Motorola M11URD6CB1_N, M11URD6CU1_N, M11UGD6CU1_N, M11UGD6CB1_N Service Manual

Page 1
GTX
LTR
®
/ Privacy Plus
800 MHz
Mobile Radio
Service Manual
®
6880905Z99-O
Page 2
THIS LICENSE AGREEMENT BETWEEN YOU, THE USER, AND MOTOROLA, APPLIES TO THE SOFTWARE EMBEDDED IN OR DELIVERED WITH THE ACCOMPANYING MOTOROLA PRODUCT (“SOFTWARE”), AND IS APPLICABLE UNLESS A SIGNED LICENSE AGREEMENT COVERING ITS SUBJECT MATTER HAS BEEN EXECUTED BETWEEN YOU AND MOTOROLA. BY USING THE PRODUCT, YOU ACKNOWLEDGE THAT THIS AGREEMENT HAS BEEN READ AND UNDERSTOOD AND THAT YOU AGREE TO BE BOUND BY ITS TERMS AND CONDITIONS. IF YOU DO NOT AGREE, YOU ARE NOT LICENSED TO USE THE PROD­UCT, AND IF YOU ARE THE PURCHASER OF THE PRODUCT, YOU SHOULD IMMEDIATELY RETURN THE PRODUCT IN ITS ENTIRETY TO ITS PLACE OF PURCHASE FOR A REFUND.
Motorola grants to You a non-exclusive license to use the SOFTWARE in the manner described in the documenta­tion associated with the product. Motorola retains ownership of the SOFTWARE including all patent, copyrights, and other intellectual property rights. You may transfer this license to use the SOFTWARE as long as the transferee agrees to be bound by the terms of this Agreement.
You agree not to reverse engineer or create derivative works of the SOFTWARE; not to transmit the SOFTWARE electronically; not to modify, configure, or use the SOFTWARE in any manner not authorized by MOTOROLA; and, except as an integral part of the product, not to rent, lease, or convey the SOFTWARE.
MOTOROLA SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF THIS SOFTWARE.
With respect to the U.S. Government, if acquired under FAR policy (52.227-19), the SOFTWARE is provided with Restricted Rights, and if acquired under DFARS policy (227.7202), then the SOFTWARE is provided only with the commercial rights of this Agreement.
This license is effective until terminated. It will terminate immediately and automatically if You fail to comply with any term of this Agreement.
You agree that this is the complete and exclusive statement of the agreement between You and Motorola and that any modification of these terms shall be made only by mutual agreement and evidenced by written amendment signed by both parties. This Agreement shall be governed and interpreted by the laws of the State of Illinois, United States of America.
Computer Software Copyrights
This manual may not be reproduced, in whole or in part, in any form whatsoever, without the express written permis­sion of Motorola, Inc.
The Motorola products described in this manual contain one or more computer programs. These computer pro­grams are protected by copyright law and international treaties. Unauthorized reproduction or distribution of these programs, or any part thereof, may result in severe civil and criminal penalties, and will be prosecuted to the maximum extent possible under the law. U.S. and international patents pending.
, MOTOROLA, and PRIVACY PLUS are registered trademarks of Motorola, Inc. GTX is a trademarks of Motorola, Inc. LTR is a registered trademark of E.F. Johnson Company. TORX is a registered trademark of Camcar/Textron.
© 2000 by Motorola, Inc. All Rights Reserved.
This product is covered by one or more issued U.S. Patents. Other Patent applications pending.
Page 3
Table of Contents
Foreword
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Ordering Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Model Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Maintenance Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Radio Model Numbering System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Section 1
Introduction
Notational Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Scope of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Air Bag Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Vehicles equipped with air bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
LP Gas Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Basic Maintenance
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Plastic Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Circuit Boards and Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safe Handling of CMOS Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Repair Procedures and Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Parts Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Rigid Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Chip Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Chip Component Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chip Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Over-Molded Pad-Array Carrier (OMPAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
OMPAC Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
OMPAC Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Shields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Shield Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Shield Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Replacement ofTransistor Q6505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
June, 2000 6880905Z99-O i
Page 4
Table of Contents Name of Manual
Removing Faulty Transistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Preparing Main Board for New Transistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Positioning New Transistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Soldering Transistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Installing Flange Capacitors C6567 and C6568.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Reassembly of Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Section 3
Test Equipment, Service Aids, and Tools
Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Field Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Section 4
Test Mode and Error Codes
Front Panel Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Test Mode/Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Test Mode/Channel Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Test Mode/Tx Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Fail Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Exiting Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Section 5
Disassembly & Reassembly For 15 W Models
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Disassemble the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Remove the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Remove the Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Remove the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Disassemble the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Assemble the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Assemble the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Replace the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Replace the Top Cover and Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Section 6
Disassembly & Reassembly For 35 W Models
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Disassemble the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Remove the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Remove the Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Remove the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Disassemble the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Assemble the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Assemble the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Replace the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Replace the Top Cover and Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
ii 6880905Z99-O June, 2000
Page 5
Name of Manual Table of Contents
Section 7
Radio Tuning Procedure
Radio Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Starting the Tuning Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Alignment Default Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Tx Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Reference Oscillator Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Transmitter Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Transmit Current Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Transmit Deviation Balance (Compensation) & Deviation Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Transmit Deviation Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Squelch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Ending the Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Section 8
Theory of Operation
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Receiver Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Transmitter Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
15 Watt PA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
35 Watt PA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Power Control Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Power Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Thermal Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Synthesizer Detailed Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Controller Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Voltage Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Electronic On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Mechanical On/Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Microprocessor Clock Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Serial Peripheral Interface (SPI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
SBEP Serial Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Microprocessor (Open Controller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
One-Time Programmable (Flash) Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Electrically Erasable Programmable Memory (EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Static Random Access Memory (SRAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Controller Audio & Signaling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Audio Signalling Filter IC (ASFIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Audio Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Transmit Audio Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Mic Input Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Flat Tx Audio Input Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
PTT Sensing and TX Audio Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Transmit Signalling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Sub-audible Data (PL/DPL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
High Speed Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Dual Tone Multiple Frequency (DTMF) Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Receive Audio Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
June, 2000 6880905Z99-O iii
Page 6
Table of Contents Name of Manual
Audio Processing and Digital Volume Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13
Audio Amplification Speaker (+) Speaker (-). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13
Handset Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
External Rx Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
Receive Signalling Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
Sub-audible Data (PL/DPL) and High Speed Data Decoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
Alert Tone Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-15
Accessory Connector Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-15
Remote Desk Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-15
Public Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
External Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16
RSSI Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16
Section 9
Troubleshooting
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Troubleshooting Flow Chart for Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Troubleshooting Flow Chart for Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Troubleshooting Flow Chart for 15 W Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
Troubleshooting Flow Chart for 35 W Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-7
Troubleshooting Flow Chart for Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
Troubleshooting Flow Chart for Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-9
Schematic Diagrams, Circuit Board Details, and Parts Lists
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards,
Radio Block Diagram Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards,
Receiver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards,
Synthesizer Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Schematic Diagram for HLF9005A & HLF9006A Main Boards, Power Amplifier Section . . . . . . . . . . . . . . . . . .4
Schematic Diagram for HLF9005A & HLF9006A Main Boards, Power Control Section. . . . . . . . . . . . . . . . . . . .5
Schematic Diagram for HLF9007A & HLF9008A Main Boards, Power Amplifier Section . . . . . . . . . . . . . . . . . .6
Schematic Diagram for HLF9007A & HLF9008A Main Boards, Power Control Section. . . . . . . . . . . . . . . . . . . .7
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards,
Controller Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards,
Audio & Digital Controller Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Schematic Diagram for HLF9005, HLF9006A, HLF9007A & HLF9008A Main Board,
Audio PA & I/O Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards,
Supply Voltage Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Circuit Board Details for HLF9005A & HLF9006A Main Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parts List for HLF9005A & HLF9006A Main Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Circuit Board Details for HLF9007A & HLF9008A Main Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Parts List for HLF9007A & HLF9008A Main Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Schematic Diagram for FLN8744A Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Circuit Board Details & Parts List for FLN8744A Control Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
GTX Exploded View & Mechanical Parts List, 35 W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
GTX Exploded View & Mechanical Parts List, 15 W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
iv 6880905Z99-O June, 2000
Page 7
GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Foreword
Scope of Manual
Scope of Manual
This manual is intended for use by experienced techni-
cians familiar with similar types of equipment. It con-
tains all service information required for the
equipment described and is current as of the printing
date. Changes which occur after the printing date are
incorporated by service manual revisions. These revi-
sions are added to the manuals as the engineering
changes are incorporated into the equipment.
How to Use This Manual
This manual contains introductory material such as
model charts, accessories, and specifications, as well as
four sections that deal with specific service aspects of
the GTX Mobile Radio. Refer to the Table of Contents
for a general overview of the manual, or to the “Over-
view” paragraphineach section for aspecificoverview
of the information in that section.
Technical Support
To obtain technical support, you may call Motorola’s
Radius Product Services. When you call, we ask that
you have ready the model and serial numbers of the
respective radio or its parts.
Service Policy
If malfunctions occur within 30 days that cannot be
resolved over the phone with Radius Product Services,
a defective major component should be returned. You
must obtain authorization from Radius Product Ser-
vices before returning the component.
order the number of the chassis or kit which contains the part, and a detailed description of the desired com­ponent. If a Motorola part number is identified on a parts list, you should be able to order the part through Motorola Parts. If only a generic part is listed, the part is not normally available through Motorola. If no parts list is shown, generally, no user serviceable parts are available for the kit.
30-Day Warranty Technical Support Motorola Product Services
8000 W. Sunrise Blvd. Plantation, FL 33322
Motorola Radio Support Center
Attention: Warranty Return 3760 South Central Avenue Rockford, IL 61102 USA 1-800-227-6772 (U.S. & Canada)
Radius Major Component Repair Motorola Radio Support Center
3760 South Central Avenue Rockford, IL 61102 USA
Motorola Parts Worldwide System and Aftermarket Products Division
Attention: Order Processing 1313 E. Algonquin Road Schaumburg, IL 60196
Worldwide System and Aftermarket Products Division
Attention: International Order Processing 1313 E. Algonquin Road Schaumburg, IL 60196
Ordering Replacement Parts
You can order additional components and some piece
parts directly through your Radius price pages. When
orderingreplacementparts, include the complete iden-
tification number for all chassis, kits, and components.
If you do not know a part number, include with your
June, 2000 6880905Z99-O v
Customer Service
1-800-422-4210 1-847-538-8198 (FAX)
Parts Identification
1-847-538-0021 1-847-538-8194 (FAX)
Page 8
Foreword GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Model Charts
Model Charts
Description
LTR / Privacy Plus
GTX
Description
Mobile Radio
GTX Privacy Plus, 800 MHz, 25 kHz, 15 W
GTX LTR, 800 MHz, 25 kHz, 15 W
8
8
Freq..
Model
M11UGD6CB1_N
M11UGD6CU1_N
Item Description
X HUF3025_ Radio, Privacy Plus, 25 kHz, 15 W X
X HUF3027_ Radio, LTR, 25 kHz, 15 W X
X HUF3026_ Unified Chassis, Privacy Plus, 25 kHz, 15 W X
X HUF3028_ Unified Chassis, LTR, 25 kHz, 15 W X X X HCN3018_ Control Head X X X HMN3413_ Compact Microphone X X GLN7317_ Trunnion X X GKN6270_ Power Cable X X 6880907Z66 Installation Manual X X 6880907Z20 GTX LTR User’s Guide (English/French) X X 6880907Z19 GTX Privacy Plus User’s Guide (English/French)
15 Watts RF Power
800 MHz
Hardware Kit
Item
FLN8529_
Main Board, Privacy Plus, 25 kHz, 15 W
HLF9007_
Main Board, LTR, 25 kHz, 15 W
Control Head Board
HLF9008_
FLN8744_
vi 6880905Z99-O June, 2000
Page 9
GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Foreword
Model Charts
Description
LTR / Privacy Plus
GTX
Description
Mobile Radio
GTX Privacy Plus, 800 MHz, 25 kHz, 35 W
GTX LTR, 800 MHz, 25 kHz, 35 W
8
8
Freq..
Model
M11URD6CB1_N
M11UGRDCU1_N
Item Description
X HUF3006_ Radio, Privacy Plus, 25 kHz, 35 W X
X HUF3010_ Radio, LTR, 25 kHz, 35 W X
X HUF3008_ Unified Chassis, Privacy Plus, 25 kHz, 35 W X
X HUF3012_ Unified Chassis, LTR, 25 kHz, 35 W X X X HCN3018_ Control Head X X X HMN3413_ Compact Microphone X X HLN9640_ Trunnion X X HKN4191_ Power Cable X X 6880907Z66 Installation Manual X X 6880907Z20 GTX LTR User’s Guide (English/French) X X 6880907Z19 GTX Privacy Plus User’s Guide (English/French)
35 Watts RF Power
800 MHz
Hardware Kit
Item
HLN9634_
Main Board, Privacy Plus, 25 kHz, 35 W
HLF9005_
Main Board, LTR, 25 kHz, 35 W
Control Head Board
HLF9006_
FLN8744_
June, 2000 6880905Z99-O vii
Page 10
Foreword GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Accessories
Accessories
Audio
HMN3413 Compact Microphone HMN1035_R Heavy Duty Palm Microphone HMN3013 DTMF Non-Backlit Microphone with Hang-Up Clip AAREX4617 Handset with Hang-up Clip HLN9073 Hang-up Clip
Speaker
FSN5510 7.5 W External Speaker
Installation
HLN9640 Trunnion Kit; 30 W/35 W GLN7317 Trunnion Kit; 12 W/15 W
Cables
HKN4191 Power Cable; 30 W/35 W GKN7270 Power Cable; 12 W/15 W GKN6271 Ignition Sense Cable GKN6272 External Alarm Relay and Cable
Antennas
HAF4002 806-900 MHz, 1/4 Wave Roof Mount RRA4983 800 MHz, 3 dB Gain Roof Mount w/Teflon Cable RRA4914 800 MHz, 3 dB Gain Roof Mount
Control Station
RLN4834 Control Station Package; 30 W/35 W HLN3067 Control Station Package; 12 W/15 W GLN7318 Base Station Tray HPN4001 Power Supply and Cable (greater than 25 W) HPN4002 Power Supply and Cable (less than or equal to 25 W) HKN9088 Mobile Mini-U Antenna Adapter HMN3000 Desk Micophone
Manuals/Kits
6880907Z20 GTX LTR User’s Guide (English/French) 6880907Z21 GTX Privacy Plus User’s Guide (English/French) 6880907Z66 Installation Manual RVN4150 GTX Radio Service Software Kit
viii 6880905Z99-O June, 2000
Page 11
GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Foreword
Maintenance Specifications
Maintenance Specifications
GENERAL
Frequency: 800 MHz Model Number: M11URD6CB1_N, M11URD6CU1_N M11UGD6CU1_N, M11UGD6CB1_N RF Output: 35 W 15 W RF Output (Talkaround): 20 W 10 W FCC Description: ABZ99FT3003 AZ492FT5778 Dimensions (H x W x L): 1.73” x 6.61” x 8.62”
Weight: 4.30 lb
Frequency Range *:
Transmit Talkaround
Receive Channel Spacing: 25 kHz Channel Capacity: 10 Trunked Modes / 10 Conventional Channels Group Capacity: 8 Trunked Talkgroups Frequency Stability: 2.5 ppm Input Voltage: 13.6 V dc 13.8 V dc Temperature Range:
Operating
Storage Tx Current: 12.0A (35 W) 6.0A (15 W) * 821 - 825 MHz & 866 - 870 MHz is available outside of the U.S.
(44mm x 168mm x 219mm)
(1.95 kg)
806 – 866 MHz 806 – 821 MHz 851 – 866 MHz 851 – 866 MHz
-30 to +60 °C
-40 to +85 °C
1.73” x 6.61” x 6.67””
(44mm x 168mm x 169mm)
2.67 lb
(1.21 kg)
TRANSMITTER
Power Output: 35 W (806 – 821 MHz)
Channel Spacing: 25 kHz Maximum Frequency Separation: 15 MHz Modulation Limiting: 5 kHz FM Hum & Noise: -40 dB Conducted / Radiated Emission: -13 dBm Audio Response (300-3000 Hz): +1 to -3 dB Audio Distortion: Less than 5 %
20 W (851 – 866 MHz)
RECEIVER
Channel Spacing: 25 kHz Sensitivity (12dB SINAD): 0.35 µV Intermodulation: -65 dB Adjacent Channel Selectivity: -65 dB Spurious Rejection: -65 dB Audio Output Power: 4W (internal speaker)
Audio Distortion @ Rated Audio: 5% Current Drain:
OFF
Standby
Rated
Conducted Spurious Emission: Per FCC part 90
7.5W (external speaker)
30 mA
450 mA
1.5A (4W internal speaker)
1.7A (7.5W external speaker)
15 W (806 – 821 MHz) 10 W (851 – 866 MHz)
June, 2000 6880905Z99-O ix
Page 12
Foreword GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Maintenance Specifications
MIL STANDARDS-THE GTX MOBILE RADIO IS DESIGNED TO MEET OR EXCEED MOST REQUIREMENTS FOR MIL STD 810 C, D, AND E
810C 810D 810E
Applicable MIL-STD:
Low Pressure 500.1 1 500.2 1 500.3 1 High Temperature 501.1 1,2 501.2 1,2 501.3 1,2 Low Temperature 502.1 1 502.2 1,2 502.3 1,2 Temperature Shock 503.1 1 503.2 1 503.3 1 Rain 506.1 2 506.2 2 506.3 2 Humidity 507.1 2 507.2 2 507.3 2 Salt Fog 509.1 1 509.2 1 509.3 1 Dust 510.1 1 510.2 1 510.3 1 Vibration 514.2 8,10 514.3 1 514.4 1 Shock 516.2 1,3,5 516.3 1,5 516.4 1,5 Crash Safety Shock 516.4 5 Packaged Vibration 514.4
Methods Procedures Methods Procedures Methods Procedures
All specifications subject to change without notice.
x 6880905Z99-O June, 2000
Page 13
GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Foreword
Radio Model Numbering System
Radio Model Numbering System
The model number, serial number, and Motorola FCC designation number are all on a label attached to the back of your radio.
All GTX LTR and Privacy Plus radio models are synthesized, 8 trunked modes, 10-conventional channel units that come standard with Tone Private-Line (TPL)/Digital Private-Line (DPL) coded squelch or carrier squelch, which may be enabled/disabled on a per channel basis. Programming changes can be made by your local dealer.
GTX Privacy Plus
Model Number:
Position:
Position 1 - Type of Unit
M = Mobile
Position 2 & 3 - Model Series
Position 4 - Frequency Band
806-866 MHz
Position 5 - Power Level
35 W
M11URD6CB1AN
123456789101112
Position 9 - Primary System Type
Position 6 - Physical Package
Standard Control with Display
Position 7 - Channel Spacing
25 kHz
Position 8 - Primary Operation
GTX LTR
Unique Model Variations
Position 12 -
Standard Package
Position 11- Version
Version Letter (Alpha) - Major Change
Position 10 - Feature Level
Basic
Privacy Plus®
Trunked Twin Type
Model Number:
Position:
Position 1 - Type of Unit
M = Mobile
Position 2 & 3 - Model Series
Position 4 - Frequency Band
806-866 MHz
Position 5 - Power Level
35 W
June, 2000 6880905Z99-O xi
M11URD6CU1AN
123456789101112
Position 6 - Physical Package
Standard Control with Display
Position 7 - Channel Spacing
25 kHz
Position 8 - Primary Operation
Unique Model Variations
Position 12 -
Standard Package
Position 11- Version
Version Letter (Alpha) - Major Change
Position 10 - Feature Level
Basic
Position 9 - LTR
Trunked Twin Type
Page 14
Foreword GTX LTR / Privacy Plus 800 MHz Mobile Service Manual Radio Model Numbering System
GTX Privacy Plus
Model Number:
Position:
Position 1 - Type of Unit
M = Mobile
Position 2 & 3 - Model Series
Position 4 - Frequency Band
806-866 MHz
Position 5 - Power Level
15 W
Model Number:
Position:
M11UGJ6CB1AN
123456789101112
Position 9 - Primary System Type
Position 6 - Physical Package
Standard Control with Display
Position 7 - Channel Spacing
25 kHz
Position 8 - Primary Operation
GTX LTR
M11UGJ6CU1AN
123456789101112
Unique Model Variations
Position 12 -
Standard Package
Position 11- Version
Version Letter (Alpha) - Major Change
Position 10 - Feature Level
Basic
Privacy Plus®
Trunked Twin Type
Position 1 - Type of Unit
M = Mobile
Position 2 & 3 - Model Series
Position 4 - Frequency Band
806-866 MHz
Position 5 - Power Level
15 W
Position 6 - Physical Package
Standard Control with Display
Position 7 - Channel Spacing
25 kHz
Unique Model Variations
Position 12 -
Standard Package
Position 11- Version
Version Letter (Alpha) - Major Change
Position 10 - Feature Level
Basic
Position 9 - LTR
Position 8 - Primary Operation
Trunked Twin Type
xii 6880905Z99-O June, 2000
Page 15
Section 1
Introduction
Notational Conventions
Throughout the text in this publication, you will notice the use of warnings, cautions, and notes. These nota­tions are used to emphasize that safety hazards exist, and care must be taken and observed.
Warning
WARNING
Indicates a potentially hazardous situa­tion which,ifnotavoided, COULD result in death or serious injury.
Caution
CAUTION
Indicates a potentially hazardous situa­tion which, if not avoided, MAY result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices and property-damage-only accident hazards.
Note
NOTE
An operational procedure, practice, or condition, etc., which it is essential to emphasize.
Safety information
Every radio, when transmitting, radiates energy into the atmosphere which may, under certain conditions, causes the generation of a spark.
All users of vehicles fitted with radios should be aware of the following warnings:
WARNING
• Do not operate the radio near flamma­ble liquids or in the vicinity of explo­sive devices.
• During normal use, the radio will sub­ject you to radio energy substantially below the level where any kind of harm is reported.
To ensure personal safety,pleaseobservethefollowing simple rules:
WARNING
• Do not transmit when the antenna is very close to, or touching, exposed parts of the body, especially the face and eyes.
• Do not hold the transmit (PTT) key in when not desiring to transmit.
• Check the lawsandregulations on the
Scope of this Manual
This manual includes model/kit information, specifi­cations, disassembly/reassembly procedures, mainte­nance, alignment, troubleshooting, and all theory, schematic diagrams, printed circuit board details and parts lists for all parts in the equipment described.
CAUTION
This manual is intended for use by expe-
rienced technicianswhoare familiar with similar types of equipment.
June, 2000 6880905Z99-O 1-1
use of two-way mobile radios in the areas where you drive. Always obey them. Also, when using your radio while driving, please:
give full attention to driving, use hands-free operation, if available,
and pull off the road and park before mak-
ing or answering a call if driving con­ditions so require.
Page 16
Introduction GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Air Bag Warning
Air Bag Warning
Vehicles equipped with air bags
WARNING
An air bag inflates with great force. Do not place objects, including communica-
tion equipment, in the area over the air bag or in the air bag deployment area. If the communication equipment is improperly installed and the air bag inflates, this could cause serious injury.
Installation of vehicle equipment should be performed by a professional installer/technician qualified in the requirements for such installations.
An air bag’s size, shape and deployment area can vary by vehiclemake,modeland front compartment config­uration (e.g., bench seat vs. bucket seats). Contact the vehicle manufacturer’s corporate headquarters, if nec­essary, for specific air bag information for the vehicle make, model and front compartment configuration
involved in your communication equipment installa­tion.
LP Gas Warning
WARNING
It is mandatory that radios installed in vehicles fueled by liquefied petroleum gas conform to the National Fire Protec­tion Association standard NFPA 58, which applies to vehicles with a liquid propane (LP) gas container in the trunk or other sealed off space within the inte­rior of the vehicle. The NFPA 58 requires the following:
• Any space containing radio equip­ment shall be isolated by a seal from the space in which the LP gas con­tainer and its fittings are located.
• Removable (outside) filling connec­tions shall be used.
• The container space shall be vented to the outside.
1-2 6880905Z99-O June, 2000
Page 17
Section 2
Basic Maintenance
Introduction
This section of the manual describes preventive main­tenance, safe handling of CMOS devices, and repair procedures and techniques. Each of these topics pro­vides information vital to the successful operation and maintenance of your radio.
Preventive Maintenance
The radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended.
Inspection
Check that the external surfaces of the radios are clean, and that all external controls and switches are func­tional. A detailed inspection of the interior electronic circuitry is not needed or desired.
Cleaning
CAUTION
The effects of certain chemical and their vapors can have harmful results on cer­tain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided.
lint-free cloth or tissue should be used to remove the solution and dry the radio. Make sure that no water remainsentrappednearthe connectors, cracks, or crev­ices.
Circuit Boards and Components
Isopropyl alcohol may be applied with a stiff, non­metallic, short-bristled brush to dislodge embedded or caked material located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of the radio.
CAUTION
Alcohol is a high-wetting liquid and can carry contamination into unwanted places if an excessive quantity is used.
Make sure that controls or tunable components are not soaked with the liquid. Do not use high-pressure air to hasten the drying process. This could cause the liquid to puddle and collect in unwanted places. Upon com­pletion of the cleaning process, use a soft, absorbent, lint-free cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or back cover.
The following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the radio. External surfaces include the front cover, housing and assembly. These surfaces should be cleaned whenever a visual inspection reveals the presence of smudges, grease, and/or grime. Internal surfaces should be cleaned onlywhenthe radio is disassembledforservic­ing or repair.
The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of mild dishwashing detergent in water.Theonly factory recommended liq­uid for cleaning the printed circuits boards and their components is isopropyl alcohol (70% by volume).
Plastic Surfaces
The detergent solution should be applied sparingly with a stiff non-metallic, short-bristled brush to work all loose dirt away from the radio. A soft, absorbent,
June, 2000 6880905Z99-O 2-1
Safe Handling of CMOS Devices
Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios. While the attributes of CMOS are many, their characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions.
Always use a fresh supply of isopropyl alcohol and a clean container to prevent contamination by dissolved material from previous usage.
NOTE
Page 18
Basic Maintenance GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Repair Procedures and Techniques
CAUTION
Do not attempt to disassemble the radio without observing the following han­dling precautions.
Precautions
1. Eliminate static generators (plastics, stryo­foam, etc. in the work area.
2. Remove nylon or double-knit polyester jack­ets, roll up long sleeves, and remove or tie back loose hanging neckties.
3. Store and transport all static-sensitive devices in ESD-protective containers.
4. If at all possible, handle CMOS devices by the package and not by the leads. Prior to touch­ing the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same damage as touching the leads.
5. Disconnect all power from the unit before ESD-sensitive components are removed or inserted unless otherwise noted.
6. Use a static safeguarded workstation, which can be accomplished through the use of an anti-static kit (Motorola part number 0180386A82). This kit includes a wrist strap, two ground cords, a static-control table mat and a static-control floor mat. For additional information, refer to Service and Repair Note SRN F1052, “Static Control Equipment for Servicing ESD Sensitive Products”, available form Motorola Literature Distribution 2290 Hammond Drive Schaumburg, IL 60173 (847) 576-2826.
When these items are not readily available, observing the following techniques will mini­mize chance of damage.
9. When soldering, use a grounded soldering iron.
Repair Procedures and Techniques
The radio support center is at the following address: Motorola Radio Support Center
3651 South Central Avenue Rockford, Ill, 61102 Telephone: (800) 227-6772 (815) 874-1400
Refer to the Disassembly and Reassembly section of the manual forpertinentinformationprior to replacing and substituting parts.
Parts Replacement
Special care should be taken to be as certain as possible that a suspected component is actually the one at fault. This special care will eliminate unnecessary unsolder­ing and removal of parts, which could damage or weaken other components or the printed circuit board itself.
When damaged parts are replaced, identical parts should be used. If the identical replacement compo­nent is not locally available, check the parts list for the proper Motorola part number and order the compo­nent from the nearest Motorola Communications Parts office.
Rigid Circuit Boards
This family of radios uses bonded, multi-layer,printed circuit boards. Since the inner layers are not accessible, some special considerations are required when solder­ing andunsolderingcomponents.The printed-through holes may interconnect multiple layers of the printed circuit.
CAUTION
Therefore, care should be exercised to avoid pulling the plated circuit out of the hole.
• If a static-sensitive device is to be temporarily set down, use a conductive surface for place­ment of the device.
• Make skin contact with a conductive work sur­face first and maintain this contact when the device is set down or picked up.
7. Always wear a conductive strip when servic-
ing this equipment. The Motorola part num­ber for a replacement wrist strap that connects to the table mat is 42-80385A59.
8. When straightening CMOS pins, provide
ground straps for apparatus used.
2-2 6880905Z99-O June, 2000
When soldering near the 16 or 18-pin connector, use care to avoid accidentally getting solder in the connec­tor.
CAUTION
Be careful not to form solder bridges between the connector pins. Closely examine your work for shorts due to solder bridges.
Chip Components
Use either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for chip compo-
Page 19
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual BasicMaintenance
Repair Procedures and Techniques
nent replacement. When using the 0180381B45 Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust the temperature control to 700˚ F (370˚ C), and adjust the airflow to a minimum setting. Airflow can vary due to component density.
Chip Component Removal
To remove a chip component, select a hot-air hand piece and positionthenozzleof the hand piece approx­imately 1/8” above the component to be removed. Begin applying the hot air. Once the solder reflows, remove the component using a pair of tweezers. Using solder wick and a soldering iron or a power desolder­ing station, remove the excess solder from the pads.
