Nespresso Essenza EF 347, Essenza C99, Essenza EF 348, Essenza D99 Service Manual

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en
enVersion 1.0
Service Manual Coffee Machine
Essenza EF 347 / C99
Essenza EF 348 / D99
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Contents
Preface______________________________________________ 3
General _____________________________________________ 3 Nespresso technical website_____________________________ 3 Content updates ______________________________________ 3
General Safety Notes ________________________________ 4
Main Components ___________________________________ 5
Overview ____________________________________________ 5 Overview of rating plates________________________________ 6 Rating Plates - Essenza machine partners __________________ 7 Water circuit _________________________________________ 8
Tech nical D ata _______________________________________ 9
Operation __________________________________________ 10
Making coffee _______________________________________ 10 Programming the water system__________________________ 11 Emptying the water system _____________________________ 12 Energy saving mode __________________________________ 13 Reset to factory settings _______________________________ 14 Coffee machine status (1) ______________________________ 15 Coffee machine status (2) ______________________________ 16
Troubleshooting____________________________________ 17
Check Machine on receipt______________________________ 17
Repair______________________________________________ 20
Safety instructions ____________________________________ 20 General disassembly__________________________________ 21 Replacing NTC ______________________________________ 22
Replacing thermoblock ________________________________ 23 Replacing pump______________________________________ 24 Replacing electronic control board with button prints _________ 25 Replacing compact brewing unit _________________________ 26 Wiring diagram 220V - 240V IEC_________________________ 27 Wiring diagram 120V - 127V IEC_________________________ 28
Function Tests______________________________________ 29
Safety instructions ____________________________________ 29 Measuring flow rate (1) ________________________________ 30 Measuring flow rate (2) ________________________________ 31 Checking for leaks and pump pressure (1) _________________ 32 Checking for leaks and pump pressure (2) _________________ 33 Measuring coffee temperature___________________________ 34 Protective earth continuity test (1) ________________________ 35 Protective earth continuity test (2) ________________________ 36 Protective insulation test (1) ____________________________ 37 Protective insulation test (2) ____________________________ 38 Protective insulation test (3) ____________________________ 39
Maintenance________________________________________ 40
Descaling (1) ________________________________________ 40 Descaling (2) ________________________________________ 41
Spare Parts _________________________________________ 42
Repair accessories ___________________________________ 42 Spare parts EF 347 / C99 ______________________________ 43 Spare parts EF 348 / D99 ______________________________ 46
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Preface
General
The purpose of this service manual is to provide the service personnel with all neces­sary information with regards to correct handling, maintenance and repair of the coffee machines EF 347 and EF 348.
This manual should be used by the techni­cians as a valuable aid to guarantee the permanent readiness for use of the machine. In order to take full advantage of all the func­tions, it is absolutely necessary to follow the instructions in this manual.
Nespresso technical website
Visit the Nespresso technical website periodi­cally to check for upgrades, technical modifi­cations, counter measures etc. for this coffee machine: https://business.nespresso.com
Access is restricted and can be obtained by asking your Nespresso technical contact person.
Please keep this manual together with the corresponding service documentation. This way you are assured to have the necessary information.
Content updates
The version number of this service manual is printed on the lower right corner of the page.
Version 1.0
First released service manual version.
Page 4
4
General Safety Notes
Risk of fatal electrical shock and fire! Mains voltage inside the coffee machine.
• Unplug appliance before cleaning.
• Never clean wet or immerse plug, cord or appliance in any fluid.
• Disconnect the mains plug before disassembly - the appliance must be free of voltage.
As an additional safety measure, the use of a residual current device (RCD), also called a ground fault circuit interrupter (GFCI), in the repair centre is highly recommended.
This device does not protect against electrical shock due to contact with both circuit conductors.
Use a GFCI with a trip level of 4 - 6 mA (USA) resp. a RCD with a trip level of 15 - 30 mA (Europe). A trip level above 30 mA provides only very limited protection against harm from an electric shock.
Danger of burns! Hot parts and water under pressure inside the coffee machine (particu­larly in the thermoblock).
• Let coffee machine cool down before cleaning or disassembly.
