.98 in) dia.
d: M12 × 1.5P
Commercial Service Tools ECS005TF
Tool name Description
Drift Installing differential side bearing inner race
a: 56 mm (2.20 in) dia.
b: 50.5 mm (1.988 in) dia.
NT065
Drift Removing input shaft rear bearing
Removing mainshaft rear bearing
a: 22 mm (0.87 in) dia.
b: 16 mm (0.63 in) dia.
NT065
Drift Installing differential oil seal
(Transaxle case side)
a: 58 mm (2.28 in) dia.
b: 50 mm (1.97 in) dia.
NT065
Drift Installing differential oil seal
(Clutch housing side)
a: 54 mm (2.13 in) dia.
b: 50 mm (1.97 in) dia.
NT065
Drift Installing 2nd gear bush
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.
NT065
Revision: July 2004 2005 Sentra
MT-6
PREPARATION
[RS5F70A]
Tool name Description
Drift Installing 3rd & 4th and 1st & 2nd synchroniz-
er hub
Installing mainshaft front bearing
a: 50 mm (1.97 in) dia.
b: 41 mm (1.61 in) dia.
NT065
Drift Installing input shaft oil seal
Installing 5th input gear
a: 39 mm (1.54 in) dia.
b: 30 mm (1.18 in) dia.
NT065
A
B
MT
D
E
F
G
H
K
M
I
J
L
Revision: July 2004 2005 Sentra
MT-7
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
[RS5F70A]
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003 NVH Troubleshooting Chart ECS005TG
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspection. If necessary, repair or replace these parts.
Reference page
Suspected Parts (Possible cause)
Noise 1 2 3 3
Symptom
Oil leakage 3 1 2 2 2
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 3 3
MT-10
(Oil level is low)
MT-10
MT-10
(Wrong oil)
(Oil level is high)
Gasket (Damaged)
MT-18
Oil Seal (Worn or damaged)
MT-13
O-Ring (Worn or damaged)
Control Rod (Worn)
Check Plug Return Spring and Check Ball (Worn or damaged)
MT-20
MT-19, MT-21
Shift Fork (Worn)
Gear (Worn or damaged)
Bearing (Worn or damaged)
Baulk Ring (Worn or damaged)
Insert Spring, Shifting Insert (Damaged)
Revision: July 2004 2005 Sentra
MT-8
DESCRIPTION
[RS5F70A]
DESCRIPTION PFP:00000
Cross-sectional View ECS005TH
A
B
MT
D
E
F
G
DOUBLE-CONE SYNCHRONIZER
Double-cone synchronizer is used for 1st and 2nd gears to reduce
operating force of the shift lever.
H
I
J
K
L
M
WCIA0017E
SMT837DA
Revision: July 2004 2005 Sentra
MT-9
M/T OIL
[RS5F70A]
M/T OIL PFP:KLD20 Replacement ECS005TI
DRAINING
1. Start the engine and let it run to warm up the transaxle.
2. Stop the engine. Remove drain plug and drain oil.
3. Set a gasket on the drain plug and install it on the transaxle.
Drain plug : 10 - 19 N·m (1.0 - 2.0 kg-m, 87 - 173 in-lb)
CAUTION:
Do not reuse gasket.
SMA145AA
FILLING
1. Remove filler plug. Fill with new oil until oil level reaches the
specified limit ne ar fill er plu g mo un ting hole as shown.
Oil grade : API GL-4, Viscosity SAE 75W-85
Capacity
(approximately)
: 3.0 (3 1/8 US qt, 2 5 /8 Imp qt)
2. After refilling oil, check oil level as shown.
3. Install the filler plug in the transaxle case using a new gasket .
Filler plug : 10 - 19 N·m (1.0 - 2.0 kg-m, 87 - 173 in-lb)
CAUTION:
Do not reuse gasket.