Chip Component Replacement
To replace a chip component using a soldering iron,
select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder pads. Using a pair of tweezers, position the new chip component in place while heating the fresh solder.Once solder wicks onto thenewcomponent, remove the heatfromthe sol­der. Heat the remaining pad with the soldering iron and apply solder until it wicks to the component. If necessary, touch up the first side. All solder joints should be smooth and shiny.
To replace a chip component using hot air, select the hot-air hand piece and reflow the solder on the solder pads to smooth it. Apply a drop of solder paste flux to each pad. Using a pair of tweezers, position the new component in place. Position the hot-air hand piece approximately 1/8” above the component and begin applying heat. Once the solder wicks to the compo­nent, remove the heat and inspect the repair. All joints should be smooth and shiny.
Over-Molded Pad-Array Carrier (OMPAC)
ASFIC U201 is an OMPAC. It must be kept in a sealed bag with dessicant in the bag (in a “dry box” as sup­plied by the Motorola Parts Department prior to use. If the OMPAC is ambient for an unknown amount of time or for more than 96 hours, then it must be baked for at least eight hours at 260˚ F (185˚ C).
If neighboring OMPAC components are heated above 365˚ F (185˚ C), they will suffer die-bond delamination and possible “popcorn” failure.
During all repair procedures, heating neighboring components can be minimized by:
• Using upper heat only. using the correct size heat-focus head, approximatelythesamesizeas the carrier being replaced.
• Keeping the heat-focus head approximately 1/ 8” (0.3cm) above the printed circuit board when removing or replacing the device.
OMPAC Removal
To remove the OMPAC, select the R-1070A Air-Flow Station and the appropriate heat- focus head (approxi­mately the same size as the OMPAC. Attach the heat­focus head to the chimney heater. Adjust the tempera­ture control to approximately 415˚ F (215˚ C) 445˚ F (230˚ C) maximum. Adjust the airflow slightly above the minimum setting. Apply the solder paste flux around the edge of the OMPAC. Place the circuit board in the R-1070A's circuit board holder, and position the OMPAC under the heat-focus head.Lowerthe vacuum tip and attach it to the OMPAC by turning on the vac­uum pump. Lower the heat-focus head until it is approximately 1/8” (0.3cm) above the carrier. Turn on the heaterandwaituntil the OMPAC liftsoffthe circuit board. Once the part is off, grab it with a pair of twee­zers andturnoff the vacuumpump.Remove the circuit board from the R-1070A's circuit board holder.
OMPAC Replacement
To replace the OMPAC, the solder pads on the board must first be cleaned of all solder to ensure alignment of the new chip carrier. Prepare the sight by using sol­der wick and asolderingiron to removeallsolderfrom the solder pads on the circuit board. If a power desol­dering toolisavailable, it canbeused instead of thesol­der wick. Clean the solder pads with alcohol and a small brush. Dry and inspect. Ensure that all solder is removed.
Once the preparation is complete, place the circuit board back in the R-1070A's circuit board holder. Add solder paste flux in the trench of the flux block and spread it using a one-inch putty knife. Flux the OMPAC by placing it in the trench of the flux block. Once the flux is applied, place the OMPAC on the cir­cuit board, making certain that it is oriented correctly on the board. Position the heat-focus head over the OMPAC and lower it to approximately 1/8” (0.3cm) over the carrier. Using the same heat and airflow set­ting used to remove the OMPAC, turn on the heater and wait for the carrier to reflow (heating and reflow should take longer than 60 seconds).
Once the carrier reflows, raise the heat-focus head and wait approximately one minute for the part to cool. Remove the circuit board and inspect the repair. No cleaning should be necessary.
Shields
Removing and replacing the shields will be done with the R-1070A, using the same heat and airflow profile used to remove and replace OMPAC components.
Shield Removal
Place the circuit board in the R-1070A's holder. Select the proper heat focus head and attach it to the heater
June, 2000 6880905Z99-O 2-3
Page 20
Basic Maintenance GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Repair Procedures and Techniques
chimney. Add solder paste flux around the base of the shield. Position the shield under the heat-focus head. Lower the vacuum tip and attach it to the shield by turning on the vacuum pump. Lower the focus head until it is approximately 1/8”(0.3cm) above the shield. Turn on the heater and wait until the shield lifts off the circuit board. Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off the vacuum pump. Remove the circuit board from the R­1070A's circuit board holder.
Shield Replacement
To replace the shield, add solder to the shield if neces­sary, using a micro-tipped soldering iron. Next, rubthe soldering iron tip along the edge of the shield to smooth out any excess solder. Use solder wick and a soldering iron to remove excess solder from the solder pads on the circuit board. Place the circuit board back in the R-1070A's circuit board holder. Place the shield on the circuit board using a pair of tweezers. Position the heat-focus head over the shield and lower it to approximately 1/8” above the s hield. Turn on the heater and wait for the solder to reflow.
Once complete, turn off the heat, raise the heatfocus head, and wait approximately one minute for the part to cool. Remove the circuit board and inspect the repair. No cleaning should be necessary.
Replacement of Transistor Q6505
This section provides a replacement procedure for Q6505, the RF power output transistor in the 35-Watt power amplifier.
To replace Q6505, proceed as follows:
• Thermal compound, Motorola Part No. 1180382B13.
• Transistor assembley tool 0293.
1. Remove main board from radio chassis fol-
lowing procedure provided in Section 6 of this service manual, Motorola Publication 6880905Z99.
2. After main board is removed from radio chas-
sis, clean off thermal paste from all surfaces that have thermal paste on them using low lint wipers.
Removing Faulty Transistor
1. Before removing faulty transistor, observe
carefully how flange capacitors C6567 and C6568 are mounted. This will help you later in mounting new capacitors.
2. Set hot air gun for medium temperature and
low air speed. This will ensure that other com­ponents in vicinity of Q6505 will not get dis­lodged and moved accidently.
3. Train hot air gun on flanges of transistor. After
a few moments, the solder holding flanges will reflow enabling transistor and flange capacitors C6567 and C6568 to be lifted off main board together.
Preparing Main Board for New Transistor
1. Using solder wick, isopropyl alcohol, and stiff
bristle brush, remove excess solder and clean pads on main board where transistor was sol­dered.
Before proceeding, ensure that the following tools and materials are on hand:
• Alcohol (isopropyl).
• High temperature solder, SN96AG04 composi­tion. Motorola Part No. 1180433L04.
• Hot air gun (600 degrees maximum tempera­ture).
• Low lint wipers.
• Soldering station including a soldering iron with chisel-style tip which is approximately 1/ 8-inch in size.
• Solder flux.
• Solder wick.
• Stiff brush, natural bristles approximately 1-cm high and 1-cm wide.
2-4 6880905Z99-O June, 2000
2. Place main board, with its heavy side up, on transistor assembly tool. Heavy side is side with PA module and antenna connector.Make certain that all guide pins on transistor assem­bly tool are engaged into their corresponding holes in main board.
3. Identify the six pads on main board corre­sponding to the six flanges on transistor. The four corner pads are ground; the middle pad towards antenna connector is the transistor collector; and the opposite middle pad is the transistor emitter.
NOTE
In next step, be certain to tin transistor pads and fill via holes with high temper­ature solder, composition SN96PB04.
4. Using solder iron, carefully tin each of the six pads so that they are covered with a thin coat of solder and all via holes are filled.
Page 21
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual BasicMaintenance
Repair Procedures and Techniques
Positioning New Transistor
1. Place a small spot of flux on each of the six main-board pads to which the flanges of tran­sistor are to be soldered.
2. Insert the narrow-diameter side of a spacer, Motorola Part Number 4380545K01, into each of the two transistor mounting holes in main board.
3. Ensure that new transistor is correct replace­ment type by verifying that M25C17 is printed on transistor face.
NOTE
Collector flange of transistor is the one with its corner cut off.
4. Position new transistor onto transceiver board with collector flange oriented towards antenna connector. Ensure that transistor is sitting snug on main board with all six flanges flat on their corresponding main-board pads.
5. Lower arm of Distaco clamp on transistor assembly tool. Then lock clamp with its lever to clamp transistor in place on main board.
Soldering Transistor
1. Place a small spot of flux on each of the six transistor flanges.
2. Solder each transistor flange to transceiver board as follows:
2A. Set soldering iron temperature to approxi-
mately 400 degrees Centigrade.
2B. Melt a small mound of solder onto flat face
of soldering iron.
CAUTION
In next step, to avoid damage to transis­tor and capacitors, ensure that each sol­dering operation takes no more than three to four seconds to accomplish.
3. Press face of soldering iron firmly to flange for no more than three to four seconds.
Installing Flange Capacitors C6567 and C6568.
NOTE
Capacitors C6567 and C6568 get mounted flat on transistor collector and ground flangeswithnon-solderable edge flush against transistor body. Each capac­itor is attached by soldering its outside solderable edge to one of the transistor ground flanges and its inside solderable edge to transistor collector flange. There must be a gap of approximately 2 milli­meters between the two capacitors (i.e., room to insert a chisel style solder iron tip) to ensure that good solder joints can be made between capacitor leads and collector flange of transistor.
1. Ensure that both capacitors C6567 and C6568 are correct replacement type by verifying that Motorola Part Number is 2113742B25, value is 18pF, and marking is Gl.
CAUTION
In next two steps, to avoid damage to transistor and capacitors, ensure that soldering operations take no more than three to four seconds to accomplish.
2. Solder outside solderable edge of each capaci­tor to one transistor ground flange, being cer­tain that each capacitor is flat on transistor flange with non-solderable edge flush against transistor body.
3. Place a small drop of flux on transistor collec­tor flange between capacitors. Place chisel style solder iron tip between capacitors and onto collector flange of transistor. Feed in some high temperature solder (SN96PB04) so that inside solderable edges of both capacitors are soldered securely to collector flange of transistor.
4. Examine soldered capacitors. Ensure that they are reasonably flush against transistor body and are not shorting transistor collector flange to transistor heat sink.
5. Examine surrounding components to ensure that none of them have been damaged or dis­placed.
Reassembly of Radio
4. Inspect transistor flange carefully to ensure it is soldered securely, and that it is not shorted to any of the other flanges or to the transistor heat sink.
June, 2000 6880905Z99-O 2-5
1. Examine face of transistor heat sink. Ensure that it is free from burrs and flux, which could prevent a good thermal contact to radio chas­sis.
Page 22
Basic Maintenance GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Repair Procedures and Techniques
2. Spread thermal compound on heat sink of the following components:
• Transistor Q6505
• PA module U6501
• Audio PA module U401
• +9.3V voltage regulator U601
3. Install transceiver board into radio chassis fol­lowing procedure provided in Section 6 of this service manual, Motorola Publication 6880905Z99.
2-6 6880905Z99-O June, 2000
Page 23
Section 3
Test Equipment,
Service Aids, and Tools
Test Equipment
The list in Table 3-1 includes all standard test equipment required for servicing two-way mobile radios. Battery­operated test equipment is recommended when available. The “Characteristics” column is included so that equiv­alent equipment may be substituted; however, when no information is provided in this column, the specific Motor­ola model listed is either a unique item or no substitution is recommended.
Table 3-1. Recommended Test Equipment
Model No. Description Characteristics Application
R2000 Series with trunking option
R1053 Dual Trace
FLUKE 8012 Digital Multimeter AC/DC voltage and current meter
T1013A Load resistor 0-1000MHz, 300 W For use with wattmeter
S1339A RF Millivolt Meter
R1011B DC Power Supply 0-40Vdc, 30 Amps Bench supply for 13.8Vdc current
Communications System Analyzer
Oscilloscope
10kHz to 1.2 GHz
Frequency/deviation meter and signal generator for wide-range troubleshooting and alignment
200 MHz bandwidth, 5 mV/cm-20Mv/cm
100 V to 3V rf RF level measurements
For waveform measurements
limited
June, 2000 6880905Z99-O 3-1
Page 24
Test Equipment, Service Aids, and Tools GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Field Programming
Field Programming
The radio can be aligned and programmed in the field. This requires specific equipment and special instructions. Refer to the Radio Service Software User’s Manual for complete field programming information.
Table 3-2. Service Aids
Part No. Description Application
RLN4008B Radio Interface Box Enables communications between the radio and the
computer’s serial communications adapter.
EPN4040A Power Supply Used to supply power to the RIB (240 VAC).
0180358A56 Power Supply Used to supply power to the RIB (220 VAC).
0180357A57 110V AC-to-DC Adapter Used to supply power to the RIB (110 VAC).
3080070N01 Combined Interface Cable Connects radio to RLN4008B RIB.
GKN6270A 15 W Power Cable for
radio
HKN4191B 35 W Power Cable for
radio
3080369B72 Computer Interface Cable Connects the computer’s serial communications
3080369B71 Computer Interface Cable Connects the computer’s serial communications
RLN4438A Adapter 25 pin (F) to 9 pin (M) adapter,for use with 3080369B72
RVN4150 Radio Service Software
(RSS)
68P02948C70 GTX (RSS) Radio Service
Software Manual
RLN4460A Test Fixture For radio testing
3008566C12 Test Cable For connecting between the radio and RLN4460A.
Interconnects radio to power supply.
Interconnects radio to power supply.
adapter (9 pin) to the RIB.
adapter (25 pin) to the RIB.
for AT applications.
For GTX radio programming.
Provides detailed instruction on RSS used in GTX radios.
3-2 6880905Z99-O June, 2000
Page 25
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Test Equipment, Service Aids, and Tools
Service Tools
Service Tools
The following table lists the tools recommended for working on the radio; these are also available from Motorola. Note that the R-1070A workstation requires the use of a specific “heat focus head” for each of the components on which this item is used. Each of these heat focus heads must be ordered separately.
Table 3-3. Service Tools
Part No. Description Application
0180381B45 110 VAC or 0180300E06 220 VAC
8180369E97 Flux holder/applicator Allows for the properamountof flux to be applied
1105139W02 30cc plastic syringe and
0180386A81 Miniaturedigital read-out
0180386A78 Illuminated magnifying
0180386A82 Anti-static grounding kit Used during all radio assembly and disassembly
6684253C72 Straight prober
6680384A98 Brush
MBT250 Surface-mount/ through-hole repair sta­tion
flux paste
soldering station (in­cludes 1/64” micropoint tip)
glass with lens attach­ment
Temperature-controlled, self-contained soldering/ desoldering repair station for installation and re­moval of surface-mounted devices.
to pad grid arrays for repair.
For use with flux holder/applicator 8180369E97.
procedures
1010041A86 Solder (RMA type),
63/37, 0.020” diameter, 1 lb. spool
R-1070A (superseded by R1319A)
R1319A (supersedes R-1070A) 6680332E82 6680332E83 6680332E84 6680333E28
0293 Transmitter Assembly
June, 2000 6880905Z99-O 3-3
Shields and surface­mounted component - IC removal/rework station
Surface-Mounted Device Rework Station R1319A Reflow Nozzle R1319A Reflow Nozzle R1319A Reflow Nozzle R1319A Reflow Nozzle
Tool
Removal of surface-mounted integrated circuits
Removal of surface-mounted integrated circuits For IC removal (approximate size 0.8 in. x 0.8 in.)
For IC removal (approximate size 0.6 in. x 0.6 in.) For IC removal (approximate size 0.5 in. x 0.5 in.) For removal of RF PA
Replacement for transisator Q6505
Page 26
Test Equipment, Service Aids, and Tools GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Service Tools
3-4 6880905Z99-O June, 2000
Page 27
Section 4
Test Mode
and Error Codes
Front Panel Test Mode
The functions of the radio controls for the Front Panel Test Mode are as follows:
Test Mode/Entry
Test Mode allows radio checks to be performed in the field. To provide a level of protection to the Test Mode entry, proceed according to the following sequence:
1. Place radio in TRUNKING operation mode and wait for 6 seconds. (See Quick Start card for instructions on how to enter that mode.)
2. Turn radio off.
3. Verify that RIB is off.
4. Turn radio power supply (13.6 V DC) on for 35 W model or (13.8 V DC) for 15 W model.
5. Turn radio on.
The radio enters Test Mode operation:
Table 4-1. Test Mode/Channel Selection
Channel Number Rx Frequency Tx Frequency Display
1 851.0125 MHz 806.0125 MHz “M 1” (2) 2 869.9875 MHz 824.9875 MHz “M 2” (2) 3 860.5125 MHz 815.5125 MHz “M 3” (2) 4 CC1 (1) CC1-45 MHz “M 4” (2) 5 CC2 (1) CC2-45 MHz “M 5” (2) 6 CC3 (1) CC3-45 MHz “M 6” (2) 7 CC4 (1) CC4-45 MHz “M 7” (2)
1. CC1-CC4 are control channels programmed in association with the selected trunking system.
2. M stands for modulation type (0-3). See Table 4-2.
• Speaker unmutes.
• One beep is heard to indicate operation on the first test frequency (default).
• Display shows "4 1" .
CHANNEL
MODE (4 IS INITIAL MODE)
Test Mode/Channel Selection
Use the PTT switch for channel selection. A short press and de-pressonthePTTswitch (button-like push) will advance the radio to the next channel (cyclical) . Seven channels are available during test mode, as shown in the table below.
Test Mode/Tx Modulation
Use PTT switch for modulation type selection. A con­tinuous press will advance the radio to the next modu­lation test (cyclic scroll ) and perform Tx test until PTT is released. The modulation selection is described in the table below.
Table 4-2. Test Mode / Tx Modulation
Modulation Type Internal Speaker Audio Signaling Internal Microphone Status Display
CSQ None On “0 C” (1)
Low Speed Busy Channel On “1 C” (1)
High Speed Call Back Off “2 C” (1)
DTMF “#” DTMF “#” Off “3 C” (1)
1. C stands for the selected channel (1-7). See Table 4-1.
June, 2000 6880905Z99-O 4-1
Page 28
Test Mode and Error Codes GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Front Panel Test Mode
Fail Mode
The radio will enter Fail Mode upon detecting one of the following errors:
• Application startup self check error
• Codeplug information check error
There aretwocategoriesoferrors:critical and non-crit­ical. Critical errors will stop radio normal operation.
Table 4-3. Fail Mode
Error number Failure Description Display Critical Tone Sound
1 Internal RAM F 01 Yes Illegal tone 2 External RAM F 02 Yes Illegal tone 5 OTP checksum F 05 Yes Illegal tone 6 Codeplug checksum E 06 Yes Illegal tone
7 (1) Codeplug personality 1. E 06 No Illegal Tone (when selected
8 Codeplug tuning error E 06 Yes Ilegal tone
1. For error no. 7, personality (system) change is allowed although the illegal tone is heard. For error no. 8 the temporary illegal tone is heard. (See the Quick Start card for instructions on how to change personality.) To exit fail mode, power radio off.
2. Non-critical errors will be temporarily indicated as described in Table 4-2.
Exiting Test Mode
To exit Test Mode, proceed as follows:
• Turn radio off.
• Turn RIB on.
• Turn radio on.
personality has checksum error)
4-2 6880905Z99-O June, 2000
Page 29
Introduction
This chapter explains,stepbystep, how to disassemble and assemble the radio, to board level.
Disassemble the Radio
Remove the Control Head
1. Turn the radio upside down.
2. Insert a small flat blade screw driver, or simi­lar, in the recess between the control head and the chassis. Refer to Figure 5-1.
3. Press until the side of the control head releases.
Section 5
Disassembly & Reassembly
For 15 W Models
4. Pull the control head away from the radio.
5. Remove the speaker pad and flat cable from the connector on the radio side. Refer to Figure 5-2 and Figure 5-6.
CONTROL HEAD
RECESS
Figure 5-1. Control Head Removal
Remove the Top Cover
1. Turn the radio upside down.
Figure 5-2. Flat Cable Removal
SIDE RECESS
2. Insert a small flat bladed screw driver in the side recesses between the cover and the chassis.
3. Tilt the cover until the side snaps off the latch.
4. Repeat the operation on the opposite side of the radio.
June, 2000 6880905Z99-O 5-1
Figure 5-3. Top Cover Removal
5. Turn the radio right side up.
6. Lift the top cover over the chassis.
Page 30
Disassembly & Reassembly For 15 W Models GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Disassemble the Radio
Remove the Main Board
1. Remove the 3 screws of the PA shield using a T8 TORX driver. Remove the PA shield by gently prying up each corner of the shield.
2. Remove the power and antenna connector retaining clips by inserting a small flat blade screw driver between the clip and the top of the chassis wall and gently prying the clip upwards.
3. Pull out the accessory clamp and connector gasket.
4. Pull out the accessory kit.
5. Remove the 8 screws securing the main board to the chassis.
6. Carefully remove the main board by rotating it out of the chassis.
CLIPS
SHIELD
7. Slowly lift the board on the front edge, the side with the connector that mates with the control head, and pull gently toward the front of the radio.
CAUTION
The thermal grease can act as an adhe­sive and cause the leads of the heat dis­sipating devices to be over stressed if the board is lifted too quickly.
Disassemble the Control Head
1. To pull out the circuit board from the control head housing, insert a small bladed screw driver in the side groove near the four pro-
SPEAKER
Figure 5-4. Main Board Removal
truding tabs. Remove the board from the con­trol head housing.
2. Disconnect the speaker from the board by removing it from the socket.
3. Remove the keypad from the control head housing by lifting it up from the board. Care should be taken not to touch or get other con­taminates on the conductive pads on the under side of the keypad or conductive con­tacts on the printed circuit board.
4. Take the LCD frame out of the control head.
HOUSING
PART OF LCD FRAME
VOLUME KNOB
TAB
FLAT CABLE
LCD FRAME
ZEBRA CONNECTOR
KEYPAD
POTENTIOMETER
Figure 5-5. Control Head Removal
5-2 6880905Z99-O June, 2000
Page 31
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Disassembly & Reassembly For 15 W Models
Assemble the Radio
Assemble the Radio
Assemble the Control Head
1. Insert the LCD frame with LCD and Zebra connectors into its place.
2. Place the keypad onto the board assembly, making sure the keypad is flush with the board.
3. Rotate the potentiometer counterclockwise. Rotate the volume knob counterclockwise. This will allow you to insert the potentiometer smoothly into its place in the volume knob.
4. Make sure the speaker including the gasket is well positioned into the pocket of the hous­ing..
5. Connect the speaker to the circuit board.
6. During the installation of the circuit board, ensure the four protruding tabs snap into the recesses.
Replace the Main Board
1. Inspect and if necessary, reapply thermal grease to the heatsinking pads in the chassis.
2. Rotate the main board into the chassis and ensure that the board is flush to the chassis.
3. Install the 8 screws with 0.4 -07 NM (4-6 in lbs) of torque using a T8 TORX driver.
4. Before installing the connector retaining clips, ensure that the board is sitting flush on the chassis mounting surface.
5. Install the PA shield and secure it with 3 screws.
Replace the Top Cover and Control Head
1. Position the top cover over the chassis and replace. Ensure that the chassis crosses snap into the cover’s openings.
2. Connect the flat cable to the connector on the radio.
3. Assemble the speaker pad by sliding the slit of the pad over the flat cable. Refer to Figure 5-6.
4. Push the speaker pad onto the chassis.
5. Press the control head onto the chassis until the protruding taps on the chassis snap into the recesses inside the housing.
Figure 5-6.
June, 2000 6880905Z99-O 5-3
Page 32
Disassembly & Reassembly For 15 W Models GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Assemble the Radio
5-4 6880905Z99-O June, 2000
Page 33
Introduction
This chapter explains,stepbystep, how to disassemble and assemble the radio, to board level.
Disassemble the Radio
Remove the Control Head
1. Turn the radio upside down.
2. Insert a small flat blade screw driver, or simi­lar, in the recess between the control head and the chassis. Refer to Figure 6-1.
3. Press until the side of the control head releases.
4. Pull the control head away from the radio.
Section 6
Disassembly & Reassembly
For 35 W Models
Figure 6-2. Flat Cable Removal
5. Remove the speaker pad and flat cable from the connector on the radio side. Refer to Figure 6-2 and Figure 6-7.
CONTROL HEAD
RECESS
Figure 6-1. Control Head Removal
Remove the Top Cover
1. Turn the radio upside down.
2. Insert a small flat bladed screw driver in the side recesses between the cover and the chassis.
SIDE RECESS
Figure 6-3. Top Cover Removal
3. Tilt the cover until the side snaps off the latch.
4. Repeat the operation on the opposite side of the radio.
July, 2000 6880905Z99-O 6-1
5. Turn the radio right side up.
6. Lift the top cover over the chassis.
Page 34
Disassembly & Reassembly For 35 W Models GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Disassemble the Radio
Remove the Main Board
1. Remove the 4 screws of the PA shield using a T8 TORX driver.
SHIELD
CAUTION
The PA shield has sharp edges. Handle with care when removing and replacing.
2. Remove the PA shield as follows:
2A. Hold the shield handle with your index and
middle fingers while pressing your thumb downward on the shield. Keep all fingers curled upward as shown in Figure 6-4.
CLIP
Figure 6-5. Main Board Removal
8. Carefully remove the main board by rotating it out of the chassis.
9. Slowly lift the board on the front edge, the side with the connector that mates with the control head, and pull gently toward the front of the radio.
Figure 6-4. Shield Removal
2B. Keeping the other hand away from the PA
shield, place your thumb on top of the front of the radio while placing your fingers underneath the chassis. Refer to Figure 6-4. Make sure this hand is away from the PA shield.
2C. Holding the chassis firmly, remove the PA
shield by pulling upward on the handle.
3. Remove the antenna connector retaining clip by inserting a small flat bladed screw driver between the clip and the top of the chassis wall and gently prying the clip upwards.
4. Pull out the accessory clamp and connector gasket.
5. Pull out the accessory kit.
6. Twist the sleeve of the power cable 90 degrees and lift up and out from the chassis.
7. Remove the 14 screws securing the main board to the chassis.
CAUTION
The thermal grease can act as an adhe­sive and cause the leads of the heat dis­sipating devices to be over stressed if the board is lifted too quickly.
Disassemble the Control Head
1. To pull out the circuit board from the control head housing, by inserting a small bladed screw driver in the side groove near the four protruding tabs. Remove the board from the control head housing.
2. Disconnect the speaker from the board by removing it from the socket.
3. Remove the keypad from the control head housing by lifting it up from the board. Care should be taken not to touch or get other con­taminates on the conductive pads on the under side of the keypad or conductive con­tacts on the printed circuit board.
4. Take the LCD frame out of the control head.
6-2 6880905Z99-O July, 2000
Page 35
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Disassembly & Reassembly For 35 W Models
Assemble the Radio
HOUSING
PART OF LCD FRAME
SPEAKER
FLAT CABLE
Figure 6-6. Control Head Removal
Assemble the Radio
Assemble the Control Head
1. Insert the LCD frame with LCD and Zebra connectors into its place.
2. Place the keypad onto the board assembly, making sure the keypad is flush with the board.
3. Rotate the potentiometer counterclockwise. Rotate the volume knob counterclockwise. This will allow you to insert the potentiometer smoothly into its place in the volume knob.
POTENTIOMETER
VOLUME KNOB
LCD FRAME
ZEBRA CONNECTOR
KEYPAD
TAB
Replace the Top Cover and Control Head
1. Position the top cover over the chassis and replace. Ensure that the chassis crosses snap into the cover’s openings.
2. Connect the flat cable to the connector on the radio.
3. Assemble the speaker pad by sliding the slit of the pad over the flat cable. Refer to Figure 6-7.
4. Push the speaker pad onto the chassis.
4. Make sure the speaker is well positioned into the pocket of the housing.
5. Connect the speaker to the circuit board.
5. Press the control head onto the chassis until the protruding taps on the chassis snap into the recesses inside the housing.
6. During the installation of the circuit board, ensure the four protruding tabs snap into the recesses.
Replace the Main Board
1. Inspect and if necessary, reapply thermal grease to the heatsinking pads in the chassis.
2. Rotate the main board into the chassis and ensure that the board is flush to the chassis.
3. Install the 14 screws with 0.4 -07 NM (4-6 in/lbs) of torque using a T8 TORX driver.
4. Before installing the connector retaining clip and power cable, ensure that the board is sit­ting flush on the chassis mounting surface.
5. Install the PA shield and secure it with the 4 screws.
July, 2000 6880905Z99-O 6-3
Figure 6-7.
Page 36
Disassembly & Reassembly For 35 W Models GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Assemble the Radio
6-4 6880905Z99-O July, 2000
Page 37
Section 7
Radio Tuning Procedure
Radio Tuning Procedure
General
An IBM PC (personal computer) and RSS (Radio Ser­vice Software) are required to align the radio. Refer to the applicable RSS Manual for installation and setup procedures for the software.
To perform the alignment procedures, the radio must be connected to the PC, RIB (Radio Interface Box), and Test Set as shown in Figure 7-1.
Service Menu
Figure 7-2 illustrates the Main Service Menu structure. All SERVICEscreens read and programtheradiocode-
BNC
Mini-U BNC 58-80348B33
plug directly; you do NOT have to use the RSS GET/ SAVE functions to program new tuning values.
CAUTION
Do NOT switch radios in the middle of any SERVICE procedure. Always use the EXIT key to return to the MAIN menu screen before disconnecting the radio. Improper exits from the SERVICE screens may leave the radio in an improperly configuredstateandresult in seriously degraded radio or system per­formance.
The SERVICE screens use the concept of the “Softpot”, an analog SOFTware controlled POTentiometer used for adjusting all transceiver alignment controls.
