Motorola C300 Service Manual

Page 1
Level 1 and 2 Service Manual
Product Family C25
C300
Dual Band Wireless Telephone
C300
GSM 900/1800 MHz
Page 2
Page 3
1 and 2
C25
Level 1 and 2 Service Manual Table of Contents
6881041B25
Table of Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Regulatory Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Computer Program Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
About This Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls, Indicators, and Input / Output (I/O) Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Idle Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
User Interface Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alert Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Battery Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Removing and Replacing the Battery Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Removing and Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing and Replacing the Subscriber Identity Module (SIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Removing and Replacing the Antenna Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removing and Replacing the Antenna Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removing and Replacing the Rear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removing and Replacing the Vibrator and Vibrator Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removing and Replacing the Transceiver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removing and Replacing the RTC Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Removing and Replacing the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Removing and Replacing the Earpiece Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Removing and Replacing the Microphone and Microphone Grommet . . . . . . . . . . . . . . . . . . . . . . . . . 29
Removing and Replacing the Keypad Switch Dome Array . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SIM Card and Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SIM Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Manual Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Manual Test Mode Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Programming: Software Upgrade and Flexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Part Number Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Exploded View Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Exploded View Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Model-dependent Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6881041B25 October 14, 2002 i
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Table of Contents Product Family C25
ii October 14, 2002
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1 and 2
C25
Level 1 and 2 Service Manual Introduction
6881041B25

Introduction

Motorola® Inc. maintains a worldwide organization that is dedicated to provide responsive, full-service customer support. Motorola products are serviced by an international network of company-operated product-care centers as well as authorized independent service firms.
Available on a contract basis, Motorola Inc. offers comprehensive maintenance and installation programs that enable customers to meet requirements for reliable, continuous communications.
To learn more about the wide range of Motorola service programs, contact your local Motorola products representative or the nearest Customer Service Manager.

Product Identification

Motorola products are identified by the model number on the housing. Use the entire model number when inquiring about the product. Numbers are also assigned to chassis and kits. Use these numbers when requesting information or ordering replacement parts.

Product Names

Product names included in Product Family C25 telephones are listed on the front cover. Product names are subject to change without notice. Some product names, as well as some frequency bands, are available only in certain markets.

Product Changes

When electrical, mechanical or production changes are incorporated into Motorola products, a revision letter is assigned to the chassis or kit affected, for example:
-A, -B, or -C.
The chassis or kit number, complete with revision number is imprinted during production. The revision letter is an integral part of the chassis or kit number and is also listed on schematic diagrams and printed circuit board layouts.

Regulatory Agency Compliance

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
1. This device may not cause any harmful interference, and
2. must accept interference received, including interference that may cause undesired operation.
This class B device also complies with all requirements of the Canadian Interference-Causing Equipment Regulations (ICES-003).
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
6881041B25 October 14, 2002 1
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6881041B25 C25
Introduction Product Family C25
1 and 2

Computer Program Copyrights

The Motorola products described in this manual may include Motorola computer programs stored in semiconductor memories or other media that are copyrighted with all rights reserved worldwide to Motorola. Laws in the United States and other countries preserve for Motorola, Inc. certain exclusive rights to the copyrighted computer programs, including the exclusive right to copy, reproduce, modify, decompile, disassemble, and reverse-engineer the Motorola computer programs in any manner or form without Motorola's prior written consent. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license or rights under the copyrights, patents, or patent applications of Motorola, except for a nonexclusive license to use the Motorola product and the Motorola computer programs with the Motorola product.

About This Service Manual

Using this service manual and the suggestions contained in it assures proper installation, operation, and maintenance of C300 telephones. Refer questions about this manual to the nearest Customer Service Manager.
A product family is the group of products having the same Account Product Code (APC). To locate the APC on a device, refer to “Mechanical Serial Number (MSN)” later in this manual.
Audience
This document aids service personnel in testing and repairing C300 (APC 0C25) telephones. Service personnel should be familiar with electronic assembly, testing, and troubleshooting methods, and with the operation and use of associated test equipment.
Use of this document assures proper installation, operation, and maintenance of Motorola products and equipment. It contains all service information required for the equipment described and is current as of the printing date.
Scope
This document provides the reader with basic information relating to C300 telephones and procedures and processes for repairing the units at Level 1 and 2 service centers including:
•Unit swap out
• Repairing of mechanical faults
• Basic modular troubleshooting
• Testing and verification of unit functionality
• Initiate warranty claims and send faulty modules to Level 3 or 4 repair centers.
2 October 14, 200 2 6881041B25
Page 7
Level 1 and 2 Service Manual Introduction
Conventions
Special characters and typefaces, listed and described below, are used in this publication to emphasize certain types of information.
G E
E
Revisions
Any changes that occur after manuals are printed are described in publication revision bulletins (PMRs). These PMRs provide change information that can include new parts listing data, schematic diagrams, and printed board layouts.

Warranty Service Policy

Note: Emphasizes additional information pertinent to the subject matter.
Caution: Emphasizes information about actions that may result in equipment damage.
Warning: Emphasizes information about actions that may result in personal injury.
Keys to be pressed are represented graphically. For example, instead of “Press the Enter Key”, you will see “Press
Information from a screen is shown in text as similar as possible to what appears in the display. For example, ALERTS or ALERTS or ALERTS.
Information that you need to type is printed in boldface type.
E”.
The product will be sold with the standard 12 months warranty terms and conditions. Accidental damage, misuse, and extended warranties offered by retailers are not supported under warranty. Non-warranty repairs are available at agreed fixed repair prices.
Out of Box Failure Policy
The standard out of box failure criteria applies. Customer units that fail very early after the date of sale, are to be returned to Manufacturing for root-cause analysis, to guard against epidemic criteria. Manufacturing to bear the costs of early life failure.
Product Support
Customer’s original units will be repaired but not refurbished as standard. Appointed Motorola Service Hubs will perform warranty and non-warranty field service for level 2 (assemblies) and level 3 (limited PCB component). The Motorola HTC centers will perform level 4 (full component) repairs.
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Introduction Product Family C25
Customer Support
Customer support is available through dedicated Call Centers and in-country help desks. Product Service training should be arranged through the local Motorola Support Center.

Parts Replacement

When ordering replacement parts or equipment, include the Motorola part number and description used in the service manual or supplement.
When ordering crystals or channel elements, specify the Motorola part number, description, crystal frequency, and operating frequency desired.
When the Motorola part number of a component is not known, use the product model number or other related major assembly along with a description of the related major assembly and of the component in question.
In the U.S.A., to contact Motorola, Inc. on your TTY, call: 800-793-7834.
Accessories and Aftermarket Division (AAD)
Order replacement parts, test equipment, and manuals from AAD.
U.S.A. Outside U.S.A.
Phone: 800-422-4210 Phone: 847-538-8023 FAX: 800-6 22-6210 FAX: 847-576-3023
To order spare parts in EMEA, call +44 131 479 1274.
To order spare parts in Asia, call +65 648 62995.
4 October 14, 200 2 6881041B25
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Level 1 and 2 Service Manual Specifications

