Nice Automation MC800 User Manual
Nice
MC800
EN
Control unit
EN - Instructions and warnings for installation and use
ENGLISH
Translation of the original instructions in full
EN
CONTENTS
1 GENERAL SAFETY WARNINGS AND PRECAUTIONS . . . . . . .2
2 PRODUCT DESCRIPTION AND INTENDED USE. . . . . . . . . . . .3
2.1 List of control unit parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.1 Pre-installation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Product usage limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 Product identification and overall dimensions . . . . . . . . . . . 4
3.4 Typical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.5 Installing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.1 Preliminary checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 Wiring diagram and description of connections . . . . . . . . . 6
4.2.1 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2.2 Wiring diagram with relay photocells without phototest . 7
4.2.3 Wiring diagram with relay photocells with phototest . . . 8
4.2.4 Description of connections . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.5 Operations for connection . . . . . . . . . . . . . . . . . . . . . . 10
4.2.6 Positioning the safety cable clamp . . . . . . . . . . . . . . . . 10
4.3 Connecting other devices to the control unit . . . . . . . . . . . 10
4.4 Addressing of devices connected with the BlueBus
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 Initial start-up and electrical connections test . . . . . . . . . . 11
4.5.1 Programming with relay photocells . . . . . . . . . . . . . . . . 11
4.6 Learning of connected devices . . . . . . . . . . . . . . . . . . . . . 11
4.7 Selecting the type of motor (for hydraulic motors only) . . . 11
4.8 Learning of the mechanical stop positions . . . . . . . . . . . . 12
4.8.1 Learning in automatic mode . . . . . . . . . . . . . . . . . . . . . 12
4.8.2 Learning in manual mode . . . . . . . . . . . . . . . . . . . . . . . 12
4.8.3 Learning in mixed mode . . . . . . . . . . . . . . . . . . . . . . . . 13
4.9 Checking the gate movement . . . . . . . . . . . . . . . . . . . . . . 13
5 TESTING AND COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . .14
5.1 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.1 Using the programming buttons . . . . . . . . . . . . . . . . . . . . 14
6.2 Level 1 programming (ON-OFF) . . . . . . . . . . . . . . . . . . . . 15
6.2.1 Level 1 programming procedure . . . . . . . . . . . . . . . . . 15
6.3 Level 2 programming (adjustable parameters) . . . . . . . . . 15
6.3.1 Level 2 programming procedure . . . . . . . . . . . . . . . . . 15
6.4 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4.1 “Move anyway” function . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4.2 “Maintenance notice” function (configurable with an
external programmer) . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5 Memory deletion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . .18
8 FURTHER DETAILS (Accessories) . . . . . . . . . . . . . . . . . . . . .20
8.1 Connecting an SM-type radio receiver . . . . . . . . . . . . . . . 20
8.2 Connecting the IBT4N interface . . . . . . . . . . . . . . . . . . . . 21
9 PRODUCT MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
10 PRODUCT DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
11 TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . .22
12 CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
INSTRUCTIONS AND WARNINGS FOR THE USER . . . . . . . . .23
1
1 GENERAL SAFETY WARNINGS AND PRECAUTIONS
a
a
a
a
PRECAUTIONS
WARNING! Important safety instructions. Observe
all the instructions as improper installation may
cause serious damages.
WARNING! Important safety instructions. It is important to comply with these instructions to ensure
personal safety. Store these instructions carefully.
According to the latest European legislation, an
automated device must be constructed in conform-
ity to the harmonised rules specied in the current
Machinery Directive, which allow for declaring the
presumed conformity of the automation. Consequently, all the operations for connecting the product to the mains electricity, its commissioning and
maintenance must be carried out exclusively by a
qualied and expert technician.
In order to avoid any danger from inadvertent resetting of the thermal cut-off device, this appliance
must not be powered through an external switching
device, such as a timer, or connected to a supply
that is regularly powered or switched off by the circuit.