30 dB PAD
TRANSMIT
30 dB PAD
RF GENERATOR
RECEIVE
SERVICE MONITOR or COUNTER
WATTMETER
MIC IN
PROGRAM or TEST CABLE 3080070N01
RADIO
TEST CABLE 3008566C12
Note: Battery can be used in RIB making power supply optional.
RIB
RLN4008B
RIB POWER SUPPLY 0180357A57, 110 V, USA 0180358A56, 110 V, USA
AUDIO IN
TEST SET
RLN4460A
15-PIN25-PIN
COMPUTER INTERFACE CABLE 30-80369B72 (IBM AT, 9-PIN ONLY) 30-80369B71 (IBM XT, 25-PIN ONLY)
DATA
GND
TX
AUDIO GENERATOR
RX
SINAD METER
AC VOLTMETER
COMPUTER
Figure 7-1. Radio Alignment Test Setup
June, 2000 6880905Z99-O 7-1
Page 38
Radio Tuning Procedure GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Tuning Procedure
Service
Menu
F6F2
Alignment
Menu
F3 Deviation Adjustment F5 Reference Oscillator Warp F7 Transmitter Power F8 Squelch Adjustment
F2 Logic or RF Board Replacement
F3 Tx Power F4 Warp Reference Frequency F5 Tx Power Calibration F6 Tx Deviation Calibration F9 Squelch Adjustment
Board
Replacement
Menu
Figure 7-2. Service Menu Structure
Each SERVICE screen provides the capability to increase or decrease the ‘softpot’ value with the key­board UP/DOWN arrow keys respectively. A graphi­cal scale is displayed indicating the minimum, maximum, and proposed value of the softpot, as shown in Figure 7-3.
015
Min.
Value
Max.
Value
MAEPF-22858-O
Figure 7-3. Softpot Concept
Tuning Procedure
Starting the Tuning Procedure
1. From the SERVICE menu, press F6 to select BOARD REPLACEMENT.
2. Press F2 for LOGIC OR RF BOARD replace­ment.
Tx Power
1. Press F3 to select Tx POWER.
2. Press F6 to key the radio. The screen will indi-
cate that the radio is transmitting.
3. Adjust the transmit power value with the UP/ DOWN arrow keys.
4. Press F6 again to dekey the radio, and then press F8 to program the softpot value.
Reference Oscillator Alignment
NOTE
The frequency of the transmitter must be checked oninstallationandat least annu­ally.
Adjustment of the reference oscillator is critical for proper radio operation. Improper adjustment will not only result in poor operation, but also a misaligned radio that will interfere with other users operating on adjacent channels.Forthisreason, the referenceoscilla­tor should be checked every time the radio is serviced. The frequency counter used for this procedure must have a stability of 0.1 ppm (or better).
1. Press F4 to select the REFERENCE OSCILLA­TOR softpot.
NOTE
Perform the following procedures in the sequence indicated.
2. Press F6 to key the radio. The screen will indi­cate that the radio is transmitting.
3. Measure the transmit frequency that appears on the screen of your frequency counter.
Alignment Default Data
4. Use the UP/DOWN arrow keys to adjust the
1. Press F2 to select ALIGNMENT DEFAULT
DATA.
2. Press F8 for PROGRAM VALUE.
7-2 6880905Z99-O June, 2000
reference oscillator.
5. Press F6 again to dekey the radio and then press F8 to program the softpot value.
Page 39
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual RadioTuningProcedure
Tuning Procedure
Transmitter Power
NOTE
During Tx POWER tuning, measure and note the DC transmit current (ITx)for each channel in the high power band.
1. Press F5 to select the Tx POWER calibration
softpot. The screen will indicate the transmit test frequencies to be used.
2. Press F6 to key the radio.
3. Use the UP/DOWN arrow keys to adjust the transmit power value.
4. Press Enter to select next softpot frequency.
5. Repeat steps 3 and 4 for the remaining test fre­quencies.
6. Press F6 to dekey the radio.
7. Press F8 to program the value.
Transmit Current Limit
NOTE
Larger Softpot values yields increased CUTBACK resulting in LOWER POWER.
1. After TxPOWERtuning the TRANSMIT CUR­RENT LIMIT screen will appear. Select the fre­quency with the highest DC transmit current (ITx) measured during the Tx POWER tuning procuedure.
2. Press F6 to key the radio.
3. Use the UP/DOWN arrow keys to adjust the DC transmit current value per Table 7-1.
Table 7-1. Transmit Current Limit Tune Windows
Model Min Max
800_15W 5.10 A 5.50 A
thesizer low frequencyport)lines. Compensation algo­rithm is critical to the operation of signaling schemes that have very low frequency components (e.g. DPL) and could result in distorted waveforms if improperly adjusted.
1. Press F6 to select TX DEVIATION CALIBRA-
TION. The screen will indicate the transmit test frequencies to be used.
2. Begin with the lowest test frequency shown on the screen.
3. Press F6tokeytheradio. Record this measure­ment.
4. Press F4 to select 2.5 kHz.
5. Use the UP/DOWN arrow keys to adjust the deviation to within 0.5 dB of the value recorded in step 3.
6. Press Enter to move to next softpot value.
7. Repeat steps 5 and 6 for the remaining fre­quencies.
8. Press F8 to program the softpot value.
Transmit Deviation Limit
The transmit deviation limit softpot sets the maximum deviation ofthecarrier.Tuning is performedfor25 kHz channel spacing.
1. Begin with the lowest test frequency shown on the screen.
2. Press F6 to key the radio.
3. With Test Box 4460A: inject a 1 kHz tone, 2000 mVrms.
4. Use the UP/DOWN arrow keys to adjust the deviation to between 4.4 kHz and 4.8 kHz.
5. Press Enter to move to the next softpot value.
6. Repeat steps 4 and 5 for the remaining fre­quencies shown on the screen.
800_35W ITx + 0.4 A ITx + 1.0 A
4. Press F6 to dekey the radio.
5. Press F8 to program the value.
Transmit Deviation Balance (Compensation) & Deviation Limit
Compensation alignment balances the modulation sensitivity of the VCO and reference modulation (syn-
June, 2000 6880905Z99-O 7-3
7. Press F6 to dekey the radio.
8. Press F8 to program the softpot value.
Squelch
The squelch softpots set the signal to noise ratio at which the squelch opens.
1. Press F9 to select SQUELCH Adjustment.
2. Adjust the UP/DOWN arrow key to the mini­mum squelch value.
Page 40
Radio Tuning Procedure GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Tuning Procedure
3. Apply a standard RF input level of -47 dBm to the radio on the test frequency.
4. Adjust the radio’s volume control to obtain rated audio power at the external speaker of the accessory connector.
5. Reduce the RF input level until 10 dB SINAD is measured.
6. Adjust the UP/DOWN arrow key until the squelch just closes. Monitor for squelch chat­ter and adjust UP as required.
7. When no chatter is detected press F8 to pro­gram.
Ending the Tuning Procedure
1. Press F2 to continue.
2. Press F10, F10 to return to the Service menu.
7-4 6880905Z99-O June, 2000
Page 41
Section 8
Theory of Operation
Introduction
This section provides theory of operation information for the radio. It starts with a block diagram level func­tional description of the entire radio. This is followed by a detailed functional description foreachofthefour major functions that make up the radio.
Overview
The main radio is a single board design, consisting of the transmitter, receiver, and controller circuits.
RECEIVER
MIXER
3-POLE CERAMIC PRE-SELECTOR
RF AMP
3-POLE CERAMIC PRE-SELECTOR
The controlheadis mounted directly onthefront ofthe radio. The controlhead contains a speaker,LED indica­tors, a microphone connector and buttons which pro­vide the user with interface control over the various features of the radio and a display.
In addition to the power cable and antenna cable, an accessory cable can be attached to a connector on the rear of the radio. The accessory cable provides the nec­essary connections for items such as external speaker, foot operated PTT, ignition sensing, public address, remote desk set and data modem.
AUDIO & LOGIC
AUDIO PA
ASFIC
CPU
LO SIGNAL
2-POLE IF
BACK-END
2.1 MHZ
CPU CLOCK
MOD
SPI
DIRECTIONAL COUPLER
HARMONIC FILTER
T/R
SWITCH
PENDULUM
RF PA
16.8 MHZ
SYNTHESIZER
RX/TX
PA LINEUP
SYNTHESIZER
LINEUP
VCO
TA VCO
LOOP FILTER
Figure 8-1. 800-MHz Radio Functional Block Diagram
FRAC N IC
MOD
MEMORY
KEYBOARD DISPLAY
POWER CONTROL
June, 2000 6880905Z99-O 8-1
Page 42
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Receiver Detailed Functional Description
Receiver Detailed Functional Description
The receiver is composed of four sections: receiver front end, receiver IF, receiver back end and the Audio Signal Filter IC (ASFIC) that is part of the controller section.
The RF signal from the antenna switch in the PA sec­tion enters the first bandpass filter (FL5203). The first bandpass filter has three poles, a 860-MHz center fre­quency, a 20-MHz wide passbandanda40-dB rejection for image frequencies (761 to 780MHz).
After the firstbandpassfilter, the signal passes toapair of hot-carrier limiting diodes (D5303) placedinfrontof RF preamplifier Q5301. The hot-carrier diodes limit strongsignalstoprevent them fromoverdriving theRF preamplifier and damaging it.
The RX front end is a Low Noise Amplifier (LNA) that consists of Q5301. Its main purpuse is to set the noise figure of the receiver. The front end amplifier as well as the IF amplifiers are shut off during transmit by K9.1 line via switch Q5230, to provide isolation in talk­around mode.
After the LNA, the signal enters a second bandpass fil­ter (FL5204), which is identical to FL5203. The band­pass filters are fixed tuned from 850 to 870 MHz.
After the second bandpass filter, mixer U5211 down­converts the signal to the IF frequency.
mixer IF port to 50 Ohm out of the IF frequency band. The diplexer consists of R5401, C5404, L5402.
The IF signal is fed to first crystal filter Y5201 through matching network L5401, C5200.
Crystal filter Y5201 has two poles. The crystal filter is followed by matching elements, that match the filter output impedance to the input impedance of IF ampli­fier Q5201.
Following the IF amplifier is a matching network that matches theIFamplifier output impedancetothe input impedance of a second 45.1-MHz crystal filter (Y5202). The second crystal filter is followed by matching ele­ments that match the output of the second crystal filter to the input of the receiver back end circuits. After the matching circuit, the signal passes a pair of hot-carrier limiting diodes (D5201) placed in front of the back end circuit.
The receiver back end consists of BBR IC (U5201) that contains the following functions:
• Preamplifier & mixer to convert the signal to a
second IF frequency of 455 kHz.
• Second LO circuit
• Second IF amplifiers
• FM Demodulator
• Audio amplifier
In additiontoBBR IC, the backendcontains the follow­ing components:
The mixer is a passive double-balance mixer that gets a local oscillator signal in the range of 806 to 825 MHz from the synthesizer and works on 4-dBm power. The IF frequency is 45.1 MHz. A diplexer matches the
PRE-SELECTOR 3 ELEMENTS CERAMIC FILTER
LOSS = 2.5dB REJ = -40 dB @ IMAGE
K9.1
5V_REG 9V3 ADAPT
GAIN = 16 dB NF = 2 dB
RF AMP
SW 5 V
PRE-SELECTOR 3 ELEMENTS CERAMIC FILTER
LOSS = 2.5dB REJ = -40 dB @ IMAGE
LO_INJ
C. LOSS = 7.5 dB
NF = 7.5 dB
Figure 8-2. Receiver Functional Block Diagram
• Second LO resonator for 44.645 MHz (Y5211)
• Crystal filters for 455 kHz (FL5201, FL5202)
• Demodulator filter (C5224)
BPF 455 kHz LOSS = 4 dB BW = 20 kHz
GAIN = 21 dB NF = 3.3 dB IIP3 = 3 dBm
IF BPF CRYSTAL 2-POLE
LOSS = 2 dB REJ = 15 dB @ 25 KHz
IF AMP
IF BPF CRYSTAL 2-POLE
LOSS = 2 dB REJ = 15 dB @ 25 KHz
2ND LO
44.654 MHZ
BBR
BPF 455 kHz LOSS = 4 dB BW = 25 kHz
DET_AUDIO
RSSI
8-2 6880905Z99-O June, 2000
Page 43
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual TheoryofOperation
Transmitter Detailed Functional Description
The IF signal routed to BBR IC is amplified, converted to 455 kHz, filtered, limited and demodulated.
Demodulated audio comes out of BBR IC at U5201-28 and is fed to the ASFIC, which is part of the radio con­troller section.
In addition to the audio output signal, the receiver sec­tion provides an RSSI (Receiver Signal StrengthIndica­tor) at U5201-11. The RSSI signal is fed to the ASFIC and accessory connector.
ADAPT signal into U5201-22 controls the BBR IC. The normally low (0 VDC) ADAPT signal is high (5 VDC) during change of radio channels, transition from trans­mit to receive or at turn-on. The ADAPT signal is used to control precharge of capacitor C5231 at DEMOD_OUT. This is done in order to eliminate the transient during frequency change or when the radio goes from transmit to receive mode.
Transmitter Detailed Functional Description
15 Watt PA
The 15-W PA is a three-stage radio frequency (RF) power amplifier used to amplify the output from the TX injection lineup to the radio transmit level. It con­sists of driver stage Q6501 followed by a two-stage power module U6501.
The two stages of the power module operate from the A+ supply voltage. The module is switched on/off by the K9.1 line through switch U6502 (which connects the A+lineto pin 2 ofU6501when transmit isenabled). The RF drive, which is routed into transistor Q6501, is controlled from Q6506 via the PA control line. The ris­ing control voltage on the PA control line causes a ris­ing collector voltage on Q6501. This causes more power out of the stage. Conversely, a decreasing con­trol line voltage decreases the power delivered into the next stage. By controlling the drive power to U6501 and the following stages in the poweramplifierlineup, ALC loop is able to regulate the output power of the transmitter.
The antenna switch is switched synchronously with the keyed 9.1 voltage. In the transmit mode, this 9.1 voltage is high—turning on diodes CR6502, CR6503 and CR6504. When CR6502 is turned on, it forms a low impedance to the RF transmit path and allows the sig­nal to pass through. Diodes CR6503 and CR6504 short the ends of quarter wavelength lines to ground, pre­senting a high impedance towards the receiver. In this way no power is delivered into the receiver, the trans­mit path remains undisturbed, and the receiver is pro­tected during transmission.
In the receive mode, all these diodes are off. The off capacitance of CR6502 istunedbyL6508 to form a high
impedance looking into the transmitter. Therefore, energy coming in the receive mode is channeled to the RX port.
Harmonics ofthetransmitter are attenuatedbythe har­monic filter. The harmonic filter is formed by inductors L6513 and L6518 as well as capacitors C6540-C6542, C6551-C6553. This network forms a low-pass filter to attenuate harmonic energy of the transmitter to speci­fications level.
A forward-power detector follows the harmonic filter. This forward-power detector is a microstrip printed circuit, which couples a small amount of the forward energy and to diode CR6506 where it is rectified. This rectified signal (VFORWARD) forms the forward volt­age which the power control circuit holds constant. Holding this voltageconstant(whichis proportional to the RF rectified energy appearing across the diode) ensures the forward-power out of the radio is held to a constant value.
Thermistor R6519 senses temperature in the area of the power module. This signal is fed back into the power control circuit to protect the power amplifier against over-temperature conditions.
Resistor R6520, in series with the A+ line supply, feeds voltage to the powermodule.Thevoltage across R6520 is monitored and the difference voltage is channeled to the power control circuit. The power control circuit monitors the voltage drop across the resistor which is determined by the magnitude of the drain current in U6501. It uses this as a limiting mechanism whereby the power control circuit limits the magnitude of cur­rent that can be drawn by U6501. This protects the device from over dissipation.
Bias voltage reverse polarityprotectionforthe transmit­ter is providedbydiodeCR6508. Under reverse polarity conditions to theradio,thisdiodeconducts and protects the radio from damage. This diode also provides tran­sient over-voltage protection by breaking down when the supply voltage to the radio exceeds 24 V.
35 Watt PA
The 35-Watt PA is a four stage radio frequency (RF) power amplifier used toamplifytheoutputfromthe TX injection lineup to the radio transmit level. It consists of driver stageQ6501,two-stage power module U6501and RF final device transistor Q6505.
Q6505 and U6501 operate from the A+ supply voltage. U6501 is switched on/off by the K9.1 line through switch U6502 (which connects the A+ line to pin 2 of U6501 whentransmitis enabled). The RF drive,whichis routed into transistor Q6501, is controlled from Q6506 via the PAcontrolline. The rising control voltage on the PA control line causes a rising collector voltage on Q6501. This causes more power out of the stage. Con­versely, a decreasing control line voltage decreases the
June, 2000 6880905Z99-O 8-3
Page 44
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Synthesizer Detailed Functional Description
power delivered into the next stage. By controlling the drive power to U6501 and the following stages in the power amplifier lineup, ALC loop is able to regulate the output power of the transmitter .
The antenna switch is switched synchronously with the keyed 9.1 voltage. In the transmit mode, this 9.1 voltage is high—turning on diodes CR6502, CR6503 and CR1. When CR6502 is turned on, it forms a low impedance to the RF transmit path and allows the signal to pass to the antenna via harmonic filter hybrid H6502. Diode CR1in H6502 forms a low impedance that is transformed up to an open circuit through a quarter wavelength transmis­sion line. This prevents transmitter power from being delivered into the receiver. Diode CR6503 is also turned on in transmit mode further isolating the receiver from transmitter energy. The transmitter power from the antenna switch passes to the antenna via harmonicfilter hybrid module H6502. H6502 incorporates a low pass filter, which attenuates harmonic energy out of the transmitter to specifications level.
In receivemode, diodes CR6502,CR6403and CR1 areall off. The off capacitance of CR6502 is tuned by L6512 to form a high impedance network looking into the trans­mitter. Therefore, received signal energy from the antenna is channeled to the input of the receiver with minimal loss maximizing sensitivity.
A forwardpower detector utilizing adir ectionalcoupler is included in the harmonic filter hybrid. This forward­power detector is a microstrip printed circuit, which couples a small amount of the forward energy to diode CR2 where it is rectified. This rectified signal (VFOR­WARD) forms the forward voltage which the power control circuit holds constant. Holding this voltage con­stant (which is proportional to the RF rectified energy appearing across the diode) ensures the forward-power out of the radio is held to a constant value.
Thermistor R6519 senses temperature in a location near Q6505. This signal is fed back into the power controlcir­cuit to protect Q6505 against over-temperature condi­tions.
Resistor R6520, in series with the A+ line supply , feeds voltage to Q6505.Thevoltageacross R6520 is monitored and the difference voltage is channeled to the power control circuit. The power control circuit monitors the voltage drop across the resistor ,which is determined by the magnitude of the collector current in Q6505. It uses this as alimitingmechanismwhereby the power control circuitlimitsthe magnitude ofcurrentthat can bedrawn by Q6505. This protects the device from over dissipa­tion.
Bias voltage reverse polarityprotectionforthe transmit­ter is providedbydiodeCR6508. Under reverse polarity conditions to theradio,thisdiodeconducts and protects the radio from damage. This diode also provides tran­sient over-voltage protection by breaking down when the supply voltage to the radio exceeds 24 VDC.
Power Control Circuitry
The power control circuitry consists of three mecha­nisms:
Power Set
The control loop compares the power output level to the pre-set value. The VFORWARD voltage from the forward power detector is amplified by U701 pins 5 -7, and compared to D/A U702-2 & 4. Should a difference be detected, an error current is generated into the loop integrator U702-8 & 9, until equilibrium is obtained. The use of 2 D/A outputs for power set enables fine tuning wherepin2is coarse tune through resistor R703 and pin 4 is fine tune through resistor R706.
Current Limit
Current to thepowermoduleU6501(or RF final device Q6505) is monitored using R6520 and compared to a pre-set limit D/A U702-11 and U701-(1-3). When the limit is exceeded, an errorcurrentis generated through diode CR721 to the loop integrator, which lessens the PA_CNTRL line and reduces the power amplifier out­put.
Thermal Protection
When the power m odule U6501 (or RF final device Q6505) overheats, the resistance of thermistor R6519 drops. Because of the voltage divider formed by R721, R725, and R6519, this resistance drop is sensed and amplified through U701-(12-14). This causes a current error through diode CR721 to flow into the loop inte­grator and reduce transmitted output power.
When controller U101-45, detects a voltage propor­tional to 85 degrees Centigrade through R726-727 it reduces transmit power by 50 percent during subse­quent Tx key-ups.
Synthesizer Detailed Functional Description
The complete synthesizer subsystem consists of refer­ence oscillator U5700, Fractional-N Synthesizer IC U5702, two on-board voltage controlled oscillators, buffer stage U5701, and two discrete buffer amplifiers Q5707, and Q5705.
Reference oscillator U5700 contains a temperature compensated crystal which operates at a frequency of
16.8 MHz. The output of the oscillator U5700-10 is applied to U5702-14 via R5715 and C5733.
There are two varactor tuned VCOs. The oscillator fre­quency is controlled by the voltage applied via L5701 and L5702. This control voltage ranges from 2.5 to 10.5 VDC. A lower control voltage produces a lower fre-
8-4 6880905Z99-O June, 2000
Page 45
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual TheoryofOperation
Synthesizer Detailed Functional Description
quency and a higher control voltage produces a higher frequency respectively.
The RX/TX VCO (806 - 825 MHz band) provides the first LO injection frequency which is 45.1 MHz below the carrier frequency and TX injection for conventional mode. The RX/TX VCO is selected by pulling U5702-1 low.
The Talk-Around (TA) VCO (851 - 870 MHz band) pro­vides the transmit frequency in TA mode. The TA VCO is selected by pulling U5702-1 high.
The buffer stage U5701 and feedback amplifier Q5703 provide the necessary gain and isolation for the syn­thesizer loop.
Fractional-N Synthesizer IC U5702 consists of:
• Prescaler,
• Programmable loop divider,
• Control divider logic,
• Phase detector,
• Charge pump,
• A/D Converter for low frequency digital mod­ulation,
• Balance attenuator to balance the high and low frequency analog modulation,
• 13-V positive voltage multiplier,
• Serial interface for control,
• Super filter for the regulated 9.3 V DC
C5712 is the super filter capacitor. The output voltage of the super filter U5702-18, drops from 9.3 VDC to about 8.5 VDC. This filtered 8.5 VDC supplies voltage for theVCOs,the VCO switching unitsU5704& U5705, feedback amplifier Q5703, and synthesizer charge pump resistor network R5707- R5709.
The synthesizer supply voltage is provided by the 5 VDC regulator U5703. The 2.1 MHz reference signal at U5702-11 is generated by dividing down the signal of reference oscillator U5700 after it is applied to U5702-
14. In order to generate a high voltage that supplies the
charge pump output stage at VCP (U5702-32), 13 V DC is generated at pin 3 of CR5700 by the positive voltage multiplier circuitry. This voltage multiplier is a diode capacitor network drivenbytwo 1.05 MHz, 180-degree out-of-phase signals from U5702-9 &10.
enabling of these lines allows the microprocessor to program the synthesizer.
The output of the VCO is fed to the buffer input port of U5701-1. The output of the buffer U5701-5 is applied to the input of the feedback amplifier Q5703 through an attenuator network consisting of R5735, R5733 and R5732. To close the synthesizer loop, the output of Q5703 is connected to PREIN (U5702-20) of the synthe­sizer. The buffer output U5701-5 also provides the sig­nal forreceiver LOinjectionand transmit injectionline­up. The charge pump current is present at U5702-31.
The loop filter (which consists of R5716, R5717, R5734, C5750, C5744, C5745, C5736, C5746, C5747, C5794, C5795, C5796, C5797, C5798, C5799) will then trans­form this current into a voltage that will, in turn, be applied to Vcontrol of the VCOs and steer the output frequency.
In order to modulate the PLL a two-point modulation method is utilized. The audio signal is applied to both the A/D converter (low frequency path) as well as the balance attenuator (high frequency path) via U5702-8.
The A/D converter will convert the low-frequency, analog modulating signal into a digital code that will in turn be applied to the loop divider. This will cause the carrier to deviate. The balance attenuator is used to adjust the VCO deviation sensitivity to high frequency modulating signals. The output of the balance attenua­tor is present at the MODOUT port U5702-28.
The transmit injection line-up consists of two amplifier stages, Q5707 & Q5705, used to provide a constant out­put to drive the RF transmitter and provide isolation. The Q5705 stage is actively biased through Q5701, and Q5707 has passive biasing. The TX injection line-up is on only during the transmit mode (K 9.1V line is at
9.1 V).
The first VCO is used for receive LO_INJ and TX_INJ in the conventional 806-825 MHz transmit band. The second VCOisusedfor TX_ INJ in the talk-around851­870 MHz transmit band.
The VCOs get their control voltage through L5701 and L5702. Q5704 and Q5706 are the oscillation transistors. C5793, C5792 and C5785, C5784 are the oscillator feed­back capacitors. U5706 and U5707 are micro strip reso­nators. CR5701 and CR5702 are the varactors. C5790 and C5782 determine the VCO KV. C5703 and C5704 determine the VCO operation frequency. C5791 and C5783 are the coupling capacitors between the tank and the oscillation transistor.
The serial interface (SPI_DATA) is connected to the microprocessor via the data line (U5702-5), clock line (U5702-6), and chip enable line (U5702-5). Proper
June, 2000 6880905Z99-O 8-5
The two VCOs are coupled to buffer amplifier Q5702 through C5789 and C5786. The buffer amplifier output signal is fed to U5701-pin 1 through C5770 & R5736.
Page 46
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Controller Detailed Functional Description
Controller Detailed Functional Description
General
The radio controller consists of four main subsections:
• Digital Control
• Audio Processing
• Power Control
• Voltage Regulation
The digital section consists of a microprocessor, mem­ory ICs, glue logic circuitry, signal MUX ICs, On/Off circuit, and general purpose Input/Output circuitry.
The controller is based on the Motorola 68HC11K1 microprocessor-U101, 8-Kbyte SRAM-U103, 32 Kbyte­Flash memory-U102, and 8 Kbyte EEPROM -U104.
NOTE
From this point on, the 68HC11K1micro­processor will be referred to as K1µPor µP. References to a Control Head will be to type P+ (Display radio).
Voltage Regulators
Voltage regulation for the controller is provided by 3 separate devices: +5 VDC U631, +9.3 VDC U601, and UNSW 5V (R621 and VR621). An additional regulator is located in the RF section.
5 VDC regulation for the digital circuitry is provided by U631. Input and output capacitors C631, C632 and C633-635 are used to reduce high-frequency noise and provide additional charge during short battery tran­sients. This regulator provides a reset output U631-5 that drops to 0 VDC when the regulator output goes out of regulation. This is used to reset the controller in order to prevent improper operation. Diode D631 pre­vents discharge of C632 by negative spikes on the 9.3 voltage.
Regulator U601 is used to generate the 9.3 VDC required by some audio circuits, the RF circuitry and power control circuitry. Input and output capacitors C601-603 and C604-605 are used to reduce high-fre­quency noise. R602-603 set the regulator output volt­age. If the voltage atU601-1isgreater than 1.3 VDC the regulator output decreases and if the voltage is less than 1.3 VDC, the regulator output increases. This reg­ulator output is electronically disabled by a 0 VDC sig­nal on U601-2. Q601 and associated circuitry R601, R604-605 disable the regulator when the radio is turned off.
UNSW_+5V_CL is only used by a few circuits, which draw low current and require 5 VDC while the radio is off.
UNSW_+5V_CL isusedto save the internalU103RAM data. C622 allows the battery voltage to be discon­nected for a couple of minutes without losing RAM parameters. Diode D621 prevents radio circuitry from discharging this capacitor.
The SW_+B voltage is monitored by the µP through voltage divider R641-642. Diode VR641 limits the divided voltage to 5.1 VDC in order to protect the µP.
Diode CR6508 located in the PA section acts as protec­tion against transients and reverse polarity of the sup­ply voltage.
Electronic On/Off
The radio has circuitry which allows radio software and/or external triggers to turn the radio on or off without direct user action. This allows, for example, automatic turn-on when ignition is sensed and off when ignition is off.
Q611is used to provideSW_B+to the various radio cir­cuits. Q611 acts as an electronic on/off switch con­trolled by Q612 (the switch is on while Q612 is on). When the radio is turned on, the voltage at the base of Q612 is high (about 0.6 V). Q612 switches on (satura­tion) and pulls down the voltage at Q611-base. This turns on Q611 and supplies SW_B+ to the radio.Theon resistance ofQ611 is very low (less than 1OHM),sothe voltage level at SWB+ is essentially the same as A+.
The electronic on/off circuitry can be enabled by the microprocessor (through ASFIC, B+ _CONTROL), the mechanical On/Off button on the control head (ON_OFF_CONTROL), or the ignition sense circuitry (IGNITION_CONTROL). If one of the three paths causes a low at the collector of Q612, the electronic ON process is engaged.
Mechanical On/Off
This referstothetypical on/off button which is located on the control head and turns the radio on and off. While the on/off button is turned on, line ON_OFF_ CONTROL goes high during the short pulsegenerated by the ON_OFF “one-shot” circuitry in the control head. Thisswitchestheradio on. The microprocessoris alerted through line ANALOG_ 3 which is pulled to low by Q925 (in Control Head Model P+) while the on/offbuttonis turned on. Ifthesoftware detects a low state, it assertsB+_CONTROLviaASFIC-GCB2,which keeps Q612 and Q611 on, and in turn the radio is switched on.