Specifications

General Function Specification
Frequency Range GSM 880-915 MHz Tx (with EGSM) Frequency Range DCS 1710-1785 MHz Tx Channel Spacing 200 kHz
Channels 174 EGSM / 374 DCS carriers with 8 channels per carrier Modulation GMSK at BT = 0.3 Transmitter Phase Accuracy 5 Degrees RMS, 20 Degrees peak Duplex Spacing 45 MHz GSM, 95 MHz DCS Frequency Stability ± 0.10 ppm of the downlink frequency (Rx) Operating Voltage +3.0V dc to +5.1V dc (battery)
Transmit Current 185 - 250 mA average talk current drain Stand-by Current Typically 6mA (DRX2), 4mA (DXR9) Dimensions 106 mm x 40 mm x 16 mm
Size (Volume) 68 cc (4.1 in Weight 99 gm (3.49 oz), with 700 mAh battery Temperature Range -10° C to +55° C (+15° F to +130° F) Battery Life, 700 mAh Lion Battery Talk Time 280 to 330 minutes
Battery Charge Time 3 Hours Alert Volume 95 dB @ 5 cm
925-960 MHz Rx 1805-1880 MHz Rx
3.6V, 600mA (external connector)
(4.17 inches x 1.57 inches x 0.63 inches)
Standby 150 to 180 hours
3
), with 700 mAh battery
Transmitter Function Specification
RF Power Output 33 dBm nominal GSM 900, 30 dBm nominal GSM 1800 Output Impedance 50 ohms nominal Spurious Emissions -36 dBm from 0.1 to 1 GHz, -30 dBm from 1 to 4 GHz
Receiver Function Specification
Receive Sensitivity Better than -103 dBm RX bit error rate (100k bits) Type II < 2% Channel Hop Time 500 microseconds Time to Camp Approximately 5-10 seconds
Speech Coding Function Specification
Speech Coding Type Regular pulse excitation/linear predictive coding with long term Bit Rate 13.0 kbps
Frame Duration 20 ms Block Length 260 bits Classes Class 1 bits = 182 bits; Class 2 bits = 78 bits Bit Rate with FEC Encoding 22.8 kbps
prediction (RPE LPC with LTP)
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Product Overview Product Family C25

Product Overview

Motorola C300 mobile telephones feature global system for mobile communications (GSM) air interface. The C300 also provides a wireless application protocol (WAP) Internet browser. The C300 telephones incorporate a new user interface (UI) for easier operation, allows short message service (SMS) text messaging, and includes personal information manager (PIM) functionality. It is a dual-band phone that allows roaming within the GSM 900 MHz and digital cellular system (DCS) 1800 MHz bands. PFC25 telephones support SMS in addition to traditional circuit switched transport technologies.
The C300 is made of a polycarbonate plastic. The display and speaker, as well as the keypad, transceiver printed circuit board (PCB), microphone, external accessory connector, volume buttons, power button, and voice button, are contained within the candy-bar form-factor housing. The phone accepts both 3V and 5V mini subscriber identity module (SIM) cards which fit into the SIM holder under the battery. The antenna is contained within the phone’s housing.

Features

The C300 telephones use advanced, self-contained, sealed, custom integrated circuits to perform the complex functions required for GSM communication. Aside from the space and weight advantage, microcircuits enhance basic reliability, simplify maintenance, and provide a wide variety of operational functions.
Features available in this family of telephones include:
• Ergonomic design for comfort and enhancement of one-hand operation
•700 mm
• Icon based simplified user interface
• Animated screen savers
• Display animation
• Display zoom
• Low-voltage technology that provides increased standby and talk times
• Extended GSM (EGSM) channels
• Tri-coder/decoder (CODEC) that allows full-rate, half-rate, and enhanced full- rate modes of transmission
• Supports SMS, concatenated SMS, and cell-broadcast messages
• EMS 5.0 messaging support
• WAP 1.2.1 compliant
• M-Services support
• VibraCall® vibrating alert
• Voice recorder personal memo feature
• Voice activation for phone book entries and menu shortcuts
• Simplified text entry using iTAP™ predictive text entry
• Supports calling name presentation
• Supports call forwarding for incoming voice, fax, and data calls
• Supports 3V and 5V SIM cards
• SIM Toolkit (STK), Class II
2
98 x 64 pixel, high-resolution 4-line graphic display
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Level 1 and 2 Service Manual Product Overview
Speaker Dependant Voice Recognition and Voice Note Recording
This feature allows you to use voice tags for voice dialing up to 20 phone numbers in the phonebook and for creating up to 5 voice shortcuts for menu items. The phone must be “trained” by the voice tag being read into the phone’s memory twice before it is recognized.
Voice tags can be added to the phone’s memory using the usual name addition methods using the phone book menu structure or with the shortcut editor).
➧ ➧
The user cannot place or receive calls while adding voice tags to the phone’s memory.
Because the GSM standard does not allow you to store voice tags on the SIM card, voice tags are added to the phone’s memory.
Wireless Access Protocol (WAP) 1.2.1 Compliancy
In the WAP environment, access to the Internet is initiated in wireless markup language (WML), which is derived from hypertext markup language (HTML). The request is passed to a WAP gateway which retrieves the information from the server in standard HTML (subsequently filtered to WML) or directly in WML if available. The information is then passed to the mobile subscriber using the mobile network.
The PF C25’s microbrowser can be configured for baud, idle timeout, line type, phone number, and connection type.
Bitmap image data downloads as text. If the image is larger than the screen, only part of the image displays.
If the user receives a call while in browser mode, the browser pauses and allows the user to resume after completing the call.
Simplified Text Entry
There are three different ways to enter text using the phone keypad:
• iTAP™ predictive text entry. Press a key to generate a character and a dynamic dictionary uses this to build and display a set of word or name options. The iTAP™ feature may not be available on the phone in all languages.
• Tap. Press a key to generate a character.
• Numeric. The keypad produces numeric characters only. For some text areas this is the only method available; for example, phone numbers.
Caller Line Identification
When the phone receives a call from a caller whose phone number is stored in the phonebook, the caller’s name displays. If the caller does not have a phonebook entry,
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Product Overview Product Family C25
the phone number displays, if no caller identification information is available, INCOMING CALL displays.
User must subscribe to a caller line identification service through their service
provider.
Call Forwarding
Call forwarding is a network feature that diverts incoming calls to another phone number if the user or phone is unavailable, or the user does not wish to receive calls. This option can be used to:
• Divert all incoming voice calls unconditionally
• Divert incoming voice calls whenever the phone is unavailable, busy, not reachable, or not answered
• Divert incoming fax calls
• Divert incoming data calls
• Allow all calls to the phone.
Detailed operating instructions for these features and other C300 features are found in the appropriate C300 telephone user’s guides listed in the “Related Publications” section toward the end of this manual.
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Level 1 and 2 Service Manual General Operation

General Operation

Controls, Indicators, and Input / Output (I/O) Connectors

The C300 telephone controls are located on the keyboard. The headphone jack and power jack are on the side and bottom, respectively. Indicators, in the form of icons, are displayed on the LCD (see Figure 1 and Figure 2).
Earpiece
LCD Display
Left Soft Key
Perform functions identified by left display prompt
Power On/Off Key
Press and hold to switch phone on/off, or to end or cancel a call
Alphanumeric Keys
123 456 789 *0#
Headset Jack
For connection to optional hands-free headset
Figure 1. PF C25 Controls and indicators locations
Microphone
Right Soft Key
Perform functions identified by right display prompt
Menu Key
Send Key
Send and answer calls, view recent dialed calls list
Scroll Key
Move through menus and lists
Accessory Connector Port
Insert charger and phone accessories
020323-o
Function and Keypad Keys
The keys on the front of the phone (along with the display) provide the phone’s user interface. The function keys, above the keypad, are described in Table 1.
Table 1. Function and Keypad Keys
Keys Commands and Functions
O
6881041B25 October 14, 2002 9
Power on/off key
• Long press to turn phone on/off .
• Press to end or cancel a call.
• Press to return to the previous menu.
• Press to exit browser and back to idle.
Page 14
General Operation Product Family C25
Table 1. Function and Keypad Keys (Continued)
Keys Commands and Functions
N
M
+
-
*
#
Send/Answer key
• Press to send or answer a call.
• In idle mode, press to display last dialed/missed/received numbers.
• In idle mode, long press to redial the last dialed number.
• Press to select or activate an option.
Menu key (in the middle of the Scroll Key)
• Accessing main menu from idle screen.
• During a call, press to access
• During input, press to access
Right soft key
• Executes command shown at bottom right of screen
• In menus, press to select or activate an option.
• In idle mode, press to access the
• Confirms entered digits/text during input.
• Links to next web page/selects browser menu option during Internet session.
Left soft key
• Executes command shown at bottom left of screen.
• In menus, press to abort selection/operation and return to previous men u or screen.
• In idle mode, press to access Phone Book directory.
• During input, press to clear one digit/character; long press to clear all digits/ characters.
• During an Internet session, press to return to previous page; long press to return to home page.
Scroll key
• Scrolling through menus and options.
• Adjusting volume during a call.
S
• In idle mode, press to access
• In idle mode, long press to initiate voice dial call (if voice dial feature is activated).
• During input, press once to move cursor to next/last insertion point; long press to move cursor continuously.
Voicemail key
• In idle mode, long press to dial voice mail box number.
• During an internet session, long press to access browser menu.
Lock key
• In idle mode, long press to lock keypad.
Call Options
Input Mode
Messages
Shortcuts
menu.
menu.
menu.
menu.
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Level 1 and 2 Service Manual General Operation
Table 1. Function and Keypad Keys (Continued)
Keys Commands and Functions