Example illustrations of typical devices:
1) RCD protected socket-outlet
2) Plug-in RCD unit
3) GFCI socket
4) Plug-in GFCI
1
2
RESET
TEST
RESET
TEST
3
4
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Main Components
Overview
1) Closing handle
2) Cover
3) Compact brewing unit (TCBU)
4) Capsule inlet
5) Side panel
6) Espresso button, back lighted
7) Coffee outlet
8) Lungo button, back lighted
9) Container for used capsules
10) Drip grid
11) Drip tray
12) Lower chassis
13) Thermoblock
14) Electronic control board
15) Pump
16) Upper chassis
17) Water tank
10
1
2
9
11
3
4
12
8
5
13
7
17
14
15
16
6
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Main Components
Service Manual EF 347 / EF 348 enVersion 1.0
Overview of rating plates
The rating plate can be found at the underside of the coffee machine. It is of varying design depending on the brand and carries the following information:
1. Brand name
2. Voltage and power rating
3. Manufacturing country
4. Conformity with RoHS guidelines
5. Bar code
6. Serial number
7. Machine type
8. Special disposal icon
9. Sign of conformity (CE)
10. Article number of the rating plate
Serial number codification
Example: 121 243 47Q 1234 782 1Ke
12124
production date: 124th day of year 2012 347 machine type (EF no.) Q production site 1234 incremental number per production day 7 machine partner codification 8voltage 2 mains plug version 1K colour version e checksum number
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2
3
5
6
7
8
4
9
10
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Main Components
Service Manual EF 347 / EF 348 enVersion 1.0
Rating Plates ­Essenza machine partners
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Main Components
Service Manual EF 347 / EF 348 enVersion 1.0
Water circuit
1) Water tank
2) Water tank valve and connector
3) Pump
4) Thermoblock
5) Flowmeter
6) Coffee outlet
7) Compact brewing unit (TCBU)
7
6
4
3
1
5
2
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Technical Data
Mains
EUR 230V / 50 Hz USA / CAN 120V / 60 Hz Approvals SEV, CENELEC, CE-conform
UL, CUL, MITI
Cable length approx. 1.5 m
Pump data
Pump pressure
- max. permissible 17,5 bar ± 1,5 bar
- during coffee preparation 9 - 13 bar (depending on brand of coffee)
Flow performance 120 - 240 ml/min. at 12 bar
Capacities
Water tank 0.9 l Drip tray approx. 100 ml Capsule container 10 - 14 pcs.
Power consumption
220 V / 240 V 1’260 W
Energy consumption (CECED / FEA 2009 method)
Energy efficiency class level A - 40% Daily energy consumption 63.8 Wh Annual energy consumption 23.3 kWh
Various data
Pre-heating time approx. ~25 sec. Storage temperature -25° C up to 60° C Safety temperature (thermal cut-off) 167° C Coffee temperature at outlet 86° C ± 3° C
Weight of machine approx. 3 kg (without water)
166 mm
254 mm
291 mm
260mm
166 mm
254mm
291 mm
260mm
EF 347
EF 348
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10
Operation
Making coffee
1. Rinse then fill the water tank with potable water.
2. a) Press the Espresso or Lungo button to activate the machine. b) Blinking Lights: heating up (25 sec). Steady Lights: ready.
Never lift lever during operation and refer to the safety precautions to avoid possible harm when operating the appliance. During heat up, you can press either coffee button while blinking. The coffee will then flow automatically when the machine is ready.
3. Lift the lever completely and insert a Nespresso capsule.
4. Close the lever and place a cup under the coffee outlet.
5. Press the Espresso (40 ml) or the Lungo (110 ml) button to start. Preparation will stop automatically. To stop the coffee flow or top up your coffee, press again.
6. Remove the cup. Lift and close the lever to eject the capsule into the used capsule container.
1
3
4
b
a
2
6
5
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Operation
Service Manual EF 347 / EF 348 enVersion 1.0
Programming the water system
1. Turn the machine on and wait for it to be in ready mode (steady lights).
2. Fill the water tank with potable water and insert a Nespresso capsule.
3. Place a cup under the coffee outlet.
4. Press and hold the Espresso or Lungo button.
5. Release button once the desired volume is served.
6. Water volume level is now stored.
1
3
2
4
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Operation
Service Manual EF 347 / EF 348 enVersion 1.0
Emptying the water system
The machine will be blocked for 10 minutes after emptying mode.
1. To enter the emptying mode, press both the Espresso and Lungo button to turn the machine off.
2. Remove the water tank and open the lever.
3. Press both the Espresso and Lungo button for 3 seconds. a) Both LEDs blink alternatively.
4. Close the lever.
5. Machine switches off automatically.
6. Empty and clean the used capsule container and drip tray.
1
a
3
2
4
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Operation
Service Manual EF 347 / EF 348 enVersion 1.0
Energy saving mode
This machine is equipped with an energy saving feature. The machine will automatically enter power off mode after 9 minutes.
1. To turn the machine on either press the Espresso or Lungo button.
2. To turn the machine off before automatic Power Off mode, press both the Espresso and Lungo button simultaneously.
To change this setting
3. With machine being turned off, press and hold the Espresso button for 3 seconds.
4. The Espresso button will blink to indicate the current setting.
5. To change this setting press the Espresso button: One time for power off mode after 9 minutes One more time for power off mode after 30 minutes One more time to deactivate
6. To exit the energy saving mode press the Lungo button for 3 seconds.
1
3
5
2
4
6
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Operation
Service Manual EF 347 / EF 348 enVersion 1.0
Reset to factory settings
1. With machine being turned off, press and hold down the Lungo button for 5 seconds.
2. LEDS will blink fast 3 times to confirm machine has been reset to factory settings.
3. LEDs will then continue to blink normally, as heating up, until ready. Steady lights: machine ready
Factory settings: Espresso Cup: 40 ml Lungo cup: 110 ml Power off mode: 9 min.
