Neuspeed 62.10.33 User Manual

POWER PULLEY KIT

2006-11/2007 AUDI A3(8P) & TT(8J), 2008 VW R32 up to Vin#

1K_8W160000, 2007-08 EOS up to Vin# 1F_8_028500 3.2L 24V-VR6

PART # 62.10.33

INSTALLATION INSTRUCTIONS

PART LIST: 1 – CRANKSHAFT PULLEY 1 – BELT

1 – CRANKSHAFT BOLT

TOOLS REQ: 1 – Ratchet 1 – File

1 – 27 mm Socket 1 – Die grinder and rotary file.
1 – 16 mm Wrench 1 – Hammer
1 – Chisel 1 – T10069 Counter Holder
1 – T25 Torx 1 – T10027 Pin
1 – T30 Torx 1 – T40 Torx (TT)
1 – Torque Wrench

NOTE: FACTORY TOOLS REQUIRED AND RECOMMEND PROFESSIONAL INSTALLATION.

1. Raise the vehicle and support with jack stand(s)

under lifting points. Never work on a vehicle
supported only with a jack!

2. Remove right front wheel.

3. Undo the Torx screws to remove lower engine

pan. Now remove the passenger side lower inner
fender liner – there are (5) T25 Torx in the
fender well and (2) T25 Torx on the bottom of
the front bumper cap. NOTE: Some models may
vary slightly.

4. Put 16mm wrench onto bolt of tensioner pulley

and turn CCW or in direction of arrow far enough
until VW tool Pin (T10027) or equivalent can be
inserted into tensioner holes to lock in place.
Now remove ribbed drive belt.

NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX

www.neuspeed.com

5. Using VW tool Counter Holder (T10069) and 27

mm socket undo and remove bolt securing
crankshaft pulley. Pull off pulley and shim
washer on back side.

6. Remove any burs or corrosion on nose of

crankshaft and clean out threads.

7. Using a grinder or file remove ¼” of material

from corner of crank seal housing. Test fit
supplied crankshaft pulley and check to see that

there is at least 1/8” of clearance between

housing and back side of pulley. Continue to
remove material until clearance is achieved.

8. Finish grinding.

11. Install key in keyway of NEUSPEED crankshaft

pulley and gently tap into position if required.

9. With a hammer and chisel, carefully remove key

from crankshaft pulley. NOTE: Do not lose or
destroy key, not available separately from VW
Parts.

10. Remove any burs from key with a file.

12. Install shim washer onto back side of pulley.

13. Position pulley on crankshaft and align key to

keyway. Gently press pulley onto shaft. If
pulley does not slide on shaft easily, remove and
check for burs or corrosion. If any burs or
corrosion exists, remove as necessary. Use of

excessive force to install the pulley will
damage both the pulley and the crankshaft
and will void warranty.

14. Lightly coat with oil crank pulley surface to

underside of bolt head. Install new bolt supplied
and torque to 100Nm (74ft-lb.) plus an
additional ½ turn using VW tool Counter Holder
(T10069) and 27 mm socket.

NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX

www.neuspeed.com