Nice Automation MC800 User Manual

Nice

MC800

Control unit

EN - Instructions and warnings for installation and use

ENGLISH

Translation of the original instructions in full

CONTENTS

1 GENERAL SAFETY WARNINGS AND PRECAUTIONS . . . . . . .2

2 PRODUCT DESCRIPTION AND INTENDED USE. . . . . . . . . . . .3

2.1 List of control unit parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3.1 Pre-installation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.2 Product usage limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.3 Product identification and overall dimensions . . . . . . . . . . . 4

3.4 Typical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.5 Installing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . .5

4.1 Preliminary checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.2 Wiring diagram and description of connections . . . . . . . . . 6

4.2.1 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.2.2 Wiring diagram with relay photocells without phototest . 7

4.2.3 Wiring diagram with relay photocells with phototest . . . 8

4.2.4 Description of connections . . . . . . . . . . . . . . . . . . . . . . . 9

4.2.5 Operations for connection . . . . . . . . . . . . . . . . . . . . . . 10

4.2.6 Positioning the safety cable clamp . . . . . . . . . . . . . . . . 10

4.3 Connecting other devices to the control unit . . . . . . . . . . . 10

4.4 Addressing of devices connected with the BlueBus

system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.5 Initial start-up and electrical connections test . . . . . . . . . . 11

4.5.1 Programming with relay photocells . . . . . . . . . . . . . . . . 11

4.6 Learning of connected devices . . . . . . . . . . . . . . . . . . . . . 11

4.7 Selecting the type of motor (for hydraulic motors only) . . . 11

4.8 Learning of the mechanical stop positions . . . . . . . . . . . . 12

4.8.1 Learning in automatic mode . . . . . . . . . . . . . . . . . . . . . 12

4.8.2 Learning in manual mode . . . . . . . . . . . . . . . . . . . . . . . 12

4.8.3 Learning in mixed mode . . . . . . . . . . . . . . . . . . . . . . . . 13

4.9 Checking the gate movement . . . . . . . . . . . . . . . . . . . . . . 13

5 TESTING AND COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . .14

5.1 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

6.1 Using the programming buttons . . . . . . . . . . . . . . . . . . . . 14

6.2 Level 1 programming (ON-OFF) . . . . . . . . . . . . . . . . . . . . 15

6.2.1 Level 1 programming procedure . . . . . . . . . . . . . . . . . 15

6.3 Level 2 programming (adjustable parameters) . . . . . . . . . 15

6.3.1 Level 2 programming procedure . . . . . . . . . . . . . . . . . 15

6.4 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.4.1 “Move anyway” function . . . . . . . . . . . . . . . . . . . . . . . . 17

6.4.2 “Maintenance notice” function (configurable with an

external programmer) . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.5 Memory deletion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . .18

8 FURTHER DETAILS (Accessories) . . . . . . . . . . . . . . . . . . . . .20

8.1 Connecting an SM-type radio receiver . . . . . . . . . . . . . . . 20

8.2 Connecting the IBT4N interface . . . . . . . . . . . . . . . . . . . . 21

9 PRODUCT MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

10 PRODUCT DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

11 TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . .22

12 CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

INSTRUCTIONS AND WARNINGS FOR THE USER . . . . . . . . .23

1 GENERAL SAFETY WARNINGS AND PRECAUTIONS

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PRECAUTIONS

WARNING! Important safety instructions. Observe all the instructions as improper installation may cause serious damages.

WARNING! Important safety instructions. It is important to comply with these instructions to ensure personal safety. Store these instructions carefully.

According to the latest European legislation, an automated device must be constructed in conform-

ity to the harmonised rules specied in the current

Machinery Directive, which allow for declaring the presumed conformity of the automation. Consequently, all the operations for connecting the product to the mains electricity, its commissioning and maintenance must be carried out exclusively by a

qualied and expert technician.

In order to avoid any danger from inadvertent resetting of the thermal cut-off device, this appliance must not be powered through an external switching device, such as a timer, or connected to a supply that is regularly powered or switched off by the circuit.

WARNING! Please abide by the following warnings:

– Before commencing the installation, check the “Prod-

uct technical specications”, in particular whether this

product is suitable for automating your guided part. Should it not be suitable, do NOT proceed with the installation.

– The product cannot be used before it has been com-

missioned as specied in the “Testing and commissioning” chapter.

– Before proceeding with the product’s installation,

check that all the materials are in good working order and suited to the intended applications.

– The product is not intended for use by persons (includ-

ing children) with reduced physical, sensory or mental

capacities, nor by anyone lacking sufcient experience

or familiarity with the product. – Children must not play with the appliance. – Do not allow children to play with the product’s control

devices. Keep the remote controls out of reach of chil-

dren. – The system’s power supply network must include a dis-

connection device (not supplied) with a contact open-

ing gap permitting complete disconnection under the

conditions envisaged by Overvoltage Category III. – During the installation process, handle the product with

care by avoiding crushing, impacts, falls or contact

with liquids of any kind. Do not place the product near

sources of heat nor expose it to open ames. All these

actions can damage the product and cause it to mal-

function, or lead to dangerous situations. Should this

occur, immediately suspend the installation process

and contact the Technical Assistance Service.

