Nikon D40 Service Manual

VBA15001-R.3701.A

Ｍ

サービス

計画課

INC

作成承認印 配布許可印

VBA15001
VBA15101

REPAIR MANUAL

Black

Silver

Copyright© 2006 by NIKON CORPORATION.

All Rights Reserved.

無断転載を禁ず！！

Printed in Japan Nov 2006

VBA15001-R.3701.A

Specications

Type Single-lens reex digital camera with interchangeable lenses

Eective pixels 6.1 million

CCD 23.7×15.6mm; total pixels: 6.24 million

Image size (pixels) • 3,008 × 2,000 (Large) • 2,256 × 1,496 (Medium) • 1,504 × 1,000 (Small)

Lens mount Nikon F mount with AF coupling and AF contacts

Compatible lenses

*

Type G or D AF Nikkor
AF-S, AF-I All functions supported
Other Type G or D Nikkor All functions supported except autofocus
Micro Nikkor 85mm f/2.8D Can only be used in mode M; all other functions supported except autofocus
Other AF Nikkor†/AI-P Nikkor All functions supported except autofocus and 3D color matrix metering II
Non-CPU Can be used in mode M, but exposure meter does not function; electronic range nder

can be used if maximum aperture is f/5.6 or faster.

*IX Nikkor lenses can not be used †Excluding lenses for F3AF

Picture angle Equivalent in 35-mm format is approximately 1.5 times lens focal length.

Viewnder Fixed eye-level penta-Dach mirror type

Diopter –1.7–+0.5m

-1

Eyepoint 18mm (–1.0 m-1)
Focusing screen Type B BriteView clear matte screen Mark V with superimposed focus brackets
Frame coverage Approximately 95% of lens (vertical and horizontal)
Magnication Approximately 0.8× (50-mm lens at innity; –1.0 m-1)

Reex mirror Quick return

Lens aperture Electronically controlled with instant return

Self-timer Electronically controlled timer with 2, 5, 10 or 20s duration

Focus-area selection Focus area can be selected from 3 focus areas

Lens servo • Autofocus (AF): Instant single-servo AF (AF-S); continuous-servo AF (AF-C); auto AF-

S/AF-C selection (AF-A); predictive focus tracking activated automatically according
to subject status

• Manual focus (M)

Storage

Media SD (Secure Digital) memory cards; camera supports SDHC
File system Compliant with Design Rule for Camera File System (DCF) 2.0 and Digital Print Order

Format (DPOF)

Compression • NEF (RAW): compressed 12-bit • JPEG: JPEG baseline-complaint

Autofocus TTL phase detection by Nikon Multi-CAM 530 autofocus sensor module with AF-assist

illuminator (range approximately 0.5–3.0m/1ft. 8 in.–9 ft. 10in.)

Detection range –1.0–+19EV (ISO 100 at 20°C/68 °F)
AF-area mode Single-area AF, dynamic-area AF, dynamic-area AF with closest subject priority
Focus lock Focus can be locked by pressing the shutter-release button halfway (single-servo AF)

or by pressing the AE-L/AF-L button

ISO sensitivity (Recom­mended Exposure Index)

200–1600 in steps of 1EV with additional setting one step over 1600

INC

- Ｍ  ･ -

VBA15001-R.3701.A

Exposure

Metering Three-mode through-the-lens (TTL) exposure metering
Matrix 3D color matrix metering II (type G and D lenses); color matrix metering II (other CPU

lenses); metering performed by 420-segment RGB sensor

Center-weighted Weight of 75% given to 8-mm circle in center of frame
Spot Meters 3.5-mm circle (about 2.5% of frame) centered on active focus area
Range (ISO 100 equivalent,

f/1.4 lens, 20°C/68°F)

0–20EV (3D color matrix or center-weighted metering)
2–20EV (spot metering)

Exposure meter coupling CPU coupling
Digital Vari-Program/
exposure modes

Digital Vari-Program ( auto, auto/no ash, portrait, landscape, child,
sports, close-up, night portrait); programmed auto (P) with exible program;
shutter-priority auto (S); aperture-priority auto (A); manual (M)

Exposure compensation –5–+5EV in increments of1/3 EV
Exposure lock Exposure locked at detected value with AE-L/AF-L button

Shutter Combined mechanical and CCD electronic shutter

Speed 30– ¼,000 s in steps of1/3 EV, bulb

White balance Auto (TTL white balance with 420-segment RGB sensor); six manual modes with ne

tuning and preset white balance

Built-in ash • , , , , : Auto ash with auto pop-up

• P, S, A, M: Manual pop-up with button release

Guide number (m/ft) • Approximately 17/55 at ISO 200 and 20 °C/68°F (manual 18/59)

• Approximately 12/39 at ISO 100 and 20 °C/68°F (manual 13/42)

Flash

Sync contact X-contact only; ash synchronization at shutter speeds of up to1/500 s
Flash control
TTL TTL ash control by 420-segment RGB sensor. i-TTL balanced ll-ash for digital SLR

and standard i-TTL ll-ash for digital SLR available when CPU lens is used with built-in
ash, SB-400, SB-800, and SB-600

Auto aperture Available with SB-800 and CPU lens
Non-TTL auto Available with such Speedlights as SB-800, 80DX, 28DX, 28, 27, and 22s
Range-priority manual Available with SB-800
Flash mode • , , , : Auto, auto with red-eye reduction; ll-ash and red-eye reduction

available with optional Speedlight

• : Auto, auto slow sync, auto slow sync with red-eye reduction; slow sync and slow
sync with red-eye reduction available with optional Speedlight

• , : Fill-ash and red-eye reduction available with optional Speedlight

• P, A: Fill ash, rear-curtain with slow sync, slow sync, slow sync with red-eye reduction,
red-eye reduction

• S, M: Fill ash, rear-curtain sync, red-eye reduction

Flash-ready indicator Lights when built-in ash or SB-series Speedlight such as 400, 800, or 600 is fully

charged; blinks for about 3s after ash is red at full output

Accessory shoe Standard ISO hot-shoe contact with sync, signal, and ground contacts and safety lock
Nikon Creative Lighting
System

Supported with built-in ash, SB-400, SB-800, and SB-600; Advanced Wireless Lighting
supported with SB-800 or SU-800 as Commander.

Monitor 2.5in., 230,000-dot, low-temperature polysilicon TFT LCD with brightness adjustment

Video output Can be selected from NTSC and PAL

External interface USB 2.0 Hi-speed

Tripod socket ¼in. (ISO 1222)

Firmware upgrades Firmware can be upgraded by user

INC

- Ｍ  ･ -

VBA15001-R.3701.A

Unless otherwise stated, all gures are for a camera with a fully-charged battery operating at an ambi­ent temperature of 20°C (68°F).

EN-EL9 Rechargeable Li-ion Battery

Supported languages Chinese (Simplied and Traditional), Dutch, English, Finnish, French, German, Italian,

Japanese, Korean, Polish, Portuguese, Russian, Spanish, Swedish

Power source • One rechargeable Nikon EN-EL9 Li-ion battery; charging voltage (MH-23 quick

charger): 7.4V DC

• EH-5 AC adapter (available separately; requires optional EP-5 AC adapter connector)

Dimensions (W ×D×H) Approximately 126×64× 94mm (5.0×2.5 × 3.7in.)

Approximate weight 475g (1lb. 1oz.) without battery, memory card, or body cap

Operating environment

Temperature 0 –+40°C (+32– 104°F)
Humidity Less than 85% (no condensation)

Type Rechargeable lithium-ion battery

Rated capacity 7.4V/1000 mAh

Dimensions (W ×D×H) Approximately 36×56× 14mm (1.4×2.2 ×0.6in.)

Approximate weight 51g (1.8oz.), excluding power cable

INC

- Ｍ  ･ -

Points to notice for Disassembly / Assembly

㧍

内部に高電圧部あり。カバーを外す 時は感電に注意すること。

カバーを外した後は、修理指針の指 示に従ってメインコンデン

サーの放電を必ず行うこと。

警告

Ｍ

サービス

計画課

INC

WARNING

VBA15001-R.3701.A

(Addition)

△

Due to an internal high voltage area,

an electric shock when detaching covers.
After removing covers, be sure to discharge the main
condenser according to the instructions of repair manuals

Note:

When disassembling/(re)assembling, be sure to use the conductive mat (J5033) and wrist strap (J5033-5)

①　

for static protection of electrical parts.

Before disassembling, be sure to remove batteries or AC power wires.

②　

When disassembling, make sure to memorize the processing state of wires and FPC, screws to be xed

③　

and their types, etc. 　　　　

④　Because the low pass lter of the imaging CCD PCB is easily damaged, handle it with enough care.

is indicated in this manual when NK screw is used. Usually the same "NK" screw can be used

⑤

NK

approx. up to three times.

(NK screw = Loose-proong screw to which the adhesive is already applied and rmly xed when

screwed in.)

take extra care not to get

.

Points to notice for Lead-free solder products

・ Lead-free solder is used for this product.
　・ For soldering work, the special solder and soldering iron are required.
　・ Do NOT mix up lead-free solder with traditional solder.
　・ Use the special soldering iron respectively for lead-free solder and lead solder.

They cannot be used in common.

Caution:
Whenever "Separation of Front and rear bodies", "Disassembly of CCD/FPC unit", or
"Disassembly of Bayonet" are performed, be sure to perform "RESET AF-DEFOCUS
COMPENSATION" of camera adjustment software after reassembling.

Changed page

△× 

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Feb.05.2007

Disassembly

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サービス

計画課

INC

1. Separation of Front and Rear Bodies

Bottom Cover

VBA15001-R.3701.A

Take out the four screws (#5735)

・

and ve screws (#5674).

Open the power-wire lid.Open the power-wire lid.

・

Remove the bottom cover.

・

Power-wire lid

Rear cover

#5674

#5735

#5674

#5674

#5674×2

#5735

Bottom cover

#5735×2

Take out the four screws (#5690) and two screws (#5618).

・

Remove the rear cover.

・

Note: Remove the rear cover slowly so as not to cut rear FPC of

the upper portion of the cover.

Remove the rear FPC from the connector.

・

(Addition)

△

NK

#5690×4

#5618×2

Rear cover

Changed page

Rear FPC

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- Ｄ 2 ･ -

Feb.05.2007

A

A

INC

Rear cover

VBA15001-R.3701.A

#402-3

#403

#5401-7

#405×2

#448

#408

#753

#5412-1

#5418-5

#5429-2

#1016-3

#423-2

#451×2

#5424-4

#5425-3

#5426-3

#5427-3

#421-2

#404×2

#1037

#5431-1

#5681×2

#413-1

#B5431

#414

#453

#406-3

#452

#750

#670×3

#630×3

#407-2×2

#433

#5432-1

- Ｄ  ･ -

SB pop-up

㧍

内部に高電 圧部 あり 。カ バーを外す時は感電に注意す るこ と。

カバーを外 した 後は 、修 理指針の指示に従ってメイン コン デン

サーの放電 を必 ず行 うこ と。

警告

INC

Cut the tracing lm sheet, etc into the below size of piece.

・

Then insert it into the clearance of the top cover pop-up
part as shown right, and raise the SB by sliding the sheet in
the direction of the arrow.

Approx.2cm

Approx. 4cm

WARNING

Due to an internal high voltage area, take extra care not to get an

electric shock when detaching covers.
After removing the covers, be sure to discharge the main
condenser according to the instructions of repar manuals.