Idle Display Icons

-
Number key
• In idle mode, long press to dial any of first 9 phone numbers saved in the Phone Book.
• In menus, press to access corresponding option directly.
1
9
Liquid Crystal Display (LCD)
The LCD provides a high contrast backlit display for easy readability in all light conditions. The large bit-mapped 98 x 64 pixel display includes 3 lines of text, 1 line of icons, and 1 line of soft key labels.
Display animation makes the phone’s menus move smoothly as the user scrolls up and down.
Whether a phone displays all indicators depends on the programming and services
to which the user subscribes.
Figure 2 shows the appearance of the C300 display when idle. Table 2 describes the idle display icons.
Turn animation off to conserve the battery.
010715-o
Figure 2. Idle Display
Icons often shown on the idle display:
Table 2. Idle Display Icons
Icon Function Descriptions
5
p I
6881041B25 October 14, 2002 11
Signal Strength Signal strength of designated network. The more bars
displayed, the stronger the signal. The strongest signal represented by five bars.
Short Message You have unread messages. Voice Mail Waiting You have a new voice mail.
Page 16
General Operation Product Family C25
Table 2. Idle Display Icons (Continued)
Icon Function Descriptions
J
Call Divert All incoming calls are diverted to a designated number .
P u y
E
f ,

User Interface Menu Structure

Menu Navigation
C300 telephones are equipped with a simplified user-friendly interface that uses soft keys and a 2-way scroll key to access phone functions and features. See Figure
1.
Active Line Identifies current active line. Vibrate and Ring Your phone vibrates and rings when it receives a call. Vibrate Only Your phone only vibrates without ringing when a call comes
in.
Battery Battery power level, the more bars, the more battery power.
Three bars: full. No bars: Recharging needed immediately. The icon scrolls during charging until the battery is fully charged.
Key lock Key lock is activated. Roaming When phone is operated on a foreign network, this icon
displays.
“Soft keys” refer to non-labeled keys that correspond to text options displayed on the screen. The left and right soft keys perform the function shown in the corners of the display. The left key will usually select an option whereas the right key will usually exit a function or return to a previous screen.
The menu key opens the initial menu structure, or allows access to a submenu whenever displays on the screen. See Figure 3 for details of the menu structure.
12 October 14, 200 2 6881041B25
Page 17
Level 1 and 2 Service Manual General Operation
010717-o
Figure 3. Menu Structure
6881041B25 October 14, 2002 13
Page 18
General Operation Product Family C25

Alert Settings

C300 telephones include up to 32 preset alert tones and vibrations that can be applied individually to specific alert events or to all events at the same time.
Pressing either volume key will mute the alert.

Battery Function

Battery Gauge
The phone displays a battery-level indicator icon in the idle screen to indicate the battery charge level. The gauge shows four levels: 100%, 66%, 33%, and Low Battery.
Battery Removal
Removing the battery causes the phone to immediately shut down and any pending work (for example, partially entered phone book entries or outgoing messages) is lost.

Operation

E
G
All batteries can cause property damage and/or bodily injury such as burns if a conductive material such as jewelry, keys, or beaded chains touch exposed terminals. The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal objects.
If the battery is removed while receiving a message, the message will be lost.
To ensure proper memory retention, turn the phone OFF before removing the battery. Immediately replace the old battery with a fully charged battery.
For detailed operating instructions, refer to the appropriate User’s Guide listed in the Related Publications section toward the end of this manual.
14 October 14, 200 2 6881041B25
Page 19
1 and 2
Level 1 and 2 Service Manual Tools and Test Equipment
6881041B25 C25

Tools and Test Equipment

The following tables list the tools and test equipment used on PF C25 (C300) telephones. Use either the listed items or equivalents.
Table 3. General Test Equipment and Tools
Motorola
Part Number
See Table 6 Charger Used to charge battery and to power device
0180386A82
6680388B67 Disassembly tool, plastic with flat and pointed
RSX4043-A Torque Driver Used to remove and replace screws
6680388B01 Tweezers, plastic Used during assembly/disassembly
HP34401A
1. To order in North America, contact Motorola Aftermarket and Accessories Division (AAD) at (847) 538-8000; Internationally, AAD can be reached by calling (847) 538-8023 or faxing (847) 576-3023.
2. Not available from Motorola. To order, contact Hewlett Packard at (800) 452-4844.
1
Antistatic Mat Kit (includes 66-80387A95 antistatic mat, 66-80334B36 ground cord, and 42-80385A59 wrist band)
ends (manual opening tool)
Torque Driver Bit (long) T-5, Apex 440-5IP Torx Plus or equivalent
2
Digital Multimeter Used to measure battery voltage
Description Application
Provides protection from damage to device caused by electrostatic discharge (ESD)
Used during assembly/disassembly of device
Used with torque driver
6881041B25 October 14, 2002 15
Page 20
Disassembly Product Family C25

Disassembly

The procedures in this section provide instructions for the disassembly of PF C25 (C300) telephones. Tools and equipment used for the phone are listed in Table 3.
Many of the integrated devices used in this equipment are vulnerable to damage
G G
from electrostatic discharge (ESD). Ensure adequate static protection is in place when handling, shipping, and servicing the internal components of this equipment.
Avoid stressing the plastic in any way to avoid damage to either the plastic or internal components.
16 October 14, 200 2 6881041B25
Page 21
Level 1 and 2 Service Manual Disassembly

Removing and Replacing the Battery Cover

1. Press down on the battery cover release and slide the battery cover away from the phone as indicated in Figure 4.
BATTERY COVER RELEASE
BATTERY COVER
BATTERY COVER
020578o
Figure 4. Battery Cover Removal
2. To replace. Align the battery cover with the end of the phone and slide the battery cover into position until it locks in place.
6881041B25 October 14, 2002 17
Page 22
Disassembly Product Family C25

Removing and Replacing the Battery

All batteries can cause property damage and/or bodily injury such as burns if a conductive material such as jewelry, keys, or beaded chains touch exposed terminals.
E
The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal objects.
1. Ensure the phone is turned off.
2. Remove the battery cover as described in the procedures.
3. Lift the bottom end of the battery from the phone, then remove it completely as shown in Figure 5.
BATTERY
020579o
Figure 5. Removing the Battery
There is a danger of explosion if the Nickel Metal Hydride battery is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended
E
18 October 14, 200 2 6881041B25
by the battery manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
Page 23
Level 1 and 2 Service Manual Disassembly
4. To replace, align the battery with the battery compartment so the contacts on the battery match the battery contacts in the phone.
5. Slide the top of the battery into the receptacle molded into the housing, then press the bottom end of the battery securely into the battery compartment until it locks into place.
6. Replace the battery cover as described in the procedures.

Removing and Replacing the Subscriber Identity Module (SIM)

1. Remove the battery cover and battery as described in the procedures.
2. Slide the SIM in the direction of the arrow to remove it from the SIM holder as shown in Figure 6.
SIM HOLDER
SIM
020580-o
Figure 6. Removing the SIM
3. To replace, carefully slide the SIM into the SIM holder. Be sure the SIM is correctly positioned to contact the terminals.
4. Replace the battery, and battery cover as described in the procedures.
6881041B25 October 14, 2002 19
Page 24
Disassembly Product Family C25

Removing and Replacing the Antenna Cover

1. Remove the battery cover, battery, and SIM as described in the procedures.
2. The antenna cover is secured to the rear housing by three latches Their location inside the antenna cover is indicated by the red arrows. Use the flat end of the disassembly tool, beginning at the first location indicated by the red arrow to carefully pry the antenna cover off of the rear housing. See Figure 7.
1
ANTENNA COVER
3
2
Figure 7. Removing the Antenna Cover
3. To replace, carefully align the antenna cover with the top of the rear housing.
4. Press the antenna cover firmly into place onto the rear housing.
5. Replace the SIM, battery, and battery cover as described in the procedures.