GENERAL SAFETY WARNINGS AND

2 – ENGLISH

– The manufacturer declines all liability for damages to

C D E F HG

QS R

property, objects or people resulting from failure to observe the assembly instructions. In such cases, the warranty for material defects shall not apply.

– The weighted sound pressure level of the emission A is

lower than 70 dB(A).

– Cleaning and maintenance reserved for the user must

not be carried out by unsupervised children.

– Before intervening on the system (maintenance, clean-

ing), always disconnect the product from the mains power supply and from any batteries.

– Inspect the system frequently, in particular the cables,

springs and supports to detect any imbalances and

signs of wear or damage. Do not use the product if it

needs to be repaired or adjusted, because defective

installation or incorrect balancing of the automation can

lead to injuries. – The packing materials of the product must be disposed

of in compliance with local regulations.

2 PRODUCT DESCRIPTION AND INTENDED USE

PRODUCT DESCRIPTION AND INTENDED USE

MC800 is an electronic control unit for automating swing gates. The control unit is specially congured for being connected to

devices belonging to the Opera System and to the Bluebus system. Other available accessories include receivers congured with “SM” connector.

Any use of the product other than the intended use described is not allowed!

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2.1 LIST OF CONTROL UNIT PARTS

The control unit consists of an electronic command and control board housed and protected in the box. “Figure 1” shows the main parts making up the board.

IBT4N

5A F

L5 L6 L7L8L4L3L2L1

L N

120/230V

Power Supply

FLASH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Flash

50/60 Hz

120/230V

A Protection fuse (5A F) B Mains power inputs terminal C FLASH output terminal (120/230 V) D Motor 1 output terminal E Motor 2 output terminal F OUTPUTS terminal block (low-voltage) G Cable clamps for fastening the power connections H INPUTS terminal block (low-voltage) I Inputs/outputs status LEDs J Button for operation with relay photocells

OGI

Common

Bluebus

Stop

SbS

Open

M2M1

K “Open” command and control unit programming button L “Stop/Set” command and control unit programming button M “Close” command and control unit programming button N Control unit status visualisation LED O Radio antenna terminal (accessory) P “SM” quick connector for radio receiver (accessory) Q Motor M1 status LED R Motor M2 status LED S IBT4N interface connector (accessory)

ENGLISH – 3

300 mm

120 mm

3 INSTALLATION

INSTALLATION

3.4 TYPICAL INSTALLATION

“Figure 3” shows an example of an automation system constructed using Nice components.

3.1 PRE-INSTALLATION CHECKS

Before proceeding with the product’s installation, it is necessary to:

– check the integrity of the supply – check that all the materials are in good working order and

suited to the intended use

– check that all operating conditions comply with that specied

in the “Product usage limits” paragraph and in the “TECHNI-

CAL SPECIFICATIONS” chapter

– check that the chosen installation location is compatible with

the product’s overall dimensions (see “Figure 2”)

– check that the surface chosen for installing the product is sol-

id and can ensure stable attachment

– make sure that the installation area is not subject to ooding; if

necessary, the product must be installed appropriately raised above ground level

– check that the space around the product allows safe and easy

access

– check that all electrical cables to be used belong to the type

listed in “Table 1”

– check that the automation has mechanical stops in both the

opening and closing phases.

3.2 PRODUCT USAGE LIMITS

The product must be used exclusively with 120/230 Va 50/60 Hz gearmotors of suitable power, with or without limit switch and equipped with integrated thermal cut-off.

The automation made by using MC800 must have

m

sensitive edges.

Use a suitable sensitive edge capable of passing

a

the “impact test” in any operating condition of the automation.

A Control unit B Gearmotor C Warning light D Photocell E Digital keypad - Transponder reader - Key selector F Photocell column G Mechanical stops for the open position H Mechanical stop at closed position I Electric lock

These above-mentioned components are positioned according to a typical standard layout. Using the layout in “Figure 4” as a reference, dene the approximate position in which each component of the system will be installed.

Before proceeding with the installation, prepare the

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required electrical cables by referring to “Figure 4” and to that stated in the “TECHNICAL SPECIFICA- TIONS” chapter.

3.3 PRODUCT IDENTIFICATION AND OVERALL DIMENSIONS

The overall dimensions and label (A) that allow for identifying the product are shown in “Figure 2”.

230 mm

4 – ENGLISH

b c

d d

Table 1

TECHNICAL SPECIFICATIONS OF ELECTRICAL CABLES

Identication

no.