When the on/off button is turned off, the software detects the line ANALOG_3 changing to low and switches the radio off by setting B+_CONTROL to low.
8-6 6880905Z99-O June, 2000
Page 47
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual TheoryofOperation
Controller Detailed Functional Description
Ignition
Ignition sense is used to prevent the radio from drain­ing the vehicle’s battery while the engine is not run­ning.
When the IGNITION input goes above 1.3VDC, Q450, Q612 and Q611 turn on, supplying SW_B+ to the radio and enabling U601 and U631 to supply the regulated voltage (+5 VDC and 9.3 VDC) to all the circuitry. The µP starts to run the software, reads the line IGNITION_SENSE, determines from the level that the IGNITION input is active and sets the B+_CONTROL (via the ASFIC-GCB2) to high and latches SW_B+ on.
When the IGNITION line drops below 1.3 VDC, Q450 switches off and R441 pulls line IGNITION_SENSE high. The software is alerted by line IGNITION_SENSE toswitchoff the radio bysettingB+ CONTROL line to low. Whenever the IGNITION line goes above 1.3 VDC, the above process will be repeated—depending iftheradiowaspreviously on or off.
The ignition sense capability can be disabled by turn­ing switch S401-2&4on.This supplies FLT_A+ via R452 to the ignition sense pin continuously. The radio is shipped with ignition sense disabled.
Hook
TheHOOKlineisusedtoinformtheµPwhenthe Microphone´s hang-up switch is engaged. Depending on the radio programming the µP turns the audio PA on or off. The signal is routed from J101-3 and J400-14 through transistor Q101totheK1µPU101-23.The volt­age range of HOOK in normal operating mode is 0-5 VDC.
Microprocessor Clock Synthesizer
The clock source for the controller ’s microprocessor system isgeneratedby the ASFIC (U201).Uponpower­up the synthesizer (U5701) generates a 2.1 MHz wave­form thatisrouted from theRFsection (via C202) tothe ASFIC (on U201 XTAL_IN). For the main board con­troller, the ASFIC uses 2.1 MHz as a reference input clock signal for its internal synthesizer. The ASFIC, in addition to audio circuitry, has a programmable syn­thesizer which can generate a synthesized signal rang­ing from1200Hzto 32.769 MHz with steps of 1200 Hz.
While the radio is turned on, the ASFIC generates a default 3.6864 MHz CMOS square wave µP CLK (on U201-UPCLK) which is routed to the µP (U101­EXTAL). After the µP starts operation, it reprograms the ASFIC synthesizer clock to a higher µP CLK fre­quency (usually 7.3728 or 14.7456 MHz) and continues operation.
The ASFIC synthesizer clock is controlled by the soft­ware, and may slightly be changed while harmonics of
this clock source interfere with the specific radio receive frequency.
The ASFIC synthesizer loop components (C228, C229 and R222) set the switching time and jitter of the clock output. If the synthesizer cannot generate the required clock frequency it will switch back to its default
3.6864 MHz frequency.
Serial Peripheral Interface (SPI)
The µP communicates with the other programmable ICs through its SPI port. This port consists of SPI TRANSMIT DATA U101-1, SPI RECEIVE DATA U101­80, SPI CLK U101-2 and chip select lines going to the various programmable ICs. This BUS is a synchronous bus (the timing clock signal CLK is sent with SPI TRANSMIT DATA or SPI RECEIVE DATA).
In the controller section, there are three ICs on the SPI BUS: ASFIC (U201-E3), EEPROM (U104-1) and D/A (U731-6). In the RF sections, there are 2 ICs on the SPI BUS: Pendulum (Reference Oscillator U5702-24) and Synthesizer (U5701-7). The SPI TRANSMIT DATA and CLK lines going to the RF section arefiltered with L131 and L132 to minimize noise. The chip select lines for the ICs are decoded by the address decoder U105.
The SPI BUS is also used for the control head. U106 buffers theSPITRANSMITDATAand CLK lines to the control head. U106 serves also to switch off the CLK signal for the LCD display while it is not selected via LCD_CE signal.
When the µP needs to program any of these ICs, it drops down the chip select line of the specific IC to a logic 0 and then sends the proper data and clock sig­nals. The data sent to the various ICs are different. For example the ASFIC receives 21 bytes (168 bits) while the DAC needs3bytes (24 bits). After the datahasbeen sent the chip select line is returned to a logic 1.
SBEP Serial Interface
The SBEP serial interface line allows the radio to com­municate with the Dealer Programming Software (DPS). This interface connects to the Microphone con­nector (J902) via Control Head connector (J101) and comprises BUS+ (J101-15). The line is bi-directional, meaning that either the radio or the DPS can drive the line.
The connection from the Control Head is made through the BUS+ line, via L421 (SCI_RSS line) and diode CR151 to the U101-78-RxD and U101-79-TxD ports.
Microprocessor (Open Controller)
For this radio, the K1µP is configured to operate in the expanded or bootstrap modes. In expanded mode the K1µP uses external memory ICs, whereas in bootstrap
June, 2000 6880905Z99-O 8-7
Page 48
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Controller Detailed Functional Description
mode it uses only its internal memory.In normal radio operation, the K1µP is operating in the expanded mode.
In the radio expanded mode, the K1µP (U101) has access to threeexternal memory ICs: U102 (Flash mem­ory), U103 (SRAM), U104 (EEPROM). Also, within the K1µP thereare 768 bytes ofinternalRAM and 640 bytes of internal EEPROM, as well as glue logic circuitry to select external memory ICs.
The external EEPROM (U104) as well as the K1µP’s own internal EEPROM contain the radio information which is customer specific, referred to as the codeplug. This information consistsofitems such as: 1) frequency operating band, 2) channel frequencies, and 3) general tuning information. General tuning information and other more frequently accessed items are stored in the internal EEPROM (within the 68HC11K1), while the remaining data is stored in the external EEPROM. (See the particular IC subsection for more details.)
The external SRAM (U103) as well as the K1µP’s own internal RAM are used for temporary calculations required by the software during normal radio opera­tion. All of the data stored in both of these locations is lost when the radio is powered off. (See the particular IC subsection for more details.)
The Flashmemorycontains the actual Radio Operating Software. This software is common to all radios for the same model type. For example, Privacy Plus models have a different version of software in Flash memory than an LTR model. (See the particular IC subsection for more details.)
The MODA LIR (U101-77) and MODB VSTPY (U101-76) inputs to the K1µP must be at a logic 1 level for properoperation.After the K1µP starts execution,it will periodically pulse these lines to determine the desired operating mode. While the Central Processing Unit (CPU) is running a new instruction, MODA LIR (as an open-drain CMOS output) drops low.
However, since it is an open-drain output, the signal waveform risehasan exponential shape, likeanRC cir­cuit.
The µP has eight analog-to-digital converter ports (A/D): PE0 to PE7. These lines may measure voltage levels in the range of 0 to 5 VDC and convert that level to a number ranging from 0 to 255 which can be read by the software to take appropriate action.
For example, U101-46 is the battery voltage detect line. R641 and R642 form a resistor divider on SW_B+. With
47.5K and16.2K and a voltage rangeof11 V to 17V,the A/D port would see 2.74 Vto4.24Vwhichwould then be convertedtoa digital value in therangeof140 to 217 respectively.
U101-51 is the high reference voltage for the A/Dports on the K1µP. ResistorR106and capacitor C106 filter the +5 VDC reference. If this voltage is lower than +5 VDC the A/D readings will be incorrect. Likewise U101-50 is the low reference for the A/D ports. This line is nor­mally tied to ground. If this line is not connected to ground, the A/D readings will be incorrect.
Capacitors C104, C105 serve to filter out any AC noise which may ride on +5VDC at U101.
The K1µP has an address bus of 16 address lines (A0­A15), a data bus of 8 data lines (D0-D7). and three con­trol lines; CSPROG (U101-29) to select U102-30 (OTP memory), CSGP2 (U101-28) to select U103-20 (SRAM) and PG7_R_W for read and write. All other chips (ASFIC/PENDUL­LUM/DAC/FRACN/LCD/LED/EEPROM) are selected by 3 lines of the K1µP using chip select decoder U105. When theK1µPisfunctioning normally, the address and data lines should be within CMOS logic levels.
The low-order address lines (A0-A7) and the data lines (D0-D7) should change.
On the K1µP the lines XIRQ (U101-30), MODA LIR (U101-77), MODB VSTPY (U101-76) and RESET (U101-
75) should be logic high during all normal K1µP oper­ation. Whenever a data or an address line becomes unloaded or shorted to an adjacent line, a common symptom is that short negative pulses occur on the RESET line, with a period of 20 msec. When two lines are short-circuited, mid logic level (around 2.5 V) may be observed, while these lines are opposite driven by two different ICs.
One-Time Programmable (Flash) Memory
The 32-KByte Flash memory (U102) contains the radio’s operating software. This memory is read-only. The memory access signals (EN_CE, EN_OE and EN_WE) are generated by the µP.
Capacitor C131 serves to filter out any AC noise which may ride on +5V at U101, and C132 filters out any AC noise on Vpp.
Electrically Erasable Programmable Memory (EEPROM)
EEPROM (U104) containstheradio’soperating param­eters such as operating frequency and signalling fea­tures,commonlyknownas the codeplug. It isalsoused to store radio operating state parameters such as cur­rent mode and volume. U104 is a 8 Kbyte device. This memory can be written to in excess of 100,000 times and will retain the data when power is removed from the radio. The memory access signals (SI, SO and SCK) are generated by the K1µP and chip select (CS_) is gen­erated by address decoder U105.
8-8 6880905Z99-O June, 2000
Page 49
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual TheoryofOperation
Controller Audio & Signaling Circuits
Additional EEPROM is contained in the K1µP (U101). This EEPROM is used to store radio tuning and align­ment data.Likethe external EEPROM thismemorycan be programmed multiple timesandwillretainthe data when power is removed from the radio.
NOTE
The external EEPROM plus the 640 bytes of internal EEPROM in the 68HC11K1 comprise the complete codeplug.
Static Random Access Memory (SRAM)
The SRAM (U103) contains temporary radio calcula­tions or parameters that can change very frequently, and which are generated and stored by the software during its normal operation. The information is lost when the radio is turned off. The device allows an unlimited number of write cycles. SRAM accesses are indicated by the EN_CS signal U103-20 (which comes from U101-28) going low. U103 is commonly referred to as theexternalRAMas opposed to the internal RAM which is the 768 bytes of RAM which is part of the 68HC11K1.BothRAMspacesservethepurpose. How­ever, the internalRAMisused for the calculated values which are accessed most often. Capacitor C133 serves to filter out any AC noise which may ride on +5VDC at U103.
Control Head
Control Head is available for user interface. The Con­trol Head contains the internal speaker, the micro­phone connector, several buttons to operate the radio and several indicator LEDs to inform the user about the radio status. Additionally Control Head uses a 3 digit LCD (Liquid Crystal Display) for the channel number.
When turned on, the On/Off switch turns the voltage regulators on by pulling ON_OFF_CONTROL to high and connects the base of Q925(P), Q825(K) to FLT_A+. This transistor pulls the line ANALOG_3 to low to inform the µP that the On/Off button is pressed. If the radio is switched off, the µP will switch it on and vice versa. All other buttons work the same way. If a button is pressed, it will connect one of the 3 lines ANALOG_ 1,2,3 toaresistive voltage divider connectedto+5VDC. The voltages of the lines are A/D converted inside the µP and specify the pressed button.
All thebacklight and indicator LEDsare driven by cur­rent sources and controlled by the µP via SERIAL PERIPHERAL INTERFACE (SPI) interface. The LED status is stored in shift register U941(P). Line LED CE enables the serial write process via Q941(P), while line LED CLCK BUF shifts the data of line SPI DATA BUF into the shift register.
In addition Control Head contains the LCD H931, the display driver U932 andatransistorQ953to switch the
display driver on and off. Q953 is controlled by the µP via shift register U941, The display data of line SPI DATA BUF is shifted into the display driver by clock signal LCD CLCK BUF.
Controller Audio & Signaling Circuits
General
Audio Signalling Filter IC (ASFIC)
The ASFIC (U201) used in the controller has four func­tions;
• RX/TX audio shaping, i.e. filtering, amplifica­tion, attenuation
• RX/TX signalling, PL/DPL/HST/LST
• Squelch detection
• Microprocessor clock signal generation (see Microprocessor Clock Synthesizer Description Block).
The ASFIC is programmable through the SPI BUS (U201-E3/F1/F2), normally receiving 21 bytes. This programming sets up various paths within the ASFIC to route audio and/or signalling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC also has 6 General Control Bits GCB0-5 which are CMOS level outputs. They are used for AUDIO _PA _ENABLE (GCB0) to switch the audio PA on and off, EXTERNAL_ALARM (GCB1) to toggle the EXTERNAL_ALARM pin on the accessory connector J400-4, B+_CONTROL (GCB2) to switch the voltage regulators (and the radio) on and FAST_OFF_IGN (GCB5) which forcestheradio-on latch to the off condi­tion. Two remaining ports, GCB3 and GCB4, are not used.
Audio Ground
VAG is the dc bias used as an audio ground for the op­amps that are external to the Audio Signalling Filter IC (ASFIC). U251 forms this bias by dividing 9V3Vwith resistors R251, R252, and buffering the 4.65 VDC result with a voltage follower. VAG emerges at pin 1 of U251. C235 is a bypass capacitor for VAG. The ASFIC gener­ates its own 2.5V bias for its internal circuitry. C221 is the bypass for the ASFIC’s audio ground dc bias.
NOTE
While thereare ASFIC VAG, and BOARD VAG (U201-1), each of these are sepa­rated. They are not connected together.
June, 2000 6880905Z99-O 8-9
Page 50
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Controller Audio & Signaling Circuits
Transmit Audio Circuits
Mic Input Path
The radio provides two microphone inputs, one on the control head (internal mic audio) routed through J101-
16), and one on the accessory connector J400-2 (exter­nal mic audio). The two inputs are connected in paral­lel. Thedcbiasrequired by the microphoneis provided by resistor R205, derived from the 9V3 source and fil­tered by R204 and C209. The microphone audio signal is applied via R206 and C211, to the ASFIC at U201-B8.
Filter capacitor C210 provides low-pass filtering to eliminate frequency components above 3 kHz, and C211 serves as a DC blocking capacitor. The audio sig­nal at U201-B8 should be approximately 80mV for 60% of full system deviation.
Flat Tx Audio Input Path
The FLAT_TX_AUDIO signal from accessory connec­tor J400-5 is bufferedbyop-ampU202-(1-3)and fed via C205 to the ASFIC U201-D7.
PTT Sensing and TX Audio Processing
MIC PTTissensed by the µP. PTTcanalso be generated by grounding pin 3 on the radio accessory connector, J400. When microphone PTT is sensed, the µPwill always configure the ASFIC to enable the mic audio path. PTT can be configured to enable the EXT_MIC audio path when J400-2 is connected with an external mic audio input. Data PTT is configured to enable the flat transmit audio path (when J400-5 is configured for FLAT_TX_AUDIO).
Inside the ASFIC, the mic audio is filtered to eliminate components outside the 300-3000Hz voice band and pre-emphasize. The capacitor, C231, between ASFIC pre-emphasis out U201-C8 and ASFIC limiter in U201­E8 AC couples the signal between ASFIC blocks and prevents the DC bias at the ASFIC output U0201-H8 from shifting when the ASFIC transmit circuits are enabled. The signal isthenlimitedto prevent the trans­mitter from over deviating. The limited mic audio is then routed through a summer which is used to add in signalling data, and then to a splatter filter to eliminate high frequency spectral components that couldbegen­erated by the limiter. The audio is then routed to the VCO attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The TX audio emerges from the ASFIC at U201-H8 MOD IN, and is routed to the RF section as MOD IN.
MIC
EXT MIC FLAT TX
AUDIO
CONTROL HEAD CONNECTOR
J101
16
ACCESSORY CONNECTOR
2
J400
5
ASFIC U201
MIC IN
B8
D7
AUX TX IN
PRE EMP OUT
C8
FILTERS & PREEMPHASIS
LS SUMMER
SPLATTER FILTER
HS SUMMER
LIMITER
Figure 8-3. Transmit Audio Paths
LIM IN
ATTENUATOR
E8
VCO ATN
TO RF SECTION (SYNTHESIZER)
H8 MOD IN
8-10 6880905Z99-O June, 2000
Page 51
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual TheoryofOperation
Controller Audio & Signaling Circuits
Transmit Signalling Circuits
See Figure 8-4 for reference for the following sections. From a hardwarepoint of view, there are three types of signalling:
• Sub-audible data (PL/DPL/LST/Connect tone) that gets summed with transmit voice or signal­ling,
• DTMF data for telephone communication in trunked and conventional systems, and
• Audible signalling High speed Trunking.
NOTE
The hardware supports all three types while the radio software determines which signalling type is available.
Sub-audible Data (PL/DPL)
Sub-audible data implies signalling whose bandwidth is below 300Hz. PL and DPL waveforms are used for conventional operation and connect tones for trunked voice channel operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional system. Although it is referred to as “sub-audible data,” the actual frequency spectrum of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.
PL CLK U201-C3 at twelve times the desired data rate. For example, for a PL frequency of 103 Hz, the fre­quency of the square wave would be 1236 Hz.
This drives a tone generator inside U201 which gener­ates a staircase approximation to a PL sine wave or DPL data pattern. This internal waveform is then low­pass filtered and summed with voice or data. The resulting summed waveform then appears on U201­H8 (MOD IN), where it is sent to the RF board as pre­viously described for transmit audio. A trunking con­nect tone would be generated in the same manner as a PL tone.
High Speed Data
High speed data refers to the 3600 baud data wave­forms, known as Inbound Signalling Words (ISWs) used in a trunking system for high speed communica­tion between the central controller and the radio. To generate an ISW, the µP first programs the ASFIC (U201) to the proper filter and gain settings. It then begins strobing U201-G1 (TRK CLK IN) with a pulse when the data is supposed to change states. U201’s 5­3-2 State Encoder (which is in a 2-state mode) is then fed to the post-limiter summer block and then the splatter filter.
From that point it is routed through the modulation attenuator and then out of the ASFIC to the RF board. Microphone audio is muted during High Speed Data signalling.
Only one type of sub-audible data can be generated by U201 (ASFIC) at any one time. The process is as fol­lows, using the SPI BUS, the µP programs the ASFIC to set up the proper low-speed data deviation and select the PL or DPL filters. The µP then generates a square wave which strobes the ASFIC PL/DPL encode input
ASFIC U201
HIGH SPEED
5
7
MICRO
CONTROLLER
U101
6
G1
G2
C3
CLOCK IN
DTMF
CLOCK
LOW SPEED CLOCK
Figure 8-4. Transmit Signalling Paths
Dual Tone Multiple Frequency (DTMF) Data
DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of tones which areheard when using a“Touch Tone” tele­phone.
HS
SUMMER
5-3-2 STATE
ENCODER
DTMF
ENCODER
PL/DPL/LST ENCODER
SPLATTER
FILTER
LS
SUMMER
ATTENUATOR
H8
MOD IN
TO RF SECTION (SYNTHESIZER)
June, 2000 6880905Z99-O 8-11
Page 52
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Controller Audio & Signaling Circuits
Thereareseven frequencies, with fourinthe low group (697, 770, 852, 941Hz) and three in the high group (1209, 1336, 1477Hz).
The high-group tone is generated by the µP (U101-5) strobing U201-G1 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low group tone is generated by the µP (U101-7) strobing U201-G2 (DTMF CLCK) at six times the tone frequency. Inside U201 the low­group and high-group tones are summed (with the amplitude of the high group tone being approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows the same path as was described for high-speed data.
1
U401 AUDIO PA
9
Receive Audio Circuits
Squelch Detect
The radio’s RF circuits are constantly producing an output at the discriminator (U5201-28). This signal DET_AUDIO is routed to the ASFIC’s squelch detect circuitry input SQIN (U201-H7). All of the squelch detect circuitry is contained within the ASFIC. There­fore from a user’s point of view, DET_AUDIO enters the ASFIC, and the ASFIC produces two CMOS logic outputs based on the result. They are CHACT (U201-H2) and SQDET (U201-H1).
The squelch signal entering the ASFIC is amplified, fil­tered, attenuated, and rectified. It is then sent to a com-
ACCESSORY CONNECTOR
J400
11
INT SPKR+
SPKR+
4
SPKR-
6
13
16 1
EXT RX AUDIO
INT SPKR+ JUMPER
EXTERNAL SPEAKER
FROM
RX SECTION
(IFIC)
UNAT RX OUT
H5
H6
RX IN
J6 J7
PL IN
DET AUDIO (DISCRIMINATOR AUDIO)
AUX RX IN
FILTER & DEEMPHASIS
LIMITER, RECTIFIER
FILTER, COMPARATOR
SQ IN
J4
VOLUME ATTEN.
H7
ATTEN.
RX AUD OUT
CH ACT
25 68
INT SPKR-
CONTROL HEAD CONNECTOR
ASFIC U201
PL FILTER
LIMITER
SQUELCH CIRCUIT
SQ DET
H2
MICRO
CONTROLLER
U101
PL LIM
H1
J101
A4
10
2
1 14
INTERNAL SPEAKER
HANDSET AUDIO
Figure 8-5. Receive Audio Paths
8-12 6880905Z99-O June, 2000
Page 53
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual TheoryofOperation
Controller Audio & Signaling Circuits
parator to produce an active high signal on CHACT.A squelch tail circuit is used to produce SQDET (U201-H1) from CHACT. The state of CHACT and SQ DET is high (logic 1) when carrier is detected, other­wise low (logic 0).
CHACT is routed to U101-25 while SQDET adds up with LOCK_DET, weighted by resistorsR113 andR114, and isrouted toanA/D converter inputU101-43.From the voltage weighted by the resistors the µP deter­mines whether SQDET, LOCK_DET or both are active.
SQDET is used to determine all audio mute/unmute decisions except for Conventional Scan. In this case CHACT is a pre-indicator as it occurs slightly faster than SQDET.
Audio Processing and Digital Volume Control
The receiver audio signal enters the controller section from the IF IC (U5201-28) on DET_AUDIO and passes through RC filter R203 and C208 which filters out IF noise. The signal is AC coupled by C207 and enters the ASFIC via PLIN U201-J7.
Inside the ASFIC, the signal goes through two paths in parallel, the audio path and the PL/DPL path.
The audio path has a programmable amplifier, whose setting is based on the channel bandwidth being received, then a LPF filter to remove any frequency components above3000Hzandthen an HPF to stripoff any sub-audible data below 300Hz. Next, the recov­ered audiopassesthrough a De-emphasisfiltertocom­pensate for Pre-emphasis which is used to reduce the effects of FM noise. The IC then passes the audio through the 8-bit programmable attenuator whose level is set depending on the value of the volume con­trol. Finally the filtered audio signal passes through an output buffer within the ASFIC. The audio signal exits the ASFIC at RX_AUDIO (U201-J4).
The µP programs the attenuator, using the SPI bus, based on the volume setting. The minimum /maxi­mum settings of the attenuator are set by codeplug parameters.
Since sub-audible signalling is summed with voice information on transmit, it must be separated from the voice information before processing. Any sub-audible signalling enters the ASFIC from the IF IC at PLIN U201-J7. Onceinsideit goes throughthe PL/DPL path.
The signal first passes through oneof2lowpassfilters, either PL low pass filter or DPL/LST low pass filter. Either signal is then filtered and goes through a limiter and exits the ASFIC at PLLIM (U201-A4). At this point the signal will appear as a square wave version of the sub-audible signal which the radio received. The microprocessor, U101-10 willdecodethe signal directly to determine if it is the tone/code which is currently active on that mode.
Audio Amplification Speaker (+) Speaker (-)
The ASFIC’s received audio signal output, U201-J4, is routed through a voltage divider formed by R401 and R402 to set the correct input level to the audio PA (U401). This is necessary because the gain of the audio PA is 46 dB, and the ASFIC output is capable of over­driving the PA unless the maximum volume is limited.
The audio then passes through C401 which provides AC coupling and lowfrequencyroll-off. C402 provides high frequency roll-off as the audio signal is routed to pins 1 and 9 of the audio power amplifier U401.
The outputs of the Audio PA (U401 pins 4 and 6) are routed to the external speaker via the accessory con­nector (J400-16 EXT SPKR+, and J400-1 EXT SPKR-, respectively). One terminal of the radio’s internal speaker (+) is connected to J400-13 (INT SPKR+), and the other (-) to U401-6. To enable the internal speaker, a jumper plug is inserted into J400 which connects pins 13 and 16 together. This completes the path between the audio power amp U401-4 and the internal speaker’s (+) terminal.
The audio power amplifier has one inverted and one non-inverted output that produces the differential audio output OUT1 and OUT2 (U401-4 & 6). The inputs for each of these amplifiers are pins 1 and 9 respectively; these inputs are both tied to the received audio. The audio PAs DC bias is not activated until the audio PA is enabled at pin 8.
The audio PA is enabled via AUDIO_PA_ENABLE sig­nal from the ASFIC (U201-B5). When the base of Q401 is low, the transistor is off and U401-8 is high, using pull up resistor R406, the audio PA is ON. The U401-8 must be above 8.5VDCtoproperly enable the device.If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U401-1/9) off. This is a mute condition which is not employed in this radio design. R404 ensures that the base of Q401 is high on power up. Otherwise there may be an audio pop due to R406 pulling U401-8 high before the software can switch on Q401.
The audio PA can also be muted externally when in the Data Modem mode, which is selected by turning switch S401 (1-3) off. This forces analog switch control line U402-9 high via R442, changing its state. If J400-12 is pulled low, this is transferred via pins 14 and 1 of U402 to the base of Q415, turning it on and, in turn, Q401 on. This pulls U401-B low, muting the audio PA.
The EXT_SPKR+ and EXT_SPKR- outputs of the audio PA have a DC bias which varies proportionately with FLT A+ (U401-7). FLTA+of 11V yields DC offset of 5V, and FLT A+ of 17V yields a DC offset of 8.5V. If either of these linesisshortedto ground, it is possible thatthe audio PA will be damaged. The audio PA contains internal short-circuitprotection,however this situation should be avoided. EXT_SPKR+ and EXT_SPKR- are
June, 2000 6880905Z99-O 8-13
Page 54
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Controller Audio & Signaling Circuits
routed totheaccessoryconnector (J400-16 & 1) and, via the jumper plug connecting J400-16to13,tothe control head (connector J101-1 & 2).
Handset Audio
Certain hand-held accessories have a speaker within them which require a different voltage level than that provided by U401. For those devices HANDSET AUDIO is available at control head microphone jack J903-8.
The receivedaudiofromthe output of the ASFIC’s dig­ital volume attenuator (U201-J4) is also routed to U202-9 where it is amplified 15 dB; this is set by the 10k/68k combination of R233 and R232. This signal is routed from the output of the op amp U202- 8 to J101-
14. Thecontrol headsendsthis signal directlyoutto the microphone jack. The maximum value of this output is
6.6Vp-p.
External Rx Audio
RX Audio is also routed to the accessory connector J400-11.This audio level is fixed and notaffectedby the setting of the digital volume attenuator. The source of this audio is selectable as follows:
In the Data Modem mode (switch S401, 1-3 off), U402­9 is high, and FLAT_ RX_AUDIO, directly from detec­tor U5201-28 via C230 and R236, is routed from U402 pin 10 to pin 5, amplified by U403 and applied to J400­11 via R419 and C419.
In Normal mode (switch S401 1-3 on), U402-9 is low, and GATED_RX_AUDIO, from ASFIC U201-H5 via
C237 and R235, is routed from U402 pin 6 to pin 5, amplified by U403 and applied to J0400-11 via R419 and C419. The values of R235 and R236 provide the correct audio levels for GATED and FLAT_RX _AUDIO paths, respectively. The GATED_RX_AUDIO signal is PL-filtered, de-emphasized, and controlled by the squelchmutegate. The FLAT_ RX_AUDIOsignalis non-de-emphasized, unmuted, and is flat between
0.6 Hz and 3 kHz. The radio is shipped configured for Normal mode operation.
Receive Signalling Circuits
Sub-audible Data (PL/DPL) and High Speed Data Decoder
The ASFIC (U201) is used tofilterandlimitallreceived data. Thedataenters the ASFIC atU201-J7.Inside U201 the data is filtered according to data type (HS or LS), then it is limited to a 0-5V digital level. The trunking high speed data appears at U201-G4, where it connects to the µP U101-11.
The low speed limited data output (PL, DPL, and LST) appears at U201-A4, where it connects to the µP U101-
10. While receiving low speed data, the µP may output a sampling waveform depending on the sampling technique to U201-C3 between 1 and 2 kHz.
The low speed data is read by the µP at twice the fre­quency of the sampling waveform; a latch configura­tion in the ASFIC stores one bit every clock cycle. The external capacitors C223, C225, and C226 set the low frequency pole for a zero crossings detector in the lim-
C3
LOW SPEED CLOCK
LIMITER
LIMITER
RX LIM CAP
J3
RX LIM OUT
PL LIM
G4
A4
65
11
MICRO
CONTROLLER
U101
10
DET AUDIO DISCRIMINATOR AUDIO FROM RF SECTION (IFIC)
HIGH SPEED CLOCK
DATA FILTER
& DEEMPHASIS
J7
PL
IN
LOW SPEED LIM CAP
G1
ASFIC U201
FILTER
C5
Figure 8-6. Receive Signalling Path
8-14 6880905Z99-O June, 2000
Page 55
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual TheoryofOperation
Controller Audio & Signaling Circuits
iters for PL and HS data. The hysteresis of these limit­ers is programmed based on the type of received data.
