Neuspeed 62.02.68 User Manual
POWER PULLEY KIT
2008.5-12 AUDI A4(B8), A5 and Q5(8R) 2.0L TFSI
With Hydraulic Power Steering Pump
PART # 62.02.68
PART LIST: 1 – CRANKSHAFT PULLEY 1 – BELT
1 – CRANKSHAFT BOLT
TOOLS REQUIRED: 1 – 17mm Wrench 1 – Ratchet Wrench
1 – 7mm Socket 1 – VW Tool T10355 Counter Holder
1 – Phillips screwdriver 1 – Torque Wrench
1 – 24mm Socket 1 – Long Handle Breaker Bar
1 – Mirror
NOTE: FACTORY TOOL REQUIRED AND PROFESSIONAL INSTALLATION RECOMMENDED.
1. Car Hoist required, vehicle not high enough from
ground with a jack or jack stands.
INSTALLATION INSTRUCTIONS
2. Remove lower engine splash guard. Undo the
dowel pins using a Phillips screwdriver. A4
shown, models may vary.
3. Using 7mm socket unbolt and remove electric
fan control module.
4. Disconnect electrical connectors at both electric
fans; pull harness out of retaining groove at let
hang.
5. Before removing ribbed belt, mark running
direction with marking pen if the stock belt and
pulley is ever to be re-installed.
6. Using a 17mm wrench, rotate spring loaded idler
pulley downwards to release tension and remove
ribbed belt. Now slowly release belt tensioner.
NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
www.neuspeed.com
ALT
P/S
CRANK
A/C
TENSIONER
IDLER
7. Using the 24mm socket on crankshaft pulley
bolt, rotate engine clockwise to the “TDC”
position (Top Dead Center). The notch on the
pulley must line-up with the arrow marking on
the lower timing chain cover located at the
4 o’clock position.
CAUTION: THE CRANKSHAFT MUST
NOT BE MOVED OUT OF THE “TDC”
POSITION WHEN THE PULLEY AND
BOLT IS REMOVED OR ENGINE
DAMAGE WILL RESULT. DO NOT LET
ENGINE TURN WHEN REMOVING OR
TIGHTENING PULLEY BOLT.
9. Use a little oil on timing cover seal and “O” ring
on bolt. Install NEUSPEED pulley matching up
tooth contour on pulley with crankshaft chain
sprocket, while holding against chain sprocket
install new bolt supplied and hand tighten.
10. Torque bolt to 150Nm (111 ft. lbs.) + 90° (¼)
turn with torque wrench and T10355 Counter
Holder tool. Then install supplied ribbed belt.
11. Reinstall electric fan control module, wire
harness, connections to both electric fans and
lower engine cover.
12. Carefully check complete installation to be sure
all fasteners are tight, the belt is correctly
seated in grooves of each pulley and that
nothing interferes with the pulleys or belt.
©Copyright 2011 NEUSPEED® All rights reserved. Reproduction in whole or in part
prohibited.
DOC.62.02.68 Rev. 09.25.2011
8. Loosen pulley bolt using 24mm socket with long
handle breaker bar and T10355 Counter Holder
tool to hold engine from turning. Remove bolt
and pulley. NOTE: Apply pressure on pulley to
crankshaft to hold in place when removing bolt.
NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
www.neuspeed.com
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