VBA15001-R.3701.A

Covers

Take out the four screws (#5610) and

・

the screw (#626).

Remove the front cover unit (#B5024)

・

and [#131].

#626

#750

#670

#5610×2

#5074

#792C

#B5024

#5120

#5610×2

#131

- Ｄ  ･ -

#29-2

#26-2

Discharge of Main condenser

INC

Discharge the main condenser from its both ends.

・

VBA15001-R.3701.A

Be careful so that the top cover does NOT touch the
discharge tool.

2KΩ/5W

Main
condenser

TOGO PCB unit

Disconnect the eight FPCs from the connector.

・

Unsolder the ve wires.

・

Take out the ve screws

・

Remove the harness.

・

Remove the TOGO PCB

・

#B2001-1).

(

TOGO PCB (#B2001-1)

#663).

(

Pink: Relay PCB

TOGO PCB unit: Back

Harness

Red

Blue

Gray

Gray

- Ｄ  ･ -

#663×5

CCD unit

INC

Take out the three screws (#631), and remove the CCD unit (#B3051-1).

・

Caution:

VBA15001-R.3701.A

#B3051-1

#631×3

Some bodies have already washer(s) attached on
the mounting surface of CCD unit.

SB PCB

Unsolder the four wires (connected

・

from Top cover).

Orange: Top cover

White: Top cover

Gray: Top cover

Black: Top cover

- Ｄ  ･ -

DC/DC PCB unit

info

AUT

O

Ｍ

サービス

計画課

INC

Unsolder the wire (connected from Top cover).

・

Top cover

Take out the two screws (#5737).

・

Take out the two screws (#635).

・

VBA15001-R.3701.A

Black: Top cover

The top cover and rubber eyecap (#B271)

・

come off.

(Revision)0~n

△

#797×2

#B271

#796A

#5737×2

D×n

～

Changed page

△× 

#635×2

- Ｄ 7 ･ -

Feb.05.2007

Disassembly of Top cover

INC

SB upper case

Press "Pop-up lever A part" of the top cover unit so that the built-in SB is raised.

　・

Pop-up lever A part

Take out two screws (#632).

　・

VBA15001-R.3701.A

#632×2

Release the two claws. House the built-in SB and remove the SB upper case (#5301).

・

SB upper case (#5301)

Claw

- Ｄ  ･ -

Top cover FPC / Wiring

Ｍ

サービス

計画課

INC

Unsolder the seven wires (connected from SB lower case unit and SB release base unit).

・

Remove the ve solder bridges.

・

Red: SB lower case unit

Blue: SB lower case unit

VBA15001-R.3701.A

Green: SB lower case unit

Black: SB lower case unit

Black: DC/DC PCB

AF-assist illuminator unit

Remove the two wires (black and uncoated) (connected from AF-assist illuminator unit).

・

Red: SB release base unit

Revision)

△ (

Blue: SB release base unit
Black: SB release base unit

Take out the screw (#608), and remove the AF-assist illuminator unit (#B325-1).

・

#608

AF-assist illuminator unit (#B325-1)

Black: AF-assist illuminator unit:

Uncoated wire: AF-assist illuminator unit

Changed page

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Feb.05.2007

VBA15001-R.3701.A

AUT

O

info

INC

SB lower case unit / SB release base unit / Buttons

Remove the rubber SW (#382-2), ± Aperture button (#5381), and INFO button (#5383-1).

・

Take out the two screws (#605), and remove [#348], [#347-1] and the release button unit (#B5350).

・

Take out the screw (#650), and release the wire from the boss.

・

Remove [#308-1], while releasing the two hooks.

・

While pressing the SB case rotating shaft (#306-1), take out the screw (#733) and remove the SB-up spring

・

(#305-1).

While watching the wires, remove the SB lower case unit (#B2302).

・

Take out the two screws (#607), and remove the SB release base unit (#B2455).

・

#733

#305-1

#B2302

#B5350

#5383-1

#5381

#306-1

#308-1

#382-2

#347-1

#956

#B2455

#607×2

#348

#605×2

#650

Hook × 2

- Ｄ 0 ･ -

AUT

O

Top cover FPC unit / other small parts

INC

Remove the three solder bridges.

・

Take out the two screws (#635) and remove the top cover FPC unit (#B2007-1).

・

Remove the AF/AE lock button (#5386-1) and [#387-2].

・

Take out the two screws (#635), and remove the C/D unit (#B367).

・

Take out the screw (#640), and remove [#372], [#373], and mode dial unit (#B5375).

・

Take out the four screws (#654), remove [#322], [#318-1], shoe base (#316) and [#B317].

・

#318-1

#316

#B5375

#B317

VBA15001-R.3701.A

Solder bridge ×3

#B367

#27-2

#373

#372

#640

#326

#5386-1

#387-2

#311-1×2

#322

#654×4

#B2007-1

#956

#635×2

#635×2

- Ｄ  ･ -

SB PCB

INC

Unsolder the two wires (connected from Relay-PCB).

・

Red: Relay-PCB

Black: Relay-PCB

DC/DC PCB

Unsolder the two wires (connected from Mount GND plate and Frront body FPC).

・

Black: Mount GND plate

VBA15001-R.3701.A

Black: Front body FPC

Bottom base plate unit

Take out the ve screws (#616).

・

Take out the two screws (#691).

・

Remove the bottom base plate unit (#B66-2).

・

#616×5

#691

Bottom base
plate unit

(#B66-2)

#691

- Ｄ  ･ -

VBA15001-R.3701.A

INC

Separation of Front and Rear bodies

Take out the four screws (#624).

・

Separate the front body from the rear body.

・

Caution: Separate them slowly so as NOT to cut the two wires of the relay-PCB that pass through between the

SB PCB and main condenser.

#624×4

- Ｄ  ･ -

2. Rear body

INC

Remote block

Remove SW-FPC [#B2006].

・

Take the two screws (#683).

・

Remove the remote block (#158-1).

・

#683×2

VBA15001-R.3701.A

#B2006

#354

#158-1

DC/DC PCB

Remove the ve wires (connected from SB-PCB and Battery box) .

・

Take out the two screws (#670).

・

Remove the DC/DC PCB.

・

#670×2

Black:SB PCB

Red:SB PCB

Blue: Battery box

Red: Battery box

Black: Battery box

DC/DC PCB

- Ｄ  ･ -

SB PCB

INC

Remove the two wires (yellow-circled) of the main condenser.

・

Remove the main condenser that is attached on with the adhesive double-

・

coated tape.

Take out the screw (#687).

・

Remove the SB PCB.

・

SB PCB

#687

VBA15001-R.3701.A

Main condenser

#142

#1076

#1077

#141×2

#1043-3

Main condenser

#1043-3

DC/DC lug plate
Eyelet ring unit
Other small parts

Battery box

Buzzer unit

#607×3

#157×3

#B145×2

#694×2

#694×2

#143×3

#615×4

TA-0005

(7×15)

#159-1

DC/DC
lug plate

Backup battery

Battery box

#607

- Ｄ  ･ -

3. Front Body

INC

Eyepiece barrel unit
AE FPC unit

Take out the screw (#607), and remove the AE FPC retainer plate (#293).

・

Remove the FPC of the AE FPC unit (#B2008) from the connector.

・

Take out the screw (#604), and remove the AE sensor plate spring (#285-3).

・

Take out the screw (#291-1), and remove [#B2008] and [#290].

・

Take out the two screws (#638), and remove the eyepiece barrel unit (#B261).

・

#604

#291-1

#285-3

#B2008

VBA15001-R.3701.A

#B2008

#638×2

#290

#B261

#293

#607

- Ｄ  ･ -

INC

Penta unit

Screen areas

Take out the two screws (#635), and remove [#201] and [#202-1].

・

Remove the hollow penta prism unit (#B4) ,which is adheved by Super X.

・

Remove the nder eld frame 2 (#283).

・

Take out the two screws (#635), and remove the SI retaining unit (#B277).

・

Remove the nder eld frame 1 (#282-1).

・

Remove the in-nder display prism (#9).

・

Remove the SI display plate (#13-1).

・

Remove [#284], [#3], and [#297A].

・

#759

#B4

VBA15001-R.3701.A

#793×2

#9

#11

#635×2

#201

#202-1

#635×2

#B277

#282-1

#283

#13-1

#297A

#3

#284

- Ｄ  ･ -

B2

2

INC

Connection-FPC

Take out the screw (#670).

・

Remove the connection-FPC (#1020) from the connector.

・

AF sensor unit

VBA15001-R.3701.A

#670

Connection-FPC (#1020)

Disconnect the AF sensor unit FPC from the connector.

・

Take out the three screws (#162) with hexagonal wrench (φ1.5mm).

・

The AF sensor unit (#B2163) and the three springs (#161) come off.

AF sensor unit FPC

AF sensor unit (#B2163)

#162×3

#161×3

- Ｄ  ･ -

SQ FPC

Ｍ

サービス

計画課

INC

Unsolder eight wires (connected from SQ, Fmin, and Mg).

・

Remove the four solder bridges.

・

Remove the SQ FPC by releasing from the bosses.

・

VBA15001-R.3701.A

SQ FPC

Black:SQ

Black:Fmin

Solder bridge ×4

Orange:Fmin

Green:SQ Gray:SQ

Yellow:SQ

Shutter unit

Turn the white gear in the direction of "A", and raise the mirror.

・

Boss×2

Red:Mg

Blue:Mg

(Addition)

Remove [#757].

・

Take out the two screws (#635).

・

Remove the shutter unit (#31).

・

Turn the white gear in the direction of "B", and get the mirror down.

・

△

△

#635×2

(Addition)

A

B

#757

Shutter (#31)

Changed page

△× 2

- Ｄ  ･ -

Feb.05.2007

In-nder LCD unit

INC

Take out the two screws (#683).

・

Remove the in-nder LCD unit (#B2010).

・

VBA15001-R.3701.A

#683×2

#B2010

#276

#295

#758

SB SW unit

Remove the three solder bridges.

・

Remove the SB SW unit.

・

Remove the front body FPC from the connector.

・

Front body FPC

SB SW unit (#B1012)

Solder bridge ×3

- Ｄ 0 ･ -

Front body FPC

INC

SI LED-FPC

Remove the seven solder bridges and the other four solder bridges.

・

Solder bridge×4

VBA15001-R.3701.A

Solder bridge×7

Remove the SI LED-FPC (#1011) and [#279].

・

Remove the front body FPC (#1009).

・

#278×2

#1011

#279

#1009

- Ｄ  ･ -

Relay PCB

INC

Unsolder the two wires (connected from SQ PCB unit).

・

Take out the screw (#607).

・

Remove the relay PCB.

・

Relay PCB

VBA15001-R.3701.A

#607

Red:SQ PCB unit

Black:SQ PCB unit

SQ PCB unit

Take out the three screws (#638).

・

Turn "① " part in the direction of the arrow, and remove the SQ PCB unit, while releasing from the roller

・

section.

