Nikon D5000 Service Manual

VBA24001-R.3783.A
INC
作成承認印 配布許可印
VBA24001
REPAIR MANUAL
Printed in Japan APRIL.2009
Copyrightc2009 by Nikon Corporation. All Rights Reserved. 無断転載を禁ず
!!
VBA24001-R.3783 .A
INC
CONTENTS
Points to notice for Disassembly and Assembly ......................................................................................................................D1
Disassembly ................................................................................................................................................................................D2
1. External section ...............................................................................................................................................................D2
Bottom cover ..................................................................................................................................................................D2
Removal of back cover ..................................................................................................................................................D4
2. Back cover ........................................................................................................................................................................D6
Sponge/Button/FPC/Speaker ....................................................................................................................................... D8
SD cover unit ............................................................................................................................................................... D10
SD cover ........................................................................................................................................................................ D11
TFT monitor unit .......................................................................................................................................................D12
3. Front cover .....................................................................................................................................................................D18
Pop-up of Flash unit (SB) ...........................................................................................................................................D18
Front cover ................................................................................................................................................................... D18
4. Top cover ........................................................................................................................................................................ D19
TOGO PCB unit ..........................................................................................................................................................D19
Removal of top cover ................................................................................................................................................... D20
SB upper cover ............................................................................................................................................................D21
lower control unit..................................................................................................................................................D22
SB
SB release base unit .................................................................................................................................................... D24
AF-assist lamp unit ...................................................................................................................................................... D24
Power SW FPC unit .................................................................................................................................................... D25
Release button unit
C/D unit ....................................................................................................................................................................... D26
Top cover FPC unit .....................................................................................................................................................D26
Mode dial unit / AF/AE-L button / Delete button / AF-assist lamp window .........................................................D27
Hot shoe ........................................................................................................................................................................D27
5. Image sensor ...................................................................................................................................................................D28
SZ-DC/DC PCB unit .................................................................................................................................................. D28
Image sensor unit .........................................................................................................................................................D28
6. Separation of Front body from Rear Body .................................................................................................................D29
Bottom base unit .......................................................................................................................................................... D29
/ each button, etc ....................................................................................................................... D25
7. Rear body ....................................................................................................................................................................... D32
Microphone .................................................................................................................................................................D32
Main condenser ...........................................................................................................................................................D32
SB PCB unit ................................................................................................................................................................. D33
DC/DC PCB unit ........................................................................................................................................................D34
Battery box .................................................................................................................................................................. D35
Eyelet unit, etc ............................................................................................................................................................D36
8. Front body ...................................................................................................................................................................... D37
Shutter ........................................................................................................................................................................D37
- D5000 -
Meterring FPC unit .................................................................................................................................................... D38
INC
VBA24001-R.3783 .A
Eyepiece barrel unit ...................................................................................................................................................D38
Penta unit ....................................................................................................................................................................D39
SI unit ..........................................................................................................................................................................D40
Relay PCB unit ...........................................................................................................................................................D42
Removal of bayonet .....................................................................................................................................................D43
Lens contact unit .........................................................................................................................................................D43
SQ base unit ................................................................................................................................................................. D45
AF sensor unit ............................................................................................................................................................. D46
Inside finder LCD unit ............................................................................................................................................... D46
plate ..............................................................................................................................................................................D47
Release button unit ..................................................................................................................................................... D47
F-min SW section .........................................................................................................................................................D48
Mirror unit/Aperture lever section ............................................................................................................................D48
Assembly/Adjustment ...............................................................................................................................................................A1
1. Front body ....................................................................................................................................................................... A1
Mirror unit .................................................................................................................................................................... A1
Aperture lever section ...................................................................................................................................................A2
Spring hooking position ................................................................................................................................................A2
F-min SW section ...........................................................................................................................................................A3
Release button unit ....................................................................................................................................................... A3
plate ...............................................................................................................................................................................A4
Inside finder LCD unit ................................................................................................................................................. A4
AF sensor unit ............................................................................................................................................................... A5
SQ PCB unit .................................................................................................................................................................. A5
Lens contact unit ..........................................................................................................................................................A7
Mounting of bayonet .................................................................................................................................................... A8
Height adjustment of Aperture lever
 Relay-PCB unit .........................................................................................................................................................A10
SI unit ..........................................................................................................................................................................A11
Attachment position for Finder field frame ............................................................................................................A12
