Neuspeed 65.10.95 User Manual

Page 1
Air
Pump
Hose
Metal Clip
Metal Clip
Metal Clip
MAF Connector
P-FLO KIT FOR 2004-06 TOUAREG V6 3.2L
PART # 65.10.95
INSTALLATION INSTRUCTIONS
1 – MINI FILTER 1 – SILICONE 90° ELBOW
1 – BILLET ALUMINUM ADAPTER 2 – ¼-20 X ¾” HEX HEAD BOLT 2 – ¼-20 NYLOC NUT 1 – 3½” HOSE CLAMP 1 – 3¾” HOSE CLAMP
TOOLS REQUIRED: 1 – FLAT HEAD SCREWDRIVER 1 – PHILIPS SCREWDRIVER 1 – RATCHET HANDLE 1 – 7/16” WRENCH 1 – 7/6” SOCKET 1 – 10mm SOCKET 1 – CHANNEL LOCK PLIERS
1. If equipped, lift off the passenger side engine
compartment cover to expose air filter box.
4. Undo two metal clips on top of the air box
and remove cover.
2. Disconnect MAF (mass air flow) sensor
electrical connector, plastic intake hose connected to MAF and rubber hoses that are attached to air box with metal clips.
3. Disconnect air pump hose connecting to air
box cover. Squeeze plastic ring, located at lower front section of air box, to unlock.
5. Remove upper air box mounting bolt (10mm
hex), then pull out air box.
NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
www.neuspeed.com
Page 2
6. Remove from air box cover: MAF, metal clips
for rubber hoses, grommet and sleeve.
7. Install onto NEUSPEED SS P-Flo bracket:
grommet and sleeve, mini filter on billet air pump fitting and NEUSPEED air filter onto tubing opposite side of bracket from air pump filter as pictured.
NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
www.neuspeed.com
Page 3
8. Install NEUSPEED SS P-Flo bracket onto
vehicle – aligning lower pins into grommets. Install original bolt at top of bracket and tighten.
9. Attach air pump hose to billet fitting.
10. Bolt billet adapter to MAF using bolts and lock nuts supplied. Attach 90° silicone hose to
MAF with 3¾” clamp supplied. Align hose to MAF as pictured and tighten clamp. Connect the silicone hose to NEUSPEED SS P-Flo bracket with 3½” hose clamp and MAF to plastic intake hose as pictured.
NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
www.neuspeed.com
Page 4
11. Attach original metal clips to NEUSPEED SS
P-Flo bracket for rubber hoses at locations pictured.
12. Double check installation and tightness of all
bolts and clamps.
©Copyright 2005, NEUSPEED®. All rights reserved. Reproduction in whole or in part prohibited. DOC.65.10.95 Rev. 11.22.05
NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
www.neuspeed.com
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