NOTE
During HS data, the µP may generate a sampling waveform seen at U0201-G1.
Alert Tone Circuits
When the software determines that it needs to give the operator an audible feedback (for a good key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures), it sends an alert tone to the speaker.
It does so by sending SPI BUS data to U201 which sets up the audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways: internally by the ASFIC, or externally using the µP and the ASFIC.
The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained within the SPI BUS load to the ASFICsetsupthepath and determines the tone frequency, and at what volume level to gener­ate the tone. (It does not have to be related to the voice volume setting).
For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is accom­plished by the µP generating a square wave which enters the ASFIC at U201-C3.
Inside the ASFIC, this signal is routed to the alert tone generator; the output of the generator is summed into the audio chain just after the RX audio de-emphasis block. Inside U201 the tone is amplified and filtered, then passed through the 8-bit digital volume attenua­tor, which is typically loaded with a special value for alert tone audio.Thetoneexits at U201-J4 and is routed to the audio PA like receive audio.
Accessory Connector Configurations
The configuration of the pins of accessory connector J400 can be changed to support different accessories by changing the settings of dual switch S401.
S401 (pins 2-4) is turned ON if external Ignition Sense is not used, and turned OFF if an external Ignition Sense cable is installed. The operation of the Ignition Sense circuitry is described above in the “Electronic On/Off” and “Ignition” sections of the Controller Detailed Functional Description.
S401 (pins 1 and 3) is turned ON to support Remote Desk Set, Public Address and External Alarm, and is turned OFF to configure the accessory connector for External Data Modem applications.
NOTE
The radio is shipped with Ignition Sense disabled and Remote Desk Set, Public Address and External Alarm enabled.
Remote Desk Set
For Remote Desk Set applications, switch S401 (1-3) should be ON. This pulls the analog switchcontrolline U402-9 low, and the switch positions of U402 are as shown in the schematic. The PTT signal from the desk set at U400-3 is routed via U402-4 and 2 and via U203 ­1 and 2 (U203 is ON since pin 4 is high via R433 and R431) to µPportU101-22.The hook signal at U400-14 is inverted by Q101 and applied to µP port U101-23. Transmit audio at U400-2 (EXTERNAL_MIC_ AUDIO) is connected in parallel with the front panel mic audio input and applied to ASFIC U201-B8. DC bias required by microphone is provided by R204 and R205. GATED_RX_AUDIO which is de-emphasized and controlled by the squelch mute gate is obtained from ASFIC U201-H5, buffered and amplified by U403 and sent to the desk set at J400-11.
Public Address
Public address operation requires an accessory HLN9322 Public Address Switch Box and one or more HSN1000 amplified speakers. In the Public Address mode, the radio functions simply as a junction box which routes microphone audio from the front panel connector directlytotheswitchbox via J400-2, where it is further amplified and routed to the amplified speak­ers. Additionally, the microphonePTTdoes not key the transmitter, and the microphone off-hook condition is ignored, appearing to be on-hook.
For Public Address operation, switch S401 (1-3) should be ON. This pullstheanalogswitch control line U402-9 low, and the switch positions of U402 are as shown in the schematic. When Public Address mode is turned on using the Switch Box, the switch box pulls J400-12 low. This signal is passed through switch U402 from pin 14 to 15, which also goes low. The hook line is pulled low by D401, forcing the microphone to appear on-hook. The control line to gate U203-4, normally high via R433, is pulled low, turning off U203 and pre­venting MIC PTT from being applied to the µP. Thus, microphone audio is routed to the public address speakers but the radio does not transmit, and receiver operation is maintained in the same condition it was when the microphone was on-hook.
SW_B+ from J400-9 is supplied to the switch box, where it powers the internal amplifier stages and also turns on a rely which applies battery voltage to the external amplified speakers. Thus, when the radio is turned off, all PA circuits and amplified speakers are turned off as well.
June, 2000 6880905Z99-O 8-15
Page 56
Theory of Operation GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Controller Audio & Signaling Circuits
External Alarm
For External Alarm installations, switch S401 (1-3) should be ON. This pulls the analog switchcontrolline U402-9 low, and the switch positions of U402 are as shown in the schematic. When the radio’s alarm mode is enabled and the proper code has been received, ASFIC port U201-A3 goes high, turning on Q411 via U402-(11-13) and R411, saturating Q411 and pulling J400-4 low.
For External Alarm installations, switch S401 (1-3) should beOFF. Thispullsthe analog switch controlline U402-9 high via R442, and the switch positions of U402 are the opposite from those shown in the schematic.
Data Modem
For DataModeminstallations, switch S401 (1-3)should be OFF. This pulls the analog switch control line U402­9 high and the switch positions of U402 are thrown opposite of that shown in the schematic.
NOTE
All Data Modem I/O functionsareactive low, 0 VDC.
The reconfigured pin functions of accessories connec­tor J400 are as follows:
J400-12 is an input to the radio which allows the data modem to mute the radio’s speaker audio while data bursts are being received. The modem pulls J400-12 low, which is routed through switch U402 from pin 14 to 1, and turns on Q415 and, therefore, Q401. This pulls U401-8 low, muting the audio power amplifier.
J400-4 is an output from the radio which tells the modem that the radio is transmitting by pulling J400-4 low. Two non-simultaneous conditions are summed to
recognize transmit mode under all timing conditions. If PTT is low, Q410 is off and a high is provided via R440, D403, U402 pins 12-13, and R411, to turn on Q411 and pull J400-4 low. If the transmit-enable voltage K9V1_ENABLE is high, a high is provided via D403, U402 pins 12-13, and R411, to turn on Q411 and pull J0400-4 low.
J400-15 provides system busy indication by observing the status of the AUDIO_PA_ENABLE line, which is low during active receive conditions. This low is pro­vided to J400-15 via D402, indicating a signal is being received.
J400-3 is DATA_PTT input to the radio, routed via switch U402 pins 4 to 3, to U101-8. TheASFIC(U201)is configured for FLAT_TX_AUDIO when DATA_PTT is asserted at U101--8.
J400-5 provides aFLAT_TX_AUDIO input to the radio, via C418 and gain-reduction buffer U202 (pins 1, 2, 3), to U201-D7. This connection is always provided and is not reconfigured by the setting of switch S401 (1-3).
J400-11 provides a Flat/Unmuted RX Audio Output from the radio. This audio is obtained directly from detector U5201-28 via C230 and R236, is routed from U402 pin 10 to pin 5, amplified by U403 and applied to J400-11 via R419 and C419.
RSSI Buffer
For special applications, a DC voltage proportional to received signal strength can be provided to J400-15. This requires removal of resistor R430 and diode D402, and insertion of resistor R215. The DC signal-strength voltage is provided by detector U5201-11, buffered by U202 (pins 12, 13, 14), and routed via R215 to J400-15.
8-16 6880905Z99-O June, 2000
Page 57
Overview
This section contains six troubleshooting tables for the following GTX components:
• Receiver
• Synthesizer
• 15W/35W Power Amplifier
• Controller
• Control Head
Troubleshooting Charts
Section 9
Troubleshooting
Refer to following pages.
June, 2000 6880905Z99-O 9-1
Page 58
Troubleshooting GTX LTR/Privacy Plus 800 MHz Mobile Service Manual
f
Troubleshooting Charts
Start
Yes
Check controller circuit.
NOTE:
RF input level is -47dBm. All the levels indicated have
a tolerance of 10%.
Is DET_AUDIO
AC level
0.2Vrms, 1KHz?
No
Is
RF_REG_5V
present at
Q5230-E?
Yes
Is K9.1 0V at Q742-C?
Yes
Check RX_IN
level.
>-50dBm
Check LO_INJ
level.
>0dBm
Check IF
level
on L5401.
No
No
<-
50dBm
<0dBm
<-35dBm>-35dBm
Check DC circuit.
Check logic circuit.
Check Rx/Tx switch.
Check synthesizer Circuit.
Yes
Is <-35dBm
present on
Y5201-3?
Is <-20dBm
prsent on
Y5202-1?
Is <-22dBm
present on
Y5202-3?
Check Y5201.
Check Q5201.
Check Y5202.
Yes
Yes
Troubleshooting Flow Chart
or Receiver
No
Yes
Replace Q5301.
Yes
present across
R5302?
Is DC
No
Replace R5302.
No
Is <-38dBm
present at
No
Is <-48dBm,
Yes No
45.1MHz, present at U5211-5?
No
B
Replace U5211.
FL5204?
End
9-2 6880905Z99-O June, 2000
Page 59
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Troubleshooting
Troubleshooting Charts
B
Start
>-18DBM >-18DBM
Check RF level
at C5208.
Check RF &
IF circuit.
Check 9.3 VDC at
U5201-13.
Check 5V DC at
C5251.
Check ADAPT
at U5201-22.
9.3 VDV
5V
0 VDC
<9 VDC
<4.7 VDC
>1 VDC
Check DC circuit.
Check
DC circuit.
Check control circuit.
-3dBm & 2dB DIFFERENCE BETWEEN IN & OUT
-13dBm & 2dB DIFFERENCE BETWEEN IN & OUT
-3dBm 2dB DIFFERENCE BETWEEN IN & OUT
Is RF level
on Y5213 at
44.645MHz?
Yes
Is RF level
on FL5201 IN & OUT
at 455KHz?
Yes
Is RF level
on FL5202 IN & OUT
at 455KHz?
Yes
Check
U5201.
No
No
No
Check
Y5213
circuit.
Check FL5201 circuit.
Check FL5202
circuit.
Troubleshooting Flow Chart
for Receiver (cont.)
June, 2000 6880905Z99-O 9-3
Page 60
Troubleshooting GTX LTR/Privacy Plus 800 MHz Mobile Service Manual
f
Troubleshooting Charts
SYNTHESIZER DEVIATION
Start
Controller
No
SYNTHESIZER PENDULUM
Is MOD_IN
present
at C5700?
Yes
Is there
212mV on
C5750?
Yes
Check synthesizer loop filter.
Start
Is 2.1 MHz
present
at R5731?
No
Yes
No
Replace U5702.
Replace R5731.
Replace U5700.
Check C5738, C5724, C5713 and L5709.
Yes
No
Is 16.8 MHz
present
at U5700-10?
No
Is 5V present
at U5700-13?
No
Is 5V present
at L5700?
No
Is 5V present
at U5703-2?
No
Is 9.3V
present
at U5703-1?
Yes
Yes
Yes
Yes
Is 16.8MHz
present
at U5700-10?
Yes
Replace U5702.
Replace L5700.
Check L5704.
Replace U5703.
No
Check C5733 and R5715.
Troubleshooting Flow Chart
or Synthesizer
9-4 6880905Z99-O June, 2000
Page 61
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Troubleshooting
Troubleshooting Charts
NO Tx INJECTION
Start
Is 5V present
at Q5707-C?
Yes
Is 2.1 MHz
present
at R5731?
Yes
Check RF path line-up.
No
No
Check Q5707 DC circuit.
Check Q5701 and Q5705 DC circuits.
Troubleshooting Flow Chart
for Synthesizer (cont.)
June, 2000 6880905Z99-O 9-5
Page 62
Troubleshooting GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Troubleshooting Charts
START
Go to synthesizer troubleshooting.
15 W PA RF SECTION FAULT
Check CR6501, Q6506, Q6501, L6503, L6502.
Check U6502, R6520, L6519, L6504 ,L6505, L6506,VR6501.
Replace U6501.
Check CR6502, CR6503, CR6504, R6538, R6539, R6537.
Check L6512, L6513, C6543.
No
Is TX_INJ
> 2 dBm?
Yes
Is RF at U6501 ~4 dBm?
Yes
Are voltages
at U6501*
Yes
No
at U6501
output ~24 dBm?
Yes
No
Is RF after Tx switch
at ~24 dBm?
Yes
Is RF after
No
Harmonic Filter
at ~23 dBm?
Yes
Replace Antenna connector.
OK?
Is RF
No
Is PA control
at ~0V?
Yes
Yes
Is there 5V at
PA_ENABLE?
No
Is
there ~2V
at U702-2
PA_PWR_SET
?
Yes
Is there ~ 0V at
U701-7?
Yes
Is
U701-14
at <4.5V?
Yes
Is
U701-1
at <4.5V?
Yes
Is
U701-10
~4.6V?
Yes
Faulty integrator. Replace U701.
Is Red LED on?
Yes
Yes
Go to controller troubleshooting.
PA LOGIC SECTION FAULT
NoNo
Faulty power setting DAC
or software
Faulty coupler.
NoNo
Check CR6509, R6515, CR6506, R6514, L6516, R6512.
Check R6519, U701,
No
L6515, R725, R0721, R722, R723.
Faulty current sense
No
mechanism. Check R6520, U701 DAC (U702-11).
Faulty REF voltage.
No
Check R251, R252, U251.
No
Is control head
OK?
Yes
Is K9.1 OK?
Go to
No
control head troubleshooting.
No No
Is there
5V at
K9.1_ENB?
Yes
Is there
9.3V at Q741 or Q742?
Yes
Go to synthesizer troubleshooting.
Levels were measured with an RF probe in series with 0.5pF capacitor.
Go to controller troubleshooting.
No
Replace Q741 and Q742.
*U6501 DC voltages: Pins 3 and 4: A+ +/10.1V Pin 2: 9.1V (during Tx only)
Troubleshooting Flow Chart for 15 W Power Amplifier
9-6 6880905Z99-O June, 2000
Page 63
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Troubleshooting
Troubleshooting Charts
START
Go to synthesizer troubleshooting.
35 W PA RF SECTION FAULT
Check CR6501, Q6506, Q6501, L6503, L6502.
Check U6502, R6520, L6519, L6504 ,L6505, L6506,VR6501.
Replace U6501.
Check C6555, CR6502, CR6503, Q6505
Check H6502. L2,L3,L4. .
No
Is TX_INJ
> 2 dBm?
Yes
Is RF at U6501 ~2 dBm?
Yes
Are voltages
at U6501*
Yes
Is RF
No
at U6501
output ~24 dBm?
Yes
No
Is RF after Tx switch
at ~24 dBm?
Yes
Is RF after
No
Harmonic Filter
at ~29 dBm?
Yes
Replace Antenna connector.
OK?
No
Is PA control
at ~0V?
Yes
Yes
Is there 5V at
PA_ENABLE?
No
Is there ~2V at U702-2
PA_PWR_SET
?
Yes
Is there ~ 0V at
U701-7?
Yes
Is
U701-14
at <4.5V?
Yes
Is
U701-1
at <4.5V?
Yes
Is
U701-10
~4.6V?
Yes
Faulty integrator. Replace U701.
Is Red LED on?
Yes
Yes
Go to controller troubleshooting.
PA LOGIC SECTION FAULT
NoNo
Faulty power setting DAC
or software
Faulty coupler.
NoNo
Check CR6509, R6515, CR6506, R6514, L6516, R6512.
Check R6519, U701,
No
L6515, R725, R0721, R722, R723.
Faulty current sense
No
mechanism. Check R6520, U701 DAC (U702-11).
Faulty REF voltage.
No
Check R251, R252, U251.
No
Is control head
OK?
Yes
Is K9.1 OK?
Go to
No
control head troubleshooting.
No No
Is there
5V at
K9.1_ENB?
Yes
Is there
9.3V at Q741 or Q742?
Yes
Go to synthesizer troubleshooting.
Levels were measured with an RF probe in series with 0.5pF capacitor.
Go to controller troubleshooting.
No
Replace Q741 and Q742.
*U6501 DC voltages: Pins 3 and 4: A+ +/10.1V Pin 2: 9.1V (during Tx only)
Troubleshooting Flow Chart
for 35 W Power Amplifier
June, 2000 6880905Z99-O 9-7
Page 64
Troubleshooting GTX LTR/Privacy Plus 800 MHz Mobile Service Manual
f
Troubleshooting Charts
Start
Apply power to radio and
turn on.
No/Don’t
know
Use RSS to enable tones.
Yes
Are alert tones
enabled with RSS?
No
Check radio con­nection to RIB and computer.
No
RIB/radio
connections OK?
Are alert tones
enabled with RSS?
Yes
No
Was good or bad power-on
beep present?
Was good power-on beep
present?
End
Yes
No
Yes
Main radio board must be replaced.
Reprogram radio with RSS. Apply power to radio and turn on.
No
Was good power­on beep present?
Done
Yes
Yes
With power connected to radio and the radio turned on, check the following:
1) 5 V at pin 1 of U631 and pin 71,12,31,41 of U101.
2) Check for 14.7456 MHz at pin 73 of U101.
3) Check DC at pin 75 of U101. If < 4.5V DC check C202 for 2.1 MHz signal.
4) Check for typical voltages of U101 and U201.
No
Are tones present
on power up at
U202, pin 8?
Audio problem. Trouble-
shoot audio circuitry.
Done
Yes
Done
Troubleshooting Flow Chart
or Controller
9-8 6880905Z99-O June, 2000
Page 65
GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Troubleshooting
Troubleshooting Charts
Start
Check U941, Q951, Q952,D951-D970.
Check R915-922, R955, and R958.
No
Is backlight OK?
No
Is the display
on?
Yes
Do the LEDs
light?
Yes
Yes
Is volume OK?
Yes
Is keypad
OK?
No
No
Is SPI
communication
OK?
Check U941, Q942-4, D942-4.
No
Check U942, and U970.
No
Yes
Check LCD, U932, Q953, and ZEBRA connectors.
Check controller.
End
Yes
Troubleshooting Flow Chart
for Control Head
June, 2000 6880905Z99-O 9-9
Page 66
Troubleshooting GTX LTR/Privacy Plus 800 MHz Mobile Service Manual Troubleshooting Charts
9-10 6880905Z99-O June, 2000
Page 67
CONTROLLER
LOCK_DET
PEND_CE
ADAPT
MOD_IN
SPI_CLK
RSSI
DET_AUDIO
SPI_DATA
2_1MHZ
FRACN_CE
DAC_CE
VAG
FLT_A+
SW_B+
TEMP
K9V1_ENABLE
SPI_CLCK_SRC
PA_ENABLE
SPI_DATA_SRC
9V3
PA_CNTR
9V3
CURRENT_SENSE+
CURRENT_SENSE-
DAC_CE
K9.1_ENABLE
PA_ENABLE
PA_TEMP
SPI_CLCK_SRC
SPI_DATA_SRC
SW_B+
VAG
VFORWARD
K9.1
PA_CNTRL
TEMP
SYNTH
9V3
2.1MHZ
K9.1
LO_INJ
MOD_IN
RF_REG_5V
PEND_SEL
SPI_CLK
SPI_DATA
SYNT_LOCK
SYNT_SEL
TX_INJ
PA
FLT_A+
CURRENT_SENSE-
PA_TEMP
CURRENT_SENSE+
RX_IN
PA_CNTRL
RX
9V3
ADAPT
K9.1
DET_AUDIO
LO_INJ
RF_REG_5V
RX_IN
K9.1
PA_K9.1
TX_INJVFORWARD
PA_K9.1
RSSI
Schematic Diagram for HLF9005A, HLF9006A,
HLF9007A & HLF9008A Main Boards,
Radio Block Diagram Section
June, 2000 6880905Z99-O 1
Page 68
LO_INJ
9V3
RF_REG_5V
K9.1
RX_IN
9V3
RF_REG_5V
K9.1
IN OUT
FL5203
860MHz
CASE
RF_REG_5V
K9.1
5R
R5311
13K
C5321
39PF
C5326
0.01UF
R5302
220
LNA SHIELD
Q5230
MIXER SHIELD
R5230
47K
5R
FL5201
1
455KHz
IN
OUT
3
1
GND
2
FL5202
455KHz
IN
OUT
3
GND
2
R5325
C5323
0.01UF
R5312
C5308
6.8pF
3
D5303
1
2
13K
L5321
4.2NH
220
C5325
0.01UF
L5322
68NH
C5322R5321 39PF
L5302
6.8n
Q5301
C5312
3pF
R5306
150
C5324
0.01UF
C5310
39PF
R5323
300
C5311
0.01UF
FL5204 860MHz
IN OUT
CASE
390
R5322
R5324
390
C5224
K9.1
10
1500PF
C5231
R5240
100
PA_K9.1
DET_AUDIO
0.47UF
3
4
36
MIXER_OUT
2.5V_REG
5V_REG
2
35
LIM_IN
IF_AMP_IN
IF_AMP_OUT
U5201
IFIC
5V_REG1125V_REG2175V_REG3
1
34
U5211
3
MIXER
RF
6
LO
1
GND14GND25GND3
L5401
2
IF
C5223
R5326
0.1UF
RF_REG_5V
R5327
0NU
0
R5328
0NU
C5213
36PF
C5214
3.9PF
R5212
5.6K
9V3
6
PREAMP_IN
5
PREAMP_OUT
8
MIXER_IN
7
LO_IN
10
OSC_OUT
9
OSC_FB
27
T_R
13
B+
14
DRIVE
21
29
33
32
31
R5241
GND
AUDIO_IN
DEMOD_OUT
DEMOD_FILT
DEMODE_FILT
ICO_TUNE
SQ_LIM_IN
SQ_TAIL_TC
RIPPLE_FILT
24
16
19
26
AUDIO_OUT
RSSI_OUT
RSSI_BYP
SQ_LIM_OUT SQ_RECT_IN
ADAPT
SQ_OUT
CHAN_DET
SQ_NOISE
28
11 25
23 20 22 15 18 30
R5223
7.5K
C5235
39PF
0
C5239
39PF
RSSI
ADAPT
C5234
0.1UF
0.47M
C5204
0.1UF R5205
IF AMP SHIELD
C5200
22PF
R5401
51
C5227
4.7UF
R5204
100
2K
C5404
27PF
L5402
0.47M
5R
C5212
13PF
R5224
13K
C5229
39PF
C5236
39PF
C5233
39PF
C5237
39PF
C5228
0.1UF
R5202
33K
C5203
Y5201
45.1MHz 45.1MHz
C5202
0.1UF
R5203
6.8K
IN OUT
GND
L5201
1200NH
C5201
3PF
15PF
R5201
13K
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards, Receiver Section
2 6880905Z99-O June, 2000
Q5201
C5206
R5211
820
R5231
C5205
20PF
L5202
.00
.00H
0NU
Y5202
IN OUT
GND
R5207
0
L5203
1.0UH
C5207
C5208
3
0.1UF
.00
D5201
1
2
44.6450M
C5211
16PF
L5211
1200NH
Y5211
RF_REG_5V
C5251
10UF
C5252
0.1UF
C5226
.039UF
R5221
130K
C5225
3.3UF
SH5201 SHIELD
SH5202 SHIELD
SH5203 SHIELD
Page 69
SYNT_LOCK
SPI_CLK
SPI_DATA
SYNT_SEL
MOD_IN
PEND_SEL
2.1MHZ
RF_REG_5V
9V3
NC
L5709
560NH
C5769 39PF
C5743
22NF
29
28 27 26 25 24 23 22 21
C5738
N.C. N.C. N.C.
YSSD|YSSA
S1 SS CE SCK
S0
22NF
C5811
39pF
31N.C.
30
N.C.
U5700
PENDULLUM
N.C.20N.C.
19
9.3V
C5724
0.1UF
C5763
39PF
C5766
39PF
R5716
R5734
C5764
39PF
C5767
39PF
2K
51
C5797
0.1UF
MIMIC
4
AUX_IN
4
AUX_IN
E5700
SHIELD
U5704
3
+V
AUX_OUT
GND
5
U5705
3
+V
AUX_OUT
GND
5
R5717
2K
C5745
10NF
C5736
NU
C5798
0.1UF
2
1
NC
NC
2
1
NC
NC
C5799
0.1UF
E5703
SHIELD
SW_RX
C5741
22NF
SW_TX
C5742
22NF
C5746
10NF
E5702
SHIELD
SWITCHLINE UP VCO
C5765
C5768 39PF
C5747
10NF
39PF
8V5
L5707
1.0UH
C5716
4.7uF
C5744
10NF
E5701 SHIELD
L5702
1.0UH
C5795 100PF
L5701
1.0UH
E5704
SHIELD
CR5702
CR5701
C5794 39PF
C5790
3.9PF
C5782
4.3PF
GND
GND
IN
OUT
IN
OUT
U5707 M_LIN
U5706 M_LIN
C5791
1PF
C5703
1.8pF
C5783
C5704
2.4pF
1PF
R5747
6.8K
R5746
10K
R5742
6.8K
R5743
10K
C5727
0.1UF
5V_REG
C5728
C5796
0.1UF
0.1UF
R5711
C5729
0.1UF
Q5700
5V_REG
VCP
GND2
IOUT
TEST1
31
29 28 27 26 25
NC
C5806
0.1UF
C5762
39PF
C5737
22NF
32
30
NC
R5709
R5708
200K
200K
5V_REG
8V5
5V_REG
C5732
22NF
C5717
4.7uF
R5700
2.2K R5707
3.3K
C5720
0.1UF
C5700
9.3V
C5718
4.7UF
C5721
0.1UF
22NF
1
4
2
5
7
6
CLK
CEX
MODIN
U5702
SUPFCAP
SUPFOUT
18
19
DATA
PREIN
SUPIN
20
GND4
21
3
DC5V3
DC5V123DC5V2
GND1
22
C5805
0.1UF
AUX3
LOCK
IADAPT
MODOUT CPB|AS1
CPB|AS2
TEST2
24
8
9
VMULT2
10
VMULT1
11
FREFOUT
12
DC5V
QFP_FRACTIONAL_N
13
GND
14
XTAL1
15
NC
XTAL2
16
NC
WARP
17
C5712
10UF
5V_REG
L5700
1.0UH
C5753
39PF
5V_REG
C5754
39PF
C5714
4.7uF
C5722
0.1UF
32N.C.
1N.C.
3N.C.
4N.C.
C_EXT
F_OUT V_REG V_OPT
VDD
14
N.C. N.C.
DET
VDD
10UF
DE
5 6 7 8
9 10 11 12 13
U5703
I1O
GND 3
22NF
C5739
22NF
C5752
39PF
R5731
100
L5704
1.0UH
C5734
2
C5725
0.1UF
N.C. 2
N.C.
N.C.16N.C.17N.C.
18
15
TRIPLE_DIODE
16
C5802
C5751
33NF
CR5700
C5755
39PF
0.1UF
C5740
22NF
25
C5756
39PF
C5803
0.1UF
R5715
2.2K
5V SQ WAVE (1.05MHz)
C5735 22NF
C5758C5713
39PF
34
C5733
22NF
12-13.5V DC
C5723
0.1UF
5V_REG
C5804
0.1UF
C5757
39PF
4.7K
C5749
NU
C5750
1.200N
R5739
C5793
2.7PF
C5792
2.7PF
R5740
C5785
2.7PF
C5784
2.7PF
SW_RX
51
SW_TX
51
Q5706
R5745
R5744
180
Q5704
180
C5772
39PF
C5709 100PF
C5710 100PF
Q5703
R5702
0NU
C5789
2.4PF
C5788 100PF
R5701
0NU
C5787 100PF
C5786
2.4PF
C5701
0.1UF
C5702
R5728
0.1UF
330
R5710
8V5
10K
C5705
39PF
C5707
39PF
C5771
39PF
R5718
1.5K
C5773
39PF
R5732
100
R5735
51
R5705
10K
R5703
10K
R5733
100
8V5
R5704
L5703
1.0UH
C5711 100PF
330
C5706
39PF
C5770
39PF
Q5702
R5706
510
R5736
51
R5729
150
C5708 39PF
R5748
R5741
10
C5810
R5751
2.7K
22
39PF
5V_REG
8
INPUT1OUTPUT
GND14GND26GND37GND4
GND
2
3
R5750
2.7K
C5813
39PF
150NH
U5701
VCC
L5705
5
R5754
330
Q5707
R5753
33
R5737
C5775
39PF
R5752
330
L5706
150NH
C5759
39PF
22
C5814
39PF
R5738
22
C5719
4.7uF
C5760
39PF
R5712
R5755
22
R5756
270
C5761
39PF
4.7K
C5778
39PF
R5719
0NU
R5713
R5757
C5726
0.1UF
4.7K
C5779
39PF
270
R5720
0NU
C5715
4.7uF
R5721 R5722
0NU
0NU
Q5701
R5714
2.7K
C5776
39PF
L5708
150NH
C5731
0.1UF
R5723
0NU
Q5705
R5724
C5730
0.1UF
510
C5748
0.01UF
R5725
510
R5726
510
C5774
39PF
R5727
510
LO_INJ
K9.1
TX_INJ
Schematic Diagram for HLF9005A, HLF9006A,
HLF9007A & HLF9008A Main Boards,
Synthesizer Section
June, 2000 6880905Z99-O 3
Page 70
PA_CNTRL
TX_INJ
K9.1
L6517
68nH
R6527
C6532
39PF
560
R6526
10
R6523
1.5K R6524
1.5K R6525
1.5K
C6533
39PF
C6520
2.7pF
R6528
560
21
CR6501
3
C6550
0.1UF
C6549
L6501
68nH
C6503
39PF
L6507
2.5nH
R6540
75
0.1UF
C6505
39PF
C6501
L6503
68nH
CC
MRF8372
B
B
Q6501
E EEE
0.1UF
L6502
7.66NH
C6506
39PF
R6505
10
R6504
U6501 XHW2821
1
RF_INPUT
RF_OUTPUT
3
+DC|SUP.