Cable characteristics

CONTROL UNIT POWER SUPPLY cable

1 cable 3 x 1.5 mm Maximum length 30 m [note 1]

WARNING LIGHT cable

1 cable 2 x 1.5 mm Maximum length 20 m

ANTENNA cable

1 x RG58-type shielded cable Maximum length 20 m; recommended < 5 m

BLUEBUS DEVICES cable

1 cable 2 x 0.5 mm Maximum length 20 m [note 2]

KEY SELECTOR cable

2 cables 2 x 0.5 mm Maximum length 50 m

MOTOR POWER SUPPLY cable

1 cable 4 x 1.5 mm Maximum length 10 m

TECHNICAL SPECIFICATIONS OF ELECTRICAL CABLES

Identication

no.

Note 1 If the power supply cable is longer than 30 m, a cable

Note 2 If the BlueBus cable is longer than 20 m, up to maximum

The cables used must be suited to the type of envi-

a

ronment of the installation site.

Cable characteristics

ELECTRIC LOCK CONNECTION cable

1 cable 2 x 1 mm Maximum length 10 m

with larger cross-sectional area (3 x 2.5 mm

used and a safety earthing system must be installed near the automation.

40 m, a cable with larger gauge (2 x 1 mm

used.

) must be

To install any other devices used on the automated

l

system, refer to the respective instruction manuals.

7. after making the electrical connections, put the cover (B) back on and tighten the screws (A).

205 mm

When laying the ducting for routing the electrical

a

cables and for the cable entry point into the control unit housing, check that there are no water deposits in the junction wells nor condensate in the connection ducts, as water and damp conditions could

damage the product’s electronic circuits.

3.5 INSTALLING THE CONTROL UNIT

To secure the control unit (“Figure 5” and “Figure 6”):

1. loosen the screws (A) and remove the cover (B) of the

control unit

2. identify the pre-cut holes (C) located along the lower side

of the box and perforate the ones used to pass the electrical cables

If necessary, the side cable entry can be used (D). In

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this case, suitable tube ttings must be used.

4 ELECTRICAL CONNECTIONS

ELECTRICAL CONNECTIONS

245 mm

4.1 PRELIMINARY CHECKS

The electrical connection of the various devices present on the automation (photocells, digital keypads, transponder card readers, etc.) to the control unit must be made through the Nice

“Bluebus” system. For the other connections, refer to that specied below.

All electrical connections must be made with the

f

system disconnected from the mains electricity and with the back-up battery (if present) disconnected.

3. drill the wall (E) by observing the measurements shown in

the gure and arrange suitable wall plugs (not supplied)

4. position the box (F) and fasten it with the screws (G) (not

supplied)

5. arrange cable glands for passing the connecting cables

6. make the electrical connections by operating as de-

scribed in the “ELECTRICAL CONNECTIONS” chapter.

The connection operations must only be carried out

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by qualied personnel.

Mount a device on the electric power line that com-

f

pletely disconnects the automation from the grid.

– The disconnection device must have contacts with a

sufcient gap to ensure complete disconnection, under

the Category III overvoltage conditions, in accordance with the installation instructions. If necessary, this device guarantees quick and safe disconnection from the mains power and therefore must be positioned in sight of the automation. If located in a concealed position, it must be equipped with a system that prevents inadvertent or unauthorised reconnection of power, to avoid potential hazards.

ENGLISH – 5

4.2 WIRING DIAGRAM AND DESCRIPTION OF CONNECTIONS

FLASH

4.2.1 Wiring diagram

OGI

24V 4W

TXRX

Bluebus Bluebus

L5 L6 L7L8L4L3L2L1

NONC8K2

NONONO

NC NC

Open

SbS

Stop

6 – ENGLISH

IBT4N

Bluebus

OGI

Common

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

M2M1

Common

Open

Common

5A F

FLASH

L N

Flash

120/230V

50/60 Hz

120/230V

Power Supply

Open

L N

M1 M2

4.2.2 Wiring diagram with relay photocells without phototest

FLASH

OGI

24V 4W

TXRX

Bluebus Bluebus

TX RX

PHOTO

PHOTO 1

4 - 8 RX = PHOTO

4 - 9 RX = PHOTO 1

4 - 10 RX = PHOTO 2

PHOTO 2

NONC8K2

NONONO

Open

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

FLASH

SbS

Stop

Bluebus

OGI

Common

M2M1

Flash

120/230V

Open

Common

M1 M2

L5 L6 L7L8L4L3L2L1

IBT4N

5A F

50/60 Hz

120/230V

L N

Power Supply

L N

ENGLISH – 7

4.2.3 Wiring diagram with relay photocells with phototest

FLASH

TXRX

Bluebus Bluebus

TX RX

PHOTO

PHOTO 1

4 - 8 RX = PHOTO

4 - 9 RX = PHOTO 1

4 - 10 RX = PHOTO 2

PHOTO 2

NONC8K2

NONONO

Open

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

FLASH

SbS

Stop

Bluebus

OGI

Common

M2M1

Flash

120/230V

Open

Common

M1 M2

L5 L6 L7L8L4L3L2L1

IBT4N

8 – ENGLISH

5A F

50/60 Hz

120/230V

L N

Power Supply

L N

+ 16 hidden pages