Removing and Replacing the Antenna Assembly

1. Remove the battery cover, battery, SIM, and antenna cover as described in the procedures.
2. Using the Torx driver with a T5 bit, remove the 2 screws securing the antenna as shown in Figure 9 and set aside for reuse.
020581-o
20 October 14, 200 2 6881041B25
Page 25
Level 1 and 2 Service Manual Disassembly
3. Insert the flat end of the disassembly tool between the antenna assembly and the rear housing and gently pry the antenna out of the rear housing. See Figure
8.
ANTENNA
SCREWS
G
ANTENNA
DISASSEMBLY TOOL
020583-o
Figure 8. Removing the Antenna
Exercise caution when handling the antenna assembly to prevent damage to the antenna connectors.
4. To replace, insert the widest edge of the antenna assembly carefully into position in the rear housing, and then carefully press the top end of the antenna into position. Be careful not to bend or otherwise damage the two antenna connectors, ensuring they are correctly aligned to contact the transceiver board when reassembled.
5. Replace the 2 screws and tighten firmly. Do not over tighten.
6. Replace the antenna cover, SIM, battery, and battery cover as described in the procedures.
6881041B25 October 14, 2002 21
Page 26
Disassembly Product Family C25

Removing and Replacing the Rear Housing

This product contains static-sensitive devices. Use anti-static handling procedures
G
to prevent electrostatic discharge (ESD) and component damage.
G
1. Remove the battery cover, battery, SIM, and antenna cover as described in the procedures.
2. Using the Torx driver with a T5 bit, remove the 4 screws shown in Figure 9 and set aside for reuse.
3. Carefully lift the rear housing away from the front housing as shown in Figure 8.
SCREWS
SCREWS
REAR HOUSING
020582-o
Figure 9. Removing the Rear Housing
22 October 14, 200 2 6881041B25
Page 27
Level 1 and 2 Service Manual Disassembly
4. To replace, align the front housing with the rear housing then carefully press together.
5. Replace the 4 screws and tighten firmly. Do not over tighten.
6. Replace the antenna cover, SIM, battery and battery cover as described in the procedures.
6881041B25 October 14, 2002 23
Page 28
Disassembly Product Family C25

Removing and Replacing the Vibrator and Vibrator Grommet

1. Remove the battery cover, battery, SIM, antenna cover, and rear housing as described in the procedures
VIBRATOR ASSEMBLY
FRONT HOUSING
.
VIBRATOR GROMMET
VIBRATOR MOTOR
020584-o
Figure 10. Removing the Vibrator and Vibrator Grommet
2. Turn the rear housing so the vibrator assembly is facing upward.
3. Using the flat end of the disassembly tool, carefully pry the vibrator assembly from its cavity in the rear housing as shown in Figure 10. The assembly should come away from the rear housing easily.
4. Separate the vibrator from the vibrator grommet.
5. To replace, insert the vibrator into the grommet. Ensure the vibrator shaft can to rotate freely.
6. Align the vibrator assembly with the rear housing so the vibrator terminals will contact the transceiver board contacts when reassembled, then press into place until fully seated.
7. Replace the rear housing, antenna cover, SIM, battery, and battery cover as described in the procedures.
24 October 14, 200 2 6881041B25
Page 29
Level 1 and 2 Service Manual Disassembly

Removing and Replacing the Transceiver Board

This product contains static-sensitive devices. Use anti-static handling procedures
G
to prevent electrostatic discharge (ESD) and component damage.
1. Remove the battery cover, battery, SIM, antenna cover, and rear housing as described in the procedures
2. Using the flat end of the disassembly tool, carefully loosen the transceiver board from the front housing.
.
DISASSEMBLY TOOL
TRANSCEIVER BOARD
Figure 11. Removing the Transceiver Board
3. Lift the transceiver board completely away from the front housing as shown in Figure 11.
4. To replace, align the transceiver board with the front housing and gently press into place.
6881041B25 October 14, 2002 25
Ensure the keypad is correctly positioned in the front housing relative to the transceiver board. Verify operation of the keys after replacing the transceiver board.
5. Replace the rear housing, antenna cover, SIM, battery and battery cover as described in the procedures.
FRONT HOUSING
020585-o
Page 30
Disassembly Product Family C25

Removing and Replacing the RTC Battery

1. Remove the battery cover, battery, SIM, antenna cover, rear housing, and transceiver board as described in the procedures
2. Use the flat end of the disassembly tool to pry the real time clock (RTC) battery from its socket on the transceiver board. See Figure 12.
.
G
Dispose of used batteries according to the manufacturer’s instructions.
TRANSCEIVER BOARD
RTC BATTERY
020586-o
Figure 12. Removing the RTC Battery
3. To replace, align the new RTC battery with its socket so its positive terminal is facing upward, then snap the battery in place until it is completely seated in the socket.
4. Replace the transceiver board, rear housing, antenna cover, SIM, battery, and battery cover as described in the procedures.
26 October 14, 200 2 6881041B25
Page 31
Level 1 and 2 Service Manual Disassembly

Removing and Replacing the Keypad

1. Remove the battery cover, battery, SIM, antenna cover, rear housing, and transceiver board, as described in the procedures
.
FRONT HOUSING
PLASTIC TWEEZERS
Figure 13. Removing the Keypad
2. Lift the keypad from the front housing as shown in Figure 13.
3. To replace, insert the keypad into the front housing. Ensure the keys align properly with the openings and the keypad is fully seated in the front housing.
4. Replace the transceiver board, rear housing, SIM, battery, and battery cover as described in the procedures.
5. Verify correct operation.
KEYPAD
020587-o
6881041B25 October 14, 2002 27
Page 32
Disassembly Product Family C25

Removing and Replacing the Earpiece Speaker

1. Remove the battery cover, battery, SIM, antenna cover, rear housing, and transceiver board as described in the procedures.
FRONT HOUSING
SPEAKER
G
DISASSEMBLY TOOL
020588-o
Figure 14. Removing the Earpiece Speaker
2. Using the flat end of the disassembly tool, pry the earpiece speaker from its cavity in the front housing as shown in Figure 17.
The earpiece speaker is fastened to the front housing with adhesive. Exercise care when removing to prevent damage to the front housing.
3. To replace the earpiece speaker, remove the protective backing from the new earpiece speaker, then press the earpiece speaker into place in its front housing cavity. Be sure the speaker is straight, fully seated within the cavity, and positioned so its terminals will contact the transceiver board when reassembled.
4. Replace the transceiver board, rear housing, antenna cover, SIM, battery, and battery cover as described in the procedures.
28 October 14, 200 2 6881041B25
Page 33
Level 1 and 2 Service Manual Disassembly

Removing and Replacing the Microphone and Microphone Grommet

This product contains static-sensitive devices. Use anti-static handling procedures
G
to prevent electrostatic discharge (ESD) and component damage.
1. Remove the battery cover, battery, SIM, antenna cover, rear housing, and transceiver board as described in the procedures
.
TRANSCEIVER BOARD
PLASTIC TWEEZERS
MICROPHONE ASSEMLBY
MICROPHONE
GROMMET
MICROPHONE
020690-o
Figure 15. Removing the Microphone and Microphone Grommet
2. Using the plastic tweezers, carefully pull the microphone assembly from its socket on the transceiver board. The microphone assembly should come out of its socket easily. See Figure 15.
3. Separate the microphone from the microphone grommet.
4. To replace, insert the microphone into the microphone grommet so the terminals on the bottom of the microphone face inward. Ensure the microphone is straight and pushed completely into the grommet.
6881041B25 October 14, 2002 29
Page 34
Disassembly Product Family C25
5. Align the microphone assembly with the microphone socket press into place until fully seated.
The microphone assembly is keyed to fit the microphone socket only one way. Be
sure the opening in the microphone grommet is positioned to face the opening in the housing when reassembled.
6. Replace the transceiver board, rear housing, antenna cover, SIM, battery, and battery cover as described in the procedures.