SMA066C
Checking ECS005TJ
OIL LEAKAGE AND OIL LEVEL
1. Check that oil is not leaking from transaxle.
2. Check oil leve l from filler plug moun ting hole as shown.
CAUTION:
Never start the engine while checking the oil level.
3.
Install the filler plug in the transaxle case using a new gasket .
Filler plug : 10 - 19 N·m (1.0 - 2.0 kg-m, 87 - 173 in-lb)
CAUTION:
Do not reuse gasket.
SMA066C
Revision: July 2004 2005 Sentra
MT-10
SIDE OIL SEAL
[RS5F70A]
SIDE OIL SEAL PFP:32113
Removal and Installation ECS005TK
1. Remove drain plug and drain the oil from transaxle. Refer to MT-10, " DRAINING" .
2. Remove drive sha fts. Refer to FAX-14, "
3. Remove differential oil seal using Tool.
Removal" .
SMT563A
A
B
MT
D
E
4. Install differential oil seal with a suitable tool (drift).
● Apply multi-p urp ose gre ase to seal lip of oi l seal befo re inst a ll-
ing.
5. Install driv e sh af ts. Refer to FAX-16, "
● Install differential oil se al so that dimensions “A” and “B” are
Installation" .
within specifications.
Unit: mm (in)
Model Dimension “A” Dimension “B”
QG18DE
(RS5F70A)
0.5 (0.020) or less 5.5 - 6.5 (0.217 - 0.256)
6. Refill the transaxle oil and install the drain plug using a new gasket. Refer to MT-10, "FILLING" .
SMT126DB
WCIA0001E
F
G
H
I
J
K
L
M
Revision: July 2004 2005 Sentra
MT-11
POSITION SWITCH
[RS5F70A]
POSITION SWITCH PFP:32005 Position Switch Check ECS005TL
NOTE:
For removal and installation of the switches. Refer to MT-18, "
BACK-UP LAMP SWITCH
● Check continuity.
Gear position Continuity
Reverse Yes
Except reverse No
PNP SWITCH
● Check continuity.
Gear position Continuity
Neutral Yes
Except neutral No
CASE COMPONENTS" .
SMT715BD
Revision: July 2004 2005 Sentra
MT-12
CONTROL LINKAGE
[RS5F70A]
CONTROL LINKAGE PFP:34103
Removal and Installation ECS005TM
TRANSAXLE GEAR CONTROL
Refer to the illustration for the removal and installation procedure.
A
B
MT
D
E
F
G
1. Control lever knob 2. Boot 3. Finisher
4. Control lev e r br acket 5. Socket 6. Control lever
7. O-ring 8. O-ring 9. Ring spring
10. Bearing seat 11. Ring spring 12. Seat
13. Return sprin g 14. Control rod 15. Bushing
16. Collar 17. Bushing 18. Bracket
19. Bushing 20. Collar 21. Washer
22. Support rod bra cket 23. Support rod
H
I
J
K
L
M
WCIA0135E
Revision: July 2004 2005 Sentra
MT-13
CONTROL LINKAGE
STRIKING ROD OIL SEAL
1. Remove the transaxle control rod from yoke.
2. Remove the retaining pin from the yoke using Tool as shown.
CAUTION:
Be careful not to damage the boot.
3. Remove the boot .
4. Remove the striking rod oil seal with a suitable tool (drift) .
[RS5F70A]
SMT143DB
5. Install the striking rod oil seal using T ool as shown.
● Apply multi-purpose grease to the seal lip of the oil seal
before installing.
6. Install the boot.
7. Install the yoke and retaining pin.
8. Connect the transaxle control rod to the yoke.
SMT566A
SMT570AA
Revision: July 2004 2005 Sentra
MT-14
TRANSAXLE ASSEMBLY
[RS5F70A]
TRANSAXLE ASSEMBLY PFP:32010
Removal and Installation ECS005TN
A
B
MT
D
E
F
REMOVAL
1. Disconn ec t the ne ga tiv e ba tte ry term in al .
2. Remove the air cleaner and air duct. Refer to EM-15, "
and Instal lation" .
