Neuspeed 65.10.97 User Manual

P-FLO AIR INTAKE KIT – PART #65.02.65 & 65.10.97

Fits 2006-2008.5 Audi A3 2.0T FSI, 2008 TT(8J) 2.0T FSI, 2006-2008.5 VW EOS, GTI, Jetta V & Passat‡ with 2.0T FSI

‡Only fits Passat models equipped with manual transmission

PARTS LIST: 65.02.65/65.10.97 TOOLS REQUIRED:

1 – INTAKE PIPE 1 – HEAT SHIELD 1 – NEUSPEED FILTER 2 – SS WASHER 1 – T20 TOX 1 – FLAT BLADE SCREW DRIVER 1 – PHILIPS SCREWDRIVER
1 – SILICONE HOSE 2 – PHILIPS HEAD SCREWS M4x8mm 1 – HEX SCREW M6x10mm 1 – 4mm HEX KEY WRENCH 1 – SPRING CLAMP PLIERS 1 – 10MM WRENCH
1 – RUBBER ISOLATOR 1 – #40 CLAMP 1 – #44 CLAMP 1 – 24mm 12 POINT SOCKET

1. Remove the intake air duct: There are

two T20 Torx screws that attach duct to
the front core and a spring clamp at
hose connection to the air filter box
(engine cover).

NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [e-mail] • Visit us on the web…http://www.neuspeed.com

2. Disconnect electrical connector at MAF

(Mass Air Flow) sensor and remove
sensor mounting screws (T20 Torx),
now pull out sensor.

3. Unclip and disconnect turbo intake hose

from air filter box.

4. There are four rubber grommet mounts

holding air filter box (engine cover) to
engine. Lift up one corner of air filter
box at a time to detach.

5. Remove turbo intake hose at turbo by

squeezing spring clamp with spring
clamp pliers. CAUTION: Do not let any
debris or objects fall into turbo inlet or
damage may occur.

6. Installing NEUSPEED heat shield: First

remove the (2) 10mm hex nuts located
on bottom side of factory heat shield
connecting the rear air filter box (engine
cover) mounts. Then using a 24mm 12
point socket, unscrew the mounts.

7. Install NEUSPEED heat shield using

original air filter box mounts with SS
washers supplied. Then reinstall 10mm
hex nuts on bottom side.

8. Install silicone hose onto turbo side of

NEUSPEED intake pipe and tighten with
#44 clamp supplied. NOTE: Screw
clamp should be rotated toward
passenger side of vehicle.

FINISHED INSTALLATION

Copyright 2012, NEUSPEED®. All rights reserved. Reproduction in whole or in part prohibited. DOC.65.02.65 & 65.10.97 Rev. 05.10.12

9. Install NEUSPEED intake pipe onto turbo

inlet with #40 clamp supplied and
attach rubber isolator mount to ear on
end of cylinder head with M6x10mm
screw. Intake pipe should be positioned
at an upward angle toward brake fluid
reservoir for engine torque clearance,
now tighten hose clamp and M6 screw.

NOTE: When tightening isolator
mount, do not over tighten – rubber
isolator should not have any
twisting force applied to it.

NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [e-mail] • Visit us on the web…http://www.neuspeed.com

10. Install MAF sensor (fits one direction

only) and tighten with two M4x8mm
Philips head screws supplied. Attach
electrical connector.

11. Install filter onto end of intake pipe.

12. Double check installation and tightness

of all connections. PLEASE TEST DRIVE
CAREFULLY.