#638×3

SQ PCB unit

①

SQ PCB unit

Roller
section

- Ｄ  ･ -

Bayonet /

INC

A/M-change SW /
Lens-contact areas

VBA15001-R.3701.A

#621×2

#115-1

#119

#B116

#137-1

#135-1

#B2113

#198

#638×2

#189

#112×3

#607

#111

- Ｄ  ･ -

#660

#648×5

Aperture lever /

INC

F-min SW areas

VBA15001-R.3701.A

#190

#205

#206

Mirror unit

#639

#210

#208-1

#213

#207-1

#B2231

#209

#204

#1105

#203-2

#1106

#133-1

#136

#134-1

#645

#240-4

#238-3

#239-2

#199×2

#236-1

- Ｄ  ･ -

Assembly/ Adjustment

INC

1. Front body

VBA15001-R.3701.A

NOTE: For undescribed tapes and sponges here

・

in"Assembly", refer to PARTS LIST.

Mirror unit

#238-3

#B2231

#239-2

#240-4

Be careful NOT to bend here.

#199×2

#236-1

With the mirror being raised, assemble the

・

pins and apply the adhesive (Super X) on
each pin.

#236

Adhesive Super X

Apply the adhesive only
on 1/4 periphery of the
pin on mount side.

Adhesive
Super X

- Ａ  ･ -

Aperture lever

INC

F-min SW areas

VBA15001-R.3701.A

Grease: LEN317A

Grease: LEN317A

#639

#208-1

#213

#206

#210

#205

#190

#209

#207-1

#204

#1105

#203-2

#133-1

#136

#134-1

#645

#1106

Black:SQ FPC

Orange:SQ FPC

Position for hooking spring

Hook [#205] and then [#204].

・

Hook [#213].

・

Grease: LEN317A

Mirror-down spring (#206)
hooking position

#205 (white/short)

#204 (black)

#213 (white/long)

- Ａ  ･ -

VBA15001-R.3701.A

約

６

０

°

INC

SQ PCB unit

Move the roller section to the position as shown in Fig.①.

・

Turn "１" all the way to the end in the direction of the arrow. Then, Press "２" in the direction of "Lock".

・

Turn "３", and insert the roller section between [#207-1] and [#203-2].

・

Tighten the three screws (#638).

・

Press "２" in the direction of "Unlock".

・

Note: Be careful not to bend contact blade of F-min SW.

Fig.

①

Approx.60°
angle

#208-1

Roller section

３

Aperture control unit

１

２

Lock

Unlock

#207-1 #203-2

#638×3

SQ PCB unit

#253-1

- Ａ  ･ -

Lens contacts unit

INC

VBA15001-R.3701.A

#B2113

#198

#638×2

#189

Release button unit

#621×2

#115-1

#119

#B116

- Ａ  ･ -

Bayonet

INC

Mount GND plate

Put [#135-1] and x it with the screw (#607).

・

Attach [#137-1].

・

Attach three pieces [#112].

・

Mount the bayonet (#111).

・

Tighten the screw (#660) and ve screws (#648)

・

in the order from ① to ⑥.

#135-1

#607

#112×3

②

④

#648×5

⑤

VBA15001-R.3701.A

#137-1

#112

Grease: LEN317A

#111

③

⑥

#660

①

Height adjustment of Aperture lever

Measure the height of the aperture lever by using the tool (J18004).

・

Standard: 3.4±0.1mm
In case the value is out of standard, make an adjustment by bending the aperture lever.

Be careful NOT to bend the inner part of the lever when adjusting.

Height of Aperture lever

3.4±0.1 mm

Aperture lever

- Ａ  ･ -

VBA15001-R.3701.A

Ｍ

サービス

計画課

INC

Relay-PCB unit

Mount the relay-PCB unit (#1004-1) in the direction for positioning, and x it with the screw (#607).

・

Arrange the wires as shown in "Fig. ①".

・

Solder the ve wires (connected from

・

#607

SB-PCB, TOGO PCB, and SQ PCB unit).

Relay-PCB

Red:SB PCB

Pink:TOGO PCB

Through the hole

(Deletion)

Direction for positioning

Black:SB PCB

△

Super X

Solder here.

Red:SQ PCB unit

Black:SQ PCB unit

Arrange around bosses.

Front body FPC unit

Attach the front body-FPC (#1009), and connect it to the connector of the relay-PCB unit.

・

Attach the SI diffusing plate (#279) and SI-LCD FPC (#1011) and two pieces (#278).

・

Mount the SB SW unit (#B1012).

・

Make the three solder bridges.

・

#278×2

#1011

#279

SB SW unit (#B1012)

Fig.

①

Solder bridge ×3

Changed page

　△× 1

Relay-PCB

#1009

Feb.05.2007

- Ａ  ･ -

Fold the contact-FPC down, and attach it by tting the four bosses in the holes.

INC

・

Make seven solder bridges and four solder bridges.

・

Solder bridge×7

Solder bridge×4

VBA15001-R.3701.A

Contact-FPC

In-nder LCD unit

Fix the in-nder LCD unit (#B2010) with the two screws (#683).

・

#683×2

#B2010

#276

#295

#758

- Ａ  ･ -

Shutter unit

Ｍ

サービス

計画課

INC

Turn the white gear in the direction of "A", and raise the mirror.

・

Mount the shutter unit (#31), and x it with two screws (#635).

・

Turn the white gear in the direction of "B", and let the mirror down.

・

(Addition)

Attach [#757].

・

△

△

#635×2

(Addition)

A

#757

VBA15001-R.3701.A

Shutter (#31)

B

SQ FPC

Attach the SQ FPC (#1014) by tting the bosses of the SQ-PCB unit in the holes.

・

Make ve solder bridges.

・

Solder the eight wires (connected from SQ, Fmin, and Mg).

・

SQ FPC (#1014)

Black:SQ

Black:Fmin

Boss×2

Changed page

　△× 2

Solder bridge×4

Wire arrangement:

Do NOT let all the wires

positioned across this line.

Orange:Fmin

- Ａ  ･ -

Red:Mg

Blue:Mg

Yellow:SQ

Green:SQ Gray:SQ

Feb.05.2007

VBA15001-R.3701.A

B2

2

INC

AF sensor unit

Put three springs (#161) and mount the AF sensor unit [#B2163].

・

Turn three screws (#162) with

・

Hexagonal wrench (φ1.5mm) in

the order from ① to ③ all the
way lightly to the end, then give
each two-turns counterclockwise.

Attach the AF sensor unit FPC by conforming to the external shape, and connect it to the connector.

・

#162×3

#161×3

②

③

①

#B2163

AF sensor unit FPC

Connection-FPC

Connect the connection-FPC (#1020) to the connector, and x it with the screw (#670).

・

#670

Connection-FPC (#1020)

- Ａ  ･ -

VBA15001-R.3701.A

INC

Penta unit

Screen areas

Mount SI (#13-1).

・

Mount the nder eld frame 1 (#282-1).

・

Attach the in-nder display prism (#9).

・

Mount the SI-retaining unit (#B277) and x it with two screws (#635).

・

Mount the nder eld frame 2 (#283).

・

Mount the hollow penta (#B4).

・

Attach the penta-retaining springs (#201 and #202-1) and x them each with the two screws (#635).

・

Mount [#284], then [#3] and [#297A].

・

#759

Adhesive: Super X

#B4

#793×2

#9

#11

#635×2

#201

#202-1

#635×2

#B277

#282-1

#283

#13-1

#297A

#3

#284

- Ａ 0 ･ -

VBA15001-R.3701.A

INC

Eyepiece barrel unit
AE FPC unit

Mount the eyepiece barrel unit (#B261), and x it with two screws (#638).

・

Put the AE sensor adjusting-spring [#290] and AE FPC unit [#B2008], then x them with the screw (#291-1).

・

Put the AE sensor plate-spring (#285-3), and x it with the screw (#604).

・

Connect the FPC of the AE FPC unit (#B2008) to the connector.

・

Put the AE FPC retainer plate (#293), and x it with the screw (#607).

・

#604

#638×2

#291-1

#290

#285-3

#B261

#B2008

#293

#B2008

#607

- Ａ  ･ -

Angle inspection and adjustment of Main mirror and sub-mirror

INC

Device:

＊

VBA15001-R.3701.A

1.Main mirror 45° inspection and adjustment

Collimator (J19110)

①

Reection mirror (J18362)

②

Optical parallel (J18037-2)

③

Hexagonal wrench

④

Collimator

(J18037-2)

Bayonet

Eccentric pin for
the main mirror

2.Sub-mirror 47.75° inspection and adjustment

Collimator (J19110)

①

47.75° mirror tool (J61218)

②

Hexagonal wrench

③

Collimator

(J61218)

Bayonet

(J18362)

Standard

＊

Left-right

deviation
Up-down

deviation

Distortion

Caution:

＊

Before and after the adjustment, check the accuracy by moving the main mirror up- and downwards a few

・

Main mirror

Main mirror Sub-mirror

±25′

±5′

6′ or less

　　　　＿＿　　

0′±3′

6′ or less

Up-down

Reference line

Eccentric pin for
the sub-mirror

Width of line indicates deviation

Left-right

Sub-mirror

times.

Check for the up-down deviation. In case the result is out of standard, make an adjustment by turning theCheck for the up-down deviation. In case the result is out of standard, make an adjustment by turning the

・

eccentric pin with Hexagonal wrench..

In case the the result of checking up-downward and right-leftward deviation is out of standard, the front plate

・

area or mirror unit should be defective.

In case inspection and adjustment are made for the mirror only in the front body, check again after assembling

・

the front body into the rear body.

- Ａ  ･ -

2. Rear body

INC

Battery box

VBA15001-R.3701.A

#607×3

#157×3

DC/DC lug plate

Buzzer unit

Backup battery

Battery box

DC/DC lug plate
Eyelet ring unit
Other small parts

Put the DC/DC lug plate (#159-1) at the nal stage, then x the battery box with the four screws (#615).

・

#B145×2

#694×2

#615×4

#607

#694×2

#143×3

TA-0005
(7×15)

#159-1

- Ａ  ･ -

SB PCB

INC

Mount the SB-PCB, and x it with the screw (#687).

・

Solder the two wires (connected from DC/DC-PCB) and put them in the

・

groove for arrangement.

Adhere the main condenser with the adhesive double-coated tape by putting

・

in the direction for positioning.

Solder the two wires (yellow-circled) of the main condenser.

・

VBA15001-R.3701.A

Main condenser

#142

#1076

#1077

SB-PCB

Red

Black

FPC:TOGO-PCB

Solder

#141×2

#1043-3

Main condenser
#1043-3

#687

Black:DC/DC-PCB

Red:DC/DC-PCB

Groove

Direction for
positioning

- Ａ  ･ -

VBA15001-R.3701.A

INC

DC/DC PCB

Mount the DC/DC-PCB, and x it with two screws (#670).

・

Put the wires in the groove for arrangement, and solder ve wires (connected from SB-PCB and Battery box).

・

#670×2

Groove

Blue: Battery box (ID)

Red: Battery box (+)

Black:SB-PCB

Red:SB-PCB

Remote block

Mount the remote block (#158-1), and x it with two screws (#683).

・

Attach SW-FPC [#B2006].

・

Black: Battery box (-)

DC/DC-PCB

Groove

#B2006

#354

#683×2

#158-1

- Ａ  ･ -

VBA15001-R.3701.A

Ｍ

サービス

計画課

INC

3. Mounting of Front body on Rear body

Mount the front body on the rear body

Pass the wires of the relay-PCB through behind the main condenser, and assemble the front body into the rear

・

body.

Tighten four screws (#624).