1
3
3x
2
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Operation
Service Manual EF 347 / EF 348 enVersion 1.0
Coffee machine status (1)
After pressing the On/Off button, an automatic self test is performed to check if
- the NTC is connected,
- the NTC is short circuited,
- the thermoblock reaches the standby temperature within 2 minutes.
Operating modes and detected failures are indicated by backlighted coffee buttons as listed in the following table.
)
Operating mode Small cup
Led signal
Big cup
LED signal
Off off off
Ready on on
Error
blinking fast 3 times every 2 sec.
blinking fast 3 times every 2 sec
Heat up Blinking slow Blinking slow
Brewing small cup
Brewing big cup
Blinking slow
on
on
Blinking slow
Rinse small cup
Rinse big cup
Blinking slow
on
on
Blinking slow
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Operation
Service Manual EF 347 / EF 348 enVersion 1.0
Coffee machine status (2)
( 1 H z
Operating mode Small cup
Led signal
Big cup
LED signal
Power off Program
Blinking small cup
- 1x for 9 min. (factory setting)
- 2 x for 30 min.
- 3 x for deactivated
off
Emptying
Blinking fast
off
off
Blinking fast
Descaling ready D. pump on descal) D. pump off (descal)
Blinking fast Blinking fast
Overheat Blinking slow Blinking slow
Order small cup (during heat)
Blinking slow off
Order big cup (during heat) off Blinking slow
No more stand by No more power save
--
Resetting to factory Blinking 3 Hz Blinking 3 Hz
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Troubleshooting
Check Machine on receipt
The receipt check enables you to rapidly locate faults on the machine and to initiate appropriate repair action.
Follow the check procedure. Repair any faults found and check if the
machine is operating perfectly.
Check procedure Symptoms Action / repair work Further action / repair work
1 Check appliance for visible damage
1.1 Parts of housing broken or damaged
YES - Replace parts if necessary NO - Go to point 1.2
1.2 Mains cable damaged
YES - Replace mains cable NO - Plug machine to the mains and go to point 2.1
2 Check mechanical elements
2.1 Closing handle works correctly
YES - Go to point 2.2
NO - It is hard or impossible to close the closing handle
YES - Screw on closing handle screws at defined torque or replace CBU (see page 26) NO - Replace the CBU
2.2 Is the capsule correctly ejected?
YES - Go to point 3 NO - Replace TCBU
3 Fill water tank 3.1 Water tank is leaking
YES - Replace water tank NO - Go to point 4
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Troubleshooting
Service Manual EF 347 / EF 348 enVersion 1.0
4 Press any button to start coffee
machine to perform automatic self test
4.1 Machine is not working (no function)
YES - a) Check if mains cable is functional
YES - Go to point b) NO - Replace it
YES - c) Check if pump is working (press coffee button)
YES - Go to point f) NO - Go to point d)
YES - d) Check if coffee button is functional
YES - Go to point e) NO - Replace it
YES - e) Check if pump's thermal fuse (128°C) is defective
YES - Replace pump (see page 24) NO - Go to point f)
YES - f) Check if thermoblock’s thermal fuse (167°C) is defective
YES - Replace thermal fuse and if necessary thermoblock too (see page 23) NO - Go to point g)
YES - g) Check if electrical wires are functional
YES - Replace elect. mainboard and the NTC (see page 25)
NO - Replace defective(s) wire(s)
NO - Go to point 4.2
4.2 Backlighted coffee button blinks at irregular intervals
YES - Check if thermoblock heating element is func­tional
YES - Replace NTC (see page 22) NO - Replace thermoblock (see page 23)
NO - Self test ok. Go to point 5
5 Check coffee temperature while
preparing a coffee (see page 34)
5.1 No coffee at outlet
YES - a) Water system is empty
YES - Fill water system (see page 11) NO - Go to point b)
YES - b) Pyramid plate is clogged
YES - Replace TCBU (see page 26) NO - Go to point c)
YES - c) Machine is blocked by scale YES - Descale machine (see page 40)
NO - Go to point 5.2
5.2 Temperature is too low (less than 83°C)
YES - Descale the machine (see page 40) NO - Go to point 5.3
5.3 Temperature is too high (more than 89°C)
YES - Change NTC (see page 22) NO - Go to point 6
Check procedure Symptoms Action / repair work Further action / repair work
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Troubleshooting
Service Manual EF 347 / EF 348 enVersion 1.0
6 Check for leaks and check flow
rate (see pages 28 and following)
6.1 Leakage at extraction system
YES - Replace TCBU (see page 26) NO - Go to point 6.2
6.2 Leakage at tubes connection
YES - Replace defective tube and seal NO - Go to point 6.3
6.3 Flow rate out of range YES - Machine is scaled
YES - Descale machine (see page 40) NO - Replace pump
7 Descaling process (if needed) 7.1 Machine scaled
YES - Descale machine (see page 40) NO - Go to point 8
8 Final cleaning
End of check procedure
Check procedure Symptoms Action / repair work Further action / repair work
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Repair
Safety instructions
Risk of fatal electrical shock! Mains voltage inside the coffee machine. Disconnect the mains plug before disassembly - the coffee machine must be free of voltage.