3. Disconnect the clutch operating cylinder from the transaxle and
position aside. Refer to CL-11, "
Removal" .
Removal
WMT009
WMT010
G
H
I
J
K
L
M
WCIA0006E
4. Disconnect back-up lamp switch, VSS sensor, PNP switch, and ground harness connectors.
5. Remove the starter motor . Refer to SC-20, "
Revision: July 2004 2005 Sentra
Removal" .
MT-15
TRANSAXLE ASSEMBLY
6. Remove the air breather hose.
7. Remove the shift control rod and support rod from transaxle.
[RS5F70A]
SMT132D
8. Remove the drain plug and drain the gear oil from the transaxle.
9. Remove the drive shafts from the transaxle. Refer to FAX-14, "
10. Support the engine by placing a jack under the oil pan as shown.
CAUTION:
Do not plac e the jack under the oil pan drain plug.
WMT005
SMA145AA
Removal" .
SMT659B
Revision: July 2004 2005 Sentra
MT-16
TRANSAXLE ASSEMBLY
11. Remove LH side and rear side mounting bolts.
[RS5F70A]
A
B
MT
D
E
F
12. Remove the lower housing bolts.
13. Remove the bolts securing the transaxle to the engine.
14. Lower the transaxle while supporting it with the jack.
INSTALLATION
Installation is in the reverse order of removal.
● Tighten the starter motor bolts to specification.
Starter motor bolts : 31 - 42 N·m (3.2 - 4.3 kg-m, 23 - 31 ft-lb)
● Tighten the LH and rear mounts to specification. Refer to MT-15, "Removal and Installation" .
● Tight en the transaxle to engine bolts to specification.
WMT007
SMT658B
G
H
I
J
K
L
M
Bolt No.
1 30 - 40 (3.1 - 4.1, 22 - 30) 70 (2.76)
2 30 - 40 (3.1 - 4.1, 22 - 30) 80 (3.15)
3 30 - 40 (3.1 - 4.1, 22 - 30) 30 (1.18)
4* 16 - 21 (1.6 - 2.1, 12 - 15) 25 (0.98)
Front gusset A to engine 30 - 40 (3.1 - 4.1, 22 - 30) 20 (0.79)
Rear gusset B to engine 16 - 21 (1.6 - 2.1, 12 - 15) 16 (0.63)
*: With gussets
Revision: July 2004 2005 Sentra
Tightening torque
N·m (kg-m, ft-lb)
" " mm (in )
SMT930D
MT-17
TRANSAXLE ASSEMBLY
[RS5F70A]
Component Parts E C S005TO
CASE COMPONENTS
WMT014
1. Clutch housing 2. Dust seal 3. Oil pocket
4. Check plug 5. Input shaft oil seal 6. Oil channel
7. Mainshaft front bearing 8. Bearing retainer 9. Re ver se i dle r gea r front thr ust washer
10. Reverse idler gear 11. Reverse idler gear bear in g 12. R e verse idler gear rear thrust washer
13. O-ring 14. Reverse idler gear shaft 15. Snap ring
16. Back-up lamp switch 17. Filler plug 18. Side cover gasket
19. Side cover 20. Welch plug 21. M ainshaft bearing snap ring
22. Mainshaft rear bearing adjusting shim 23. O-ring 24. Rear cover
25. Differential oil seal 26. Drain plug 27. PNP switch
28. Transmission case 29. Oil gutter 30. Welch plug
31. Boot 32. Striking rod oil seal 33. Welch pl ug
34. Differential oil seal 35. O-ring 36. Speedometer pinion
Revision: July 2004 2005 Sentra
MT-18
GEAR COMPONENTS
TRANSAXLE ASSEMBLY
[RS5F70A]
A
B
MT
D
E
F
G
SMT641DA
1. Reverse idler gear front thrust washer 2. Reverse idler gear 3. Reverse idl er gea r bea ring
4. Reverse idler gear rear thrust washer 5. O-ring 6. Reverse idler gear shaft
7. Snap ring 8. Input shaft front be aring 9. Input shaft