4
+DC|SUPP.
GND7GND1
6
R6506
560
560
C6508
0.01UF
C6511
0.1UF
C6514
1UF
L6504
C6517
C6509
0.01UF
C6512
0.1UF
C6515
1UF
L6505
+DC|BIAS
L6506
C6510
0.01UF
C6513
0.1UF
C6516
1UF
5
2
C6518
C6563
6.8pF
Q6506
C6507
0.1UF
C6502
2.4pF
R6503
NC
10
SYMBOL ENDING IN ’NP’: UNPLACED COMPONENT
L6513
4.2NH
.01uF
Q6505
C6565C6538
0.1uF
C6568
18pF
C6567
18pF
R6532
100K
R6509
100K C6554
39pF
R6508
C6553
4.7
1uF
C6541
10pF
C6542
10pF
C6564
1000pF
L6521
3.85nH
C6540NP
C6539
15pF
.00
C6552
1uF
H6501 04H03
1
IN2OUT
GND
3
C6566
0.1uF
L6508 57R01
C6548
.01uF
C6544
C6525
L6512
23.75NH
22
1000PF
L6522
82nH
C6522
39pF C6551
.01uF
CR6502
MA4P1250
R6530R6531
39
C6526
39PF
H6502 07L01
1
C6545
C6546
.01uF 0.1uF
RFOUT
GND6RCVR
SWDC
VFRWD
5
42
LAMBDA/4 Line
C6529
39PF
3
CR6503
MA4P1250
R6514 100K
C6555
130pF
1pF
L6509
82nH
L6510 57R01
C6519
39pF
PA_K9.1
This inductor (L6520) is to prevent build-up of electro-static charge at the output.
L6523
82nH
L6516
68nH
NC
12
CR6509
3
R6515
3.3K
L6511
68nH
C6523
10pF
C6535
39PF
J6501
ANTENNA CONNECTOR
VFORWARD
RX_IN
L6514
68nH
39PF
C6571
39PF
C6569
0.1UF
CR6508
24V
L6518 57R01
L6519 57R01
R6519
47K
L6515
68nH
C6534
2
1
R6520
1.639m
3
4
C6537
39PF
CURRENT_SENSE-
PA_TEMP
39PF
CURRENT_SENSE+
C6570
39pF
SH6501 SHIELD
1
39PF
C6524 .022uF
NC
VR6501
12V
R6555
220
3
U6502
+V
2
AUX_OUT
1
NC
NC
GND
5
AUX_IN
4
Schematic Diagram for HLF9005A & HLF9006A Main Boards, Power Amplifier Section
4 6880905Z99-O June, 2000
Power Connector
FLT_A+
Page 71
VAG
VFORWARD
R705
560
C702
39PF
C701
39PF
R702
2.4K
6
5
SW_B+
SW_B+
C727
C714
R711
4
7
11
U701
LM2902
22K
R704
22K
C703 39PF
C711
0.1uF
10
.00 R712
0
SW_B+
9
4
8
U701
11
LM2902
R713
510
PA_CNTRL
C712
0.1uF
SW_B+
TEMP
9V3
PA_TEMP
SPI_DATA_SRC
DAC_CE
SPI_CLCK_SRC
R725
10K
C725 39PF
R721
5.6K
R722
22K
9V3
C724
0.1uF
R727
22K
C722 39PF
R723
100K
12
13
VAG
0.1uF
R726
10K
4
11
LM2902
U701
R706
100K
C726 39PF
CR721
R724
14
3.3K
NC NC
1
6
10
8 9
C731
0.1uF
DIN
ENABLE_
CLOCK
NC1 NC2
9V3
16
VDD
VSS
7
PA_PWR_SET
U702 MC144111
Q1-OUT Q2-OUT Q3-OUT Q4-OUT
R1-OUT R2-OUT R3-OUT R4-OUT
DOUT
C723 39PF
R714
100
2
4 11 13
3
5 12 14
15
NC
NC NC NC NC
NC
R703
22K
R728
100K
U701
LM2902
R732
4.7K
R729
100K
SW_B+
R733
4.7K
2
3
4
1
11
R740
2.2K
R730
100K
R731 100K
R734
4.7K
C713 39PF
R717
10K
R716
10K
R718
10.0K
R720
10.0K
R719
1K
R715
1K
CURRENT_SENSE-
CURRENT_SENSE+
PA_ENABLE
K9.1_ENABLE
Q741
R736
4.7K
R741
1.5K
R742
1.5K
9V3
R743
Q742
C741
1K
39PF
R737
4.7K
Q731
K9.1
Schematic Diagram for HLF9005A & HLF9006A Main Boards,
Power Control Section
June, 2000 6880905Z99-O 5
Page 72
PA_CNTRL
TX_INJ
K9.1
C6532
39PF
L6517
68nH
R6523
1.5K R6524
1.5K R6525
1.5K
C6533
39PF
R6526
10
560
R6528
R6503
10
CR6501
3
R6527
21
560
C6549
0.1UF
Q6506
C6507
0.1UF
B
B
L6503
68nH
CC
E EEE
C6550
0.1UF
C6505
39PF
Coplanar Match
L6501
68nH
NC
C6503
39PF
C6502
5.6PF
Q6501
MRF8372
C6501
0.1UF
L6502
7.66NH
C6506
39PF
R6506
22
R6502
22
R6504
510
C6508
0.01UF
C6511
0.1UF
C6514
1UF
L6504
C6517
39PF
R6505
U6501
XHW2821
1
RF_INPUT
+DC|SUP. +DC|SUPP.
C6509
0.01UF
C6512
0.1UF
C6515
1UF
L6505
RF_OUTPUT
GND6GND1
3 4
1K
+DC|BIAS
7
L6506
C6518
39PF
C6510
0.01UF
C6513
0.1UF
C6516
1UF
5
2
L6507
82nH
12
R6539
47
CR6508
C6519
39PF
C6536
39pF
R6520
1.639m
R6538
L6519
47
L6508
23.75NH
C6560
20pF
CR6502
MA4P1250
C6525
1000PF
C6562
4.7pF
1
2
J6502
POWER CONNECTOR
FLT_A+
CURRENT_SENSE+
(+)
(-)
C6551
C6542
LAMBDA/4 Line
CR6503
MA4P1250
LAMBDA/4 Line
1.5pF
1.8PF
L6511
68nH
R6537
L6513
7.66NH
47
C6553
3.3PF
C6540
3.9pF
C6523
L6518
7.66NH
18PF
C6552
1.5pF
C6541
1.8PF
C6529
39PF
C6543
39PF
100
R6515
3.3K
2
CR6509
3
This inductor (L6520) is to prevent build-up
of electro-static charge at the output.
Microstrip Coupler
R6531R6532
100
NC
CR6506
C6526
10PF
R6514
3.3K
L6516
R6519
47K
68nH
L6515
68nH
NC
1
R6512
100
J6501 ANTENNA CONNECTOR
L6520
82nH
C6535
39PF
C6534
39PF
VFORWARD
PA_TEMP
Schematic Diagram for HLF9007A & HLF9008A Main Boards, Power Amplifier Section
6 6880905Z99-O June, 2000
C6524
22NF
3
4
CURRENT_SENSE-
C6527
RX_IN
39PF
PA_K9.1
C6544
0.1UF
C6537
39PF
CR6504
C6520
12PF
L6509
68nH
C6545
39PF
C6546
0.1UF
2
1
VR6501
3
+V
AUX_OUT
AUX_IN
NC
GND
5
12V
U6502
R6555
220
4
L6514
68nH
C6538
39PF
NC
NC
Page 73
C
VAG
VFORWARD
SW_B+
9V3
PA_TEMP
SPI_DATA_SRC
DAC_CE
SPI_CLCK_SRC
714
R711
U701
14
22K
R704
22K
C726 39PF
R724
3.3K
C703
39PF
CR721
9V3
C731
PA_PWR_SET
0.1uF
1
DIN
6
ENABLE_
10
CLOCK
8
NC NC
NC1
9
NC2
VDD
VSS
U702 MC144111
16
Q1-OUT Q2-OUT Q3-OUT Q4-OUT
R1-OUT R2-OUT R3-OUT R4-OUT
DOUT
7
R705
3.3K C702
39PF
C725
39PF
C701 39PF
R721
5.6K
R722
22K
9V3
R725
10K
R702
22K
R727
C724
22K0.1uF
C722 39PF
R723
100K
6
5
SW_B+
SW_B+
4
7
11
C727
0.1uF
R726
10K
VAG
4
11
LM2902 U701
12
13
C723 39PF
R714
2
4 11 13
3
5 12 14
15
100
C711
22NF
R706
200K
NC
NC NC NC NC
NC
39PF R712
2.2K
SW_B+
9
4
11LM2902
R703
22K
8
U701
LM2902
LM2902
10
R728
100K
U701
R732
4.7K
R713
510
SW_B+
4
1
11
R740
2.2K
R729
100K
R733
4.7K
C712
0.1uF
R718
10.0K
R717
R730
100K
R731
100K
R734
4.7K
C713 39PF
3.74K
R716
3.74K
2
3
R720
10.0K
R719
1K
R715
1K
PA_CNTRL
CURRENT_SENSE-TEMP
CURRENT_SENSE+
PA_ENABLE
K9.1_ENABLE
Q741
R736
4.7K
R741
1.5K
R742
1.5K
9V3
R743
Q742
C741
1K
39PF
R737
4.7K
Q731
K9.1
Schematic Diagram for HLF9007A & HLF9008A Main Boards,
Power Control Section
June, 2000 6880905Z99-O 7
Page 74
SPI_DATA
LOCK_DET
PEND_CE
ADAPT
MOD_IN
SPI_CLK
2_1MHZ
DET_AUDIO
RSSI
FRACN_CE
SPI_DATA
LOCK_DET
PEND_CE
ADAPT
MOD_IN
SPI_CLK
2_1MHZ
DET_AUDIO
RSSI
FRACN_CE
ON_OFF_CONTROL
B+_CONTROL
RESET
BATTERY_VOLTAGE
+5V
USW_+5V_CL
9V3
AUDIO_&_DIGITAL
SPI_DATA_SRC
K9V1_ENABLE
SPI_CLCK_SRC
PA_ENABLE
TEMP
VAG
DAC_CE
FLAT_RX_AUDIO
FAST_OFF_IGN
VPP
SCI_TX
INT_SPKR+
INT_SPKR-
EXTERNAL_ALARM
BUS+
PUBLIC_ADDRESS
DATA_PTT
MIC
FLAT_TX_AUDIOFLT_A+
GATED_RX_AUDIO
HOOK_RSS
PTT
RSSI_BUF
RX_AUDIO
AUDIO_PA_ENABLE SW_B+
IGNITION_SENSE
FLAT_RX_AUDIO
FAST_OFF_IGN
VPP
K9V1_ENABLE
SCI_TX
INT_SPKR+
INT_SPKR-
EXTERNAL_ALARM
BUS+
PUBLIC_ADDRESS
DATA_PTT
MIC
FLAT_TX_AUDIO
GATED_RX_AUDIO
HOOK_RSS
PTT
RSSI_BUF
RX_AUDIO
AUDIO_PA_ENABLE
IGNITION_CONTROLIGNITION_SENSE
VAG
B+_CONTROL
9V3
+5V
FLT_A+
SW_B+
SPI_DATA_SRC
K9V1_ENABLE
SPI_CLCK_SRC
PA_ENABLE
TEMP
VAG
DAC_CE
9V3
FLT_A+
AUDIO_PA_&_I/O
Schematic Diagram for HLF9005A, HLF9006A, HLF9007A & HLF9008A Main Boards, Controller Block Diagram
8 6880905Z99-O June, 2000
SUPPLY_VOLTAGE
USW_+5V_CL
+5V
BATTERY_VOLTAGE FLT_A+
RESET
ON_OFF_CONTROL
IGNITION_CONTROL
SW_B+
9V3B+_CONTROL
Page 75
ON_OFF_CONTROL
HANDSET_AUDIO
ANALOG_1 ANALOG_2 ANALOG_3
INT_SPKR+
INT_SPKR-
SPI_CLCK_BUF
SPI_DATA_BUF
LCD_CE_BUF
HOOK_RSS
HOOK_RSS
VPP
USW_+5V_CL
BUS+
DATA_PTT
SCI_TX
SCI_RSS
MIC
FLAT_TX_AUDIO
DET_AUDIO
RSSI
RSSI_BUF
+5V
FLT_A+
BUS+
PTT
MIC
LED_CE
GND
+5V
U203
5
12
CNTL 4
3
C100 39PF
SQDET
Q103
AN_3_OFF
R100 R103
4.7K
BATTERY_VOLTAGE
R113 33K
R114 68K
R215
R210
0NU
1K
+5V
R101 200K
C101
0.1uF
TEMP
IGNITION_SENSE
RESET
+5V
R115
10K
R143
0NU
9V3
C251
0.1uF
4
14
U202
11
R209
10K
C102
0.1uF
RSSI
13
12
R102 200K
C108
.001uF
+5V
200K
C103
0.1uF
R116
10K
2_1MHZ
R208
10K
+5V
K9V1_ENABLE PA_ENABLE
VAG
+5V
9V3
SPI_CLCK_SRC SPI_DATA_SRC SPI_DATA
SPI_CLK DAC_CE FRACN_CE PEND_CE
LCD_CE
ADAPT FAST_OFF_IGN GATED_RX_AUDIO RX_AUDIO MOD_IN AUDIO_PA_ENABLE EXTERNAL_ALARM B+_CONTROL
FLAT_RX_AUDIO
R110
R109
270
270
C104
C113 .01uF
C110
0 1 2
C109
39pF
C114
39pF
C105 3.3uF
+5V
R108
R107
2.2K
3 4 5 6 7
R127
10K
4.7K
+5V
R112
4.7K
D101
61 30 75
33 77
0 1 2 3 4 5 6 7 8 9 10 11 12 13
NC
NC
R121
4.7K
R145
10K
+5V
C202
470pF
C201
39PF
C212
R207
22K
0.1uF
C206
0.1uF
R203
10K
C208
330pF
C207
.22uF
NC
72
3
60 59 58 57 56 55 54 53 21 20 19 18 17 16 15 14
.01uF
.01uF
R105
4.7K
E
IRQ XIRQ RESET PD5_SS
PG7_R_W
MODA_LIR
PF0_ADDR0 PF1_ADDR1 PF2_ADDR2 PF3_ADDR3 PF4_ADDR4 PF5_ADDR5 PF6_ADDR6 PF7_ADDR7 PB0_ADDR8
PB1_ADDR9 PB2_ADDR10 PB3_ADDR11 PB4_ADDR12 PB5_ADDR13 PB6_ADDR14 PB7_ADDR15
C231
.01uF
+5V
R106 10K R104
47K
12
71
2
PD4_SCK
MODB_VSTBY
76
C226
C225
VDD31VDD
13
0.1uF
VSS
32
C224
41
VDD
VSS70VSS
AVSS
52
.01uF
1
PD3_MOSI
NC
C2
VDD
F1
CLK
C3
PLCLK
E1
XTALIN
G1
TRKCLKIN
G2
DTMFCLK
F2
PGMENAB
E3
DATA
H4
EXTVOLIN
NC
J5
EXPAUDIO
NC
H6
RXIN
J6
AUXRXIN
NC
A7
EXTMICIN
NC
C7
TXIN
NC
D7
AUXTXIN
H7
SQIN
J7
PLIN
B8
MICIN
E8
LIMIN
G8
RSSI
GNDDD2GND1
D3
50
51
VRL
VRH
AVDD
U101
68HC11K1_QFP
PA6_OC2_OC1
PA7_PA1_OC1
6
5
4
0.22uF
C223
4.7uF
H3
B2
C1
J3
UNIVIO
LOOPCAP
TIMINGCAP
GND2F3GND3G3GND4D4GND5
E4
C106
0.1uF
C111
.01uF
24
25
PH0_PW122PH1_PW223PH2_PW3
PH3_PW4
PA3_IC4_OC5
PA4_OC4_OC1
PA5_OC3_OC1
8
7
R221
0
1uF C222
B6
C5
A5
LCAP
DCAP
RXLIMCAP
LOWSPCAP
U201
GND8
GND6F4GND7
E5
D5
PA2_IC1
9
C221
D6
BUFFDISC
GND9
F5
26
PH4_CSIO
PA1_IC2
10
E7
VAGCAP
GND10
G5
11
F8
NC
28
29
PH5_CSGP127PH6_CSGP2
PH7_CSPROG
PA0_IC3
PD0_RxD
78
79
0.1uF
SQDET
H1
H2
SQDET
BIASRES
GND11E6GND12F6GND13
G6
NC
74
XTAL
PD1_TxD
PD2_MISO
80
RESET
J2
RESET
CHACT
RXAUDOUT UNATRXOUT MICAMPOUT
GNDA
B7
34
73
EXTAL PC0_DATA0 PC1_DATA1 PC2_DATA2 PC3_DATA3 PC4_DATA4 PC5_DATA5 PC6_DATA6 PC7_DATA7
PE0_AN0 PE1_AN1 PE2_AN2 PE3_AN3 PE4_AN4 PE5_AN5 PE6_AN6 PE7_AN7
PG0_XA13
PG1_XA14
PG2_XA15
PG3_XA16
PG4_XA17
PG5_XA18
MDCREF
UPCLK
XTALOUT
PLLIM
RXLIMOUT
VOXO DACO
REFATN
PREMP VAGOUT VCOATN
GCB0 GCB1 GCB2 GCB3 GCB4 GCB5
TP133
10 11
12
13 14
10uF
D102
0 1 2 3 4 5 6 7 8 9
+5V
R150
47K
R151 200K
HANDSET_AUDIO
R132
+5V
22K
C131
0.1uF
U106
3
Q200
R235
68K
R236
100K
8
U102
VCC
30
EN_CE
32
EN_OE
7
EN_WE
20
0
19
1
18
2
17
3
16
4
15
5
14
6
13
7
3
8
2
9
31
10
1
11
12
12
4
13
5
14
11
15
10 16 17
21
D0
A0
22
D1
A1
23
D2
A2
25
D3
A3
26
D4
A4
27
D5
A5
28
D6
A6
29
D7
A7 A8
6
A17
A9
9
VPP
A10 A11 A12 A13 A14 A15 A16
GND
24
9V3
R200 10K
C200
0.1uF
C234
0.1uF
R147 270
C147
PG6
62
0
63
1
64
2
65
3
66
4
67
5
68
6
69
7
49 48 47 46 45 44 43 42
40 39 38 37 36 35
0 1 2 3 4 5 6 7
14 15 16 17
R146
270
B1 D1 E2
A4
NC
G4 J4 H5 A6
NC
C6
NC
F7
NC
G7 C8 D8 H8 B5 A3 B4 B3 A2 C4
C242
NC
39PF
NC
NC NC
.00
R117
0NU
12
C146
24PF
C228
R222
47K
C229
.01uF
R223
47.5K
.1uF
L200 33000nH
C227
47UF
C237
.033uF
C230
4.7uF
R133
C132
C133
0.1uF
0 1 2 3 4 5 6 7
1uF
+5V
U103
28
20
VCC
EN_CS
22
EN_OE
27
EN_WE
11 12 13 15 16 17 18 19
10
IO1
A0
9
IO2
A1
8
IO3
A2
7
IO4
A3
6
IO5
A4
5
IO6
A5
4
IO7
A6
3
IO8
A7
25
A8
24
A9
21
A10
23
A11
2
A12
26
A13
1
A14
GND
14
100K
0 1 2 3 4 5 6 7
+5V
D200
NC
C233
33pF
R233
10K
9
VAG
U202
10
R232
68K
R231
0NU C232
8
AN_3_OFF
VPP
5
NC
NC
7
U202
6
+5V
R134
R131
4.7K
0NU
+5V
+5V
R135
10K
9V3
C254
0.1uF
8
6
7
U251
5
4
C135
0.1uF
16
U105
VCC 1 2 3
6 4 5
15
A0
Y0
NC
14
A1
Y1
13
A2
Y2
12
Y3
11
CS1
Y4
10
CS2
Y5
CS3
9
Y6
7
Y7
GND
8
FAST OFF CIRCUIT: POT DETECTOR
R152 2K
NC
LED_CE
Q150
B+_CONTROL
R251
47.5K
R252
47.5K
9V3
2
3
C252
10uF
8
U104
VCC
5
SI
2
HOLD_
SO
1
CS_
6
WP_
SCK
VSS
4
L131 270nH
L132 270nH
C136 39PF
U251
+5V
Q141
VAG
VAG
1
C253
1uF
+5V
9V3
C134
R136
0.1uF
10K
7
3
C137 39PF
R142
10K
CR150
C241
39PF
C648
39PF
TP103
C651
C650
C649
39PF
39PF
39PF
Q101
FLT_A+
+5V FLT_A+
ON_OFF_CONTROL
SCI_RSS MIC
HANDSET_AUDIO
LED_CE
INT_SPKR+ INT_SPKR-
C107 .01uF
VR101
8
6
11
C643 39PF
10V
PUBLIC_ADDRESS
9
U106
10
4
U106
5
+5V
14
12
U106
13
7
Q102
R122 47K
LCD_CE
C151
0.1uF
PTT
+5V
LOCK_DET
J101
9 17 18 15 4 16 14 10 11 13 12
1
2
5
6
8
3
7
L430
L431
L432
L433 L434
C644
39PF
C642
39PF
L418
L420 L421 L422 L423 L424 L425 L426 L427 L428
C645
39PF
L419
L429
C646
39PF
C647
39PF
R111
4.7K
C652
39PF
+5V
R155
47K
R153
33K
CR151
R123 10K
R126
+5V
10K
NC
9V3
R204
C209 10uF
1K100
R205
R206 470
C210
.022uF
C203
39PF
C204
39PF
C211
.100uF
R201
100K
2
U202
3
VAG
R202
C205
1
.22uF
10K
Schematic Diagram for HLF9005A, HLF9006A,
HLF9007A & HLF9008A Main Boards,
Audio & Digital Controller Section
June, 2000 6880905Z99-O 9
Page 76
Schematic Diagram for HLF9005, HLF9006A, HLF9007A & HLF9008A Main Board, Audio PA & I/O Sections
IGNITION_CONTROL
IGNITION_SENSE
VPP
PUBLIC_ADDRESS
PTT
FLAT_RX_AUDIO
EXTERNAL_ALARM
K9V1_ENABLE
DATA_PTT
RSSI_BUF
RX_AUDIO
AUDIO_PA_ENABLE
INT_SPKR-
INT_SPKR+
MIC
HOOK_RSS
VR430
5.1V
+5V
R404
10K
NC
+5V
IGNITION ONE SHOT
R466
4.7K
NC R431
10K
R423
4.7K
R424
560
+5V
R430
4.7K
D402
NC
R465
4.7K
R433
4.7K
D401
+5V
+5V
R405
10K
Q415
7
R464
470K
R401
4.7K
FLT_A+
8
U460
4
R402
1K
R428
C403 NU
R463
R440
4.7K
10K
R442
C425
39PF
47K
C418
4.7uF
VR427
14V
R417 100K
C419
47uF
FLT_A+
12
3
VR425
4
5.1V
C431 39PF
R452
10K
S401
SWITCH
Ignition
C426 39PF
R420 100K
SCI_TX
BUS+GATED_RX_AUDIO
SW_B+
VR431
14V
J400
F401
63V
500mA
C442 39PF
R421
560
C421
39PF
R422
4.7K C422
R435
560
C427
39PF
VR441
33V
VR421
14V
VR422
14V39PF
C423
39PF
L414
L403
BLM21A05
L404
BLM21A05
L405
BLM21A05
L406
BLM21A05
L413
BLM21A05
L407
BLM21A05
L415
L416
L408
BLM21A05
L409
BLM21A05
L410
BLM21A05
L411
BLM21A05
L412
BLM21A05
L435
9
SWB+
10
IGNITION_SENSE
8
SCI_DATA_OUT
6
SCI_DATA_IN
7
GROUND
12
PUBLIC_ADDRESS/SPEAKER_MUTE
4
EXTERNAL_ALARM/TX_SENSE
15
SYS_BUSY/RSSI_BUF
16
EXT_SPKR+
1
EXT_SPKR-
2
EXTERNAL_MIC_AUDIO
14
HOOK
3
PTT/DATA_PTT
5
FLAT_TX_AUDIO
11
EXT_RX_AUDIO
13
INT_SPK+
FLT_A+
SW_B+
9V3
+5V
VAG
INTERNAL SPEAKER
JUMPER
FLT_A+
SW_B+
9V3
+5V
VAG
+5V
R460
200K C460
0.1UF
R406
C401
22K
R462
200K
Q410
SW_B+
Q401
2.2UF
R461
47K
D403
1M
6
5
+5V
C402
.0033uF
15
10 11
12
1 2
3 6
U402
C404 47UF
B+_CONTROL
FAST_OFF_IGN
FLT_A+
16
VDD
W0
W1 X0
X1 Y0
Y1 Z0
Z1
CNTL
VEE8VSS
7
R427 100K
FLT_A+
C409
.1uF
9 1 3 8
W
X
Y
Z
.01uF
U401
INV NINV RR M_SS
C411
FAST OFF CIRCUIT: IGN DETECTOR
14
4
5
13
9
R411
10K
7
VCC
4
OUT1
6
OUT2
GND15GND2
2
R467
C410 39PF
10K
VR410
5.1V
C415 39PF
R450
4.7K
R449
33K
Q461
FLT_A+
R412
4.7K
Q411
C412 39PF
R468
10K
VR412
33V
Q460
2
1
U460
3
+5V
Standard/Data
NC
VR415
14V
Q450
C451
39PF
C416
39PF
VR451
5.1V
VR416
14V
R451
4.7K
FLAT_TX_AUDIO
C407
C405
.001uF
C406
.001uF
.01uF
C408 .01uF
C413
39pF R418
200K
2
3
U403
9V3
C414
1000pF
R426
10K
8
4
R425
10K
6
8
7
U403
5
4
1
VAG
VR426
R419
100
14V
NC
10 6880905Z99-O June, 2000
Page 77
FLT_A+
ON_OFF_CONTROL
1
R621
2.2K
NC
D621
2
VR621
5.1V
3
C621 C622 39PF
47uF
USW_+5V_CL
U601
45
R606
0
1
D631
2
3
.1uF
C632
33uF
8 7 6 5
IN FDBK 5V_TAP _ERORR
U631
OUT
SENSE
SHDN
GND
1 2 3 4
C605
.1uF
R631
10
R632
10
C601
39PF
C602
.1uF
C603 10uF
R601
10K
123
6
R602
7.5K
C604
33uF
R603
R605
22K
1.2K
Q601
R604
6.8K
.022uF
C633
C634
47uF
9V3
+5V
C635C631
.1uF
RESET
Q611
SW_B+
C613
R611
1.2K
R612
3.3K
R613
3.3K
R617
3.3K
TP601
39PF
R641
47.5K
BATTERY_VOLTAGE
R642
16.2K
C641
0.1uF
VR641
5.1V
B+_CONTROL
IGNITION_CONTROL
2
D611
3
1
R614
1K
C611 47uF
R615
10K
R616
10K
C612
0.1uF
Q612
Schematic Diagram for HLF9005A, HLF9006A,
HLF9007A & HLF9008A Main Boards,
Supply Voltage Section
June, 2000 6880905Z99-O 11
Page 78
Circuit Board Details for HLF9005A & HLF9006A Main Boards
12 6880905Z99-O June, 2000
Page 79
Parts List
HLF9005 & HLF9006 Radio, 800 MHz, 35 W PL-201001-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
capacitor, fixed: uF +/-15%; 50 V:
unless otherwise stated C100 2113740F41 39 pF C101 thru 103 2113743K15 ceramic 0.1 C104 2113741F49 0.01 C105 2311049A42 tantalum 3.3 ±10%; 6 V C106 2113743K15 ceramic 0.1 C107 2113741F49 0.01 C108 2113741F25 1000 pF C109, 110 2113740F41 39 pF C111 2113741F49 0.01 C113, 114 2113741F49 0.01 C131 2113743K15 ceramic 0.1 C132 2311049A07 tantalum 1 ±10%; 16 V C133 thru 135 2113743K15 ceramic 0.1 C136, 137 2113740F41 39 pF C146 2113740F36 24 pF C151 2113743K15 ceramic 0.1 C200 2113743K15 ceramic 0.1 C201 2113740F41 39 pF C202 2113741F17 470 pF C203, 204 2113740F41 39 pF C205 2113743F08 ceramic 0.22 C206 2113743K15 ceramic 0.1 C207 2113743F08 ceramic 0.22 C208 2113741F13 330 pF C209 2311049J26 tantalum 10 ±20%; 16 V C210 2113741A53 .022 ±10% C211 2113743A19 100 nF ±10% C212 2113743K15 ceramic 0.1 C221 2113743K15 ceramic 0.1 C222 2311049A07 tantalum 1 ±10%; 16 V C223 2113743F08 ceramic 0.22 C224 2311049J11 tantalum 4.7 ±10%; 16 V C225 2113741F49 0.01 C226 2113743K15 ceramic 0.1 C227 2311049J44 tantalum 47 ±20%; 10 V C228 2311049A01 tantalum 0.1 ±10%; 35 V C229 2113741F49 0.01 C230 2311049J11 tantalum 4.7 ±10%; 16 V C231 2113741F49 0.01 C232 2311049J26 10 pF C233 2113740F39 33 pF C234 2113743K15 ceramic 0.1 C237 2113741A57 .033 C241, 242 2113740F41 39 pF C251 2113743K15 ceramic 0.1 C252 2311049J23 tantalum 10 ±10%; 7 V C253 2311049A07 tantalum 1 ±10%; 16 V C254 2113743K15 ceramic 0.1 C401 2113743K15 ceramic 0.1 C402 2113741F37 3.3 nF C404 2311049J44 tantalum 47 pF ±20%; 10 V C405, 406 2113741F25 1000 pF C407, 408 2113741F49 0.01 C409 2109720D14 ceramic 0.1 C410 2113740F41 39 pF C411 2113741F49 0.01 C412, 413 2113740F41 39 pF C414 2113741F25 1000 pF C415, 416 2113740F41 39 pF C418, 419 2311049J11 tantalum 4.7 ±10%; 16 V C421 thru 423 2113740F41 39 pF C425 thru 427 2113740F41 39 pF C431 2113740F41 39 pF C442 2113740F41 39 pF C451 2113740F41 39 pF C460 2311049A09 tantalum 2.2 ±10%; 20 V C601 2113740F41 39 pF C602 2109720D14 ceramic 0.1 C603 2380090M24 10 pF ±20%; 50 V SMT C604 2311049J40 tantalum 33 pF ±20%; 16 V C605 2109720D14 ceramic 0.1; low DIST C611 2311049C05 tantalum 47 ±10%; 16 V C612 2113743K15 ceramic 0.1 C613 2113740F41 39 pF C621 2113740F41 39 pF C622 2311049J44 tantalum 47 ±20%; 10 V C631 2109720D14 ceramic 0.1; low DIST C632 2311049J40 tantalum 33 ±20%; 16 V C633 2113743E07 22 nF C634 2311049J44 tanalum 47 ±20%; 10 V C635 2109720D14 ceramic 0.1; low DIST
HLF9005 & HLF9006 Radio, 800 MHz, 35 W PL-201001-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
C641 2113743K15 ceramic 0.1 C642 thru 652 2113740F41 39 pF C701 thru 703 2113740F41 39 pF C711, 712 2113743K15 ceramic 0.1 C713 2113740F41 39 pF C722, 723 2113740F41 39 pF C724 2113743K15 ceramic 0.1 C725, 726 2113740F41 39 pF C727 2113743K15 ceramic 0.1 C731 2113743K15 ceramic 0.1 C741 2113740F41 39 pF C5200 2113740F35 22 pF C5201 2113740F14 3 pF C5202 2113740F31 15 pF C5203, 5204 2113743K15 ceramic 0.1 C5205 2113740F34 20 pF C5208 2113743K15 ceramic 0.1 C5211 2113740F32 16 pF C5212 2113740F30 13 pF C5213 2113740F40 36 pF C5214 2113740F17 3.9 pF C5223 2113743K15 ceramic 0.1 C5224 2113741F29 1500 pF C5225 2311049A11 tantalum 3.3 ±10%; 16 V C5226 2113743K05 ceramic .039 C5227 2311049J11 tantalum 4.7 ±10%; 16 V C5228 2113743K15 ceramic 0.1 C5229 2113740F41 39 pF C5231 2311049A05 tantalum 0.47 ±10%; 25 V C5233 2113740F41 39 pF C5234 2113743K15 ceramic 0.1 C5235 thru 5237 2113740F41 39 pF C5239 2113740F41 39 pF C5251 2311049A57 10 C5252 2113743K15 ceramic 0.1 C5308 2113740F23 6.8 pF C5310 2113740F41 39 pF C5311 2113741F49 0.01 C5312 2113740F14 3 pF C5321, 5322 2113740F41 39 pF C5323 thru 5326 2113741F49 0.01 C5404 2113740F37 27 pF C5700 2113743E07 ceramic 22 nF C5701, 5702 2113743K15 ceramic 0.1 C5703 2113740F09 1.8 pF C5704 2113740F12 2.4 pF C5705 thru 5708 2113740F41 39 pF C5709 thru 5711 2113740F51 100 pF C5712, 5713 2311049J26 tantalum 10 ±20%; 16 V C5714 thru 5717 2311049J11 tantalum 4.7 pF ±10%; 16 V C5718 2311049A14 tantalum 4.7 pF ±10%; 20 V C5719 2311049J11 tantalum 4.7 pF ±10%; 16 V C5720 thru 5731 2113743K15 ceramic 0.1 C5732 thru 5735 2113743E07 ceramic 22 nF C5737 thru 5743 2113743E07 ceramic 22 nF C5744 thru 5747 2109720D01 ceramic 0.1 C5748 2113741F49 0.01 C5750 2105248W02 1.2 nF C5751 2113741A57 33 nF C5752 thru 5779 2113740F41 39 pF C5782 2113740F18 4.3 pF C5783 2113740F03 1 pF C5784, 5785 2113740F13 2.7 pF C5786 2113740F12 2.4 pF C5787, 5788 2113740F51 100 pF C5789 2113740F12 2.4 pF C5790 2113740F17 3.9 pF C5791 2113740F03 1 pF C5792, 5793 2113740F13 2.7 pF C5794 2113740F41 39 pF C5795 2113740F51 100 pF C5796 thru 5799 2109720D14 ceramic 0.1 C5802, 5803 2109720D14 ceramic 0.1 C5804 thru 5806 2113743K15 ceramic 0.1 C5810, 5811 2113740F41 39 pF C5813, 5814 2113740F41 39 pF C6501 2113743K15 ceramic 0.1 C6502 2113740F12 2.4 pF C6503 2113740F41 39 pF C6505, 6506 2113740F41 39 pF C6507 2113743K15 ceramic 0.1 C6508 thru 6510 2113741F49 0.01 C6511 thru 6513 2311049A01 tantalum 0.1 ±10%; 35 V
HLF9005 & HLF9006 Radio, 800 MHz, 35 W PL-201001-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
C6514 thru 6516 2311049A08 tantalum 1 ±10%; 35 V C6517 thru 6519 2113740F41 39 pF C6520 2113740F13 2.7 pF C6522 2113740F41 39 pF C6523 2113740F27 10 pF C6524 2113743E07 ceramic .022 C6525 2113741F25 1000 pF C6526 2113740F41 39 pF C6529 2113740F41 39 pF C6532 thru 6535 2113740F41 39 pF C6537 2113740F41 39 pF C6538 2113741F49 .01 C6539 2113742B24 15 pF C6541, 6542 2113742B22 10 pF C6544 2113742H10 1 pF C6545 2113741F49 .01 C6546 2311049A01 tantalum 0.1 ±10%; 35 V C6548 2113741F49 .01 C6549, 6550 2113743K15 ceramic 0.1 C6551 2113741F49 .01 C6552, 6553 2311049A08 1 C6554 2113740B39 39 pF C6555 2111078B45 130 pF C6563 2113742H34 6.8 pF C6564 2113741F25 1000 pF C6565, 6566 2311049A01 tantalum 0.1 ±10%; 35 V C6567, 6568 2113742B25 18 pF C6569 2113743K15 ceramic 0.1 C6570, 6571 2113740F41 39 pF
diode: (see note 1)
CR150, 151 4813833C02 dual 70 V common cathode CR721 4813833C02 dual 70 V common cathode CR5700 4802233J09 triple SOT 143-RH CR5701, 5702 4862824C01 varactor CR6501 4813833C02 dual 70 V common cathode CR6502, 6503 4802482J02 pin diode SMD CR6508 4813832B35 transient suppressor SMT CR6509 4805218N57 dual Schottky common cathode D101, 102 4813833C02 dual 70 V common cathode D200 4813833C02 dual 70 V common cathode D401, 402 4880939T01 silicon SMT D403 4813833C02 dual 70 V common cathode D611 4813833C02 dual 70 V common cathode D621 4813833C02 dual 70 V common cathode D631 4813833C02 dual 70 V common cathode D5201 4880154K03 dual Schottky D5303 4880154K03 dual Schottky
fuse:
F401 6585711L05 63V, 500 mA SMT
filter:
FL5201 9180098D16 455 KHz ceramic filter FL5202 9180098D15 455 KHz ceramic filter FL5203, 5204 9102603S24 860 MHz ceramic filter
hybrid:
H6501 0108704H03 matching hybrid H6502 5185807L01 harmonic filter hybrid
connector, receptacle:
J100 0902636Y01 flexible cable, side entry J400 2804503J01 accessory 16-pin J6500 3080562V01 power cable J6501 0905901V06 antenna
coil, rf:
L131, 132 2462587Q40 inductor 270 nH 10% L200 2462587P30 inductor 33 uH 10% L403 thru 413 2402601S05 inductor BLM21A05 L414 thru 416 2484657R01 ferrite bead L418 2402601S05 inductor BLM21A05 L419 2484657R01 ferrite bead L420 thru 428 2402601S05 inductor BLM21A05 L429, 430 2484657R01 ferrite bead L431 thru 434 2402601S05 inductor BLM21A05 L435 2484657R01 ferrite bead 5% L5201 2462587M19 inductor 1200 nH 5%, low PRO L5203 2462587T30 inductor 1.0 uH L5211 2483411T74 inductor 1.2 mH L5302 2413926E09 inductor 6.8 nH 5% L5321 2460591A01 inductor 4.2 nH
HLF9005 & HLF9006 Radio, 800 MHz, 35 W PL-201001-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
L5322 2462587T13 inductor 68 nH 5%, low PRO L5401, 5402 2483411T69 inductor 0.47 mH L5700 thru 5704 2462587T30 inductor 1.0 uH 5%, low PRO L5705, 5706 2462587T17 inductor 150 nH 5%, low PRO L5707 2462587T30 inductor 1.0 uH 5%, low PRO L5708 2462587T17 inductor 150 nH 5%, low PRO L5709 2462587Q44 inductor 560 nH 10% L6501 2462587T13 inductor 68 nH 5%, low PRO L6502 2460591A11 inductor 7.66 nH air wound L6503 2462587T13 inductor 68 nH 5%, low PRO L6504 thru 6506 2484657R01 ferrite bead L6507 2484562T01 inductor, 2.5 nH L6508 2484657R01 ferrite bead L6509 2460591R53 inductor 82 nH L6510 2484657R01 ferrite bead L6511 2462587T13 inductor 68 nH 5%, low PRO L6512 2460591E24 inductor 23.75 nH air wound L6513 2460591A01 inductor 4.2 nH L6514 thru 6517 2462587T13 inductor 68 nH 5%, low PRO L6518, 6519 2484657R01 ferrite bead L6521 2409348J03 inductor, 3.85 nH L6522, 6523 2460591R53 inductor 82 nH air wound
transistor: (see note 1)
Q101 thru 103 4880048M01 NPN DTC144EK Q141 4880048M01 NPN DTC144EK Q150 4882033T01 NPN DTC114YK Q200 4880214G02 NPN MMBT3904 Q401 4880214G02 NPN MMBT3904 Q410 4880048M01 NPN DTC144EK Q411 4880052M01 NPN RXT-A28-T200 Q415 4880494U01 PNP DTA144EKA Q450 4880048M01 NPN DTC144EK Q460, 461 4880048M01 NPN DTC144EK Q601 4880214G02 NPN MMBT3904 Q611 4805128M27 PNP BSR33 Q612 4880214G02 NPN MMBT3904 Q731 4880214G02 NPN MMBT3904 Q741 4880048M01 NPN DTC144EK Q742 4805128M27 PNP BSR33 Q5201 4813827A07 NPN MMBR941LT1 Q5230 4813824A17 PNP 3906L Q5301 4813827A18 NPN MRF9411LT1 Q5700 4880048M01 NPN DTC144EK Q5701 4813824A17 PNP 3906L Q5702 thru 5704 4809527E01 NPN RF NE85663 Q5705 4804188K01 NPN RF NE85634 Q5706, 5707 4809527E01 NPN RF NE85663 Q6501 4813827A26 NPN RF MRF8372 Q6505 4880225C17 NPN RF MRF847 Q6506 4813824B01 NPN 2222AT
resistor, fixed: +/-5%; 1/8 W:
unless otherwise stated R100 0662057A65 4.7k R101 thru 103 0662057B05 200k R104 0662057A89 47k R105 0662057A65 4.7k R106 0662057A73 10k R107 0662057A57 2.2k R108 0662057A73 10k R109, 110 0662057A35 270 ohms R111, 112 0662057A65 4.7k R113 0662057A85 33k R114 0662057A93 68k R115, 116 0662057A73 10k R121 0662057A65 4.7k R122 0662057A89 47k R123 0662057A73 10k R126 0662057A73 10k R127 0662057A65 4.7k R131 0662057A65 4.7k R132 0662057A81 22k R133 0662057A97 100k R135, 136 0662057A73 10k R142 0662057A73 10k R145 0662057A73 10k R146, 147 0662057A35 270 ohms R150 0662057A89 47k R151 0662057B05 200k R152 0662057A56 2k R153 0662057A85 33k R155 0662057A89 47k
HLF9005 & HLF9006 Radio, 800 MHz, 35 W PL-201001-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
R200 0662057A73 10k R201 0662057A97 100k R202, 203 0662057A73 10k R204 0662057A25 100 ohms R205 0662057A49 1k R206 0662057A41 470 ohms R207 0662057A81 22k R208, 209 0662057A73 10k R210 0662057A49 1k R221 0662057B47 0 ohms R222 0662057A89 47k R223 0662057R92 47.5k ±1%; 1/10 W R232 0662057A93 68k R233 0662057A73 10k R235 0662057A93 68k R236 0662057A97 100k R251, 252 0662057R92 47.5k ±1%; 1/10 W R401 0662057A65 4.7k R402 0662057A49 1k R404, 405 0662057A73 10k R406 0662057A81 22k R411 0662057A73 10k R412 0662057A65 4.7k R417 0662057A97 100k R418 0662057B05 200k R419 0662057A25 100 ohms R420 0662057A97 100k R421 0662057A43 560 ohms R422, 423 0662057A65 4.7k R424 0662057A43 560 ohms R425, 426 0662057A73 10k R427 0662057A97 100k R428 0662057A73 10k R430 0662057A65 4.7k R431 0662057A73 10k R433 0662057A65 4.7k R435 0662057A43 560 ohms R440 0662057A65 4.7k R442 0662057A89 47k R449 0662057A85 33k R450, 451 0662057A65 4.7k R452 0662057A73 10k R460 0662057B05 200k R461 0662057A89 47k R462 0662057B05 200k R463 0662057B22 1 Meg. R464 0662057B14 470k R465, 466 0662057A65 4.7k R467, 468 0662057A73 10k R601 0662057A73 10k R602 0662057R55 7.50k ±1%; 1/10 W R603 0662057R31 1.21k ±1%; 1/10 W R604 0662057A69 6.8k R605 0662057A81 22k R606 0662057B47 0 ohms R611 0662057A51 1.2k R612, 613 0662057C87 3.3k R614 0662057A49 1k R615, 616 0662057A73 10k R617 0662057C87 3.3k R621 0662057A57 2.2k R631, 632 0662057A01 10 ohms R641 0662057R92 47.5k R642 0662057R67 16.2k R702 0662057A58 2.4k R703, 704 0662057A81 22k R705 0662057A43 560 ohms R706 0662057A97 100k R711 0662057A81 22k R712 0662057B47 0 ohms R713 0662057A42 510 ohms R714 0662057A25 100 ohms R715 0662057R30 1k ±1%; 1/10 W R716 thru 718 0662057R60 10k ±1%; 1/10 W R719 0662057R30 1k ±1%; 1/10 W R720 0662057R60 10.k ±1%; 1/10 W R721 0662057A67 5.6k R722 0662057A81 22k R723 0662057A97 100k R724 0662057A61 3.3k R725, 726 0662057A73 10k R727 0662057A81 22k R728 thru 731 0662057G13 100k ±1%
HLF9005 & HLF9006 Radio, 800 MHz, 35 W PL-201001-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
R732 thru 734 0662057A65 4.7k R736, 737 0662057A65 4.7k R740 0662057A57 2.2k R741, 742 0662057A53 1.5k R743 0662057A49 1k R5201 0662057A76 13k R5202 0662057A85 33k R5203 0662057A69 6.8k R5204 0662057A25 100 ohms R5205 0662057A56 2k R5207 0662057B47 0 ohms R5211 0662057A47 820 ohms R5212 0662057A67 5.6k R5221 0662057B01 130k R5223 0662057A70 7.5k R5224 0662057A76 13k R5230 0662057A89 47k R5240 0683962T49 100 ohms R5241 0662057B47 0 ohms R5302 0662057A33 220 ohms R5306 0662057A29 150 ohms R5311, 5312 0662057A76 13k R5321 0662057A33 220 ohms R5322 0662057A01 10 ohms R5323 0662057A36 300 ohms R5324, 5325 0662057A39 390 ohms R5327 0662057B47 0 ohms R5401 0662057A18 51 ohms R5700 0662057A57 2.2k R5703 0662057A73 10k R5704 0662057A37 330 ohms R5705 0662057A73 10k R5706 0662057A42 510 ohms R5707 0662057A61 3.3k R5708, 5709 0662057B05 200k R5710 0662057A73 10k R5711 thru 5713 0662057A65 4.7k R5714 0662057A59 2.7k R5715 0662057A57 2.2k R5716, 5717 0662057A56 2k R5718 0662057A53 1.5k R5724 thru 5727 0662057A42 510 ohms R5728 0662057A37 330 ohms R5729 0662057A29 150 ohms R5731, 5733 0662057A25 100 ohms R5734 thru 5736 0662057A18 51 ohms R5737, 5738 0662057A09 22 ohms R5739, 5740 0662057A18 51 ohms R5741 0662057A01 10 ohms R5742 0662057A69 6.8k R5743 0662057A73 10k R5744, 5745 0662057A31 180 ohms R5746 0662057A73 10k R5747 0662057A69 6.8k R5748 0662057A09 22 ohms R5750, 5751 0662057A59 2.7k R5752 0662057A37 330 ohms R5753 0662057A13 33 ohms R5754 0662057A37 330 ohms R5755 0662057A09 22 ohms R5756, 5757 0662057A35 270 ohms R6503 0662057A01 10 ohms R6504 0662057C69 560 ohms R6505 0662057C27 10 ohms R6506 0662057C69 560 ohms R6508 0683962T17 4.7 ohms R6509 0662057G13 100k R6514 0662057G13 100k R6515 0662057A61 3.3k R6519 0680361L01 therm 47k R6520 1705603W01 shunt, 1.639 mH R6523 thru 6525 0662057A53 1.5k R6526 0662057A01 10 ohms R6527, 6528 0662057A43 560 ohms R6530 0662057A15 39 ohms R6531 0662057A09 22 ohms R6532 0662057G13 100k R6540 0680195M22 75 ohms R6555 0662057A33 220 ohms
switch:
S401 4085797L01 2-position
HLF9005 & HLF9006 Radio, 800 MHz, 35 W PL-201001-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
shield:
E5700 2602660J02 MMIC shield E5701 2604668E02 VCO shield E5702, 5703 2602660J02 buffer shield E5704 2680524L01 synthesizer shield SH5201 2605261V01 LNA shield SH5202, 5203 2605417V01 mixer shield SH5203 2605417V01 IF amplifier shield SH6501 2680567V01 RF power module shield
integrated circuit: (see note)
U101 5180421V01 MC68HC11K1 U102 5108444S61 FLASH memory U103 5185963A21 SRAM U104 5108444S49 EEPROM U105 5113805A30 1 of 8 DCD/demux 74HC138 U106 5113808A07 AND quad 2 INP MC74AC08D U201 5105835U45 ASFIC U202 5113819A04 quad op-amp U203 5109522E13 switch SPDT U251 5113818A03 dual op-amp U401 5109699X01 audio PA U402 5180173M02 switch 4PDT U403 5113818A10 dual op-amp U460 5113818A03 dual op-amp U601 5105625U25 9.3 V regulator 2941 U631 5105469E65 voltage regulator LP2951AC U701 5113819A02 quad op-amp U702 5113811G02 D/A converter 6-bit 4-ch. with SPI U5201 5180207R01 IFIC U5211 5185670L01 mixer DBL balanced U5700 5105279V31 16.8 MHz ref. oscillator mode U5701 5105109Z59 MMIC U5702 5105457W46 frac-N synthesizer U5703 5113816A07 regulator 5 V 500 mA MC78M05BDT U5704, 5705 4805921T02 switch FMC2 U5706, 5707 4804122K04 microstrip line resonator U6501 5113829D22 806-870 MHz, 20 W; 12.5 V U6502 4805921T02 switch FMC2
Zener diode: (see note 1)
VR101 4813830A23 10 V 5%; 225 mW MMBZ5240BL VR410 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR412 4813830A40 33 V 5%; 225 mW MMBZ5257B VR415, 416 4813830A27 14 V 5%; 225 mW MMBZ5244L VR421, 422 4813830A27 14 V 5%; 225 mW MMBZ5244L VR425 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR426, 427 4813830A27 14 V 5%; 225 mW MMBZ5244L VR430 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR431 4813830A27 14 V 5%; 225 mW MMBZ5244L VR441 4813830A40 33 V 5%; 225 mW MMBZ5257B VR451 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR621 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR641 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR6501 4813830A25 12 V 5%; 225 mW MMBZ5242B
crystal: (see note 2)
Y5201 9102652Y01 filter 45.1 MHz Y5202 9102652Y02 filter 45.1 MHz Y5211 4802653Y01 resonator 44.6450 MHz
notes:
1. For optimumperformance, diodes,transistors andintegrated circuits must be ordered by MOTOROLA part numbers.
2. When ordering quartz crystal units or ceramic resonators, specify carrier frequency, crystal (or resonator) frequency, and crystal (or resonator) type number.