Danger of burns! Hot parts and water under pressure inside the coffee machine (ther­moblock in particular). Let coffee machine cool down before disassembly.
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Repair
Service Manual EF 347 / EF 348 enVersion 1.0
General disassembly
Tool:
- Oval screwdriver
Procedure:
1. Remove water tank (33) and drip tray (8) together with drip grid (7) and capsule container (6).
2. Remove 2 screws (2) on the front side of the machine.
3. Place machine on the repairing/service holder device (see page 42).
4. Remove 6 screws (2) on the bottom of the machine.
5. Swing out and remove both side panels (5).
6. Remove lower chassis (22).
5
5
33
6 + 7 + 8
2
2
22
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Repair
Service Manual EF 347 / EF 348 enVersion 1.0
Replacing NTC
Tools:
- Torx screwdriver Pin-TX10
- Open-ended spanner 9 mm AF
- Torque wrench
Procedure:
1. Follow general disassembly (see page
21).
2. Unplug NTC connector from electronic control board (A).
3. Unscrew 3 screws (23) from thermobloc cover.
4. Unscrew the screw fixing the cover to the thermobloc and remove the cover.
5. Remove defective NTC temperature sensor (43) from thermoblock (40) and replace it with a new one.
6. Assemble in reverse sequence.
Re-use spring lock washer (42) and tighten new NTC temperature sensor (43) with torque wrench (80 - 100 Ncm).
43
40
42
A
23
23
23
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Repair
Service Manual EF 347 / EF 348 enVersion 1.0
Replacing thermoblock
Tools:
- Torx screwdrivers Pin-TX10, TX20
- Open-ended spanner 9 mm AF
- Torque wrench
Procedure:
1. Follow general disassembly (see page 21).
2.
Remove 3 screws (23) and separate ther­moblock assembly from upper chassis (1).
3. Unplug NTC connector from electronic control board (28).
4. Remove clips (D) and 2 hose connectors (B + C) from thermoblock.
5. Remove ground wire and electrical connections from thermoblock.
6. Replace thermoblock (40)
7. Mount a new NTC temperature sensor (43) on the thermoblock (40).
8. Assemble in reverse sequence.
Use a torque wrench (80 - 100 Ncm) to tighten NTC temperature sensor (43) with spring lock washer (42).
40*
23
40*
40*
A
43
28
D
B
40*
1
* (complete thermoblock group)
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Repair
Service Manual EF 347 / EF 348 enVersion 1.0
Replacing pump
Tools:
- Torx screwdriver Pin-TX10
- Long-nose pliers
- Blade screwdriver, no. 7
Procedure:
1. Follow general disassembly (see page
21).
2. Remove clip (14) and O-ring (15).
3. Remove pump (17).
4. Remove electrical connections from pump.
5. Replace defective pump (17).
6. Plug in electrical connections on pump.
Check for correct wiring of pump.
7. Insert new O-ring (15).
8. Mount angled hose (26) with clip (14).
14
17
26
T 128°C
L
15
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Repair
Service Manual EF 347 / EF 348 enVersion 1.0
Replacing electronic control board with button prints
Tools:
- Torx screwdriver Pin-TX10
The service engineer must be earthed using an earthing strap!
Only touch button prints with dedi­cated gloves to avoid oxydation.
Procedure:
1. Follow general disassembly (see page
21).
2. Remove 2 screws (55) and remove housing (A) from electronic control board.
3. Unplug NTC and flowmeter and all wires from electronic control board (28).
4. Remove the 2 screws (23) from cover (35), open the lever (37) and lift up lightly the front part of the cover so the buttons prints wires can pass.
5. Replace defect electronic control (B) board with button prints (B).
6. Assemble in reverse sequence.
Check for correct wiring of electronic control board (see page 27).
28
55
A
37
35
23
A
B
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Repair
Service Manual EF 347 / EF 348 enVersion 1.0
Replacing compact brewing unit
Tools:
- Torx screwdriver Pin-TX10
- Blade screwdriver no. 4
- Long-nose pliers
- Torque wrench
Procedure:
1. Remove water tank (33) and drip tray (8) together with drip grid (7) and capsule container (6).
2. Place machine on the repairing/service holder device (see page 42).
3. Remove 4 screws (2) on the bottom of the machine. Swing out and remove both side panels (5).
4. Remove 2 screws (36) and pull off closing handle (37).
5. Remove 2 screws (23) at the front and 1 screw (44) at the back to detach cover (35).
C99 machine: All screws have the same lenght. D99 machine: The screw at the back is longer than those at the front.
6. Remove clip (14) and hose (32) with O­ring (15) from compact brewing unit.
7.
Unlatch coffee outlet (3) from compact brewing unit (34) with a blade screwdriver. Take care not to damaged the ring, other­wise replace it
8. Remove 4 screws (24) and detach compact brewing unit (34).
Tighten closing handle screws (21) with a torque of 230 - 270 Ncm.
