Neuspeed 65.10.48 User Manual

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P-FLO AIR IN TAKE KIT – PART #65.10.49*w/Air Pump & #65.10.48
Fits: 2013.5-UP VW JETTA GLI & BEETLE 2.0 TSI/210 HP, 2014 BEETLE, JETTA, PASSAT 1.8 TSI/170HP
PARTS LIST: TOOLS REQUIRED:
1 – INTAKE PIPE 1 – STAINLESS STEEEL P-FLO BRACKET 1 – NEUSPEED FILTER 1 – SCREWDRIVER 1 – 8mm NUT DRIVER 1 – T25 TORX 1 – #48 HOSE CLAMP 1 – RUBBER ISOLATOR 1 – RUBBER GROMMET 1 – 11mm WRENCH 1 – SPRING CLAMP PLIERS 1 – T30 TORX 1 – ACORD NUT 3 – M6 x 12mm CAP BOLTS 3 – M6 LOCK NUTS 1 – BILLET AIR PUMP FITTING* 1 – PLASTIC HOSE SUPPORT CLIP* 1 – MINI AIR PUMP FILTER*
1. Disconnect air intake hose from air filter
box using spring clamp pliers and remove spring clamp.
2. AIR PUMP ONLY: Squeeze collar to
unlock and disconnect air pump hose from air filter box lid.
4. Unscrew all T25 Torx screws around air
filter box lid and remove.
5. Remove cover at intake duct.
6. Using a T30 Torx, unbolt lower air filter
box, located on back side.
7. Using a screwdriver push in the locking
tabs (one on each side of tube) and disconnect air box inlet tube from duct connected to radiator core support.
8. Lift off lower air filter box from rubber
grommet mounts, then lift out left side first and rotate intake tube around small coolant hose to remove.
9. Remove air intake duct at radiator core
support (2) T25 Torx, one on each side.
10. Install and tighten rubber isolator into
threaded stand-off just in front of battery.
11. First install NEUSPEED intake pipe with
#48 hose clamp supplied into turbo intake tube, then attach P-Flo bracket onto rubber grommet mount and rubber isolator.
3. Disconnect vent line from air box lid.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [email protected] • www.neuspeed.com
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12. Install and tighten supplied acorn nut
Copyright 2014, NEUSPEED®. All rights reserved. Reproduction in whole or in part prohibited. DOC.65.10.49/48 Rev. 01.15.14
using 11mm wrench.
15. AIR PUMP ONLY: Rotate air pump
fitting 90-degrees counter-clockwise.
18. For extra protection, slide coolant hose
protector sleeve just under P-Flo bracket.
21. Double-check complete installation.
13. Tighten #48 hose clamp at intake pipe
to inlet tube using 8mm Nut Driver.
14. Connect vent line to NEUSPEED intake
pipe.
19. Attach and tighten NEUSPEED air filter
using 8mm Nut Driver.
16. AIR PUMP ONLY: Attach mini filter to
billet fitting and tighten. Then connect to air pump hose fitting.
20. Install rubber strip on top-edge of P-Flo
bracket.
17. AIR PUMP ONLY: Attach supplied black
plastic hose support clip from radiator coolant vent hose to air pump hose.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [email protected] • www.neuspeed.com
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