Removing and Replacing the Keypad Switch Dome Array

1. Remove the battery, SIM, and transceiver board as described in the procedures.
G
DISASSEMBLY
TOOL
SWITCH
DOME
ARRAY
TRANSCEIVER
BOARD
010711-o
Figure 16. Removing the Keypad Switch Dome Array
2. While holding the transceiver board stationary, carefully work the flat end of the disassembly tool under a corner of the keypad switch dome array as shown in Figure 19.
3. Slowly peel the keypad switch dome array from the transceiver board to remove. Discard the keypad switch dome array just removed.
Do not touch the adhesive on the back of the keypad switch dome array or poor adhesion and improper operation may result.
4. To replace, remove the protective backing from a new keypad switch array.
5. Align the new keypad switch dome array with the transceiver board.
30 October 14, 200 2 6881041B25
Page 35
Level 1 and 2 Service Manual Disassembly
6. Apply even pressure across the entire surface of the switch dome array to ensure proper adhesion.
7. Replace the transceiver board, rear housing, SIM, and battery as described in the procedures.
8. Verify correct operation.
6881041B25 October 14, 2002 31
Page 36
SIM Card and Identification Product Family C25

SIM Card and Identification

SIM Card

A SIM (Subscriber Identity Module) card is required to access the existing local GSM network, or remote networks when traveling (if a roaming agreement has been made with the provider).
The SIM card contains:
• All the data necessary to access GSM services
• The ability to store user information such as phone numbers.
• All information required by the network provider to provide access to the network.

Identification

Each Motorola GSM device is labelled with a variety of identifying numbers. The following information describes the current identifying labels.
Mechanical Serial Number (MSN)
The Mechanical Serial Number (MSN) is an individual unit identity number and remains with the unit throughout the life of the unit.
The MSN can be used to log and track a unit on Motorola's Service Center Database.
The MSN is divided into 4 sections as shown in Figure 17.
MSN 10 Digits
3 Digits 1 Digit 2 Digits 4 Digits
APC DC DC SNR
Account Product Code
i.e. StarTAC Phone130
TM
Distribution Center i.e. Easter Inch
Date Code: Year and Month of Shipment
Unit's individual serial number
000807-A
Figure 17. MSN Label Breakdown
International Mobile Station Equipment Identity (IMEI)
The International Mobile station Equipment Identity (IMEI) number is an individual number unique to the PCB and is stored within the unit's memory. The
32 October 14, 200 2 6881041B25
Page 37
Level 1 and 2 Service Manual SIM Card and Identification
following diagram illustrates the various parts of this number as shown in Figure 21.
IMEI 16 Digits
6 Digits 2 Digits 6 Digits 2 Digits
TAC FAC SNR IU
Type Approval Code Distribution Center
factory code
Individual PCB Serial Number
Internal Use - spare digits
000808-O
Figure 18. IMEI Label Breakdown
Other label number configurations present are:
TRANSCEIVER NUMBER: Identifies the product type. Normally the SWF number. (i.e. V100).
PACKAGE NUMBER: Identifies the equipment type, mode, and language in which the product is shipped.
6881041B25 October 14, 2002 33
Page 38
Troubleshooting Product Family C25

Troubleshooting

Manual Test Mode

Motorola PF C25 telephones are equipped with a manual test mode capability. This allows service personnel to verify functionality and perform fault isolation by entering keypad commands.
To enter the manual test command mode, a GSM / DCS test SIM must be used.
1. Press , to turn the phone OFF.
2. Remove the battery as described in the procedures.
3. Remove the customer’s SIM card from the phone as described in the proce­dures.
4. Insert the test SIM into the SIM slot.
5. Replace the battery as described in the procedures.
6. Press , to turn the phone ON.
7. Press and hold the # button for approximately 3 seconds until TEST displays on the screen. The phone may now be issued test commands listed in Table 4.

Manual Test Mode Commands

Table 4. Test Commands
Test Command Test Function/Name
*#300# OK List Software and Hardware version *#301# OK Full keypad functional test *#302# OK Acoustic Test
1 - Greeting 2 - Main Vo lume Gain 3 - Input Cal 4 - Output Cal 5 - Side In Gain 6 - Vox Gain 7 - Min Mic Energy 8 - More
(a) - In Volume Gain (b) - Aux Volume Gain (c) - Silence Prd (d) - Supp Prd (e) - In Volume (f) - Out Volume (g) - Icon (h) - Image
(i) - Animation #303# OK Settings Saved *#307# OK Engineering Test Mode #400# OK ADC, Cal val *#402# OK Adjust display Intensity/Contrast *#403# OK List the Manufacturing Information 1998 0722 OK Master Unlock code for Phone and Sim Lock
1
1
1
1. Use with care - Contains calibration factors
34 October 14, 200 2 6881041B25
Page 39
Level 1 and 2 Service Manual Troubleshooting

Troubleshooting Chart

Table 5. PF C25 Telephones: Level 1 and 2 Troubleshooting Chart
SYMPTOM PROBABLE CAUSE VERIFICATION AND REMEDY
1. Telephone will not turn on or stay on. a) Battery either discharged or
2. Telephone exhibits poor reception or erratic operation such as calls frequently dropping or weak or distorted audio.
3. Display is erratic, or provides partial or no display.
4. Incoming call alert transducer audio distorted or volume is too low.
5. Telephone transmit audio is weak. (usually indicated by called parties complaining of difficulty in hearing voice).
6. Receive audio from earpiece speaker is weak or distorted.
defective.
b) Battery terminals open or misaligned.
c) Transceiver board assembly defective.
a) Antenna assembly defective. Check to make sure that the antenna terminal
b) Transceiver board assembly defective.
Transceiver board assembly defective. Replace the transceiver board assembly
a) Defective alert transducer. Replace alert transducer according to the
b) Faulty transceiver board assembly. Replace the transceiver board assembly
a) Microphone misaligned or defective.
b) Transceiver board assembly defective.
a) Earpiece speaker defective. T emporarily replace the earpiece speaker
Measure battery voltage across a 50 ohm (>1 Watt) load. If the battery voltage is <3.25 Vdc, recharge the battery using the appropriate battery charger. If the battery will not recharge, replace the battery. If battery is not at fault, proceed to b.
Visually inspect the battery terminals on both the battery and the telephone. Realign and, if necessary, either replace the battery or refer to a Level 3 Service Center for the battery connector replacement. If battery terminals are not at fault, proceed to c.
Remove the transceiver board assembly. Substitute a known good assembly and temporarily reassemble the unit. Depress the PWR button; if unit turns on and stays on, disconnect the dc power source and reassemble the telephone with the new transceiver board assembly. Verify that the fault has been cleared.
makes proper contact with the transceiver board assembly. If connected properly, substitute a known good antenna. If the fault is still present, proceed to b.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
(refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
procedures. If fault still present, proceed to b.
(refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Ensure microphone is correctly positioned in socket. If fault still present, replace the microphone as described in the procedures. If fault is not cleared, proceed to b.
Replace the transceiver board assembly (refer to 1c). Verify that the f ault has been cleared and reassemble the unit with the new transceiver board assembly.
assembly with a known good assembly. Ensure good connection. Place a call and verify improvement in earpiece audio. If fault is cleared, reassemble the phone with the good assembly. If fault is not cleared, proceed to b.
6881041B25 October 14, 2002 35
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Troubleshooting Product Family C25
Table 5. PF C25 Telephones: Level 1 and 2 Troubleshooting Chart (Continued)
SYMPTOM PROBABLE CAUSE VERIFICATION AND REMEDY
b) Transceiver board assembly defective.
7. Telephone will not recognize or accept SIM card.
8. Vibrator feature not functioning. a) Vibrator defective. Replace vibrator as described in the
9. Internal Charger not working. Faulty charger circuit on transceiver
10. No or weak audio when using headset. a) Headset plug not fully inserted. Ensure the headset plug is fully seated in the
a) SIM card defective. Check the SIM card contacts for dirt. Clean if
b) Transceiver board assembly defective.
b) Transceiver board assembly defective.
board assembly.
b) Faulty jack on transceiver board assembly.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble with the new transceiver board assembly.
necessary, and check if fault has been cleared. If the contacts are clean, insert a known good SIM card into the telephone. Power up the unit and confirm that the card has been accepted. If the fault no longer exists, replace the defecti ve SIM card. If the SIM card is not at fault, proceed to b.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
procedures. If the fault has not been cleared, proceed to b.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
insert a known good discharged battery. Connect a known good charger and verify battery is being charged. If fault still present, replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
jack. Replace the transceiver board assembly
(refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
36 October 14, 200 2 6881041B25
Page 41
Level 1 and 2 Service Manual Troubleshooting