34
36
36
3
32
24
35
37
23
15
14
44
2
5
Page 27
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Repair
Service Manual EF 347 / EF 348 enVersion 1.0
Wiring diagram 220V - 240V IEC
Page 28
28
Repair
Service Manual EF 347 / EF 348 enVersion 1.0
Wiring diagram 120V - 127V IEC
Page 29
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Function Tests
Safety instructions
Some function tests are performed with an energized, partly opened coffee machine.
Danger of electrocution! Mains voltage inside the coffee machine. Do not touch any live part while performing tests.
Danger of burns!
Hot parts and water under pressure inside the coffee machine. Do not touch any hot parts while checking for leakages! Always wear protective goggles.
Required equipment
Pos. Component
1
Pressure gauge (EFR no. 16195)
2
Essenza pressure gauge adapter (for part number refer to EF webshop)
3
Electronic thermometer (or digital multimeter suitable for temperature measurement)
4
Time r
5
Measuring beaker
6
Test equipment for protective earth continuity test and protective insulation test
T2
T1
RANGE
-200°C - 1370°C
-328°F - 2498°F
1
REL
HOLD
T1 T2
T1
T2
°C/°F
MAX MIN
1
5
4
6
3
MEASURE
LOCK/STOP
COMP
LIGHT
0Ω ADJ
2
Page 30
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Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Measuring flow rate (1)
Procedure:
1. Fill and insert water tank.
2. Open closing handle.
3. Insert connecting unit of pressure adapter into capsule bay.
4. Push back sealing cone into capsule cage.
5. Insert fixation unit of pressure adapter into capsule bay.
6. Press down operating lever.
Continued on next page.
3
1
2
6
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Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Measuring flow rate (2)
Procedure (continued):
7. Connect pressure hose to pressure tester.
8. Position measuring beaker underneath exit tube of pressure tester.
9. Switch on machine.
10. Press coffee button after heating-up.
11. Open valve fully till water begins to flow.
12. Close valve slowly until 12 bar are indi­cated.
The manometer must be observed continuously and the pressure regu­lated using the valve if necessary. With increasing temperature the pressure also increases, if neces­sary readjust the pressure to 12 bar.
13. Perform measurement for approx. 30 sec.
14. There must be at least 60 - 120 ml water in the measuring beaker.
Notice:
- With a flow of < 60 ml the pump is defective
or there is a leak in the system.
- Large fluctuations in the pressure gauge
readings (± 4 bar) during measurement are indicative of a defective pump.
8
7
1
0
9
30 sec
13
12
1
4
11
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Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Checking for leaks and pump pres­sure (1)
The following components are checked for leaks:
- Compact brewing unit (TCBU)
- Hose connections
- Thermoblock
-Pump
Preparation (unplug machine from mains):
1. Remove right side panel.
2. Open closing handle.
3. Insert connecting and fixation unit of pres­sure adapter into capsule bay (refer to page 30).
4. Press down operating lever.
5. Position pot underneath exit tube of pres­sure plug.
6. Fill and insert water tank.
7. Connect mains cable.
Dangerous voltage inside coffee machine! - Do not touch any live part while performing checks. Hot, pressurized parts inside coffee machine! - Do not touch any hot part while performing checks. Wear safety glasses during inspection.
Continued on next page.
1
3
2
5
4
6
7
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Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Checking for leaks and pump pres­sure (2)
Procedure (continued):
8. Press any button to start the coffee machine. Press coffee button after heating-up.
9. Open valve and leave water to run out for approx. 10 sec.
10. Fully close valve. The pressure will rise rapidly initially and stabilise between 16 - 19 bar (check of pump pressure).
The pressure will rise slowly due to the temperature increase. If the pressure exceeds 23 bar, the machine has to be switched off and pressure released through the pres­sure valve.
11. Perform visual and acoustic checks on all pressurized connections.
The pump must not be in operation for longer than 50 sec. without water flow.
12. Open valve to empty pressure gauge.
8
8
11
10 sec
9
10
12
13
Page 34
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Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Measuring coffee temperature
Procedure:
1. Press any button for start the coffee machine.
2. Position measuring beaker underneath coffee outlet.
3. After warming up, press coffee button.
4. Preheat coffee outlet for 10 sec. with hot water.
5. Empty measuring beaker.
6. Insert a capsule (Cosi is the most suit­able).
7. Press coffee button.
8. Wait until 20 ml coffee has flown in the measuring beaker.
9. Measure the coffee temperature approx. 5 - 10 mm below the outlet opening.
Coffee temperature should be approx. 86 °C ± 3 °C (187 °F ± 5.4 °F).
1
2
6
5
10 sec
3
4
9
7
8
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Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Protective earth continuity test (1)
What coffee machine model has to be test­ed and when?
This test is necessary
- for class 1 equipment (three-wire power cord with protective earth)
- after a repair whenever the housing was opened and for example a general disas­sembly was performed.
Therefore all coffee machine models have to be tested after opening the housing, except country-specific models without a protective earth connection.
General
Legal regulation
In case of a repair/modification of the coffee machine, the repair centre is bound by law to protect the user/consumer by
- restoring the regular condition of the appli­ance and
- performing the respective tests according to EN/IEC 60335-1 “Safety of household and similar electrical appliances” and national regulations (e.g. DIN VDE 0701).