・

SB-PCB

Main condenser

#624×4

(Addition)

△

Bottom base plate unit

Do NOT let wires
mount on the coil.

Mount the bottom base plate unit (#B66-2) so that [#135-1] comes in front, and x it

・

with two screws (#691) and ve screws (#616).

#616×5

#135-1

Direction for

positioning

Pull the wires from

#691

Changed page

　△× 1

here.

- Ａ 1 ･ -

#691

FPC must NOT
mount on this.

Bottom base plate unit
(#B66-2)

Feb.05.2007

Inspection and Adjustment of Body back

Ｍ

サービス

計画課

INC

＊ "0" positioning of the dial gauge

Surface plate

VBA15001-R.3701.A

0

50

40

30

70

0

20

90

10

0

0" position of D40

10

0

Put the tool (J18001-1) on the surface plate, and set the dial gauge to "0".

①

Turn the index ring in the direction of the arrow, and set to the scale "8" from "0" that was set in ①. (This is

②

"0"-position of D40.)

Measure the body back based on "0" reference position of the index ring.

③

(Revision)

△

Measure three parts from the bayonet face to the CCD-

・

PCB attaching face.

Standard:48.59±0.015mm/ Parallelism: within 0.015mm

・In case it is out of standard, make an adjustment

by loosening screws that attach the front and rear bodies,

or by putting the washer(s) on the contact surface

between the front body and rear body.

Measuring point

Note: For some bodies, washer(s) are already put on the attaching face of the CCD-bracket.

There are two cases as follows.

1. Purpose：To adjust the height of the camera body
There are indications by color marker on the CCD-PCB attaching face of the camera body side .

{Blue =0.02mm (#87), Red

By adding the measured value to the thickness of washers, check if it is within the standard (48.59±0.015mm).

＊

0.01mm (#88), Green ＝0.06mm (#89)}

＝

2. Purpose：To adjust the height of the CCD bracket

There are indications by marker on the CCD-bracket attaching face

One marking＝Put three washers [#88(0.02mm)] at three places

Fig.

①

Two markings＝Put three washers [#87(0.1mm)] at three places

When the CCD PCB is replaced, remove the washers.

＊

(Addition)

△

Any marking(s) of the three in the right "Fig.①"

3.

＝

Put the tracing-lm sheet (#84) in the marked place(s).

Changed page

　△× 2

- Ａ 17 ･ -

Marking

Feb.05.2007

DC/DC PCB

Ｍ

サービス

計画課

INC

Solder the two wires (connected from Mount GND plate and Front body FPC).

・

Black: Mount GND plate

Black: Front body FPC

VBA15001-R.3701.A

SB PCB

Solder the two wires (connected from Relay-PCB).

・

Red: Relay-PCB

Black: Relay-PCB

Changed page (Overall revision)

- Ａ 1 ･ -

Feb.05.2007

Assembly of Top cover

AUT

O

Ｍ

サービス

計画課

INC

Top cover FPC unit / other small parts

Fix [#322], [#B317], shoe base (#316), and [#318-1] with four screws (#654).

・

Fix the mode dial unit (#B5375), [#373], and [#372] with the screw (#640).

・

Fix the C/D unit (#B367) with two screws (#635).

・

Attach [#387-2] and AF/AE lock button (#5386-1).

・

#318-1

#B5375

#B317

Grease:

LEN317A

Oil barrier: OS-30MF

#27-2

Grease:

LEN317A

Grease:

LEN317A

(Revision)

△

VBA15001-R.3701.A

#316

#311-1×2

#322

#5386-1

#387-2

Adhesive Super X

#654×4

#326

#373

Adhesive Super X

#372

#640

#B367

Direction for positioning

#635×2

Changed page

　△× 1

Feb.05.2007

- Ａ 19 ･ -

SB lower case unit / SB release base unit / Buttons

AUT

O

INC

Mount the SB lower case unit (#B2302).

・

Arrange the wire (#1070-1) as shown below.

・

Mount the top cover FPC unit (#B2007-1), and x it with two screws (#635).

・

Make three solder bridges.

・

Mount the SB release base unit (#B2455), and x it with two screws (#607).

・

VBA15001-R.3701.A

While releasing the two hooks, attach [#308-1].

・

Arrange the wires, and x them with the screw (#650).

・

Grease: LEN317A

#B2302

Grease: LEN317A

Hook ×2

#308-1

Solder bridge ×3

#635×2

Grease: LEN317A

#B2007-1

#1071-1

Grease: LEN317A

#607×2

#B2455

#650

Black : DC/DC PCB PCB

Arrange wires.

- Ａ 0 ･ -

VBA15001-R.3701.A

AUT

O

info

INC

While pressing the SB case rotating shaft (#306-1), attach the SB-up spring (#305-1) by pushing it in the attach the SB-up spring (#305-1) by pushing it in the

・

direction of the arrow, then x it with the screw (#733).

#305-1

#733

#306-1

Mount the release button unit (#B5350), [#347-1], and [#348], and x them with two screws (#605).

・

Attach the INFO button (#5383-1), ±aperture button (#5381), and rubber SW (#382-2).

・

Grease: LEN317A

Put the
button with
ON-directed.

#B5350

#5383-1

#5381

#382-2

#956

#347-1

#348

#605×2

- Ａ  ･ -

AF-assist illuminator unit

Ｍ

サービス

計画課

INC

Mount the AF-assist illuminator unit (#B325-1), and x it with the screw (#608).

・

Solder the two wires (connected from AF-assist illuminator unit).

・

#608

AF-assist illuminator unit (#B325-1)

Black : AF-assist illuminator unit

Uncoated wire: AF-assist illuminator unit

VBA15001-R.3701.A

Top cover FPC / Wiring

Make ve solder bridges.

・

Solder the seven wires (connected from SB lower case unit, DC/DC PCB and SB release base unit).

・

Red: SB lower case unit

Blue: SB lower case unit

Green: SB lower case unit

Black: SB lower case unit

Black: DC/DC PCB

Solder bridge

×5

Red: SB release base unit

Revision)

△ (

Blue: SB release base unit
Black: SB release base unit

Changed page

　△× 1

Feb.05.2007

- Ａ 22 ･ -

SB upper case

INC

Mount the SB upper case (#5301) on the SB lower case unit.

・

VBA15001-R.3701.A

SB upper case

Claw

Press the pop-up lever A part of the top cover unit, and raise the built-in SB.

・

#5301

SB lower case unit

Tighten two screws (#632).

・

Pop-up lever A part

#632×2

- Ａ  ･ -

info

AUT

O

When the AE-CCD positioning is adjusted, solder the only four wires that connected from the

Ｍ

サービス

計画課

INC

top cover to SB-PCB. Then, make a temporary assembly without mounting the rubber eye-

Top cover

Mount the rubber eyecap (#B271).

・

Watching the wires and FPCs, mount the top cover.

・

Tighten two screws (#5737) and two screws (#635).

・

cap (#B271), and assemble up to Page A25.

(Revision) 0~n

△

#797×2

#B271

#796A～D×n

VBA15001-R.3701.A

#5737×2

DC/DC PCB unit

Solder the wire (connected from Top cover).

・

SB PCB

Solder the four wires

・

Orange: Top cover

White: Top cover

(connected from Top

cover).

Gray: Top cover

Black: Top cover

#635×2

Black: Top cover

Changed page

　△×１

- Ａ 24 ･ -

Feb.05.2007

VBA15001-R.3701.A

INC

CCD unit

Mount the CCD unit (#B3051-1) by following the direction for positioning, and x it with three screws (#631).

・

#B3051-1

TOGO PCB unit

#631×3

Direction for positioning

Caution:
Some bodies have already washer(s) attached on
the mounting surface of CCD unit.

Connect the harness.

・

Watching the wires and FPCs, mount the TOGO-PCB (#B2001-1).

・

Tighten ve screws (#663).

・

Solder ve wires (connected from Relay-PCB, Backup battery and Buzzer unit).

・

Connect the FPC to the connector at eight places.

・

Pink: Relay-PCB

TOGO-PCB (#B2001-1)

TOGO-PCB unit: Back

Harness

Blue:
Backup battery

Red:
Backup battery

Gray:
Buzzer unit

Gray:
Buzzer unit

- Ａ  ･ -

Pull the wires from here.

#663×5

VBA15001-R.3701.A

㧍

内部に高電圧部あり。カバーを外す 時は感電に注意すること。

カバーを外した後は、修理指針の指 示に従ってメインコンデン

サーの放電を必ず行うこと。

警告

INC

Adjustment of AE CCD positioning

WARNING

Take extra care not to get an electric shock when detaching
covers.

After removing covers, be sure to discharge the main
condenser according to the instructions of repair manuals

Under the environment where the AE-CCD positioning is adjusted, use the reference body (and change the

＊

environment depending on measured results).

In case the measured value is out of standard, check if there is no misalignment of the focus areas.

・

In case the measured value is out of standard, change the environment of measurements. (e.g. setting place/

・

direction, room brightness, etc)

Procedure

Only solder the four wires (connected from the top cover) on the SB-PCB. Assemble temporarily withoutolder the four wires (connected from the top cover) on the SB-PCB. Assemble temporarily without

①　　

attaching the screws (for xing the top cover) and mounting the rubber eyecap (#B271), then make a

temporary assembly of the front cover unit (#B5024) and rear cover with four screws (#5690).

Mount "AF50/1.4D" on the camera, and x them on the tripod horizontally.

②

Connect the camera and PC via USB cable (UC-E4).

③

Provide power by the battery tool (J61219).

④

　　＊＊




⑦　　

Looking through the viewnder, move the camera so that the focus areas of the camera coincide with the

＊
⑧　　
　　＊
⑨

⑩
⑪

Be careful NOT to cause a short-circuit at uncovered portions.

Attach the AE-CCD positioning tool (J15428) in the color viewer (J63070), and turn power ON.
Keep the 0.7-m distance between the front face of the AE-CCD positioning tool and the reference surface
of the camera. Set the camera AF to manual, and the focus ring to "0.7 m" by rotating it.
Start up the inspection and adjustment software for D40 (J18416), and select "Inspection and Adjustment
for AE CCD POSITION" then "Set Camera for AE CCD POSITION".

circular holes of the AE-CCD positioning tool.

Set the camera and AE-CCD positioning tool horizontally.

Select "Inspection and Adjustment for AE CCD POSITION".

Cover the camera with a black cloth, etc, when measured.

Attach the metering FPC unit without tightening three screws (#291). Then give each screw two and half
turns counterclockwise. By following instructions on PC, make the position adjustment of AE-CCD by the
screws (a:#741, b:#291).

Fix the two screws with screwlock.

Fix the four locations of the AE CCD sensor-base with screwlock. (ref. Page A27 for the adhering posi-

.

tions.)

AE-CCD positioning
tool (J15428)

AF50/1.4

Approx. 0.7

Color viewer (J63070)

ｍ

- Ａ  ･ -

Ｄ

Attaching surface of
the imaging-PCB

VBA15001-R.3701.A

INC

-direction (a)

Ｘ

tightening

Standard →

X-direction
Y-direction

Y-direction (b)
tightening

Y-direction (b) loosening

Reference screw

　→　

　→　

a: Screw

b: Screw

-direction (a)

Ｘ

loosening

a:

#741

#B2008Metering FPC unit

Adhesive: Screwlock

b:

#291

Discharge of Main condenser

Discharge currents from both terminals of the main condenser.

