Neuspeed 65.02.67 User Manual

P-FLO KIT AIR INTAKE SYSTEM – PART #65.02.67
Fits: 2009-11 Audi TTS
PARTS LIST: TOOLS REQUIRED:
1 – P-FLO BRACKET 1 – INTAKE TUBE 1- SILICONE REDUCER HOSE 1 – NEUSPEED AIR FILTER SCREWDRIVER PHILLIPS SCREWDRIVER 5mm HEX KEY WRENCH 1 – SS #52 HOSE CLAMP 1 – SS #56 HOSE CLAMP 4 – SS CAP BOLT M6x12mm 4 – SS M6 NYLOC NUT 6mm HEX KEY WRENCH 10mm WRENCH 11mm WRENCH 1 – SS ACORN NUT 1 – SERRATED FLANGE NUT 1 – SUPPORT BRACKET - Short 1 – RUBBER ISOLATOR RATCHET DRIVER 10mm SOCKET T25 TORX 1 – WEATHER STRIPPING 1- SUPPORT BRACKET - Long SPRING CLAMP PLIERS DRILL ¼” DRILL BIT
1. Remove air intake duct at radiator support. There are (2)
T25 Torx screws on top of support.
2. Unclip sound amplifier hose attached to air filter box lid.
3. Disconnect electrical connector at MAF sensor.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • information@neuspeed.com • Visit us on the web…http://www.neuspeed.com
4. Using spring clamp pliers, disconnect air intake tube from
MAF sensor.
5. Unbolt left front corner of lower air box using 5mm hex key
wrench.
6. Remove air box lid using Phillips screwdriver then air filter.
7. Lift off lower air box from the two rubber mounting
grommets and remove from vehicle. Use WD-40 or equivalent on grommets to ease removal.
8. Install and tighten supplied rubber isolator onto left front air
box mounting bracket.
9. Using 10mm socket, temporally remove the front bolt on air
box mounting bracket.
10. Install supplied support bracket to air box mount using
original bolt (from step 9), then to stud on underside of mount for rubber grommet using supplied M6 flange nut. Now tighten nut and bolt.
11. Using needle nose pliers squeeze pin to remove one of the
sound amplifier hose clamps from air filter box lid.
14. Unscrew and pull-out MAF from air box lid.
17. Remove rubber grommet from lower air box and install into
hole of P-Flo bracket as shown.
12. Install clamp back onto hose and mark side of engine cover.
Remove engine cover off it’s rubber mounts by lifing up. Drill a ¼” hole and deburr both sides of hole.
13. Reinstall engine cover and push clamp into hole to lock on.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • information@neuspeed.com • Visit us on the web…http://www.neuspeed.com
15. Reinstall MAF to factory tube.
16. Install supplied silicone hose with smaller end onto MAF
using supplied #52 clamp.
18. Install NEUSPEED intake tube to P-Flo bracket and tighten
with supplied M6x12mm button head screws and nyloc nuts.
19. Loosely install supplied #56 hose clamp onto silicone hose.
Install P-Flo bracket onto mounts while inserting tube into silicone hose. Install and tighten supplied acorn nut to retain P-Flo bracket to isolator. Tighten #56 hose clamp.
Copyright 2010, NEUSPEED®. All rights reserved. Reproduction in whole or in part prohibited. DOC.65.02.67 Rev. 12.30.10
20. Remove rubber grommet from lower air box and install into
hole of supplied support bracket – long.
21. Install bracket onto rear mount for factory air box and bolt
to hole on P-Flo bracket with SS screw and lock nut supplied.
23. Install weather strip on to edge of P-flo bracket, then install
NEUSPEED filter.
24. Installation is now complete. Double-check tightness of all
connections and test drive carefully. NOTE: Double-check all clamps and connections after 1 week of driving.
22. Connect electrical connector to the MAF.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • information@neuspeed.com • Visit us on the web…http://www.neuspeed.com
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