WARNING! Please abide by the following warnings:
– Before commencing the installation, check the “Prod-
uct technical specications”, in particular whether this
product is suitable for automating your guided part.
Should it not be suitable, do NOT proceed with the installation.
– The product cannot be used before it has been com-
missioned as specied in the “Testing and commissioning” chapter.
– Before proceeding with the product’s installation,
check that all the materials are in good working order
and suited to the intended applications.
– The product is not intended for use by persons (includ-
ing children) with reduced physical, sensory or mental
capacities, nor by anyone lacking sufcient experience
or familiarity with the product.
– Children must not play with the appliance.
– Do not allow children to play with the product’s control
devices. Keep the remote controls out of reach of chil-
dren.
– The system’s power supply network must include a dis-
connection device (not supplied) with a contact open-
ing gap permitting complete disconnection under the
conditions envisaged by Overvoltage Category III.
– During the installation process, handle the product with
care by avoiding crushing, impacts, falls or contact
with liquids of any kind. Do not place the product near
sources of heat nor expose it to open ames. All these
actions can damage the product and cause it to mal-
function, or lead to dangerous situations. Should this
occur, immediately suspend the installation process
and contact the Technical Assistance Service.
GENERAL SAFETY WARNINGS AND
2 – ENGLISH
– The manufacturer declines all liability for damages to
C D E F HG
QS R
property, objects or people resulting from failure to
observe the assembly instructions. In such cases, the
warranty for material defects shall not apply.
– The weighted sound pressure level of the emission A is
lower than 70 dB(A).
– Cleaning and maintenance reserved for the user must
not be carried out by unsupervised children.
– Before intervening on the system (maintenance, clean-
ing), always disconnect the product from the mains
power supply and from any batteries.
– Inspect the system frequently, in particular the cables,
springs and supports to detect any imbalances and
signs of wear or damage. Do not use the product if it
needs to be repaired or adjusted, because defective
installation or incorrect balancing of the automation can
lead to injuries.
– The packing materials of the product must be disposed
of in compliance with local regulations.
EN
2
2 PRODUCT DESCRIPTION AND INTENDED USE
PRODUCT DESCRIPTION AND INTENDED USE
MC800 is an electronic control unit for automating swing gates. The control unit is specially congured for being connected to
devices belonging to the Opera System and to the Bluebus system. Other available accessories include receivers congured with
“SM” connector.
Any use of the product other than the intended use described is not allowed!
a
2.1 LIST OF CONTROL UNIT PARTS
The control unit consists of an electronic command and control board housed and protected in the box. “Figure 1” shows the main
parts making up the board.
1
M1
IBT4N
5A F
A
M2
P
O
L5 L6 L7L8L4L3L2L1
N
M
L
K
J
I
B
L N
120/230V
Power Supply
FLASH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Flash
50/60 Hz
120/230V
A Protection fuse (5A F)
B Mains power inputs terminal
C FLASH output terminal (120/230 V)
D Motor 1 output terminal
E Motor 2 output terminal
F OUTPUTS terminal block (low-voltage)
G Cable clamps for fastening the power connections
H INPUTS terminal block (low-voltage)
I Inputs/outputs status LEDs
J Button for operation with relay photocells
OGI
Common
2
Bluebus
Stop
SbS
Open
Close
0V
M2M1
EL
K “Open” command and control unit programming button
L “Stop/Set” command and control unit programming button
M “Close” command and control unit programming button
N Control unit status visualisation LED
O Radio antenna terminal (accessory)
P “SM” quick connector for radio receiver (accessory)
Q Motor M1 status LED
R Motor M2 status LED
S IBT4N interface connector (accessory)
ENGLISH – 3
3
300 mm
120 mm
FF
3 INSTALLATION
INSTALLATION
3.4 TYPICAL INSTALLATION
“Figure 3” shows an example of an automation system constructed using Nice components.