10. 3rd gear needle bearing 11. 3rd input gear 12. 3rd gear baulk ring
13. Coupling sleeve 14 . Spread spring 15. Shifting insert
16. 3rd & 4th synchronizer hub 17. Spread spring 18. 4th gear C-ring
19. 4th gear needle bear in g 20. 4th gear baul k ring 21. 4th input gear
22. 5th gear front C-ring 23. 5th input gear 24. 5th gear rear C-ring
25. C-ring holder 26. Input shaft rear bearing 27. Oil channel
28. Input shaft rear bear i ng adjust i ng shi m 29. Mainshaft front bearing 30. Mainshaft
31. 1st gear needle bearing 32. 1st main gear 33. 1st inner baulk ring
34. 1st synchronizer cone 35. 1st outer baulk ring 36. 1st & 2nd synchronizer hub
37. Coupling sle eve 38. Insert spring 39. 2nd gear bushing
40. 2nd gear needle be aring 41. 2nd gear oute r baulk ring 42. 2nd gear synchronizer cone
43. 2nd inner baulk ring 44. 2nd main gear 45. 3rd main gea r
46. Spacer 47. Mainshaft adjusting shim 48. 4th main gear
49. 5th gear bushing 50. 5th gear need le be aring 51. 5th main gear
52. 5th gear baulk ring 53. Spread spring 54. Shifting insert
55. 5th & reverse synchronizer hub 56. Spread spring 57. Coupling sleeve
58. Reverse gear bushing 59. Reverse gear needl e bear i ng 60. Reverse gear baulk ring
61. Reverse main gear 62. Sub-gear 63. Sub-gear w asher
64. Snap ring 65. Mainshaft thrust w asher 66. Mainshaft rear bearing
67. Mainshaft C-ri ng 68. C-ring holder 69. Snap ring
H
I
J
K
L
M
Revision: July 2004 2005 Sentra
MT-19
SHIFT CONTROL COMPONENTS
TRANSAXLE ASSEMBLY
[RS5F70A]
1. Clutch housing 2. 3rd & 4th bracket 3. 3rd & 4th shift fork
4. Retaining pin 5. Check ball 6. Check pin
7. Check spring 8. Check pl ug 9. Stopper ring
10. 3rd & 4th fork rod 11. Selector shaft pin 12. Selector
13. 5th & reverse bracket 14. Reverse switch bracket 15. Retaining pin
16. 5th & reverse shift fork 17. Interlock plunger 18. Check ball
19. Interlock pin 20. Stopper ring 21. 5th & reverse fork rod
22. Striking lever 2 3. Retaining pin 24. 1st & 2nd bracket
25. 1st & 2nd shift fork 26. Check ball 27. 1st & 2nd fork rod
28. Transaxle case 29. Check ball 30. Check spring
31. Check plug 32. S elect check leaf spring 33. Return spring
34. Steel ball 35. Reverse gate 36. Return bearing
37. Selector arm 38. Bushing 39. Welch plug
40. Selector shaft 41. Striking yoke 42. Retaining pin
43. Striking rod 4 4. Dust boot 45. Striking rod oil seal
46. Welch plug
WMT015
Revision: July 2004 2005 Sentra
MT-20
FINAL DRIVE COMPONENTS
TRANSAXLE ASSEMBLY
[RS5F70A]
A
B
MT
D
E
F
G
WCIA0003E
1. Differential side bearing adjusting shim 2. Differential side bearing outer race 3. Differential side bearing
4. Final gear 5. Differential case 6. Speedometer drive gear
7. Speedomete r stopper 8. Differential side bearing 9. Differential side bearing outer race
10. Pinion mate thrust washer 11. Pinion mat e gear 12. Side gear thrust washer
13. Side gear 14. Pinion mate shaf t 15. Lock pin
Disassembly and Assembly ECS005TP
DISASSEMBLY
Transaxle Case
1. Remov e the back-up la mp switch, PNP sw itch, drain plug , and
filler plug from the transaxle case.