・

2KQ/5W

Main
condenser

After completing the adjustment, remove the temporarily-assembled rear cover and front cover. Then mount

⑫

the rubber eyepiece (#B271) and x the top cover with two screws (#5737) and two screws (#635).

- Ａ  ･ -

Covers

INC

Assemble the front cover unit

・

(#B5024) together with the
Fmin coupling block (#131).

VBA15001-R.3701.A

#5610×2

Adhesive: Super X

#B5024

#5074

#670

#626

#131

Gap adjustment of SB lighting unit

In case the result is out of standard, pop the SB unit up

・

and make an adjustment by turning the adjusting dial
with Hexagonal wrench.

#5120

#5610×2

#29-2

#26-2

Standard: 0.14～0.5mm

Adjusting dial

- Ａ  ･ -

A

A

INC

Rear cover

VBA15001-R.3701.A

#402-3

Direction for positioning

#448

#408

#403

#5401-7

#5429-2

#423-2

#5424-4
#5425-3

#5426-3

#5427-3

#421-2

#405×2

#404×2

Direction for positioning

#1037

#5412-1

#5431-1

#5418-5

#413-1

#B5431

#414

#453

#1016-3

#433

#451×2

#406-3

#452

#750

#670×3

#630×3

#407-2×2

#5681×2

#5432-1

- Ａ  ･ -

Ｍ

サービス

計画課

INC

Rear cover (continued)

Connect the TFT-PCB connection-FPC to the connector.

・

Mount the rear cover.

・

Tighten four screws (#5690) and two screws (#5618).

・

(Addition)

△

NK

#5690×4

VBA15001-R.3701.A

#5618×2

TFT-PCB connection-FPC

Rear cover

Changed page

　△×１

- Ａ 30 ･ -

Feb.05.2007

Accuracy inspection and adjustment (Camera body)

INC

(except Image unit)

USB cable: UC-E4

VBA15001-R.3701.A

: New tool

★

To USB terminal

★

D40 adjustment FD: IBM 3.5

Shutter tester (EF-1) (J19123)

J18416

Stabilized power source（Set value ＝ 7.4V

0.3Ω　5.0A）
＋ D40 battery tool (J61219) or

AC adapter (EH-5)

Power connector (EP-5)

＋

★

D40 battery
tool (J61219)

Caution: When performing “Adjustment for BATTERY
CHECK LEVEL” use the D40 battery tool (J61219).

Flash meter

AE-CCD positioning tool (J15428)
Set up in front of color viewer (J63070)

J18267

Caution:
When the inspection and adjustment are made with the shutter tester, turn the tester ON to light a lamp, and carry out the
aging for 3-5 minutes.

AF28/2.8D

- Ａ  ･ -

VBA15001-R.3701.A

INC

D40 Inspection and Adjustment Software (J18416)

This inspection and adjustment software runs on Windows.
Install the software by following the below procedure.

<Operating environment>
Check the following operating environment which is required for installing this program on PC.

PC IBM PC/AT compatible
OS Windows XP Professional Edition, Windows XP Home Edition,

Windows2000,

CPU Pentium II 300MHz ～

RAM (memory) 256 MB or more

HD 6MB-or-more free disk space is required when installing

Monitor resolution 1024 × 768 pixels or more

Interface

As long as the above hardware requirements are met, any PC such as desktop or laptop, etc is available.

※ USB interface (V1.1, 2.0)

＜ Cautions in starting program ＞

When starting this program, close all the other applications.
If some other applications are running, this program may not be activated.

＜ File ＞
D40.exe　　　　 Application execution le
NkdPTP.dll　　　 Library le: USB communication application extension le for Windows XP
NkdPTPDi.dll　　Library le: USB communication application extension le for Windows 2000
PTPC Driver le storing folder for PTP: for Windows 2000

- Ａ  ･ -

VBA15001-R.3701.A

INC

<Procedure for installation>

The le (PD40.EXE) of this program is provided via FD or e-mail.

Because this is the self-extracting le, decompress the le before installing, and follow the next procedure.

1. Create a folder for install under any name in any drive.

　　(e.g.）C: ￥D40

2. Paste the le (PD40.EXE) in the created folder.

- Ａ  ･ -

3. Double-click on the pasted le to display the following screen.

INC

Press the OK button, then decompression starts.

VBA15001-R.3701.A

4. When the decompression of le is nished, the le (D40.exe) is created.

5. The install is completed.

- Ａ  ･ -

VBA15001-R.3701.A

INC

< Procedure for installing USB driver >

If this program is used by the USB interface, installing the USB driver is necessary.

But if the OS is "Windows XP", the driver is already preloaded so it is not necessary to install it.

1. Set the USB of camera to "PTP".

　(SETUP menu → USB setting → PTP)

2. Connect the camera and PC by USB cable.
　 Turn camera ON.

3. When "Add New Hardware Wizard" is displayed, click "Next".

4．Click "Yes".

5． Click "Reference". Select “C:\D40\PTPC" of C drive, and click "OK".

6. Reboot the PC and the install is completed.

- Ａ  ･ -

VBA15001-R.3701.A

INC

<Start-up of Program>

1. Double-click the le (D40.exe), then Inspection and adjustment program for D40 starts.

2. To display in Japanese, select the radio button "JAPANESE" in "LANGUAGE" in the lower right-hand corner
of the screen.

　However, this is not properly viewed in the English OS.

. When the "Version" button at the lower-left is pressed, the program version will be displayed.

. Select each item button according to operation.

　Follow the instructions on the next screen that will be shown after pressing the item button.

. To nish the program, press the "Close (×)" button in the right-hand corner of the screen or "QUIT.".

- Ａ  ･ -

VBA15001-R.3701.A

INC

AE inspection and adjustment

USB connection communication

《

AE CCD alignment inspection and adjustment (ref. Page A26, A27 for details

①

AE accuracy inspection and adjustment

②

Aperture accuracy inspection

③

Adjustment for battery check level [Use the D40 battery tool (J61219) and stabilized power supply.]

④

Built-in SB ash inspection and adjustment



〔Tools required〕ref. Page A31.

AE accuracy inspection and adjustment

・

When AE accuracy inspection and adjustment is made,
Two types of lenses (AF50/1.4D and AF28/2.8D) are used.

Caution:
AE accuracy is not inspected in the traditional manner that uses the exposure value of the shutter tester. The
metering value is displayed on PC screen.

Battery check voltage level adjustment

・

Connect the D40 battery tool (J61219) to the camera, and turn the communication change-SW to ON. Then
make adjustment.

》

）

Built-in SB ash inspection and adjustment

・

Set the distance between camera and ash meter to 1 m, and inspect and adjust the light volume of the built-in

SB. (ref. adjustment software for details)

AF inspection and adjustment

Note: When using the adjustment software for the rst time, prepare three cameras of D40 and measure by

"WRITING of AF ADJ. LENS OFFSET VALUE" on the main menu.

<< USB connected communication >>

AF accuracy adjustment (Make the overall following adjustment.)

①　

YAW, PITCH inspection and adjustment

②　

LARK adjustment (inc.

③　
④　AF shift adjustment

〔Tools required〕

1. When adjusting for all adjustment items
　　ref. Page A31.

2. When inspecting AF accuracy

① AF
　　②
　　③
　　④
　　

3. When adjusting YAW, PITCH

4. When adjusting LARK
　　The above tool when inspecting AF accuracy
In "AF shift adjustment", the distance from the bayonet reference plane to the imaging area (CCD) is calculated
by the actual shot photo, and its error is recorded in EEPROM as compensation amount, and adjusted.

adjustment Z lens (J18266)
AF adjusting tool (J15259
Lens holder (J15280)
AF accuracy measuring chart D40 (
Chart illuminator for AF

YAW, PITCH tool（J18230

CCD output adjustment)

）

J18415)

（J15264）

）

- Ａ  ･ -

Bottom cover

Ｍ

サービス

計画課

INC

Mount the bottom cover.

･

Fix it with four screws (#5735) and ve screws (#5674).

・

VBA15001-R.3701.A

(Addition)

△

#5674

Grease：MZ-00S

#5735

#5674

#5674

#5674×2

#5735

Bottom cover

#5735×2

∞ Innity focus inspection & adjustment

Replace the nder screen with the innity focus adjustment screen (J15410), and use the reference lens (J18010)

・

and read the value. In case it is out of standard, increase or decrease washers (#297A, #297B) for adjustments.

Caution: When (J15410) is put in to replace the nder screen, put it with the silver spacers upward, which are

attached on both sides.

"0" position

J18010

Reference line

Standard:

#297A 1K602-153 Innity-focus adjusting washer

#297B 1K602-154 Innity-focus adjusting washer

±0.06mm

(T=0.1)　0.10mm

(T=0.2)　0.20mm

1 scale

0.01mm

＝

）

Changed page

　△× 1

Feb.05.2007

- Ａ 3 ･ -

Necessary adjustments when parts are replaced

INC

1. D40 adjustment software and updates

Replacement parts

Shutter unit

TOGO PCB unit

Firmware

（

MAIN,RISC)

Adjustments

＊

Writing of
EEPROM

xed

values

2

○ △ ○ ○ ○ ○ ○

AE CCD

positioning

adjustment

＊ 

accuracy

inspection &

adjustment

AE

Aperture
accuracy

inspection

Battery

check volt-

age level

adjustment

Built-in SB

light volume

inspection &

adjustment

VBA15001-R.3701.A

AF

accuracy

inspection &

adjustment

Relay-PCB

EEPROM

（

AF sensor unit

Top cover or

SB lower case unit

DC/DC PCB unit

Metering FPC unit

）

＊

2

＊ 

○ △ ○ ○ ○ ○ ○

○

○

○ ○

○ ○

Aperture control PCB
unit

1. Make an inspection.

＊

2.When only TOGO PCB unit is replaced without replacing the relay-PCB, be sure to update the MAIN and RISC

＊

rmware before writing the xed values.

Caution: If the rmware cannot be recognized by MAIN rmware name (AD40XXXXXX.bin), change the rmware name

to (A330XXXXXX.bin), and update again. If the RISC rmware name (R330XXXX.BIN) is used, update by

following the procedure for forcible updating on Page A49.

When both TOGO PCB and relay-PCB are replaced at the same time, write the xed values and update the MAIN

and RISC rmware. Then, write the xed values again and make an adjustment.

○

- Ａ  ･ -

2. Shooting image adjustment software and Software updates

INC

Writing

Adjustments

Replacement
parts

Shutter unit

Writing

of xed

values

2

＊

Sensi-

tivity

Gr/Gb com-

pensation
adj. (R/B

lter)

Sensitiv-

ity ratio

Pixel

defect

com-

pensa-

tion -

Black

point

Pixel

defect

compen-

sation -

White

point

of TFT

xed

values

VBA15001-R.3701.A

Factory

default

setting

Relay PCB

AF sensor unit

DC/DC PCB unit

Metering FPC unit

TOGO PCB unit

Firmware MAIN,RISC)

（

CCD/FPC PCB unit

TFT monitor

＊1．

EEPROM

（

＊

）

1

○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○

○

When TOGO-PCB unit is replaced, be sure to update the rmware before writing the xed values.

When both TOGO-PCB unit and relay-PCB are replaced at the same time, write the xed values before updating,

and after updating the MAIN and RISC rmware, write the xed values again.

When TOGO PCB is adjusted, the xed values are written automatically.