Penta unit ....................................................................................................................................................................A14
  .......................................................................................................................... A9
Eyepiece barrel unit ...................................................................................................................................................A15
AE FPC unit ................................................................................................................................................................ A15
adjustment of Main mirror and Sub-mirror ........................................................................................................... A16
Shutter .........................................................................................................................................................................A25
2. Rear body ....................................................................................................................................................................... A26
Eyelet unit, etc ............................................................................................................................................................A26
Battery box .................................................................................................................................................................. A27
DC/DC PCB unit ........................................................................................................................................................A29
SB PCB unit ................................................................................................................................................................. A30
Main condenser ...........................................................................................................................................................A31
- D5000 -
Microphone .................................................................................................................................................................A31
INC
VBA24001-R.3783 .A
3. Assembly of front body into rear body ........................................................................................................................A32
Bottom base unit .......................................................................................................................................................... A33
Inspection and Adjustment of Body back ................................................................................................................A34
4. Image sensor ...................................................................................................................................................................A38
Sponge ..........................................................................................................................................................................A38
Image sensor unit ........................................................................................................................................................A38
SZ-DC/DC PCB unit .................................................................................................................................................. A39
5. Top cover ........................................................................................................................................................................ A40
Hot shoe ........................................................................................................................................................................A40
AF-assist lamp unit & AF/AE lock button ................................................................................................................ A40
Mode dial unit & Delete-button-rubber SW ............................................................................................................. A41
Top cover FPC unit .....................................................................................................................................................A41
C/D unit ....................................................................................................................................................................... A42
Release button unit
Power SW FPC unit .................................................................................................................................................... A43
AF-assist lamp unit ...................................................................................................................................................... A44
SB release base unit .................................................................................................................................................... A44
lower control unit..................................................................................................................................................A45
SB
SB upper cover ............................................................................................................................................................A48
Top cover .....................................................................................................................................................................A49
TOGO PCB unit ..........................................................................................................................................................A50
Inspection and adjustment of AE CCD positioning ................................................................................................A51
Discharge of main condenser .....................................................................................................................................A52
6. Front cover .....................................................................................................................................................................A53
Gap adjustment of SB (ash unit) section ..................................................................................................................A53
7. Back cover .....................................................................................................................................................................A54
TFT monitor unit .......................................................................................................................................................A54
Back cover ...................................................................................................................................................................A61
Sponge/button/FPC/Speaker ......................................................................................................................................A62
SD cover .......................................................................................................................................................................A65
/ each button, etc ....................................................................................................................... A43
SD cover unit ............................................................................................................................................................... A66
8. External appearance .....................................................................................................................................................A68
Accuracy inspection and adjustment (Camera body excl. imaging) ....................................................................A69
D5000 Inspection and Adjustment Software (J65135) ............................................................................................. A70
Procedure for installation ...........................................................................................................................................A71
Procedure for installing USB driver .......................................................................................................................... A74
Necessary adjustments when parts are replaced ...................................................................................................... A76
Firmware update .........................................................................................................................................................A77
AE inspection and adjustment ...................................................................................................................................A84
AF inspection and adjustment ....................................................................................................................................A86
Bottom cover ................................................................................................................................................................A90
Shooting-image Adjustment .......................................................................................................................................A91
- D5000 -
Shooting image adjustment software and Software updates ...................................................................................A92
INC
VBA24001-R.3783 .A
Image adjustment ........................................................................................................................................................A93
Infinity focus inspection & adjustment ............................................................................................................... A97
Measurement of Consumption current value ...........................................................................................................A98
Cleaning between Penta unit and SI-LCD ................................................................................................................A99
Operation check of cleaning image sensor ..............................................................................................................A100
Hinge SW inspection ................................................................................................................................................. A103
Main/sub mirror angle inspection tool - use chart .................................................................................................A104
Wiring ......................................................................................................................................................................................... E1
Mounting Drawing .................................................................................................................................................................... E2
Inspection standards .................................................................................................................................................................. R1
Tools ............................................................................................................................................................................................T1
Screw sheet ..................................................................................................................................................................................S1
- D5000 -
Points to notice for Disassembly and Assembly
WARNING
There are high voltege parts inside. Be careful of this electric shock, when you remove the cover.
You must discharge the main condenser according to the instruction of this repair manual after you remove the cover.
!
INC
Caution:
① In disassembly/(re)assembly, be sure to use conductive mat (J5033) and wrist strap (J5033-5), in
order to protect electric parts from static electricity.
VBA24001-R.3783.A
   ② Before disassembling, be sure to remove batteries or AC power cord.
   ③ In disassembling, be sure to memorize the processing state of wires and FPC, screws to be fixed and
their types, etc.
   ④ The low-pass filter of the image PCB/base plate is easily damaged. Handle it very carefully.
Points to notice for Lead-free solder products
  ・ Lead-free solder is used for this product.
  ・ For soldering work, the special solder and soldering iron are required.