3.1 PRE-INSTALLATION CHECKS
EN
Before proceeding with the product’s installation, it is necessary
to:
– check the integrity of the supply
– check that all the materials are in good working order and
suited to the intended use
– check that all operating conditions comply with that specied
in the “Product usage limits” paragraph and in the “TECHNI-
CAL SPECIFICATIONS” chapter
– check that the chosen installation location is compatible with
the product’s overall dimensions (see “Figure 2”)
– check that the surface chosen for installing the product is sol-
id and can ensure stable attachment
– make sure that the installation area is not subject to ooding; if
necessary, the product must be installed appropriately raised
above ground level
– check that the space around the product allows safe and easy
access
– check that all electrical cables to be used belong to the type
listed in “Table 1”
– check that the automation has mechanical stops in both the
opening and closing phases.
3.2 PRODUCT USAGE LIMITS
The product must be used exclusively with 120/230 Va 50/60
Hz gearmotors of suitable power, with or without limit switch and
equipped with integrated thermal cut-off.
The automation made by using MC800 must have
m
sensitive edges.
Use a suitable sensitive edge capable of passing
a
the “impact test” in any operating condition of the
automation.
3
C
A
D
B
G
I
H
E
D
B
G
A Control unit
B Gearmotor
C Warning light
D Photocell
E Digital keypad - Transponder reader - Key selector
F Photocell column
G Mechanical stops for the open position
H Mechanical stop at closed position
I Electric lock
These above-mentioned components are positioned according
to a typical standard layout. Using the layout in “Figure 4” as a
reference, dene the approximate position in which each component of the system will be installed.
Before proceeding with the installation, prepare the
a
required electrical cables by referring to “Figure 4”
and to that stated in the “TECHNICAL SPECIFICA-
TIONS” chapter.
4
3.3 PRODUCT IDENTIFICATION AND OVERALL DIMENSIONS
The overall dimensions and label (A) that allow for identifying the
product are shown in “Figure 2”.
2
230 mm
4 – ENGLISH
b c
a
d
f
d d
g
d
e
f
Table 1
TECHNICAL SPECIFICATIONS OF ELECTRICAL CABLES
A
Identication
no.
a
b
c
d
e
f
Cable characteristics
CONTROL UNIT POWER SUPPLY cable
1 cable 3 x 1.5 mm
Maximum length 30 m [note 1]
WARNING LIGHT cable
1 cable 2 x 1.5 mm
Maximum length 20 m
ANTENNA cable
1 x RG58-type shielded cable
Maximum length 20 m; recommended < 5 m
BLUEBUS DEVICES cable
1 cable 2 x 0.5 mm
Maximum length 20 m [note 2]
KEY SELECTOR cable
2 cables 2 x 0.5 mm
Maximum length 50 m
MOTOR POWER SUPPLY cable
1 cable 4 x 1.5 mm
Maximum length 10 m
2
2
2
2
2
TECHNICAL SPECIFICATIONS OF ELECTRICAL CABLES
Identication
no.
g
Note 1 If the power supply cable is longer than 30 m, a cable
Note 2 If the BlueBus cable is longer than 20 m, up to maximum
The cables used must be suited to the type of envi-
a
ronment of the installation site.
Cable characteristics
ELECTRIC LOCK CONNECTION cable
1 cable 2 x 1 mm
Maximum length 10 m
with larger cross-sectional area (3 x 2.5 mm
used and a safety earthing system must be installed
near the automation.
40 m, a cable with larger gauge (2 x 1 mm
used.
2
2
) must be
2
) must be
To install any other devices used on the automated
l
system, refer to the respective instruction manuals.
7. after making the electrical connections, put the cover (B)
back on and tighten the screws (A).
6
205 mm
EN
When laying the ducting for routing the electrical
a
cables and for the cable entry point into the control
unit housing, check that there are no water deposits in the junction wells nor condensate in the connection ducts, as water and damp conditions could
damage the product’s electronic circuits.