＊2．

- Ａ 0 ･ -

VBA15001-R.3701.A

INC

Shooting Image Adjustment

1. Summary
When D40 shooting image-related and listed parts on Page A40 are replaced, be sure to make an adjustment
by the shooting image adjustment software for D40 (J65094). The details of its function and how to use this
software are as follows:

2. Adjustment software function

① "Sensitivity" adjustment
　② Gr/Gb compensation adjustment (R/B lter) / Line crawl adjustment
　③ "Sensitivity ratio" adjustment
　④ Pixel defect compensation - black point
　 Pixel defect compensation - white point
　 Getting reference values
　⑦ Factory default setting
　⑧ Checking of the adjustment value
　⑨ Reading of RISC version
　⑩ TFT adjustment

※ When the adjustments from ① to ③ are made, get in advance the reference values of  by using the

reference body, then perform the adjustments.

3. Hardware requirements

OS： Windows2000, WindowsXP
　　　　　　　Japanese or English OS

PC： CPU　Pentium Ⅱ or more
　　　　　　Memory　256MB or more
　　　　　　USB1.1 or 2.0

　Screen size: 1024×768 pixels or more

4. How to set up

Create any directory in the hard disc (except desk top) of PC, and copy the following les.

・D40IMG.exe・・・・・・・Application le
　・D40STD.DAT ・・・・・・ Standard le
　・NkdPTP.dll・・・・・・・・USB-communication application extension le for WinXP
　・NkdPTPDi.dll・・・・・・・USB-communication application extension le for Win98SE and Win2000
　・CCDFLG.DAT・・・・・・・ Fixed value data for TOGO-PCB adjustment
　・CCDINIT.DAT ・・・・・・・Fixed value data for TOGO-PCB adjustment
　・TFTFLG.DAT　・・・・・・TFT xed value data
　・TFTINIT.DAT ・・・・・・・TFT xed value data
　　※ Be sure to copy the above le in the same directory.

5. Install of USB driver
When this software is used, the USB driver is necessary. However, this install becomes unnecessary if the D40
camera inspection and adjustment program was installed including the USB driver.
Also, WindowsXP OS has already the USB driver, so this install anew is not necessary, either.

- Ａ  ･ -

VBA15001-R.3701.A

INC

6. Basic usage

(1) Execute "D40IMG.exe" to start up the main screen. (ref. Fig.1)
　(2) Select ENGLISH / JAPANESE in Language to display any menu. (ref. Fig.2)
　(3) Click the button to start adjustments.

※ When the adjustments from ① to  are made, calculate to get the reference values (  ) by using the

reference body beforehand, then perform the adjustments.

(4) Follow the instructions on screen.
　(5) To complete the procedure, click "QUIT" button or "X" button at the upper-right corner of the menu.

Fig.1

Fig.2

- Ａ  ･ -

VBA15001-R.3701.A

INC

7. Required equipment and conditions

※ AC adapter EH-5, Power connector (EP-5) and USB cable (mini B type) UC-E4 are used for all

adjustments so they are not specied in the list.

Item Required device Setting/Remarks

1 Sensitivity adjustment

2 Gr/Gb compensation adjustment

(R/B lter)

/ Line crawl adjustment

3 Sensitivity ratio adjustment

4 Pixel defect compensation -

black point

・5100K color viewer　　 J63070J63070

(ex-model viewer J63049 is also available.)

・Luminance meter BM-3000 J63068
・Tool lens (to x aperture) 　 J61185
・ND lter　(ND8×2)ND8×2)

・5100K color viewer　　 J63070J63070

(ex-model viewer J63049 is also available.)

・Luminance meter BM-3000 J63068
・Tool lens (Fixed aperture)　J61185
・SP3 (R lter) 　J63087
・SP1 (B lter）　　J63085

・ Shutter tester
・Tool lens (to x aperture) 　J61185

・5100K color viewer　　 J63070

(ex-model viewer J63049 is also available.)

Luminance LV13 equivalent

Aperture F8
52 mm，
Use the packaged product; 6-step light
reduction

Luminance LV13 equivalent

Aperture F5.6

Luminance LV12

Aperture F5.6; No lter

Luminance LV13 equivalent

★ New tool

・Luminance meter BM-3000 J63068
・Tool lens (to x aperture) 　J61185

5 Pixel defect compensation -

white point

6 Getting of reference values Same as "Sensitivity adjustment" and "sen-

7 Factory default setting None
8 Checking of adjustment value None
9 Reading of RISC version None
10 TFT adjustment None

Body cap or lens capdy cap or lens cap Environmental temperature approx. 20

sitivity ratio adjustment".

Aperture F5.6; No lter

- 25℃

- Ａ  ･ -

VBA15001-R.3701.A

INC

8. Summary

　The summary on each adjustment is as follows:

　① Sensitivity adjustment

Camera is faced to the color viewer of LV13 equiv. with ND lter (-6 steps) being put between them, and
the adjustment is made by changing the ampgain so that G output can fall in the standard range. The gain
value is adjusted so that the G output average value (Average of Gr/Gb) in the center (300×300 pixels) can
reach the target output level (approx. 960LSB). The actual adjustment of the gain value is made only under
the condition of ISO200 and ISO1600, and the medium sensitivity is calculated by the adjustment values
of these 2 conditions.
For target output level, G output average of sensitivity reference value (ISO200) is used, which was
calculated by the reference body.

　② Gr/Gb compensation adjustment (R/B lter) / Line crawl adjustment

Camera is faced to the light-emitting box (color viewer) of LV13 equiv. with SP3 (R lter) or SP1 (B lter)

being put between them, and the adjustment is made so that the difference in G output average between
B-G line and G-R line, when the whole screen is divided in areas, can fall in the standard range.

　③ Sensitivity ratio adjustment

With the shutter tester of LV13, the adjustment is made so that the R/G, B/G output becomes the same
as the output ratio of the sensitivity ratio reference value that was calculated by the reference body. The
adjustment is made only under the condition of ISO200, and the average value of the center (300 pixels ×
300 pixels) is used.

　④ Pixel defect compensation - black point

When pixels of which the output level is under specied value with LV13 equiv., are detected, the

coordinates of the detected pixels are rewritten as pixel defect compensation data.

　 Pixel defect compensation - white point

Shots are taken on the dark surface. In case the pixel output is found to be beyond the standard value, the
detected pixel coordinate is additionally written as the pixel defect compensation data.

　 Getting of reference values

　　・Sensitivity reference value calculation

The reference body is faced to the color viewer of LV13 equiv. with the ND lter (-6 step) being put

between them. Then, store the G output average value of the center (300 pixels × 300 pixels) is stored in

the D40BSD.DAT le as the sensitivity reference value.

　　・Sensitivity ratio reference value calculation

The reference body is faced to the shutter tester of LV 12 equiv. (without lter). Then, the sensitivity

ratio reference value GR and GB is calculated, based on the G/R/B output average of the center (300

pixels × 300 pixels), and they are stored in the D40BSD.DAT le.

It is necessary to calculate the reference values of "Sensitivity" and "Sensitivity ratio" in order to prevent

the color temperature uctuation caused by color viewer's changes over time from affecting the results of

the shooting image adjustment. By using the reference body, calculate the reference values once in about

every 3 months, when the uorescent of the color viewer is replaced.

- Ａ  ･ -

　⑦ Factory default setting

INC

　　This selects and sets the language and video mode at the time of shipping products.

　⑧ Checking of adjustment value

The adjustment value is conrmed, functioning as substitute for the traditional "READING AND

REWRITING OF EEPROM DATA.".

　⑨ Reading of RISC version

The RISC rmware version is displayed.

⑩ TFT adjustment
None

VBA15001-R.3701.A

- Ａ  ･ -

VBA15001-R.3701.A

INC

9. Procedure

9-1. TOGO PCB adjustment

　● Calculate the "Sensitivity" and "Sensitivity ratio" reference values by using D40 reference body beforehand,

then perform the adjustments. (ref. 9-4.)

● For shooting image adjustment, make all items from ① to ③ . The adjustments from ① through ③ are all
programmed to be executed in serial order. When 1 item is completed, the software automatically goes on
to the next adjustment.

　● In case adjustments are interrupted by NG, the adjustments can be continued again after NG. As for

adjustments that were ended with OK, saving the adjustment values in EEPROM and updating the ash

memory are completed.

Note: Adjustments are not possible without resetting "Custom setting" of this camera.

＊

　Start adjustments

・Provide the power for the camera via AC adapter.
　・Reset "Custom setting".
　・Set "PTP" mode by Setup menu.
　・Set the focus mode to M, exposure mode to M, and the exposure compensation to "0" of the camera.
　・Connect the camera and PC via USB cable.
　・Set the luminance of the color viewer to LV13 equivalent.
　・Set the shutter tester to LV12. (for sensitivity ratio)

① Sensitivity adjustment
　・Click "SENSITIVITY ADJUSTMENT" of the main menu on screen.
　・Click "Start".
　・Setting conditions are indicated.
　・Attach the tool lens (Aperture F8) and ND lter (ND 8× 2）to the camera.
　・Get the camera closest to the center of the illuminated surface of the color viewer.
　・Click "OK".

Before the adjustments, record the details of "Custom setting" set by customers if necessary.

・The adjustment starts. When it is completed, "OK" is displayed.
　・Click "OK".
　・Click "Next".
② Gr/Gb compensation adjustment (R/B lter)
　・Click "Gr/Gb COMPENSATION ADJ (R/B FILTER)" on the menu.
　・Setting conditions are displayed soon.
　・Attach the tool lens (Aperture F5.6) and SP3 (R lter) to the camera.
　・Get the camera closest to the center of the illuminated surface of the color viewer.。
　・Click "OK".

　・The adjustment starts. When it is completed, the next conditions are displayed.

　・Attach the tool lens (Aperture F5.6) and SP3 (B lter) to the camera.

・Get the camera closest to the center of the illuminated surface of the color viewer.。
　・Click "OK".
　・The adjustment starts. When it is completed, the next conditions are displayed.

- Ａ  ･ -

VBA15001-R.3701.A

INC

[・Attach the tool lens (Aperture F5.6) and SP1 (B lter) to the camera.]
　・Get the camera closest to the center of the illuminated surface of the color viewer.
　・Click "OK".
　・The adjustment starts. When it is completed, the next conditions are displayed.
　・Attach the tool lens (Aperture F5.6) and SP3 (R lter) to the camera.
　・Click "OK".
　・The adjustment starts. When it is completed, "OK" is displayed.
　・Click "OK".
　・Click "Next".

③ Sensitivity ratio adjustment
　・Click "Start".
　・Setting conditions are indicated.
　・Attach the tool lens (Aperture F5.6) to the camera (without lter).
　・Get the camera closest to the center of the illuminated surface of the shutter tester (LV12).
　・Click "OK".
　・The adjustment starts. When it is completed, "OK" is displayed.
　・Click "OK".
　・Click "Next".

9-2. Pixel defect compensation

④ Compensation - black point
　・Set the color viewer luminance to LV13 equiv.
　・Provide the power for the camera via AC adapter.
　・Reset "Custom setting".
　・Set "PTP" mode by Setup menu.
　・Set the focus mode to M, exposure mode to M, and the exposure compensation to "0" of the camera.
　・Connect the camera and PC via USB cable.

