MSD 5099 Installation

MSD DynaForce Starter
AMC V8, PN 5099
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IMPORTANT: Proper installation of the DynaForce Starter is important to the overall operation. Correct alignment
of the starter pinion with the ring gear is needed to achieve the best operation and longevity from your starter. Please read the instructions before attempting the installation.
Parts Included:
1 - Starter 1 - Shim Ring 1 - Outer Shim
WARNING: Before installing the DynaForce Starter disconnect the battery cables. When disconnecting
the battery cables, always remove the Negative (-) cable first and install it last.
INSTALLATION
1. Make sure the starter mounting flange on the mid plate is clean and smooth.
2. Before mounting the starter, measure the distance from the front of the ring gear (engine side) to the starter mounting surface. It should be 3/4" (Figure 2).
• If there is not enough clearance, you will need to install
the supplied shim kit by removing the mounting block (Figure 3). Place the small shim ring in the bearing bore and install the outer shim on the support housing. Reinstall the mounting block. This will move the pinion gear into the starter approximately 0.060".
3. Check that the position of the solenoid is away from direct heat sources and other components. If there are clearance problems, the starter housing can be rotated to move the location of the solenoid. This is done by removing the three bolts on the mounting block and repositioning the starter motor (Figure 1).
4. After confirming clearances and positioning. Mount the starter.
• If there is not enough clearance, you will need to install
the supplied shim kit by removing the mounting block (Figure 3). Place the small shim ring in the bearing bore and install the outer shim on the support housing. Reinstall the mounting block. This will move the pinion gear into the starter approximately 0.060".
The gear mesh is not adjustable on this application. Verify
that all parts are correct for the application (flywheel, block plate, starter) and verify starter is mounted correctly to engine plate.
5. The switch wire that connects to the solenoid should be at least 12-gauge (Figure 4). For alternative wiring to incorporate the factory remote solenoid, See Figure 5.
CLOCKING
LOCATIONS
Figure 1 Clocking the Starter for Clearance.
RING
ENGINE BLOCK TO TRANSMISSION PLATE
TRANSMISSION
SIDE
STARTER MOUNTING BLOCK
3/4”
Figure 2 Checking Pinion Clearance.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
2 INSTALLATION INSTRUCTIONS
Note: If your original starter had wire going to a
second terminal, an ‘R’ terminal, this can generally be bypassed. See the information on the last page of the instructions for more
INSTALL OUTER
SHIM
details.
6. Attach the battery cable. The gauge of the battery cable depends on its length. Using the proper
SHIM
RING
gauge wire is important to the operation of the starter. Both the positive and ground wires must be able to meet the demands of the starter. The chart in Figure 5 shows the recommended sizes. Be sure to route the wire away from the exhaust and moving parts of the engine.
7. Connect the battery terminals and start the engine.
IMPORTANT: Never operate a starter for more than
30 seconds at a time without letting it cool for at least two minutes.
Figure 3 Installing the Pinion Shim Spacers.
12-GAUGE MINIMUM TO IGNITION SWITCH
CABLE LENGTH VS. GAUGE
LENGTH
AWG
3’ 5’ 7’ 10’ +10’
2
4
SWITCH
-
BATTERY
1
-
00
0
+
BATTERY
Figure 4 Wiring the Starter.
FACTORY REMOTE SOLENOID
+
10-12 GAUGETO IGNITION
Figure 5 Wiring to Incorporate Factory Solenoid.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
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