Description
Protective earth continuity measurements are made between the protective earth terminal of the power plug and
- the thermoblock,
- all conductive, touchable parts of the coffee machine where dangerous voltage could occur if the basic insulation was to fail.
This test assures that
- the ground (earth) connection does not have an interruption between the power plug and the thermoblock
- the permissible ground resistance is less than 0.3 Ohms (with a test current of 200 mA DC).
Test equipment
Special test equipment is needed that complies with the regulations to perform protective earth continuity measurements. Detailed requirements and tolerances must be verified by your local authorities or measure­ment supplier in any case.
Tes t repo rt
For legal reasons a repair or test report should be prepared and filed with following informa­tion
- customer (name, address)
- type and serial number of coffee machine
- date of repair/test(s)
- performed test(s)/measuring value(s)
- used test equipment
- signature
Test sequence
Danger of electrocution! Do not plug in the coffee machine during the protective earth conti­nuity test. Read and observe safety instruc­tions in user manual of test equip­ment.
This test sequence is not applicable for coffee machines with two-wire power cords (without ground pin).
Continued on next page.
Page 36
36
Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Protective earth continuity test (2)
Test sequence (continued):
1. Connect black measuring cable to ground pin of power plug with an alligator clip (example shown: Swiss power plug).
2. Switch on test equipment and select protective earth continuity test.
Symbolic illustration of test equip­ment.
3. Touch thermoblock tube with tip of red test probe.
4. Press "measure" button and read off displayed resistance.
The resistance must be lower than
0.3 Ohm.
5. Fill in measured value in a test report.
Proceed with protective insulation test before reassembling the housing of the coffee machine.
What to do if the protective earth continuity test fails
Check ground wire connection on thermoblock (refer to wiring diagrams on page 27).
1
MEASURE
LOCK/STOP
COMP
LIGHT
0Ω ADJ
0.215 Ohm Test passed
3
4
MEASURE
LOCK/STOP
COMP
LIGHT
0Ω ADJ
2
Page 37
37
Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Protective insulation test (1)
Perform the protective earth conti­nuity test at first, if it is mandatory.
What is the protective insulation test about?
This test is necessary
- for class 1 and 2 equipment (with/without protective earth),
- after a repair whenever the housing was opened and for example a general disas­sembly was performed.
General
Legal regulation
In case of a repair/modification of the coffee machine, the repair centre is bound by law to protect the user/consumer by
- restoring the regular condition of the appli­ance and
- performing the respective tests according to EN/IEC 60335-1 “Safety of household and similar electrical appliances” and national regulations (e.g. DIN VDE 0701).
Description
The insulation test
- assures that wiring and insulation of the coffee machine fullfill the normative
requirements after a repair,
- rates the insulation capability of the coffee machine,
- is a very dangerous test because of a high test voltage (500 V DC).
For the insulation test, phase and neutral wire are shunted at the power plug. Then a test voltage is applied between phase/neutral and selected parts of the coffee machine.
Test equipment
Special test equipment is needed that complies with the regulations to perform insulation and withstanding voltage tests. Detailed require­ments and tolerances must be verified with your local authorities or measurement supplier in any case.
Ideally the test equipment has a national power socket for testing, so that the coffee machine can plugged in directly. Otherwise a special shunt is necessary to connect the phase and neutral pin of the coffee machine’s power plug.
Tes t repo rt
For legal reasons a repair or test report should be prepared and filed with following informa­tion
- customer (name, address)
- type and serial number of coffee machine
- date of repair/test(s)
- performed test(s)/measuring value(s), test points
- used test equipment
- signature
Test sequence
Danger of electrical shock/short circuit!
• Do not plug in the coffee machine
during insulation test.
Danger of electrical shock!
• Do not touch tip of test probes.
• Do not touch metallic parts of coffee
machine during test.
Read and observe safety instructions in user manual of test equipment.
Continued on next page.
Page 38
38
Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Protective insulation test (2)
Test sequence (continued):
1. Connect the phase and neutral pin of the power plug together with a test adapter (procured by the repair centre).
A Swiss power plug is shown here as an example.
2. Connect the black measuring cable to the test adapter (see image).
Use a short circuit plug or special alligator clips etc. as substitute for this test adapter.
3. Switch on test equipment and select an insulation test voltage of 500 V DC.
Symbolic illustration of test equip­ment.
Continued on next page.
1
2
MEASURE
LOCK/STOP
COMP
LIGHT
0Ω ADJ
3
Page 39
39
Function Tests
Service Manual EF 347 / EF 348 enVersion 1.0
Protective insulation test (3)
Test sequence (continued):
4. Touch closing handle screw with red test probe.
Do not scratch surface of closing handle with probe tip.
5. Press "measure" button.
6. Read off displayed insulation resistance or test result.
The insulation resistance must be higher than 300 kOhm (300,000 Ohm).
