Neuspeed 65.10.92 User Manual

P-FLO AIR INTAKE KIT – PART #65.10.92
Fits 2008.5-up Audi A3 2.0 TFSI, 2008.5-up VW EOS, GTI, Jetta V/VI & Passat with 2.0 TSI – CARS EQUIPPED WITH AIRPUMP
PARTS LIST: TOOLS REQUIRED:
1 – INTAKE PIPE 1 – STAINLESS STEEEL P-FLO BRACKET 1 – NEUSPEED FILTER 1 – MINI AIR PUMP FILTER 1 – PHILIPS SCREWDRIVER 1 – 5mm HEX KEY WRENCH 1 – 8mm NUT DRIVER 1 – SILICONE HOSE 1 – #48 HOSE CLAMP 1 – #52 HOSE CLAMP 1 – RUBBER ISOLATOR 1 – 7/16 WRENCH 1 – SPRING CLAMP PLIERS 1 – T25 TORX 1 – ACORD NUT 3 – M6 x 12mm CAP BOLTS 3 – M6 LOCK NUTS 1 – RUBBER GROMMET 1 – BILLET AIR PUMP FITTING 1 – PLASTIC HOSE SUPPORT CLIP
1. Disconnect Mass Air Flow (MAF) sensor electrical connector.
2. Disconnect air intake hose from MAF using spring clamp pliers.
3. Squeeze collar and disconnect air pump hose from air filter box lid.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • information@neuspeed.com • Visit us on the web…http://www.neuspeed.com
4. Unscrew all Philips screws around air filter box lid and remove.
5. Remove cover at intake duct.
6. Using a 5mm hex key wrench, unbolt lower air filter box, located on back side.
7. Lift off lower air filter box from rubber grommet mounts, then lift out left side first and rotate intake duct around small coolant hose to remove.
8. Remove air intake duct at radiator support (2) T25 Torx – one on each side.
9. Remove MAF sensor from air box lid using a Philips screwdriver.
10. Reinstall MAF sensor onto air intake hose.
11. Install larger end of supplied silicone hose onto MAF sensor using #52 hose clamp and tighten. Then loosely install #48 hose clamp as shown.
12. Install and tighten rubber isolator into threaded stand-off just in front of battery.
14. Install and tighten acorn n ut.
17. Rotate air pump fitting 90-degrees counter-clockwise.
20. Attach and tighte n NEUSPEED air filter.
13. First install NEUSPEED intake pipe into silicone hose, then attach P-Flo bracket onto rubber grommet mount and rubber isolator.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • information@neuspeed.com • Visit us on the web…http://www.neuspeed.com
15. Tighten #48 hose clamp.
16. Re-attach MAF electrical connector.
18. Attach mini filter to billet fitting and tighten. Then connect to air pump fitting.
19. Attach black plastic hose support clip from radiator coolant vent hose to air pump hose.
21. For extra protection, slide coolant hose protector sleeve just under P-Flo bracket.
22. Install rubber strip on top-edge of P-Flo bracket.
23. Double-check complete installation.
Copyright 2009, NEUSPEED®. All rights reserved. Reproduction in whole or in part prohibited. DOC.65.10.92 Rev. 01.29.09
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