  ・ Do NOT mix up lead-free solder with traditional solder.
Caution: When "Separation of Front body from Rear body", "Disassembly of Image sensor unit" and "Disassembly of Bayonet" are performed, be sure to carry out "RESET AF-DEFOCUS COMPENSATION" of the D5000 adjustment software after assembly.
- D1 ・ D5000 -
Disassembly
INC
1. External section
Bottom cover
Open and tilt the battery cover unit (#B151) at approx. 35° angle, then pull it out at the angle. ・ Open the power cable cover. Take out the four screws (#735) and five screws (#671). Remove the bottom cover (#25).
Approx. 35°
VBA24001-R.3783.A
Power cable cover
#671
#25
#735
#735
- D2 ・ D5000 -
VBA24001-R.3783.A
WARNING
There are high voltege parts inside. Be careful of this electric shock, when you remove the cover.
You must discharge the main condenser according to the instruction of this repair manual after you remove the cover.
!
INC
2K Ω /5W
- D3 ・ D5000 -
VBA24001-R.3783.A
INC
Removal of back cover
Take out the two screws (#618), the two screws (#690), the two screws (#697) and two screws (#740).
#618
#697
#690
#740
- D4 ・ D5000 -
VBA24001-R.3783.A
INC
Remove the cover by lifting it at the grip side first, and then the whole.Disconnect the FPC and harness (of the rear cover) from the connectors of the TOGO PCB UNIT(#B2001).
Remove the IF cover (#71).
#71
- D5 ・ D5000 -
2. Back cover
INC
・ Peel off the tape (#705).
#705
Take out the two screws (#741).Remove the hinge rear cover A (#445) and hinge rear cover B (#446).
#741
VBA24001-R.3783.A
#446
#445
- D6 ・ D5000 -
Take out the two screws (#682).
INC
Remove the TFT monitor unit from the back cover.  (When removing this, be careful not to catch the harness.)
#682
VBA24001-R.3783.A
Be careful NOT to catch.
- D7 ・ D5000 -
Sponge/Button/FPC/Speaker
INC
Peel off the tape (#707).Unsolder the speaker (#1047).
#707
VBA24001-R.3783.A
#478
#412
#418
#413
#475
#474
#471
#472
#1047
#B1019
#424
#425
#426
#427
#422
#419
#421
#683
#683
#707
#415
#729
- D8 ・ D5000 -
Peel off the tape (#477).
INC
Peel off the tape (#706).Remove the superglue from the SD access lamp window (#408), and remove [#408].
#408
Adhesive: Superglue
VBA24001-R.3783.A
#706
#477
Remove the two rubbers (#473).Remove the rubber (#469).Peel off the double-stick tapes (#470 and #476).
#473
#469
#470
#476
- D9 ・ D5000 -
SD cover unit
INC
Take out the two screws (#684).Remove the SD cover unit (#B443).
#B443
VBA24001-R.3783.A
#684
・ Peel off the label (#448).
#448
- D10 ・ D5000 -
VBA24001-R.3783.A
INC
SD cover
Take out the two screws, and remove the SD-cover click spring.Pull out the shaft, and remove the SD-cover torsion spring. (Be careful NOT to lose the spring.)Remove the plate from the SD cover (#443).
SD-cover torsion spring
Screw
SD-cover click spring
Plate
Shaft
#443
- D11 ・ D5000 -
VBA24001-R.3783.A
INC
TFT monitor unit
Remove the TFT window (#402), and peel off the TFT window double-sticking tape (#403).Remove the sensor magnet (#490) from the TFT monitor unit (#B2049).Remove the magnet spacer (#494) from the sensor magnet (#490).
#402
#403
#B2049
#490
#494
- D12 ・ D5000 -
VBA24001-R.3783.A
INC
Take out the screw (#671).Release the two inside hooks of the hinge bottom cover (#438), and remove the hinge top cover (#437).  (Caution : must be exercised that each part do not get scratched or dented. If it does, use a new one.)
#671
#438
Unhook here
#437
Position [#B454] as below, and take out the two screws (#673) and two screws (#674).
#673
Unhook here
#B454
#674
- D13 ・ D5000 -
VBA24001-R.3783.A
INC
・ Release the three hooks, and remove the TFT top cover (#434).
[When removing this, be careful NOT to lose the lock-plate spring (#432) and lock knob (#431).]
(Caution : must be exercised that each part does not get scratched or dented. If it does, use a new one.)
Back
#434
Remove the lock knob (#431).Remove the lock-plate spring (#432).
#432
#431
- D14 ・ D5000 -
VBA24001-R.3783.A
INC
Take out the screw (#677).Remove the hinge bottom cover (#438).  (Caution must be exercised that the part does not get scratched or dented. If it does, use a new one.)