3.5 INSTALLING THE CONTROL UNIT
To secure the control unit (“Figure 5” and “Figure 6”):
1. loosen the screws (A) and remove the cover (B) of the
control unit
2. identify the pre-cut holes (C) located along the lower side
of the box and perforate the ones used to pass the electrical cables
If necessary, the side cable entry can be used (D). In
l
this case, suitable tube ttings must be used.
5
B
A
D
G
4
4 ELECTRICAL CONNECTIONS
F
ELECTRICAL CONNECTIONS
245 mm
E
4.1 PRELIMINARY CHECKS
The electrical connection of the various devices present on
the automation (photocells, digital keypads, transponder card
readers, etc.) to the control unit must be made through the Nice
“Bluebus” system. For the other connections, refer to that specied below.
All electrical connections must be made with the
f
system disconnected from the mains electricity and
with the back-up battery (if present) disconnected.
C
3. drill the wall (E) by observing the measurements shown in
the gure and arrange suitable wall plugs (not supplied)
4. position the box (F) and fasten it with the screws (G) (not
supplied)
5. arrange cable glands for passing the connecting cables
6. make the electrical connections by operating as de-
scribed in the “ELECTRICAL CONNECTIONS” chapter.
The connection operations must only be carried out
a
by qualied personnel.
Mount a device on the electric power line that com-
f
pletely disconnects the automation from the grid.
– The disconnection device must have contacts with a
sufcient gap to ensure complete disconnection, under
the Category III overvoltage conditions, in accordance
with the installation instructions. If necessary, this device guarantees quick and safe disconnection from the
mains power and therefore must be positioned in sight
of the automation. If located in a concealed position,
it must be equipped with a system that prevents inadvertent or unauthorised reconnection of power, to avoid
potential hazards.
ENGLISH – 5
4.2 WIRING DIAGRAM AND DESCRIPTION OF CONNECTIONS
FLASH
4.2.1 Wiring diagram
EN
7
EL
OGI
24V 4W
TXRX
Bluebus Bluebus
L5 L6 L7L8L4L3L2L1
NONC8K2
NONONO
NC NC
NC
NC
Close
Open
SbS
Stop
6 – ENGLISH
M1
M2
IBT4N
Bluebus
2
OGI
Common
0V
EL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Close
M2M1
Common
Open
Close
Common
5A F
FLASH
L N
Flash
120/230V
50/60 Hz
120/230V
Power Supply
Open
L N
M1 M2
4.2.2 Wiring diagram with relay photocells without phototest
FLASH
8
EL
OGI
24V 4W
TXRX
Bluebus Bluebus
TX RX
PHOTO
PHOTO 1
4 - 8 RX = PHOTO
4 - 9 RX = PHOTO 1
4 - 10 RX = PHOTO 2
PHOTO 2
NONC8K2
EN
NONONO
Close
Open
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FLASH
0V
SbS
Stop
Bluebus
OGI
Common
EL
M2M1
Flash
120/230V
Close
Open
Close
Open
Common
Common
M1 M2
L5 L6 L7L8L4L3L2L1
M1
M2
IBT4N
5A F
50/60 Hz
120/230V
L N
Power Supply
L N
ENGLISH – 7
4.2.3 Wiring diagram with relay photocells with phototest
FLASH
9
EN
TXRX
EL
Bluebus Bluebus
TX RX
PHOTO
PHOTO 1
4 - 8 RX = PHOTO
4 - 9 RX = PHOTO 1
4 - 10 RX = PHOTO 2
PHOTO 2
NONC8K2
NONONO
Close
Open
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FLASH
0V
SbS
Stop
Bluebus
OGI
Common
EL
M2M1
Flash
120/230V
Close
Open
Close
Open
Common
Common
M1 M2
L5 L6 L7L8L4L3L2L1
M1
M2
IBT4N
8 – ENGLISH
5A F
50/60 Hz
120/230V
L N
Power Supply
L N
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