Parts List for HLF9005A & HLF9006A Main Boards
June, 2000 6880905Z99-O 13
Page 80
Circuit Board Details for HLF9007A & HLF9008A Main Boards
14 6880905Z99-O June, 2000
Page 81
Parts List
HLF9007 & HLF9008 Radio, 800 MHz, 15 W PL-201006-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
capacitor, fixed: uF +/-5%; 50 V:
unless otherwise stated C100 2113740F41 39 pF C101 thru 103 2113743K15 ceramic 0.1 C104 2113741F49 0.01 C105 2311049A42 tantalum 3.3 ±10%; 6 V C106 2113743K15 ceramic 0.1 C107 2113741F49 0.01 C108 2113741F25 1000 pF C109, 110 2113740F41 39 pF C111 2113741F49 0.01 C113, 114 2113741F49 0.01 C131 2113743K15 ceramic 0.1 C132 2311049A07 tantalum 1 ±10%; 16 V C133 thru 135 2113743K15 ceramic 0.1 C136, 137 2113740F41 39 pF C146 2113740F36 24 pF C151 2113743K15 ceramic 0.1 C200 2113743K15 ceramic 0.1 C201 2113740F41 39 pF C202 2113741F17 470 pF C203, 204 2113740F41 39 pF C205 2113743F08 ceramic 0.22 C206 2113743K15 ceramic 0.1 C207 2113743F08 ceramic 0.22 C208 2113741F13 330 pF C209 2311049J26 tantalum 10 ±20%; 16 V C210 2113741A53 .022 ±10% C211 2113743A19 100 nF ±10% C212 2113743K15 ceramic 0.1 C221 2113743K15 ceramic 0.1 C222 2311049A07 tantalum 1 ±10%; 16 V C223 2113743F08 ceramic 0.22 C224 2311049J11 tantalum 4.7 ±20%; 10 V C225 2113741F49 0.01 C226 2113743K15 ceramic 0.1 C227 2311049J44 tantalum 47 ±20%; 10 V C228 2311049A01 tantalum 0.1 ±10%; 35 V C229 2113741F49 0.01 C230 2311049J11 tantalum 4.7 ±10%; 16 V C231 2113741F49 0.01 C232 2311049J26 10 C233 2113740F39 33 pF C234 2113743K15 ceramic 0.1 C237 2113741A57 033 C241, 242 2113740F41 39 pF C251 2113743K15 ceramic 0.1 C252 2311049J23 tantalum 10 ±10%; 7 V C253 2311049A07 tantalum 1 ±10%; 16 V C254 2113743K15 ceramic 0.1 C401 2113743K15 ceramic 0.1 C402 2113741F37 3.3 nF C404 2311049J44 tantalum 47 ±20%; 10 V C405, 406 2113741F25 1000 pF C407, 408 2113741F49 0.01 C409 2109720D14 ceramic 0.1; low DIST C410 2113740F41 39 pF C411 2113741F49 0.01 C412, 413 2113740F41 39 pF C414 2113741F25 1000 pF C415, 416 2113740F41 39 pF C418 2311049J11 tantalum 4.7 ±10%; 16 V C419 2311049J44 tantalum 47 ±20%; 10 V C421 thru 423 2113740F41 39 pF C425 thru 427 2113740F41 39 pF C431 2113740F41 39 pF C442 2113740F41 39 pF C451 2113740F41 39 pF C460 2311049A09 tantalum 2.2 ±10%; 20 V C601 2113740F41 39 pF C602 2109720D14 ceramic 0.1; low DIST C603 2380090M24 10 pF ±20%; 50 V SMT C604 2311049J40 tantalum 33 ±20%; 16 V C605 2109720D14 ceramic 0.1; low DIST C611 2311049C05 tantalum 47 ±10%; 16 V C612 2113743K15 ceramic 0.1 C613 2113740F41 39 pF C621 2113740F41 39 pF C622 2311049J44 tantalum 47 ±20%; 10 V C631 2109720D14 ceramic 0.1; low DIST C632 2311049J40 tantalum 33 pF ±20%; 16 V C633 2113743E07 ceramic .022 C634 2311049J44 tanalum 47 ±20%; 10 V
HLF9007 & HLF9008 Radio, 800 MHz, 15 W PL-201006-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
C635 2109720D14 ceramic 0.1; low DIST C641 2113743K15 ceramic 0.1 C642 thru 652 2113740F41 39 pF C701 thru 703 2113740F41 39 pF C711 2113743E07 ceramic .022 C712 2113743K15 ceramic 0.1 C713, 714 2113740F41 39 pF C722, 723 2113740F41 39 pF C724 2113743K15 ceramic 0.1 C725, 726 2113740F41 39 pF C727 2113743K15 ceramic 0.1 C731 2113743K15 ceramic 0.1 C741 2113740F41 39 pF C5200 2113740F35 22 pF C5201 2113740F14 3 pF C5202 2113740F31 15 pF C5203, 5204 2113743K15 ceramic 0.1 C5205 2113740F34 20 pF C5208 2113743K15 ceramic 0.1 C5211 2113740F32 16 pF C5212 2113740F30 13 pF C5213 2113740F40 36 pF C5214 2113740F17 3.9 pF C5223 2113743K15 ceramic 0.1 C5224 2113741F29 1500 pF C5225 2311049A11 tantalum 3.3 ±10%; 16 V C5226 2113743K05 ceramic .039 C5227 2311049J11 tantalum 4.7 ±10%; 16 V C5228 2113743K15 ceramic 0.1 C5229 2113740F41 39 pF C5231 2311049A05 tantalum 0.47 ±10%; 25 V C5233 2113740F41 39 pF C5234 2113743K15 ceramic 0.1 C5235 thru 5237 2113740F41 39 pF C5239 2113740F41 39 pF C5251 2311049A57 10 C5252 2113743K15 ceramic 0.1 C5308 2113740F23 6.8 pF C5310 2113740F41 39 pF C5311 2113741F49 0.01 C5312 2113740F14 3 pF C5321, 5322 2113740F41 39 pF C5323 thru 5326 2113741F49 0.01 C5404 2113740F37 27 pF C5700 2113743E07 ceramic .022 C5701, 5702 2113743K15 ceramic 0.1 C5703 2113740F09 1.8 pF C5704 2113740F12 2.4 pF C5705 thru 5708 2113740F41 39 pF C5709 thru 5711 2113740F51 100 pF C5712, 5713 2311049J26 tantalum 10 ±20%; 16 V C5714 thru 5717 2311049J11 tantalum 4.7 ±10%; 16 V C5718 2311049A14 tantalum 4.7 ±10%; 20 V C5719 2311049J11 tantalum 4.7 ±10%; 16 V C5720 thru 5731 2113743K15 ceramic0.1 C5732 thru 5735 2113743E07 ceramic .022 C5737 thru 5743 2113743E07 ceramic .022 C5744 thru 5747 2109720D01 ceramic 0.1; low DIST C5748 2113741F49 0.01 C5750 2105248W02 1.2 nF C5751 2113741A57 33 nF C5752 thru 5776 2113740F41 39 pF C5778, 5779 2113740F41 39 pF C5782 2113740F18 4.3 pF C5783 2113740F03 1 pF C5784, 5785 2113740F13 2.7 pF C5786 2113740F12 2.4 pF C5787, 5788 2113740F51 100 pF C5789 2113740F12 2.4 pF C5790 2113740F17 3.9 pF C5791 2113740F03 1 pF C5792, 5793 2113740F13 2.7 pF C5794 2113740F41 39 pF C5795 2113740F51 100 pF C5796 thru 5799 2109720D14 ceramic 0.1; low DIST C5802, 5803 2109720D14 ceramic 0.1; low DIST C5804 thru 5806 2113743K15 ceramic 0.1; low DIST C5810, 5811 2113740F41 39 pF C5813, 5814 2113740F41 39 pF C6501 2113743K15 ceramic 0.1 C6502 2113740F21 5.6 pF C6503 2113740F41 39 pF C6505, 6506 2113740F41 39 pF
HLF9007 & HLF9008 Radio, 800 MHz, 15 W PL-201006-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
C6507 2113743K15 ceramic 0.1 C6508 thru 6510 2113741F49 0.01 C6511 thru 6513 2311049A01 tantalum 0.1 ±10%; 35 V C6514 thru 6516 2311049A08 tantalum 1 ±10%; 35 V C6517 thru 6519 2113740F41 39 pF C6520 2113740F29 12 pF C6523 2113740F33 18 pF C6524 2113743E07 ceramic .022 C6525 2113741F25 1000 pF C6526 2113740F27 10 pF C6527 2113740F41 39 pF C6529 2113740F41 39 pF C6532 thru 6538 2113740F41 39 pF C6540 2111078A19 3.9 pF C6541, 6542 2111078A09 1.8 pF C6543 2113742B29 39 pF C6544 2113743K15 ceramic 0.1 C6545 2113740F41 39 pF C6546 2113743K15 ceramic 0.1 C6549, 6550 2113743K15 ceramic 0.1 C6551, 6552 2111078A06 1.5 pF C6553 2111078A17 3.3 pF C6560 2113740F34 20 pF C6562 2113740F19 4.7 pF
diode: (see note)
CR150, 151 4813833C02 dual 70 V common cathode CR721 4813833C02 dual 70 V common cathode CR5700 4802233J09 triple SOT 143-RH CR5701, 5702 4862824C01 varactor CR6501 4813833C02 dual 70 V common cathode CR6502, 6503 4802482J02 pin diode SMD CR6504 4805129M96 dual CR6506 4805218N57 dual CR6508 4813832B35 transient suppressor SMT CR6509 4805218N57 dual D101, 102 4813833C02 dual 70 V common cathode D200 4813833C02 dual 70 V common cathode D401, 402 4880939T01 silicon SMT D403 4813833C02 dual 70 V common cathode D611 4813833C02 dual 70 V common cathode D621 4813833C02 dual 70 V common cathode D631 4813833C02 dual 70 V common cathode D5201 4880154K03 dual Schottky D5303 4880154K03 dual Schottky
fuse:
F401 6585711L05 63 V, 500 mA SMT
filter:
FL5201 9180098D16 455 KHz ceramic filter FL5202 9180098D15 455 KHz ceramic filter FL5203, 5204 9102603S24 860 MHz ceramic filter
connector, receptacle:
J100 0902636Y01 flexible cable, side entry J400 2804503J01 accessory 16-pin J6501 0905901V06 antenna J6502 0905902V04 connector power
coil, rf:
L131, 132 2462587Q40 inductor 270 nH 10% L200 2462587P30 inductor 33 uH 10% L403 thru 413 2402601S05 inductor BLM21A05 L414 thru 416 2484657R01 ferrite bead L418 2402601S05 inductor BLM21A05 L419 2484657R01 ferrite bead L420 thru 428 2402601S05 inductor BLM21A05 L429, 430 2484657R01 ferrite bead L431 thru 434 2402601S05 inductor BLM21A05 L435 2484657R01 ferrite bead 5% L5201 2462587M19 inductor 1200 nH 5%, low PRO L5203 2462587T30 inductor 1.0 uH L5211 2483411T74 inductor 1.2 mH L5302 2413926E09 inductor 6.8 nH 5% L5321 2460591A01 inductor 4.2 nH L5322 2462587T13 inductor 68 nH 5%, low PRO L5401, 5402 2483411T69 inductor 0.47 nH 5%, low PRO L5700 thru 5704 2462587T30 inductor 1.0 uH 5%, low PRO L5705, 5706 2462587T17 inductor 150 nH 5%, low PRO L5707 2462587T30 inductor 1.0 uH 5%, low PRO L5708 2462587T17 inductor 150 nH 5%, low PRO L5709 2462587Q44 inductor 560 nH 10%
HLF9007 & HLF9008 Radio, 800 MHz, 15 W PL-201006-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
L6501 2462587T13 inductor 68 nH 5%, low PRO L6502 2460591A11 inductor 7.66 nH air wound L6503 2462587T13 inductor 68 nH 5%, low PRO L6504 thru 6506 2484657R01 ferrite bead L6507 2460591R53 inductor 82 nH L6508 2460591E24 inductor 23.75 nH air wound L6509 2462587T13 inductor 68 nH 5%, low PRO L6511 2462587T13 inductor 68 nH 5%, low PRO L6513 2460591A11 inductor 7.66 nH air wound L6514 thru 6517 2462587T13 inductor 68 nH 5%, low PRO L6518 2460591A11 inductor 7.66 nH air wound L6519 2484657R01 ferrite bead L6520 2460591R53 inductor 82 nH
transistor: (see note)
Q101 thru 103 4880048M01 NPN DTC144EK Q141 4880048M01 NPN DTC144EK Q150 4882033T01 NPN DTC114Yk Q200 4880214G02 NPN MMBT3904 Q401 4880214G02 NPN MMBT3904 Q410 4880048M01 NPN DTC144EKA Q411 4880052M01 NPN RXT-A28-T200 Q415 4880494U01 PNP DTA144EKA Q450 4880048M01 NPN DTC144EK Q460, 461 4880048M01 NPN DTC144EK Q601 4880214G02 NPN MMBT3904 Q611 4805128M27 PNP BSR33 Q612 4880214G02 NPN MMBT3904 Q731 4880214G02 NPN MMBT3904 Q741 4880048M01 NPN DTC144EK Q742 4805128M27 PNP BSR33 Q5201 4813827A07 NPN MMBR941LT1 Q5230 4813824A17 PNP 3906L Q5301 4813827A18 NPN MRF9411LT1 Q5700 4880048M01 NPN DTC144EK Q5701 4813824A17 PNP 3906L Q5702 thru 5704 4809527E01 NPN RF NE85633 Q5705 4804188K01 NPN RF NE85634 Q5706, 5707 4809527E01 NPN RF NE85633 Q6501 4813827A26 NPN RF MRF8372 Q6506 4813824B01 NPN 2222AT
resistor, fixed: +/-5%; 1/8 W:
unless otherwise stated R100 0662057A65 4.7k R101 thru 103 0662057B05 200k R104 0662057A89 47k R105 0662057A65 4.7k R106 0662057A73 10k R107 0662057A57 2.2k R108 0662057A73 10k R109, 110 0662057A35 270 ohms R111, 112 0662057A65 4.7k R113 0662057A85 33k R114 0662057A93 68k R115, 116 0662057A73 10k R121 0662057A65 4.7k R122 0662057A89 47k R123 0662057A73 10k R126 0662057A73 10k R127 0662057A65 4.7k R131 0662057A65 4.7k R132 0662057A81 22k R133 0662057A97 100k R135, 136 0662057A73 10k R142 0662057A73 10k R145 0662057A73 10k R146, 147 0662057A35 270 ohms R150 0662057A89 47k R151 0662057B05 200k R152 0662057A56 2k R153 0662057A85 33k R155 0662057A89 47k R200 0662057A73 10k R201 0662057A97 100k R202, 203 0662057A73 10k R204 0662057A25 100 R205 0662057A49 1k R206 0662057A41 470 R207 0662057A81 22k R208, 209 0662057A73 10k R210 0662057A49 1k R221 0662057B47 0 ohms
HLF9007 & HLF9008 Radio, 800 MHz, 15 W PL-201006-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
R222 0662057A89 47k R223 0662057R92 47.5k ±1%; 1/10 W R232 0662057A93 68k R233 0662057A73 10k R235 0662057A93 68k R236 0662057A97 100k R251, 252 0662057R92 47.5k ±1%; 1/10 W R401 0662057A65 4.7k R402 0662057A49 1k R404, 405 0662057A73 10k R406 0662057A81 22k R411 0662057A73 10k R412 0662057A65 4.7k R417 0662057A97 100k R418 0662057B05 200k R419 0662057A25 100 ohms R420 0662057A97 100k R421 0662057A43 560 ohms R422, 423 0662057A65 4.7k R424 0662057A43 560 ohms R425, 426 0662057A73 10k R427 0662057A97 100k R428 0662057A73 10k R430 0662057A65 4.7k R431 0662057A73 10k R433 0662057A65 4.7k R435 0662057A43 560 ohms R440 0662057A65 4.7k R442 0662057A89 47k R449 0662057A85 33k R450, 451 0662057A65 4.7k R452 0662057A73 10k R460 0662057B05 200k R461 0662057A89 47k R462 0662057B05 200k R463 0662057B22 1 Meg. R464 0662057B14 470k R465, 466 0662057A65 4.7k R467, 468 0662057A73 10k R601 0662057A73 10k R602 0662057R55 7.50k ±1%; 1/10 W R603 0662057R31 1.21k ±1%; 1/10 W R604 0662057A69 6.8k R605 0662057A81 22k R606 0662057B47 0 ohms R611 0662057A51 1.2k R612, 613 0662057C87 3.3k R614 0662057A49 1k R615, 616 0662057A73 10k R617 0662057C87 3.3k R621 0662057A57 2.2k R631, 632 0662057A01 10 ohms R641 0662057R92 47.5k R642 0662057R67 16.2k R702 thru 704 0662057A81 22k R705 0662057A61 3.3k R706 0662057B05 200k R711 0662057A81 22k R712 0662057A57 2.2k R713 0662057A42 510 ohms R714 0662057A25 100 ohms R715 0662057R30 1k ±1%; 1/10 W R716, 717 0662057R45 3.74k ±1%; 1/10 W R718 0662057R60 10.0k ±1%; 1/10 W R719 0662057R30 1k ±1%; 1/10 W R720 0662057R60 10k ±1%; 1/10 W R721 0662057A67 5.6k R722 0662057A81 22k R723 0662057A97 100k R724 0662057A61 3.3k R725, 726 0662057A73 10k R727 0662057A81 22k R728 thru 731 0662057G13 100k ±1% R732 thru 734 0662057A65 4.7k R736, 737 0662057A65 4.7k R740 0662057A57 2.2k R741, 742 0662057A53 1.5k R743 0662057A49 1k R5201 0662057A76 13k R5202 0662057A85 33k R5203 0662057A69 6.8k R5204 0662057A25 100 ohms R5205 0662057A56 2k
HLF9007 & HLF9008 Radio, 800 MHz, 15 W PL-201006-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
R5207 0662057B47 0 ohms R5211 0662057A47 820 ohms R5212 0662057A67 5.6k R5221 0662057B01 130k R5223 0662057A70 7.5k R5224 0662057A76 13k R5230 0662057A89 47k R5240 0683962T49 100 ohms R5241 0662057B47 0 ohms R5302 0662057A33 220 R5306 0662057A29 150 R5311, 5312 0662057A76 13k R5321 0662057A33 220 ohms R5322 0662057A01 10 ohms R5323 0662057A36 300 ohms R5324, 5325 0662057A39 390 ohms R5327 0662057B47 0 ohms R5401 0662057A18 51 ohms R5700 0662057A57 2.2k R5703 0662057A73 10k R5704 0662057A37 330 R5705 0662057A73 10k R5706 0662057A42 510 ohms R5707 0662057A61 3.3k R5708, 5709 0662057B05 200k R5710 0662057A73 10k R5711 thru 5713 0662057A65 4.7k R5714 0662057A59 2.7k R5715 0662057A57 2.2k R5716, 5717 0662057A56 2k R5718 0662057A53 1.5k R5724 thru 5727 0662057A42 510 ohms R5728 0662057A37 330 ohms R5729 0662057A29 150 ohms R5731 thru 5733 0662057A25 100 ohms R5734 thru 5736 0662057A18 51 ohms R5737, 5738 0662057A09 22 ohms R5739, 5740 0662057A18 51 ohms R5741 0662057A01 10 ohms R5742 0662057A69 6.8k R5743 0662057A73 10k R5744, 5745 0662057A31 180 ohms R5746 0662057A73 10k R5747 0662057A69 6.8k R5748 0662057A09 22 ohms R5750, 5751 0662057A59 2.7k R5752 0662057A37 330 ohms R5753 0662057A13 33 ohms R5754 0662057A37 330 ohms R5755 0662057A09 22 ohms R5756, 5757 0662057A35 270 ohms R6502 0662057A09 22 ohms R6503 0662057A01 10 ohms R6504 0662057A42 510 ohms R6505 0662057A49 1k R6506 0662057A09 22 R6512 0662057A25 100 ohms R6514, 6515 0662057A61 3.3k R6519 0680361L01 therm 47k R6520 1705603W01 shunt, 1.639 mH R6523 thru 6525 0662057A53 1.5k R6526 0662057A01 10 ohms R6527, 6528 0662057A43 560 ohms R6531, 6532 0662057A25 100 ohms R6537 thru 6539 0662057A17 47 ohms R6555 0662057A33 220 ohms
switch:
S401 4085797L01 2-position
shield:
E5700 2602660J02 MMIC shield E5701 2604668E02 VCO shield E5702, 5703 2602660J02 buffer shield E5704 2680524L01 synthesizer shield SH5201 2605261V01 LNA shield SH5202 2680567V01 mixer shield SH5203 2680567V01 IF amplifier shield
integrated circuit: (see note)
U101 5180421V01 MC68HC11K1 U102 5108444S61 FLASH memory U103 5185963A21 SRAM
HLF9007 & HLF9008 Radio, 800 MHz, 15 W PL-201006-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
U104 5108444S49 EEPROM U105 5113805A30 1 of 8 DCD/demux 74HC138A U106 5113808A07 AND quad 2 INP MC74AC08D U201 5105835U45 ASFIC U202 5113819A04 quad op-amp U203 5109522E13 switch SPDT U251 5113818A03 dual op-amp U401 5109699X01 audio PA U402 5180173M02 switch 4PDT U403 5113818A10 dual op-amp U460 5113818A03 dual op-amp U601 5105625U25 9.3 V regulator 2941 U631 5105469E65 voltage regulator LP2951AC U701 5113819A02 quad op-amp U702 5113811G02 D/A converter 6-bit 4-ch. with SPI U5201 5180207R01 IFIC U5211 5185670L01 mixer DBL balanced U5700 5105279V31 16.8 MHz ref. oscillator U5701 5105109Z59 MMIC U5702 5105457W46 frac-N sythesizer U5703 5113816A07 regulator 5 V 500 mA MC78M05BDT U5704, 5705 4805921T02 switch FMC2 U5706, 5707 4804122K04 microstrip line resonator U6501 5113829D22 806-870 MHz, 20 W; 12.5 V U6502 4805921T02 switch FMC2
Zener diode: (see note 1)
VR101 4813830A23 10 V 5%; 225 mW MMBZ5240BL VR410 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR412 4813830A40 33 V 5%; 225 mW MMBZ5257B VR415, 416 4813830A27 14 V 5%; 225 mW MMBZ5244L VR421, 422 4813830A27 14 V 5%; 225 mW MMBZ5244L VR425 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR426, 427 4813830A27 14 V 5%; 225 mW MMBZ5244L VR430 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR431 4813830A27 14 V 5%; 225 mW MMBZ5244L VR441 4813830A40 33 V 5%; 225 mW MMBZ5257B VR451 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR621 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR641 4813830A14 5.1 V 5%; 225 mW MMBZ5231B VR6501 4813830A25 12 V 5%; 225 mW MMBZ5242B
crystal: (see note 2)
Y5201 9102652Y01 filter 45.1 MHz Y5202 9102652Y02 filter 45.1 MHz Y5211 4802653Y01 resontator 44.6450 MHz
notes:
1. For optimumperformance, diodes,transistors andintegrated circuits must be ordered by MOTOROLA part numbers.
2. When ordering quartz crystal units or ceramic resonators, specify carrier frequency, crystal (or resonator) frequency, and crystal (or resonator) type number.
Parts List for HLF9007A & HLF9008A Main Boards
June 20, 2000 6880905Z99-O 15
Page 82
J101
f
1
2
15
4
3
16
14
9
17
7
6
5
8
12
10
CONTROLLER
18
13
11
FLEX
INT_SPKR+
INT_SPKR-
BUS+
PTT
HOOK
MIC
HANDSET_AUDIO
+5V
FLT_A+
GND
SPI_DATA_BUF
SPI_CLCK_BUF
LCD_CE
LED_CE
ANALOG_1
ON_OFF_CONTROL
ANALOG_3
ANALOG_2
J901
18
17
U942
R901
270
TP901
FLT_A+
R902
1K
TP902
VOLUME UP
VOLUME DOWN
ON/OFF
+5V
R922
4.7K
PB918
12
34
56
TOUCH_SW
GOLD_SW_6PGOLD_SW_6P
MENU
+5V
R918
4.7K
PB922
12
34
56
TOUCH_SW
SEL
4
15
16
3
5
C901
47K
470pF
FLT_A+
2
3
VR993
VR902
VR906
NU
5.1v
FLT_A+
NU
VR901
5.1v 5.1v
C973C972
10
2
12
13
14
11
7
C903
NU
9
C911
NU
+5V FLT_A+
C904
NU
VR0907
VR903
14V
5.1v
R974
1M
8
7
R972
U970
6
5
4
R926
4.7K
R925
4.7K
1
C971
NU
CR925
NC
VR904
14V
VR908
5.1V
R973
200K
C970
2.2UF
R970
47K R971 200K
VR905
14V
VR909
NU
1
U970
R956
470K
Q925
R957
24K
6
C925
NU
R955
4.7K
R958
4.7K
PB925
12
34
56
TOUCH_SW
8
C915
NU
GOLD_SW_6P
MON
R919
4.7K
PB915
TOUCH_SW
GOLD_SW_6P
PHONE
R915
4.7K
PB913
TOUCH_SW
GOLD_SW_6P
PB916
R920
4.7K
12
34
56
TOUCH_SW
PB917
4
12
34
56
GOLD_SW_6P
SCAN
R917R916
PB921
4
GOLD_SW_6P_SHORT
PB914
4.7K
TOUCH_SW
12
34
56
12
34
56
GOLD_SW_6P
HM
CALL
4.7K
R982
2.2K
14V
R921
4.7K
TOUCH_SW
TOUCH_SW
C902 470pF
+5V
1
2
3
4
5
12
3
56
12
3
56
GOLD_SW_6P_SHORT
J902
1
2
J903
7
6
3
5
8
1
2
4
INT_SPKR+
INT_SPKR-
BUS+
PTT
HOOK
MIC_HI
HANDSET_AUDIO
N.C.
N.C.
GND
R941
10K
Q941
C942 10uF
R942
47K
+5V
R931
N.U.
R980
0
Q953
R932
N.U.
N.U.
C934
0.1UF
R981 200K
R933
100K
C935
0.01UF
NC
NC
NC
NC
U932
21
OSC-IN
24
CLOCK-IN
25
DATA-IN
28
N.C
23
N.C
18
N.C
1
N.C
27
BACKPLANE-IN
26
BACKPLANE-OUT
22
VDD
20
OUTPUT_B-1
19
OUTPUT_B-2
17
OUTPUT_B-3
16
OUTPUT_B-4
15
OUTPUT_B-5
14
OUTPUT_B-6
13
OUTPUT_B-7
12
OUTPUT_B-8
11
OUTPUT_B-9
10
OUTPUT_B-10 OUTPUT_B-11 OUTPUT_B-12 OUTPUT_B-13 OUTPUT_B-14 OUTPUT_B-15 OUTPUT_B-16 OUTPUT_B-17 OUTPUT_B-18 OUTPUT_B-19 OUTPUT_B-20 OUTPUT_B-21 OUTPUT_B-22 OUTPUT_B-23 OUTPUT_B-24 OUTPUT_B-25 OUTPUT_B-26 OUTPUT_B-27 OUTPUT_B-28 OUTPUT_B-29 OUTPUT_B-30 OUTPUT_B-31 OUTPUT_B-32 OUTPUT_B-33
VSS
2
9 8 7 6 5 4
3 44 43 42 41 40 39 38 37 36 35 34 33 32 31
30 29
DISPLAY UNCATALOGED !!!
H931
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
1 2 3 4 5 6 7 8 9 10 11 12 13 14
FLT_A+
D951
green
R953
10K
D952
green
D953
green
D954
green
Q951
FLT_A+
D941
yellow
D942
yellow
R943
47K
Q942
R944
270
47K
+5V
C941
0.1UF
16
U941
VDD
4
Q1
5
Q2
1
Strobe
15
OE
3
Clock
2
Data
6
Q3
7
NC
Q4
14
NC
Q5
13
Q6
12
Q7
11
Q8
10
QS_
NC
9
QS
VSS
NC
8
D943
red
Q943
R946
R947R945
270
47K
D944 green
Q944
R951
R948
270
20K
R952
20K
D955 green
D956 green
D957 green
D958 green
D959 green
D963
green
D960 green
D964
green
D961 green
D965
green
D966
green
D962 green
ON OFF
LED
(POT)
D967 green
D969 green
D970 green
Q952
R954
10
Schematic Diagram
or FLN8744A Control Head
16 6880905Z99-O June, 2000
Page 83
R0926 C0925 C0903 C0915 C0911
C0904
J0902
1
U942
U0903
CR925
VR906
VR907
1
C791
C793
C792
18
1
J0901
R0915
PB0922
D0943
D0964
D0942
D0941
PB0921
D0944
D0960
D0951
PB0925 PB0915
R958
R0916
R0921R0922
D0953
D0954
D0955
40
1
6
R0920
39
VIEWED FROM SIDE 1
D0957
D0958
VIEWED FROM SIDE 2
U0932
7
H0931
PB0916
D0961
D0962
D0959
29
17
R955
R0919
D0965
D0966
VR908
28
C0934
R0933
1
C0935
18
89
R981
R980
Q0941
U0941
D0969
D0970
D0963
PB0917 PB0918
VR909
Q953
R0931
R0941
16
R0918
R0951
R0942
R0952 R0953
C0941
C0942
+
R0954
R0917
Q0952
Q0951
D0956
PB0913
D0952
PB0914
D0967
R0946
R0947R0932
R0944
Q0944
R0948
R0945
Q0943
R0943
Q0942
R0925
Q0925
R956
R957
VR0903
VR0904
U970
R971
14
C0970
TP0901
R973R0902
R974R972
+
R970
58
VR0993
R982
TP0902
C0901
VR0901
R0901
C0902
VR0905VR0902
Parts List
FLN8744A Control Head Board PL-201002-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
capacitor, fixed: uF +/-5%; 50 V:
C970 2311049A09 2.2 C901, 902 2113741F17 470 pF C934 2113743K15 ceramic 0.1 pF C935 2113741F49 0.01 pF C941 2113743K15 ceramic 0.1 C942 2311049J23 tantalum 10 10%; 7 V
CR925 4813833C02 dual 70 V common cathode
D941, 942 4805729G73 yellow D943 4805729G74 red D944 4805729G75 green D951 thru 967 4805729G75 green D969, 970 4805729G75 green
H931 7202662Y01 display_LCD
J901 0902636Y01 connector, flex cable, side entry J902 2809926G01 SMT header J903 2805924V01 mic connector
Q925 4880048M01 NPN DIG 47k/47k Q941 4880048M01 NPN DIG 47k/47k Q942 thru 944 4813824A10 NPN 40 V 0.2A general purpose Q951 4813824A10 NPN 25 V 5A Q952 4813822A20 NPN_MJD200T4
R955 0662057A65 4.7k R956 0662057A89 47k R957 0662057A82 24k R958 0662057A65 4.7k R970 0662057A89 47k R971 0662057B05 200k R972 0662057B14 470k R973 0662057B05 200k R974 0662057B22 1 Meg. R980 0662057B47 0 ohm R981 0662057B05 200k R982 0662057A57 2.2k R901 0662057C61 270 ohms R902 0662057A49 1k R915 thru 922 0662057A65 4.7k R925, 926 0662057A65 4.7k R933 0662057A97 100k R941 0662057A73 10k R942, 943 0662057A89 47k R944 0662057C61 270 ohms R945 0662057A89 47k R946 0662057C61 270 ohms R947 0662057A89 47k R948 0662057C61 270 ohms R951 0662057A80 20k R952 0662057A80 20k R953 0662057A73 10k R954 0680194M01 10 ohms
U942 1805642V01 potentiameter switch U970 5113818A03 high performance single supply U932 5105625U61 MM5453VX U941 5113806A35 MC14094B
VR908 4813830A14 5.1 V 5% 225 mW MMBZ5231B VR901 thru 907 4813830A27 14 V 5% 225 mW MMBZ5244L VR993 4813830A27 14 V 5% 225 mW MMBZ5244L
note: For optimum performance, diodes, transistors, and integrated circuits must be ordered by Motorola part numbers.
unless otherwise stated
diode: (see note)
light emitting diode: (see note)
connector, receptacle:
transistor: (see note)
resistor, fixed: +/-5%; 1/8 W:
unless otherwise stated
integrated circuit: (see note)
Zener diode: (see note)
Circuit Board Details & Parts List for FLN8744A
Control Head
June, 2000 6880905Z99-O 17
Page 84
M
Parts List
GTX Mechanical Parts List; 35 W PL-201005-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
1 3605422W02 exterior volume knob 2 5480643K01 logo label 3 3608147K01 interior volume knob 4 1580356K01 housing 5 3280511L01 LCD frame gasket 6 7580358K01 keypad 7 7202631Y01 LCD display 8 2802638Y02 connector 9 0780360K01 LCD frame 10 FLN8744 control head board 11 8402618Y01 flexible circuit 12 3202620Y01 control head gasket 13, 14, 15 0185808L01 assembly, cover 16 ---- main board 17 2680565V01 PA shield 18 0310907A20 mechanical screw, M3x0.5x18 19 3080562V01 power cable 20 2680567V01 PM shield 21 4205938V01 clip spring 22 FHN5875 accessory kit 23 3202606Y01 accessory connector gasket 24 4280587L01 accessory clamp 25 2680547V01 chassis 26 ---- FCC label 27 7585697M01 speaker pad 28 2802638Y01 connector 29 5080442U02 speaker 30, 31, 32 HLN9640 trunnion kit
non-referenced items
54-85743M01 LABEL
14
15
16
17
18
20
19
21
24
23
22
25
13
12
11
10
9
8
7
6
5
27
30
26
32
4
3
2
28
1
31
29
RPD-20101-0
GTX Exploded View &
echanical Parts List, 35 W
18 6880905Z99-O June 9, 2000
Page 85
15
13
14
16
18
17
19
23
22
21
20
Parts List
GTX Mechanical Parts List; 15 W PL-201004-O
REFERENCE MOTOROLA
SYMBOL PART NO. DESCRIPTION
1 3605422W02 exterior volume knob 2 5480643K01 logo label 3 3608147K01 interior volume knob 4 1580356K01 housing 5 3280511L01 LCD frame gasket 6 7580358K01 keypad 7 7202631Y01 LCD display 8 2802638Y02 connector 9 0780360K01 LCD frame 10 FLN8744 control head board 11 8402618Y01 flexible circuit 12 3202620Y01 control head gasket 13 2680439K01 cover shield 14 3202619Y01 cover gasket 15 1580355K01 cover assembly 16 ---- main board 17 2680519K01 PA shield 18 0310907A20 mechanical screw, M3x0.5x10 19 4205938V01 clip spring 20 4280587L01 accessory clamp 21 3202606Y01 accessory connector gasket 22 FHN5875 accessory kit 23 2780354K01 chassis 24 ---- FCC label 25 7585697M01 speaker pad 26 2802638Y01 connector 27 5080442U02 speaker 28, 29 GLN7317 trunnion kit
12
10
11
9
8
7
6
25
24
5
29
4
3
26
2
1
28
27
RPD-20102-0
GTX Exploded View &
Mechanical Parts List, 15 W
June 9, 2000 6880905Z99-O 19
Page 86
REPLACEMENT PARTS ORDERING
ORDERING INFORMATION
When ordering replacement parts or equipment information, the complete identification number should be included. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part, and sufficient description of the desired component to identify it.
Crystal and channel element ordersshouldspecifythecrystalorchannelelementtypenumber, crystal and carrier frequency, and the model number in which the part is used.
Orders for active filters, Vibrasender and Vibrasponder resonant reeds should specify type number and frequency, should identify the owner/operator of the communications system in which these items are to be used, and should include any serial numbers stamped on the components being replaced.
MAIL ORDERS
Send written orders to the following addresses:
Replacement Parts/
Federal Government Orders:
Test Equipment/Manuals
Motorola Inc. Crystal Service Items: Motorola Inc. Americas Parts Division Attention: Order Processing
Americas Parts Division
Attention: Order Processing
7230 Parkway Drive
Landover, MD 21076 1313 E. Algonquin Road Schaumburg, IL 60196
Americas Parts Division: 1-800-826-1913 (For Federal Government Orders) Call: 847-576-8012 1-847-538-8023 (International Orders)
Americas Parts Division:FAX: 847-538-8198 (Domestic) 847-576-3023 (International) Parts ID: 847-538-8194 Telex: 280127 (Domestic) 403305 (International)
International Orders:
Motorola Inc. Americas Parts Division Attention: International Order Processing 1313 E. Algonquin Road Schaumburg, IL 60196
TELEPHONE ORDERS
TELEX/FAX ORDERS
Federal Government Orders: FAX: 410-712-4991
PARTS CUSTOMER SERVICE PRODUCT CUSTOMER SERVICE
Americas Parts Division: Call: 1-800-422-4210
Parts Identification: Call: 847-538-0021
Customer Response Center (Sales and Service Assistance):
Call: 1-800-247-2346 FAX: 1-800-232-9272
Page 87
6880905Z99-O
Motorola, Inc. Radio Products Group 1000 W. Washington St. Mt. Pleasant, IA 52641
Copyright© 2000 Motorola, Inc. All Rights Reserved
Printed In U.S.A.
Loading...