7. Fill in measured value in a test report.
8. Switch off test equipment.
9. Short red with black test probe to make sure that test voltage is discharged.
What to do if the insulation test fails
Risk of damage! A sparkover can damage the elec­tronic control board and sensors etc.
Assume that the coffee machine is defect after a failed insulation test.
Check wiring and locate fault. After fault clearance proceed with trouble-
shooting check list (see page 16).
Test passed
7
8
Page 40
40
Maintenance
Descaling (1)
Only use Nespresso decalcifier! Decalcifier is aggressive to surfaces. Immediately clean drops of descaling solution.
This machine is equipped with a descaling alarm (both LEDs blink during ready mode). Descaling duration: approx. 15 minutes.
Carefully read safety instructions on decalcifier package.
1. Remove the capsule and close the lever.
2. Empty the drip tray and used capsule container.
3. Fill the water tank with 0.5 L of potable water and add 1 Nespresso descaling liquid.
2
3
1
Page 41
41
Maintenance
Service Manual EF 347 / EF 348 enVersion 1.0
Descaling (2)
Procedure (continued):
4. Place a container (min. volume 1 l) under the coffee outlet.
5. To enter the descaling mode, while the machine is turned on, press both the Espresso and Lungo button for 3 seconds.
6. Both LEDs blink.
7. Press the Lungo button and wait until the water tank is empty.
8. Refill the water tank with the used descaling solution collected in the container and repeat step 4 and 6.
9. Empty and rinse the water tank. Fill with potable water. When ready, repeat step 4 and 6 to now rinse the machine.
10. To exit the descaling mode, press both the Epresso and Lungo button for 3 seconds.
11. The machine is now ready for use.
4
5
6
7
8
9
10
Page 42
42
Spare Parts
Repair accessories
* Repair accessories only available at
Nespresso. Please ask your Nespresso technical contact person.
Manometer and pressure adapter are avail­able at Eugster Frismag AG.
Pos. EFR No. Component
1*
Repairing/service holder device (for C99 or D99)
2 42213 Manometer
3 60460 Pressure adapter G4
4 0004872 Screwdriver
5 0004878 Oval bit
- 64373 Spare part seal G4
2
3
4
5
1
Page 43
43
Spare Parts
Service Manual EF 347 / EF 348 enVersion 1.0
Spare parts EF 347 / C99
Page 44
44
Spare Parts
Service Manual EF 347 / EF 348 enVersion 1.0
Draw. No. Art. Nr. Part Description
001 0077828 Holder 473 black V3
002 0024863 Screw safety KST/PT 3.0x12 bl galvan oval head (SFS-Remform)
003 0079793 Outlet
005 0075782 Side wall 347 taupe earth high gl.
006 0059106 Capsule container
007 0077819 Drip grid 347 black V2
008 0075915 Drip tray
009 0005238 Hose silic 05.0x2.00mm meter ware, 70 Shore, transp (di/W)
010 0042592 Valve lifter 704 cpl mount.
011 0077824 Pump holder 470 black V3
012 0039196 Pump holder 470 black 60 sh D=00,0mm, 2 fix holes 0,0mm
013 0037384 Clip D=5mm browned inox
014 0005470 Clip D=4mm L=14mm Inox
015 0061701 O-Ring 03.40x1.90 EPDM V3 70 Shore black
016 0060761 Fluid connect elbow 90° black, 16.0x16.0mm crosspiece
017 0069200 Pump SAP.HP4.V04 230-240V/50Hz
018 0077573 Hose FEP D=4.0/2.50x115mm 2 clamp rings/2 tubul. rivets
021 0013299 Rubber feet 9.0x 0.8mm white SJ-5832
022 0077833 Base 470 black
023 0071635 Screw KST/PT 3.0x12 bl galvan rd head Torx-10
024 0045182 Strain relief clamp 966 transp,screwable
025 0075931 Line cord EU SF-71 H05VV-F3G0.75/L80/N180/PE40, assembled
026 0063089 Fluid connect elbow 90° V2 black, 1xF, 1xmale, crosspiece
027 0063049 Fluid connect V shape 55° V3 black, 2xF
028 0079586 Spare electronic 347 230V
029 0048034 Push-button 471 coffee V2 silic translucent
Page 45
45
Spare Parts
Service Manual EF 347 / EF 348 enVersion 1.0
030 0048033 Push-button 474 Espresso V2 silic translucent
032 0079584 Spare hose FEP D4/2.5x230 clamp ring/tubul. rivet/Serto mount.