H
I
J
K
L
M
WMT023
Revision: July 2004 2005 Sentra
MT-21
TRANSAXLE ASSEMBLY
2. Remove snap ring from reverse idler shaft as shown.
3. Remove side cover and rear cover from case.
4. Remove O-ring and mainshaft bearing adjusting shim.
5. Remove reverse idler gear shaft.
a. Attach bolt (M6) to thread of reverse idler gear shaft end as
shown.
b. Pull out the at tached bolt (M6), and remove reverse idle r gear
shaft from case.
[RS5F70A]
SMT644D
6. Remove reverse idler gear, thrust washer (front and rear), and bearing from ca se.
7. Remove mainshaft rear bearing snap ring from case.
8. Remove check plugs, springs, and check balls f rom case.
SMT645D
SMT646D
SMT647D
Revision: July 2004 2005 Sentra
MT-22
TRANSAXLE ASSEMBLY
9. Remove transaxle case mounting bolts.
10. Remove input shaft rear bearing adjusting shim from transaxle case.
11. Remove oil gutter from transaxle case.
[RS5F70A]
A
B
MT
SMT649D
D
E
F
G
12. Remove differential side b earing outer race and ad justing shim
from transaxle case using Tool.
13. Remove differential oil seal from transaxle case using Tool.
SMT650D
H
I
J
K
SMT651DA
L
M
SMT653DA
Revision: July 2004 2005 Sentra
MT-23
TRANSAXLE ASSEMBLY
14. Remove welch plugs from transaxle case using Tool.
Clutch Housing
1. Remove transaxl e case from the clutch housing.
2. Remove check plugs, check springs, check pins, and check
balls from the clutch housing.
[RS5F70A]
SMT839DA
3. Remove 3rd & 4th bracket retaining pin using Tool.
4. Remove 3rd & 4th shift fork stopper ring.
5. Remove 3rd & 4th fork rod.
6. Remove 3rd & 4th shift fork and bracket.
SMT654D
SMT656DA
SMT655D
Revision: July 2004 2005 Sentra
MT-24
TRANSAXLE ASSEMBLY
7. Remov e int erl oc k plu nger and check ball.
8. Remove 5th & reverse bracket stopper ring .
9. Remove retaining pins from 5th & reverse shift fork and 5th &
reverse bracket usin g Tool.
10. Remove 5th & reverse fork rod.
11. Remove interlock pin from 5th & reverse fork rod using Tool.
12. Remove reverse switch bracket and 5th & reverse bracket.
[RS5F70A]
A
B
MT
SMT658D
D
E
F
G
SMT657DA
13. Rem ov e ch ec k ba ll from housing.
14. Remove retaining pin for 1st & 2nd shift fork and 1st & 2nd
bracket using Tool.
15. Remove 1st & 2nd fork rod.
16. Rem ove 5th & reve rse and 1 st & 2nd shift fork s, and 1st & 2nd
bracket.
17. Rem ove both input shaft and mainshaft assemblie s from housing.
18. Remove final drive assembly from housin g.
19. Remove oil pocket from housing.
SMT659DA
SMT660D
H
I
J
K
L
M
SMT661D
Revision: July 2004 2005 Sentra
MT-25
TRANSAXLE ASSEMBLY
20. Remove mainshaft bearing retainer from housing.
21. Cut off oil channel using a cutter as shown.
22. Remove mains haft front bearing from housing using Tool.
[RS5F70A]
SMT662D
23. Using a magnet or other suitable tool, remove selector pin from
selector shaft.