・Click "Start".
　・Setting conditions are indicated.
　・Attach the tool lens (Aperture F5.6) to the camera (without lter).
　・Get the camera closest to the center of the illuminated surface of the color viewer.　
　・Click "OK".
　・When the adjustment starts, pixel defects are detected, displaying the number of pixels and addresses.
　・When it is completed, "OK" is displayed.
　・Click "OK".

＊

Note: In some cases, NG occurs due to dusts on the CCD.

Be sure to clean the CCD surface before adjustments.

- Ａ  ･ -

VBA15001-R.3701.A

INC

9-3.

 Compensation - white point
　・Check the environmental temperature (approx. 20-25°C).

・Click "Start".
　・Setting conditions are indicated.
　・Cap the camera with the body cap or lens cap to shield light from the mount.
　・Click "OK".
　・When the adjustment starts, pixel defects are detected, displaying the number of pixels and addresses.
　・When it is completed, "OK" is displayed.
　・Click "OK".
　・Click "End".

9-4.

 Getting of reference values
　・Select "OBTAIN REFERENCE VALUE." of the menu on screen.
　・Click "Start".

・Click "Start" again.
　・The message of setting conditions is displayed.
　・Click "OK".
　・Attach the tool lens (Aperture F8) and ND lter (ND 8× 2) to the camera.
　・Get the camera closest to the center of the illuminated surface of the color viewer.
　・The adjustment starts, and getting "Sensitivity" reference value is completed.
　・Click "OK".
　・Click "Next".
　・Click "Start" of "OBTAIN RATIO REFERENCE VALUES".

・Attach the tool lens (Aperture F5.6). (Remove the lter).
　・Get the camera closest to the center of the illuminated surface of the shutter tester (LV12).

　・The adjustment starts. When it is completed, the sensitivity and sensitivity ratio reference values are stored

in the standard setting le (D40BSD.DAT).

・After this procedure, when the shooting image adjustment is made, the sensitivity and sensitivity ratio that

were calculated this time are used.

※ Calculate the sensitivity and sensitivity ratio reference values once in about every 3 months, and when the

uorescent of the color viewer is replaced.

9-5. TFT adjustment

Writing of TFT xed values
　・Click "REWRITING THE TFT FIXED VALUE".
　・The message "Will you rewrite the CAMERA?" appears.
　・Click "Yes".
　・Writing is completed.
　・Click "OK".

- Ａ  ･ -

VBA15001-R.3701.A

INC

Flicker adjustment
　・Usually default value is set and adjustment is not necessary.
　・If icker is recognized by visual check, adjust by the slider so that no icker is visible.
　・Remove the USB cable from the camera, then remove the AC adapter without turning the camera OFF.

Hue adjustment
　・Usually default value is set and adjustment is not necessary.
　・If some problem is found with hue by visual check, adjust and correct it by the slider.
　・Remove the USB cable from the camera, then remove the AC adapter without turning the camera OFF.

Brightness adjustment
　・Usually default value is set and adjustment is not necessary.
　・If some problem is found with brightness by visual check, adjust and correct it by the slider.　
　・Remove the USB cable from the camera, then remove the AC adapter without turning the camera OFF.

9-6. Reading of RISC version

・Click "RISC VERSION" of the menu on screen.
　・RISC version is displayed.

9-7. Procedure for upgrading RISC rmware: for upgrading RISC rmware:

・ After preparing the SD card, copy the latest version ( BD40XXXX. BIN) into the root directory.
　・ Insert the SD card, and select "FIRMWARE VERSION" from the SETUP menu.
　・ Follow the instructions on screen for version upgrading. It takes approx. 3-4 minutes.
　・ Check the version of rmware by "RISC VERSION" of the image adjustment software.

　Caution:

In case incorrect les are included in the SD card, the details for updating are not displayed even after

selecting "FIRMWARE VERSION" from the SETUP menu.

　Procedure for upgrading RISC rmware, when TOGO PCB is replaced: for upgrading RISC rmware, when TOGO PCB is replaced:

・ After preparing the CF card, copy the latest version ( R330XXXX. BIN) into the root directory.
　・ Insert the SD card, and while pressing "Playback zoom" button and "OK" button, turn the camera SW to

ON.

・ The rmware upgrading starts forcibly.
　・ When the memory card access lamp stops to blink, turn the camera SW to OFF and remove the card.
　Caution: Unless power source is provided again, the camera cannot be turned ON.

- Ａ  ･ -

VBA15001-R.3701.A

Ｍ

サービス

計画課

INC

Measurement of Consumption current value

＜

＞

When this camera is used for measuring the consumption current value, connect the power connector (EP-5) and
install wiring as follows for the measurement.

7.8V 0.3Ω

＋

－

Inspection standards

《

＋

》

Ａ

－

EP-5

※

Cut out the power connection section of EP-5 and use it.

※

Test item Standard Test condition

Main SW・OFF
All operational buttons are NOT pushed.

Main SW・ON (Half-release timer OFF) 200 μ A or less
Main SW・ON (Half-release timer ON) 200 μ A or less

△

Main SW・ON (TFT ON)

Caution

When the consumption current value is measured, backup battery must be fully charged.

＊

200 μ A or less ref. above.

(Revision) 200mA or less

1 A or less

AF-S DX ED 18-55/3.5-5.6G
EV12

、

Changed page

　△×１

Nov.30.2007

- Ａ 50 ･ -

VBA15001-R.3701.A

背面 FPC

AE FPC

SI LED-FPC

レンズ接点 FPC
LENS CONTACT FPC

前ボディ FPC
FRONT BODY FPC

SYNC-SW-FPC

中継基板
RELAY PCB

AF-CCD-FPC

SB 基板

SB PCB

測光 FPC

IN FINDER LCD

青 BLUE赤 RED

灰 GRAY

黄 YELLOW
緑 GREEN

黒 BLACK

黒 BLACK

青 BLUE

赤 RED

黒 BLACK

黒 BLACK

青 BLUE

赤 RED

橙 ORANGE

黒 BLACK

緑 GREEN

黒 BLACK

黒 BLACK

黒 BLACK

黒 BLACK

黒 BLACK

青 BLUE

赤 RED

RELEASE SW-FPC

レリーズ SW-FPC

REAR FPC

青 BLUE

赤 RED

F 内 LCD

灰 GRAY

灰 GRAY

IN FINDER FPC
F 内 FPC

黒 BLACK

DC/DC 基板
DC/DC PCB

黒 BLACK

赤 RED

赤 RED

黒 BLACK

白 WHITE

橙 ORANGE

灰 GRAY

黒 BLACK

赤 RED

黒 BLACK

赤 RED

桃 PINK

TO DC/DC PCB

POP-UP SW

DC/DC 基板へ

POP-UP MG

TO DC/DC PCB

DC/DC 基板へ

前ボディ FPC へ
TO FRONT BODY FPC
レンズマウント へ
TO LENS MOUNT
上カバー FPC へ
TO TOP COVER FPC

ｼｬｯﾀｰﾕﾆｯﾄへ

SB 発光部
SB LIGHTING UNIT

メインコンデンサー
MAIN CONDENSER

被覆なし UNCOATED

TO SHUTTER UNIT

二次電池
BACK UP BATTERY

圧電ブザー
BUZZER UNIT

Ｄ４０実体配線図

APERTURE MG

上カバー FPC
TOP COVER FPC

EXPOSURE COMPENSATION

INSPECTION TERMINAL

POWER SW

USB CONNECTOR

CCD-FPC

APERTURE PI-FPC

絞り PI-FPC

SQ-FPC

黒 BLACK

Ｍ

サービス

計画課

INC

△ ( 訂正 )
△ (Revision)

差し替えページ　△× 2

Ｄ４０ＷＩＲＩＮＧ

Changed page

　△× 2

△ ( 追加 )
△ (Addition)

ー E1・ ー

Feb.05.2007

Inspection standards

INC

Items Judgment standard Remarks

External view

Step
(height difference)

Between top cover and apron: 0.2 mm or less
Other parts: 0.3 mm or less; Inside elements must not be seen.
Moving parts: 0.5 mm or less

VBA15001-R.3701.A

Visual check
Digital micrometer

Clearance

Size / Force

Shutter release button

Aperture lever

from Top cover to Apron; to rear cover: 0.2 mm or less
from Bottom cover to Apron; to rear cover: 0.2 mm or less
When SB is housed, from SB upper case to Top cover; to
Apron: 0.5 mm or less
Other parts: 0.3 mm or less; Inside elements must not be

seen.

Moving parts: 0.5 mm or less

Protrusion: 1.05 ± 0.2 mm

Halfway pressing force: 100 ± 50 g
Halfway pressing stroke: 0.5 ± 0.2 mm

Releasing force: 260 ± 70 g
Releasing stroke: 0.7 ± 0.25 mm
Full stroke: 0.6 mm or more
Difference btwn Half-releasing and Full pressing force:
51 g or more

Height: 3.4 + mm

+0.20

- 0.10

Digital micrometer
Tension gauge

3.4 height gauge

Main mirror

Sub-mirror

Finder ∞ Infinity

focus

45 ゜ angle: Up-down ± 10'
　　　　　Right-left ± 30'　
Distortion: 6' or less
Clearance for up-mirror in mirror box: None

47.75 ゜ angle: Up-down
Collimator measurement value: -5’

Distortion: 8’ or less

±100μm

+20′

- 45′

Collimator
Main mirror tool

Visual check
Feeling in hand

Sub-mirror tool

Collimator

∞ focus lens

- R1

･　　　

-

Items Judgment standard Remarks

INC

AF accuracy

Yaw

Center:0 ± 4 mrad
Others: 0 ± 12 mrad

VBA15001-R.3701.A

PC
Special tool
Brightness box

Pitch

Def amount

AF-assist illuminator

Lighting level

AE Exposure on image

Accuracy

Dispersion

Center: 0 ± 5 mrad
Others: 0 ± 10 mrad

Difference btwn vertically and horizontally (center): 45μm or

less

Switchable from OFF to ON with EV5.2 - 6.2 Brightness box

AF-S
18-55/3.5-5.6G

AE-A mode,

1/4000 or higher speed: ±0.65EV (excl.AMP) ±0.65EV (excl.AMP)EV (excl. AMP)
From lower-than 1/4000 to to 1/2000 or higher speed: ±0.65EV ±0.65EV0.65EV
Lower than 1/2000 speed: ±2000 speed: ± ± 0.5EV

1/2000 or higer speed: 0.6EV or less 0.6EV or lessEV or less
Lower than 1/2000 speed: 0.6EV or less

Difference in Metering mode: 0.3EV or less

each metering

mode, AE50/1.4D,
F5.6, ∞, A light
source, ISO200,
Shooting on
illuminated surface

of bright ness box
Note that
AMP: EV3 ～ 10
SPOT: EV2 ～ 20

Shutter accuracy

Speed accuracy

Dispersion

Shutter curtain speed

Shutter curtain bound

Synchronization

Higher than 1/2000 speed: ± 0.55EV± 0.55EV 0.55EV
1/2000: ± 0.35EV: ± 0.35EV± 0.35EV 0.35EV
(1/2000) ～ 30：±0.25EV0.25EV

1/4000 - (1/2000): 0.4EV or less
1/2000 - (1/1000): 0.3EV or less
1/1000 - 30: 0.25EV or less

Both front and rear curtains (16.6mm or less): approx. 3.8 ms or
less

Black/white bound (within screen frame): None

Time lag: -0.05-0.5 ms

Shutter speed tester

- R2

･　　　

-

Items Judgment standard Remarks

INC

Viewfinder

In-nder LCD

position

Tilt from nder screen: 1°or less

VBA15001-R.3701.A

Visual check

Finder eld frame

Tilt: (Right-left tilt from the lower part of nder eld frame):
90’ ± 0.5° or less
Relative angle to image sensor: 30’or less

Shoot the finder
field frame with
the 0.2-mm-or-less
tilt of optical axis
from the viewfinder

eyepiece optical

axis, and measure
the angle.