033 0060988 Water tank
034 0065019 Spare extract unit 473 cpl. TCBU, packed
035 0077829 Hood 473 black V2 gravure: Nespresso capsules only
036 0076213 Screw KST/PT 4.0x16 blk galvan rd head Torx-20
037 0075784 Lock rod 347
040 0079581 Thermobl 2010/L 230V/1200W EF347 cpl V2
041 0043202 Insul. leeve Elbow connect black, FH6,3 US
042 0044585 Spring ring M 5 bl galvan
043 0064816 Temperature gauge 710 cpl NTC 104M5-S160A2
044 0071635 Screw KST/PT 3.0x12 bl galvan rd head Torx-10
046 0043073 Molded tube 473 silic neutral, flow meter pump
047 0067795 Flow meter FHKSC 12 0° 932-9521/A, double insulated
050 0077832 Cover 470 main switch V3 black
051 0075917 Thermost TB02-B-B8D-105 strd wires 95/150mm, 1xFHL6,3x0,8/1xFHL4,8x0,8
053 0079126 Damping element 347 thermobl black, 60 Shore
054 0079698 Pump holder 348 cpl
055 0071635 Screw KST/PT 3.0x12 bl galvan rd head Torx-10
056 0024374 O-Ring 003,40x1.90 silic/2-K 70 Shore red 2-comp silic
982 0078156 Polystyr. 347 2-part.
983 0050083 Covering box 475 slotted V2 449x339x321mm
992 0047595 Supplement ventilation 12-lang.
Draw. No. Art. Nr. Part Description
Page 46
46
Spare Parts
Service Manual EF 347 / EF 348 enVersion 1.0
Spare parts EF 348 / D99
Page 47
47
Spare Parts
Service Manual EF 347 / EF 348 enVersion 1.0
Draw. No. Art. Nr. Part Description
001 0077856 Holder 474 black V3
002 0024863 Screw safety KST/PT 3.0x12 bl galvan oval head (SFS-Remform)
003 0079587 Outlet 347 TCBU cpl black
005 0075783 Side wall 348 white sand high gl.
006 0059105 Caps contain 471 V2 black
007 0077854 Drip grid 348 black V2
008 0077855 Drip tray 471 black V3
009 0005238 Hose silic 05.0x2.00mm meter ware, 70 Shore, transp (di/W)
010 0042592 Valve lifter 704 cpl mount.
011 0077824 Pump holder 470 black V3
012 0039196 Pump holder 470 black 60 sh D=00.0mm, 2 fix holes 0.0mm
013 0037384 Clip D=5mm browned inox
014 0005470 Clip D=4mm L=14mm Inox
015 0061701 O-Ring 03.40x1.90 EPDM V3 70 Shore black
016 0060761 Fluid connect elbow 90° black, 16.0x16.0mm crosspiece
017 0069200 Pump SAP.HP4.V04 230-240V/50Hz
018 0077573 Hose FEP D=4.0/2,50x115mm 2 clamp rings/2 tubul. rivets
021 0013299 Rubber feet 9.0x0.8mm white SJ-5832
022 0077831 Base 471 black V4
023 0071635 Screw KST/PT 3.0x12 bl galvan rd head Torx-10
024 0045182 Strain relief clamp 966 transp, screwable
025 0075931 Line cord EU SF-71 H05VV-F3G0,75/L80/N180/PE40, assembled
026 0063089 Fluid connect elbow 90° V2 black, 1xF, 1xmale, crosspiece
027 0063049 Fluid connect V shape 55° V3 black, 2xF
028 0079586 Spare electronic 347 230V
029 0048034 Push-button 471 coffee V2 silic translucent
Page 48
48
Spare Parts
Service Manual EF 347 / EF 348 enVersion 1.0
030 0048033 Push-button 474 Espresso V2 silic translucent
032 0079584 Spare hose FEP D=4/2.5x230 clamp ring/tubul. rivet/ Serto mount.
033 0060991 Water tank 471 cpl transp V2
034 0079580 Spare extract unit 473 cpl TCBU
035 0077851 Hood 474 black V2 gravure: Nespresso capsules only
036 0076213 Screw KST/PT 4.0x16 blk galvan rd head Torx-20
037 0075784 Lock rod 347
040 0079581 Thermobl 2010/L 230V/1200W EF347 cpl V2
041 0043202 Insul. leeve Elbow connect black, FH6,3 US
042 0044585 Spring ring M 5 bl galvan
043 0064816 Temperature gauge 710 cpl NTC104M5-S160A2
044 0018904 Screw KST/PT 3.0x16 bl galvan rd head Torx-10 CA point
046 0043073 Molded tube 473 silic neutral, flow meter pump
047 0067795 Flow meter FHKSC 12 0° 932-9521/A, double insulated
050 0077832 Cover 470 main switch V3 black
051 0075917 Thermost TB02-B-B8D-105 strd wires 95/150mm, 1xFHL6,3x0,8/1xFHL4,8x0,8
053 0079126 Damping element 347 thermobl black, 60 Shore
054 0079698 Pump holder 348 cpl
055 0071635 Screw KST/PT 3.0x12 bl galvan rd head Torx-10
056 0024374 O-Ring 03.40x1.90 silic/2-K 70 Shore red 2-comp silic
981 0077354 Picture carton 348 Nespresso D 99.331x215x314mm
982 0078157 Polystyr. 348 2-part.
983 0050083 Covering box 475 slotted V2 449x339x321mm
990 0077040 Instr. man. 348 Nespresso
Essenza, 9-lang.NO/SW/DA/FI/GR/arabic/TR/FR/GB, Zone 2
992 0047595 Supplement ventilation 12-lang.
Draw. No. Art. Nr. Part Description
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