Programming: Software Upgrade and Flexing

The following hardware codes must be observed in the flashing software when the phone is flashed:
Hardware
Code
ID1 EMEA ID2 Asia
Region
If the phone is flexed with the wrong software, the phone displays the following message: Invalid S/W load.
Contact your local technical support engineer for information about equipment and procedures for flashing and flexing.
6881041B25 October 14, 2002 37
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Part Number Charts Product Family C25

Part Number Charts

The following charts are provided as a reference for the parts associated with C300 telephones.

Exploded View Diagram

1
2
3
7
9
16
Figure 19. Exploded View Diagram
6
5
11
17
8
10
12
13
14
15
020618-o
38 October 14, 200 2 6881041B25
Page 43
Level 1 and 2 Service Manual Part Number Charts

Exploded View Parts List

Table 6. Exploded View Parts List
Item
Number
1 42.G2708.001 LCD lens assembly 10 39.G2712.001 Antenna cover 2 60.G2710.001 Front housing assembly 11 23.46002.001 Vibrator 3 23.40051.022 320 Ohm speaker 12 60.G2706.001 Rear housing 4 47.G2706.001 Keypad 13 29.90029.001 Antenna assembly 5 34.G2703.001 Membrane dial 14 86.00T03.2P2 Antenna assembly screws (2) 6 23.20059.001 Backup battery 15 60.G2712.011 Battery pack 7 23.42021.001 Microphone 16 See Table 7 Battery cover assembly 8 See Table 7 Transceiver PCB Assembly 17 86.00T03.2P1 Machine screws (4) 9 47.G0104.001 Microphone Grommet
Notes:
Motorola Part
Number
Description
Item
Number
Motorola Part
Number
Description
E
There is a danger of explosion if the Lithium ion battery pack is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended by the battery manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
You can use the following link to order parts:
https://wissc.motorola.com/wissc_root/main/BrowserOK.html
A password is required.
For information on ordering parts for EMEA region please call +44 131 479 1274
For information on ordering spare parts for Asia, call +65 648 62995.
6881041B25 October 14, 2002 39
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Part Number Charts Product Family C25

Model-dependent Part Numbers

Table 7. Model-dependent Part Numbers
Item
Number
8 C300 , Silver, Thai SUG2778 8 C300, Dark blue, Thai SUG2779 8 C300, Silver, Simplified Chinese SUG2780 8 C300, Dark blue, Simplified Chinese SUG2781 8 C300, Pink, BPMF SUG2784 8 C300, Dark blue, English SUG2787 8 C300, Dark blue, Complex Chinese SUG2788 8 C300, Dark blue, BPMF SUG2789 8 C300, Silver, English SUG2790 8 C300, Silver, Complex Chinese SUG2791 8 C300, Silver, BPMF SUG2792 8 C300, Pink, Thai SUG2836 8 C300, Pink, Simplified Chinese SUG2837 8 C300, Pink, English SUG3314
8 C300, Pink, Complex Chinese SUG3315 16 Battery cover, Cosmic Blue SHN8207 16 Battery cover, Silver SHN8208 16 Battery cover, Shimmering Pink SHN9127
-
-
-
-
-
-
-
-
-
-
-
Part Description Part Number
40 October 14, 200 2 6881041B25
Page 45
Level 1 and 2 Service Manual Part Number Charts

Accessories

Table 8. Accessories
Part Description Part Number
Battery, EMEA, 550 mAh NiMH SNN5626 Battery, S. Asia, 550 mAh NiMH SNN5623 Battery, S.Asia, 600mAh Li-Ion SNN5647 Battery, China, 600 mAh Li-Ion SNN5648 Battery Charger, Hong Kong SPN4984 Battery Charger, China SPN4985 Battery Charger, US SPN4987 Battery Charger, Europe SPN4989 Battery Charger, UK SPN4990 Adapter, Euro Plug SPN4940 Vehicle Power Adapter SYN7818 Easy-Install Hands Free Car Kit (analog audio) SYN8597 Headset Ear bud – Silver AAYN4264 Lanyard SYN8392 Belt Clip, Black SYN8631 Pouch, Leather, Black MOTFL0074K Pouch, Black & Light Grey w/ plastic front MOTFQ0075M Pouch, Light Blue w/velcro MOTPT0076M Pouch, Medium Blue MOTPT0076M