24. Remove selector shaft and plug, then remove selector using
Tool.
SMT663DA
SMT664D
SMT665DA
25. Remove reamer bolts, then remove select check leaf spring,
return sprin g, st e el bal l , rev er s e gat e, sel ec tor arm, be ari ng , and
bushing.
CAUTION:
Be careful not to lose the steel ball.
SMT666DA
Revision: July 2004 2005 Sentra
MT-26
TRANSAXLE ASSEMBLY
[RS5F70A]
26. Remove retai ning pin and plug from striking lever using Tool.
27. Remove striking rod, then striking lever from housing.
28. Using a flat-head screwdriver or other suitable tool, remove dust
seal, input shaft oil seal, and striking rod oil seal from housing.
CAUTION:
When removing dust and oil seals, be careful not to damage
mounting surfaces of dust seal and oil seal.
29. Remove differential oil seal from ho using using Tool.
A
B
MT
SMT667DA
D
E
F
G
SMT668D
H
30. Remove differential side outer race from housing using Tool.
WMT021
SMT670DA
I
J
K
L
M
Revision: July 2004 2005 Sentra
MT-27
TRANSAXLE ASSEMBLY
ASSEMBLY
Clutch Housing
1. Hammer the ne w striking rod oil seal into clu tch housing as far
as it will go using Tool.
CAUTION:
Do not reuse striking rod oil seal.
2. Hammer the differential oil seal into clutch housing with a suitable tool until it becomes flush with clutch housing end face.
CAUTION:
Do not reuse differential oil seal.
[RS5F70A]
SMT722DA
3. Hammer input shaf t oil se al in to cl utch ho usin g as f ar a s it wi ll go
with a suitable tool.
CAUTION:
Do not reuse input shaft oil seal.
4. Hammer the dust seal into clutch housing as far as it will go
using Tool.
CAUTION:
Do not reuse dust seal.
SMT723DA
SMT724DA
SMT725DA
Revision: July 2004 2005 Sentra
MT-28
TRANSAXLE ASSEMBLY
5. Install oute r race of differential side bearing using Tool.
6. Install new oil channel (mainshaft).
CAUTION:
Pay attention to installation direction of oil channel.
[RS5F70A]
A
B
MT
SMT726DA
D
E
F
G
SMT727D
7. Align the notches o n main shaf t fro nt be aring and t ransax le ca se.
Then, install mainshaft front bearing with a suitable tool.
8. Install mainshaft bearing retainer, tighten bolt to specification.
9. Attach boot, striking rod, and striking lever to clutch housing.
Install ne w retaining pin for striking lever using Tool.
CAUTION:
● Before installing striking rod, wrap the end with a vinyl
tape or similar product to prevent oil seal from being
damaged.
● Do not reuse retaining pin.
SMT728DA
SMT729D
H
I
J
K
L
M
SMT667DA
Revision: July 2004 2005 Sentra
MT-29
TRANSAXLE ASSEMBLY
10. Hammer th e new we lch pl ug (st rik ing le ver si de) with a gen eralpurpose dri ft [OD: 12 mm (0.47 in)].
CAUTION:
Do not reuse welch plug.
11. Install selector, selector s haft, and select or shaft pin into clutch
housing.
[RS5F70A]
SMT730D
12. Hammer the new welch plug (selector shaft side) with a generalpurpose dri ft [OD: 12 mm (0.47 in)].
CAUTION:
Do not reuse welch plug.
13. Install select check leaf spring, return spring, steel ball, reverse
gate, selector arm, bushing, and return bearing.
SMT731D
SMT732D
SMT733DA
14. Tigh ten the two reamer bolt s to specification.
CAUTION:
Use correct reamer bolts for each installation point,
because each bolt has a different length.
SMT734D
Revision: July 2004 2005 Sentra
MT-30
Loading...