AF50/1.4D, F5.6
Measure a difference

in the center btwn
the marked finder

Field of viewnder

(frame coverage)

Parallax
(Difference in position
from CCD center)

In height and width: 95±3 %

Up-down: 0.5 mm or less
Right-left: 0.5 mm or less
No vignetting

field and actual shot
object.

Eye point - 1 m -1 equivalent position [1 click from Minus-end] Eye point tool

Vernier caliper

Battery life

EN-EL9

Professional mode

Room temperature: 2500 frames or more
　 0℃ : : 1900 frames or more

・Setting ISO200, Exposure mode: M, 1/250 sec., F16, AF-C, operation mode: C, Illuminated surface: LV12, Image

quality: BASIC, Image size: M, White balance: A,

Halfway press→ Card format → Repeat the below “Operation” → Remove the card when the no. of

exposures remaining becomes “0” → Card format →…

・Lens: AF-S 18-55/3.5-5.6G (AF-S 18-55/3.5-5.6G Ⅱ when this becomes available.)

・Operation: Halfway press for 3 sec. → AF-scan reciprocating motion 3 times → Continuous releases 6 times → TFT

playback for 5 sec.→ Half-release timer OFF waiting for 6 sec.

General mode

　Room temperature: 500 frames or more

0℃ : 400 frames or more

・Setting ISO200, Exposure mode: M, 1/250 sec., F16, AF-C, operation mode: S, Illuminated surface: LV12, Image

quality: NORM, Image size: L, White balance: A,

Halfway press→ Card format → Repeat the below “Operation” → Remove the card when the no. of

exposures remaining becomes “0” → Card format →…

・Lens:　
・Operation: Repeat the following the odd-numbered shots and even-numbered shots until the number of exposures

AF-S 18-55/3.5-5.6G (AF-S 18-55/3.5-5.6G Ⅱ when this becomes available.)

remaining becomes "0". Switch power OFF for 1 min. each time 10 frames are shot.

Shots Odd-numbered shots

Repeat
operation
MENU ① - ⑤ .

① Halfway press 5 sec.
② AF scan reciprocating motion once

③ Release… Built-in SB full flash

④ LCD monitor playback 4 sec.
⑤ Half-release timer OFF waiting 6 sec.
※ Activate the flash of AF-assist illuminator.

- R3

･　　　

-

Even-numbered shots
① Halfway press 5 sec.

② AF scan reciprocating motion once

③ Release… Built-in SB full flash

④ LCD monitor playback 4 sec.
⑤ Half-release timer OFF waiting 6 sec.
※ Do NOT activate the flash of AF-assist illumi-

nator.

VBA15001-R.3701.A

INC

Items Judgment standard Remarks

Standby / consumed

current

Operation time Lens scan

Consumption current
accumulated

Main SW / OFF: 200μA or less (when inner battery is fully
charged)
Main SW / ON (Half-release timer: OFF): 200μA or less (when

inner battery is fully charged)

Main SW / ON (Half-release timer: ON): 200μA or less (when
no operations made)
Main SW / ON (TFT monitor ON): 1A or less

18-55/3.5-5.6G: 1250 ms or less

Release without memory card　
(18-55/3.5-5.6G): 195ms or less
　　　　 (between mirror up and down)

Lens scan
18-55/3.5-5.6G: 630 mAs or less

Power source: 7.8V
Luminance: EV12

Lens:
18-55/3.5-5.6G

Oscilloscope:

measured by +

current probe

Power source:

7.8V+0.3Ω
Luminance: EV12
Oscilloscope:

measured by +

current probe

Release without memory card　
(18-55/3.5-5.6G): 245mAs or less
　　　　 (between mirror up and down)

Clock accuracy

（20±5℃）

BC level Level 5:　5 lights up　 Charge remaining: 70 ～ 100%

Bulb battery life 1 hour and 40 minutes or more When battery is

Difference par month: ±90 seconds Wave clock

Check the level in
Level 4:　4 lights up　 Charge remaining: 50 ～ 69%
Level 3:　3 lights up　 Charge remaining: 35 ～ 49%
Level 2:　2 lights up　 Charge remaining: 20 ～ 34%
Level 1:　1 light up　 Charge remaining: 1 ～ 19%
Level 0:　1 light blinking　Charge remaining: 0%

the LCD control

panel on top of

camera or TFT

battery information

Communication-

capable battery tool

fully charged

Clock

- R4

･　　　

-

工　具・TOOLS　

Ｍ

サービス

計画課

INC

VBA15001-R.3701.A

★：新規設定工具・NEW　TOOL

工具番号

Tool No.

J15428 AE CCD 位置出し工具

J15410 無限合致調整用スクリーン

J18362 反射ミラー

J18416 Ｄ４０調整用ＦＤ　ＩＢＭ３．５

★

J65094 Ｄ４０撮像調整ソフト

★

名　称

Name of tool

AE CCD positioning tool

In󲥬nity focus adjustment screen

Re󲥭ection mirror

Adj.fd for D40 (IBM 3.5)

D40 IMAGE SENSOR ADJ.SOFT(J/E)

備　考

Others

FOR D80

FOR D70,D70s,D50

FOR D70,D70s,D50

J18230 ＹＡＷ、ＰＩＴＣＨ工具

Yaw,Pitch adjustment tool

J15259 ＡＦ調整工具台

AF adjusting tool

J15280 Ｚレンズ用支持ホルダー

Lens holder

J15264 高周波タイプ蛍光灯器具

Illumination box for AF adjustment

J18266 ＡＦ調整用Ｚレンズ（１ｍ用）　　

Z adjustment lens (For １m）

J15409 チャートボード

Chart board

FOR F5,F100,F90,F90X,D70,

D70s,D50,D200,D80

D100,D2series

FOR F5,F100,D70,D70s,D50,

D200

FOR D2H,D2X,D2Xs

D100,D80,D2series

△ ( 追加 )
△

D2series

△ ( 追加 )
△

(Addition)

△ ( 訂正 )

(Revision)

△

(Addition)

J18415 ＡＦ精度測定用チャートＤ４０

★

差し替えページ　△× 4

Changed page

△× 4

AF adjusting chart

- T1･ -

FOR D100,D70,D70s,D50,D200

D80,D2series

※ TI-06178 参照

ref.TIE-06178

△ ( 追加 )

(Addition)

△

Dec.15.2006

VBA15001-R.3701.A

INC

★：新規設定工具・NEW　TOOL

工具番号

Tool No.

J19110 小型バック出しコリメータ　

J61218 サブミラー位置だし工具（Ｄ４０）

★

J18037-2 オプチカルパラレル

J18004 絞りレバー高さ点検工具

J19004-1 インジケータ及びスタンド

名　称

Name of tool

Back focus collimator

Sub mirror inspection tool(D40)

Optical parallel

Aperture lever positioning gauge

（ボディバック台、ゲージ）

備　考

Others

Dial indicator and Stand

J18001-1 ボディバック出し工具

Body back focus gauge

J19001 無限合致コリメーター F=600mm

Collimator　F=600mm

J18010 無限大合致基準レンズ　50/1.8

In󲥬nity　Standeard　Lens　50/1.8

J19123 シャッタ－試験機　ＥＦ－ 1（ＣＥ）

Shutter Tester EF-1（CE）

払底品

共立電機製

KYORITSU ELECTRIC

ＥＦ -8000 usable

- T2･ -

工具番号

Ｍ

サービス

計画課

INC

名　称

VBA15001-R.3701.A

★：新規設定工具・NEW　TOOL

備　考

Tool No.

J18267

J61185 撮像関係調整用レンズ

J18191

J63070 カラービューア

J63068 輝度計（BM-3000）

Name of tool

ＡＦ５０／１．４Ｄ

Lens AF50/1.4D

D1 Standard lens

ＮＤフィルタ－８Ｘ
ND 󲥬lter 8X

Color Viewer

Luminance Meter BM-3000

Others

FOR D1,D2H,D70,D70s,D50
D200

２枚使用
It uses by two pieces

FOR D2H,D70,D70s,D50.D200

J63085 ﾌｨﾙﾀｰ SP1 (75X75MM)

J63087

△ ( 追加 )
△

J61219

(Addition)

★

★

★

J61223

J61224

Filter SP1 (75X75MM)

ﾌｨﾙﾀｰ SP3 (75X75MM)
Filter SP3 (75X75MM)

Ｄ４０電池工具
D40 Battery tool

ライティングルーペ

LIGHTING　LOUPE

Ｄ４０撮像用基準ボディ
D40 REF BODY

FOR D2H,D70,D70s,D50.D200

FOR D2H,D70,D70s,D50.D200

FOR D-SLR

差し替えページ　△× 1

Changed page

△× 1

- T3･ -

Nov.27.2006

VBA15001-R.3701.A

INC

★：新規設定工具・NEW　TOOL

工具番号

Tool No.

OS-30MF ドライサ－フ　ＯＳ－３０ＭＦ

LEN317A グリース　ＬＥＮ３１７Ａ

EDB0011 ネシ゛ロック（赤）1401C

C-8008B セメダイン　８００８（黒）

MZ-800S ドライサ－フ　ＭＺ－８００Ｓ

名　称

Name of tool

DRY SURF OS-30MF(OIL BARRIER) OS-30MF(OIL BARRIER)

󲨿󲩪󲩝󲩙󲩫󲩝 󲩄󲨽󲩆󲨫󲨩󲨯󲨹󲩪󲩝󲩙󲩫󲩝 󲩄󲨽󲩆󲨫󲨩󲨯󲨹󲨘󲩄󲨽󲩆󲨫󲨩󲨯󲨹

Screw lock 1401C

Cemedain 8008(BLACK)

DRY SURF MZ-800S

アロンアルファ
Crazy　glue

󲨘󲨘󲨘󲨘󲨘󲨘󲨘󲨘󲨘󲨘

備　考

Others

汎用品

RJ is Not available

フラッシュメーター
Flash Meter

デジタルマルチメータ

Digital　meter

ＡＣアダプター　ＥＨ－５

AC adapter EH-5

ＵＳＢケーブル　ＵＣ－Ｅ４
USB cable　UC-E4

パーソナルコンピュータ

Personal computer

安定化電源（10 Ｖ 5 Ａ )

Power supply(10V 5A)

へクスキー（φ 1.5mm）
HEX.KEY WRENCH ( φ 1.5mm)

汎用品

RJ is Not available

汎用品

RJ is Not available

製品転用

RJ is Not available

製品転用

RJ is Not available

汎用品

RJ is Not available

汎用品

RJ is Not available

汎用品

RJ is Not available

ＡＦ２８／２．８Ｄ

Lens AF28/2.8D

パワーコネクターＥＰ - ５
AC ADAPTER CONNECTORS EP-5

- T4･ -

製品転用

RJ is Not available

製品転用

RJ is Not available