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Motorola C300 User Guide, English 6881134B63
6881041B25 October 14, 2002 41
Page 46
Part Number Charts Product Family C25
42 October 14, 200 2 6881041B25
Page 47
1 and 2 Index
Level 1 and 2 Service Manual Index
C25 6881041B25
A
accessories
part numbers alert modes antenna cover, removing and replacing antenna, removing and replacing
41
14
20
20
B
battery
function
gauge
removing
14
14
18
C
caller ID 7 Canadian Interference-Causing Equipment regulations changes
product closed user group commands, manual test mode controls conventions copyrights
computer software
1
7
34
9
3
2
product
IMEI
32
Introduction
1
1
K
keypad switch dome array, removing and replacing 30 keypad, removing and replacing
27
L
LCD 11 liquid crystal display (LCD)
11
M
manual test mode 34 microphone, removing and replacing
1
MSN
32
29
N
names
product
1
O
overview 6
D
disassembly 16 display animation
8
E
earpiece speaker, removing and replacing 28 exploded view diagram exploded view parts list
38
39
F
FCC rules 1 features
6
call diverting
caller ID
text entry
voice recognition
Wireless Access Protocol (WAP)
8
7
7
7
7
I
identification 32
international mobile station equipment identity
mechanical serial number
32
32
P
part numbers
accessories
parts
38
exploded view diagram exploded view parts list
product
changes identification names
publications, related
41
38
39
1
1
1
41
R
rear housing
removing regulatory agency compliance related publications removing
antenna
antenna cover
battery
earpiece speaker
keypad
22
41
20
20
14
28
27
1
6881041B25 October 14, 2002 Index-1
Page 48
Running H/F 2
keypad switch dome array 30 microphone rear housing SIM card transceiver board
replacing
antenna antenna cover earpiece speaker keypad keypad switch dome array microphone
revisions
service manual
29
22
19
25
20
20
28
27
29
3
S
serial number
mechanical
service manual
about revisions scope
service policy
customer support out of box failure product support
shut down
upon battery removal
SIM card
removing replacing
support
customer product
32
2
3
2
3
4
3
3
32
19
19
4
3
14
30
W
WAP (Wireless Access Protocol) 7 warranty service Wireless Access Protocol (WAP)
3
7
T
test equipment 15 text entry tools transceiver board
troubleshooting
7
15
removing
25
34
manual test mode manual test mode commands troubleshooting chart
34
35
34
V
voice recognition 7
Index-# Oct ober 14, 2002 Running H/F 3
Page 49
Page 50
MOTOROLA, the Stylized M Logo, and all other trademarks indicated as such herein are trademarks of Motorola, Inc.
All other product or service names are the property of their respective owners.
® Reg. U.S. Pat. & Tm. Off.
2002 Motorola, Inc.
All rights reserved.
Personal Communications Sector,
1500 Gateway Blvd.
Boynton Beach, FL 33426-8292
@6881041B25@
6881041B25-O
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../Graphics/020322-o.eps 1 ../Graphics/020323-o.eps 9 ../Graphics/idle screen.eps 11 ../Graphics/010717-o.eps 13 ../Graphics/020578-o.eps 17 ../Graphics/020579-o.eps 18 ../Graphics/020580-o.eps 19 ../Graphics/020581-o.eps 20 ../Graphics/020583-o.eps 21 ../Graphics/020582-o.eps 22 ../Graphics/020584-o.eps 24 ../Graphics/020585-o.eps 25 ../Graphics/020586-o.eps 26 ../Graphics/020587-o.eps 27 ../Graphics/020588-o.eps 28 ../Graphics/020690-o.eps 29 ../Graphics/010711-o.eps 30 ../Graphics/000807-A.eps 32 ../Graphics/000808-o.eps 33 ../Graphics/020618-o.eps 38
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ScalaSans @ 24.0 pt 1 Times @ 12.0 pt 1 Motofont @ 80.0 pt 1 ScalaSans-Bold @ 40.0 pt 1 ScalaSans-Bold @ 30.0 pt 1 ScalaSans @ 20.0 pt 1 ScalaSans @ 15.0 pt 1 Helvetica @ 85.0 pt 1 Times @ 12.0 pt 2 Times @ 7.0 pt i Helvetica @ 10.0 pt i Helvetica @ 18.0 pt i NewCenturySchlbk @ 10.0 pt i NewCenturySchlbk @ 12.0 pt i Times @ 12.0 pt i Helvetica @ 7.0 pt ii Helvetica @ 10.0 pt ii Times @ 7.0 pt 1 Helvetica @ 10.0 pt 1 Helvetica @ 85.0 pt 1 Helvetica @ 18.0 pt 1 NewCenturySchlbk @ 10.0 pt 1 Helvetica @ 14.0 pt 1 NewCenturySchlbk @ 12.0 pt 1 Times @ 12.0 pt 1 Helvetica @ 7.0 pt 2 Helvetica @ 10.0 pt 2 Helvetica @ 85.0 pt 2 Helvetica @ 14.0 pt 2 NewCenturySchlbk @ 10.0 pt 2 Helvetica @ 12.0 pt 2 Times @ 12.0 pt 2 NewCenturySchlbk @ 12.0 pt 2 Times @ 7.0 pt 3 Helvetica @ 10.0 pt 3 Helvetica @ 85.0 pt 3 Helvetica @ 12.0 pt 3 NewCenturySchlbk @ 10.0 pt 3 ZapfDingbats @ 24.0 pt 3 ITCSymbol @ 24.0 pt 3 Techpubskeycap @ 14.0 pt 3 Helvetica @ 9.0 pt 3 MongooseText @ 8.0 pt 3 Mauitext @ 11.0 pt 3 Bravo @ 9.0 pt 3 BeepwearLED @ 8.0 pt 3 Helvetica @ 14.0 pt 3 Helvetica @ 7.0 pt 4 Helvetica @ 10.0 pt 4 Helvetica @ 85.0 pt 4 Helvetica @ 12.0 pt 4 NewCenturySchlbk @ 10.0 pt 4 Helvetica @ 14.0 pt 4 Helvetica @ 9.0 pt 4
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Times @ 7.0 pt 5 Helvetica @ 10.0 pt 5 Helvetica @ 85.0 pt 5 Helvetica @ 18.0 pt 5 Times @ 12.0 pt 5 Helvetica @ 9.0 pt 5 Helvetica @ 7.0 pt 6 Helvetica @ 10.0 pt 6 Helvetica @ 85.0 pt 6 Helvetica @ 18.0 pt 6 NewCenturySchlbk @ 10.0 pt 6 Helvetica @ 14.0 pt 6 Times @ 7.0 pt 7 Helvetica @ 10.0 pt 7 Helvetica @ 85.0 pt 7 Helvetica @ 12.0 pt 7 NewCenturySchlbk @ 10.0 pt 7 ZapfDingbats @ 24.0 pt 7 Times @ 12.0 pt 7 Helvetica @ 7.0 pt 8 Helvetica @ 10.0 pt 8 Helvetica @ 85.0 pt 8 NewCenturySchlbk @ 10.0 pt 8 ZapfDingbats @ 24.0 pt 8 Helvetica @ 12.0 pt 8 Times @ 7.0 pt 9 Helvetica @ 10.0 pt 9 Helvetica @ 85.0 pt 9 Helvetica @ 18.0 pt 9 Helvetica @ 14.0 pt 9 NewCenturySchlbk @ 10.0 pt 9 Helvetica @ 2.0 pt 9 Helvetica @ 7.0 pt 9 Helvetica @ 12.0 pt 9 Helvetica @ 9.0 pt 9 C300 @ 18.0 pt 9 Times @ 10.0 pt 9 Helvetica @ 7.0 pt 10 Helvetica @ 10.0 pt 10 Helvetica @ 85.0 pt 10 C300 @ 18.0 pt 10 Times @ 10.0 pt 10 Times @ 9.5 pt 10 Times @ 7.0 pt 11 Helvetica @ 10.0 pt 11 Helvetica @ 85.0 pt 11 Helvetica @ 12.0 pt 11 NewCenturySchlbk @ 10.0 pt 11 Times @ 12.0 pt 11 ZapfDingbats @ 24.0 pt 11 Helvetica @ 14.0 pt 11 Helvetica @ 2.0 pt 11 Helvetica @ 7.0 pt 11 Helvetica @ 9.0 pt 11