Unsolder the wires [Orange/Blue/Black/Red].Disconnect the harness from the connector.Remove the hinge unit (#B454).
[Orange/Blue/Black/Red]
#438
#677
#B454
- D15 ・ D5000 -
Remove the harness (#1058) from the hinge unit (#B454)
INC
#B454
VBA24001-R.3783.A
#1058
Disconnect the FPC.While passing the FPC through, remove the retaining plate (#406).
#406
- D16 ・ D5000 -
Remove the TFT monitor unit (#B1049).
INC
VBA24001-R.3783.A
#B1049
Remove the two sponges (#404) and two sponges (#405).
#404
#405#405
- D17 ・ D5000 -
VBA24001-R.3783.A
INC
3. Front cover
Pop-up of Flash unit (SB)
Cut the lumirror sheet, etc, into the below size, and inset it in the clearance of the top cover pop-up
section. Then, slide it in the direction of the arrow and raise (pop-up) the flash unit.
Approx. 2cm
Approx. 4cm
Front cover
Take out the four screws (#610) and the one screw (#626).Remove the front cover unit (#B24).
#626
#610
#610
#B24
#466
#465
- D18 ・ D5000 -
VBA24001-R.3783.A
INC
4. Top cover
TOGO PCB unit
Disconnect the seven FPCs, and remove the harness from the connector.
Unsolder the wires in the upper right [Red], upper left [Black/Red] and lower right [Blue/Red] corner of
the PCB.
・ Take out the five screws (#663).
#663
[Black/Red]
#663
[Blue/Red]
[Red]
#663
#663
#663
Lift the one side of the PCB as below, and disconnect the connector of the back.Remove the TOGO PCB unit (#B2001).
#B2001
Turn up
- D19 ・ D5000 -
VBA24001-R.3783.A
INC
Removal of top cover
Remove the solders of the wires [Green/Gray/Blue/Orange] from the SB PCB unit (#B2006).Remove the solder of the wire [Black] from the DC/DC PCB (#B2002).
[Green/Gray/Blue/Orange]
[Black]
#B2002
Take out the screw (#638).Take out the screw (#607).Take out the two screws (#737).Remove the top cover and the eyepiece mold unit (#B271).
#607
#737 × 2
#638
#B271
Lowering this lever will facilitate the removal of [#B271].
- D20 ・ D5000 -
VBA24001-R.3783.A
INC
SB upper cover
Push the SB lock lever in the direction of the arrow, and raise (pop-up) the built-in SB (flash unit).
SB lock lever
・ Take out the two screws (#632).
#632
House the SB lower control unit (#B302), and remove the SB upper cover (#301).
#301
- D21 ・ D5000 -
lower control unit
INC
SB
Take out the screw (#650), and release the wires from the bosses.Unsolder the wires [Red/Blue/Green/Black] of the top cover FPC unit (#B1012).
[Red/Blue/Green/Black]
#B1012
VBA24001-R.3783.A
#650
Pull out the eight wires.
Boss
Boss
- D22 ・ D5000 -
VBA24001-R.3783.A
AU
T
O
AU
T
O
INC
While pushing the rotate shaft (#306), take out the screw (#733) and remove the spring (#305).Remove [#306].Remove the SB rotating collar (#308), while releasing its two hooks.Remove the SB lower control unit (#B302).
#733
#305
#B302
Remove this while
Unhook here.
pushing.
・ Remove the two rubbers (#311).
#306
#308
#311
- D23 ・ D5000 -
SB release base unit
INC
Remove the solders of the wires [Red/Black] from the top cover FPC unit (#B1012).Release the wires [Red/Black] from the guides.Take out the two screws (#609), and remove the SB release base unit (#B2455).
Guide
#B2455
[Red/Black]
VBA24001-R.3783.A
#609
AF-assist lamp unit
Unsolder the wire [uncoated/Black].Peel off the flocked sheet (#327).Take out the screw (#608), and remove the AF-assist lamp unit (#B325).
#327
#608
[uncoated/Black]
#B325
#B1012
- D24 ・ D5000 -
AU
T
O
Power SW FPC unit
INC
Remove the FPC.Take out the three screws (#635).Remove the power SW FPC unit (#B1011).
#635
VBA24001-R.3783.A
#B1011
Release button unit
/ each button, etc
Remove the rubber SW (#382), the + - /aperture button (#381) and the info button (#384).Take out the two screws (#605).Remove the on-off SW brush (#348), on-off click spring (#347), and on-off dial (#B345).
#B345
#381
#382
#384
- D25 ・ D5000 -
#347
#348
#605 × 2
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