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SYNICN12 @ 18.0 pt 11 C300 @ 18.0 pt 11 Courier @ 10.0 pt 11 Times @ 9.5 pt 11 Helvetica @ 7.0 pt 12 Helvetica @ 10.0 pt 12 Helvetica @ 85.0 pt 12 NewCenturySchlbk @ 10.0 pt 12 Helvetica @ 14.0 pt 12 Helvetica @ 12.0 pt 12 SYNICN12 @ 18.0 pt 12 Times @ 7.0 pt 13 Helvetica @ 10.0 pt 13 Helvetica @ 85.0 pt 13 NewCenturySchlbk @ 10.0 pt 13 Helvetica @ 2.0 pt 13 Helvetica @ 7.0 pt 13 Helvetica @ 7.0 pt 14 Helvetica @ 10.0 pt 14 Helvetica @ 85.0 pt 14 Helvetica @ 14.0 pt 14 NewCenturySchlbk @ 10.0 pt 14 Times @ 12.0 pt 14 ZapfDingbats @ 24.0 pt 14 Helvetica @ 12.0 pt 14 ITCSymbol @ 36.0 pt 14 Times @ 7.0 pt 15 Helvetica @ 10.0 pt 15 Helvetica @ 85.0 pt 15 Helvetica @ 18.0 pt 15 NewCenturySchlbk @ 10.0 pt 15 Times @ 12.0 pt 15 Helvetica @ 9.0 pt 15 NewCenturySchlbk @ 12.0 pt 15 Helvetica @ 7.0 pt 16 Helvetica @ 10.0 pt 16 Helvetica @ 85.0 pt 16 Helvetica @ 18.0 pt 16 NewCenturySchlbk @ 10.0 pt 16 Times @ 12.0 pt 16 ITCSymbol @ 36.0 pt 16 Times @ 7.0 pt 17 Helvetica @ 10.0 pt 17 Helvetica @ 85.0 pt 17 Helvetica @ 14.0 pt 17 NewCenturySchlbk @ 10.0 pt 17 Helvetica @ 9.0 pt 17 Helvetica @ 7.0 pt 17 Helvetica @ 7.0 pt 18 Helvetica @ 10.0 pt 18 Helvetica @ 85.0 pt 18 Helvetica @ 14.0 pt 18 Times @ 12.0 pt 18 ITCSymbol @ 36.0 pt 18
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NewCenturySchlbk @ 10.0 pt 18 Helvetica @ 2.0 pt 18 Times @ 7.0 pt 19 Helvetica @ 10.0 pt 19 Helvetica @ 85.0 pt 19 NewCenturySchlbk @ 10.0 pt 19 Helvetica @ 14.0 pt 19 Times @ 12.0 pt 19 Helvetica @ 2.0 pt 19 Helvetica @ 7.0 pt 19 Helvetica @ 7.0 pt 20 Helvetica @ 10.0 pt 20 Helvetica @ 85.0 pt 20 Helvetica @ 14.0 pt 20 NewCenturySchlbk @ 10.0 pt 20 Helvetica @ 2.0 pt 20 Times @ 7.0 pt 21 Helvetica @ 10.0 pt 21 Helvetica @ 85.0 pt 21 NewCenturySchlbk @ 10.0 pt 21 Times @ 10.0 pt 21 Times @ 12.0 pt 21 Helvetica @ 2.0 pt 21 Helvetica @ 7.0 pt 21 ITCSymbol @ 36.0 pt 21 Helvetica @ 7.0 pt 22 Helvetica @ 10.0 pt 22 Helvetica @ 85.0 pt 22 Helvetica @ 14.0 pt 22 Times @ 12.0 pt 22 NewCenturySchlbk @ 10.0 pt 22 ITCSymbol @ 36.0 pt 22 Helvetica @ 9.0 pt 22 Times @ 7.0 pt 23 Helvetica @ 10.0 pt 23 Helvetica @ 85.0 pt 23 NewCenturySchlbk @ 10.0 pt 23 Helvetica @ 7.0 pt 24 Helvetica @ 10.0 pt 24 Helvetica @ 85.0 pt 24 Helvetica @ 14.0 pt 24 NewCenturySchlbk @ 10.0 pt 24 Times @ 12.0 pt 24 Helvetica @ 2.0 pt 24 Times @ 7.0 pt 25 Helvetica @ 10.0 pt 25 Helvetica @ 85.0 pt 25 Helvetica @ 14.0 pt 25 Times @ 12.0 pt 25 ITCSymbol @ 36.0 pt 25 NewCenturySchlbk @ 10.0 pt 25 Helvetica @ 2.0 pt 25 Helvetica @ 7.0 pt 25 ZapfDingbats @ 24.0 pt 25
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Helvetica @ 7.0 pt 26 Helvetica @ 10.0 pt 26 Helvetica @ 85.0 pt 26 Helvetica @ 14.0 pt 26 NewCenturySchlbk @ 10.0 pt 26 Times @ 12.0 pt 26 ITCSymbol @ 36.0 pt 26 Helvetica @ 2.0 pt 26 Times @ 7.0 pt 27 Helvetica @ 10.0 pt 27 Helvetica @ 85.0 pt 27 Helvetica @ 14.0 pt 27 NewCenturySchlbk @ 10.0 pt 27 Times @ 12.0 pt 27 Helvetica @ 2.0 pt 27 Helvetica @ 7.0 pt 27 Helvetica @ 7.0 pt 28 Helvetica @ 10.0 pt 28 Helvetica @ 85.0 pt 28 Helvetica @ 14.0 pt 28 NewCenturySchlbk @ 10.0 pt 28 Times @ 12.0 pt 28 Helvetica @ 2.0 pt 28 ITCSymbol @ 36.0 pt 28 Times @ 7.0 pt 29 Helvetica @ 10.0 pt 29 Helvetica @ 85.0 pt 29 Helvetica @ 14.0 pt 29 Times @ 12.0 pt 29 ITCSymbol @ 36.0 pt 29 NewCenturySchlbk @ 10.0 pt 29 Helvetica @ 2.0 pt 29 Helvetica @ 7.0 pt 29 Helvetica @ 7.0 pt 30 Helvetica @ 10.0 pt 30 Helvetica @ 85.0 pt 30 NewCenturySchlbk @ 10.0 pt 30 Times @ 12.0 pt 30 ZapfDingbats @ 24.0 pt 30 Helvetica @ 14.0 pt 30 Helvetica @ 2.0 pt 30 ITCSymbol @ 36.0 pt 30 Times @ 7.0 pt 31 Helvetica @ 10.0 pt 31 Helvetica @ 85.0 pt 31 NewCenturySchlbk @ 10.0 pt 31 Helvetica @ 7.0 pt 32 Helvetica @ 10.0 pt 32 Helvetica @ 85.0 pt 32 Helvetica @ 18.0 pt 32 Helvetica @ 14.0 pt 32 NewCenturySchlbk @ 10.0 pt 32 Helvetica @ 12.0 pt 32 Helvetica @ 2.0 pt 32
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Times @ 7.0 pt 33 Helvetica @ 10.0 pt 33 Helvetica @ 85.0 pt 33 NewCenturySchlbk @ 10.0 pt 33 Times @ 12.0 pt 33 Helvetica @ 2.0 pt 33 Helvetica @ 7.0 pt 33 Helvetica @ 7.0 pt 34 Helvetica @ 10.0 pt 34 Helvetica @ 85.0 pt 34 Helvetica @ 18.0 pt 34 Helvetica @ 14.0 pt 34 NewCenturySchlbk @ 10.0 pt 34 CamelotGrafix @ 10.0 pt 34 CamelotText @ 10.0 pt 34 Times @ 12.0 pt 34 Helvetica @ 9.0 pt 34 Times @ 7.0 pt 35 Helvetica @ 10.0 pt 35 Helvetica @ 85.0 pt 35 Helvetica @ 14.0 pt 35 Times @ 12.0 pt 35 Helvetica @ 9.0 pt 35 Helvetica @ 7.0 pt 36 Helvetica @ 10.0 pt 36 Helvetica @ 85.0 pt 36 Helvetica @ 9.0 pt 36 Times @ 7.0 pt 37 Helvetica @ 10.0 pt 37 Helvetica @ 85.0 pt 37 Helvetica @ 14.0 pt 37 NewCenturySchlbk @ 10.0 pt 37 Helvetica @ 9.0 pt 37 Helvetica @ 8.0 pt 37 Courier @ 10.0 pt 37 Helvetica @ 7.0 pt 38 Helvetica @ 10.0 pt 38 Helvetica @ 85.0 pt 38 Helvetica @ 18.0 pt 38 NewCenturySchlbk @ 10.0 pt 38 Helvetica @ 14.0 pt 38 Helvetica @ 2.0 pt 38 Times @ 7.0 pt 39 Helvetica @ 10.0 pt 39 Helvetica @ 85.0 pt 39 Helvetica @ 14.0 pt 39 Times @ 12.0 pt 39 Helvetica @ 9.0 pt 39 Helvetica @ 8.0 pt 39 ITCSymbol @ 36.0 pt 39 NewCenturySchlbk @ 10.0 pt 39 Helvetica @ 7.0 pt 40 Helvetica @ 10.0 pt 40 Helvetica @ 85.0 pt 40
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Helvetica @ 14.0 pt 40 Times @ 12.0 pt 40 Helvetica @ 9.0 pt 40 Times @ 7.0 pt 41 Helvetica @ 10.0 pt 41 Helvetica @ 85.0 pt 41 Helvetica @ 14.0 pt 41 Times @ 12.0 pt 41 Helvetica @ 9.0 pt 41 NewCenturySchlbk @ 10.0 pt 41 Helvetica @ 7.0 pt 42 Helvetica @ 10.0 pt 42 Helvetica @ 85.0 pt 42 Times @ 7.0 pt 1 Helvetica @ 10.0 pt 1 Helvetica @ 13.0 pt 1 Times @ 12.0 pt 1 NewCenturySchlbk @ 12.0 pt 1 Helvetica @ 7.0 pt 2 Helvetica @ 10.0 pt 2 Times @ 12.0 pt 2 Helvetica @ 13.0 pt 2 NewCenturySchlbk @ 24.0 pt 1 NewCenturySchlbk @ 24.0 pt 2 Helvetica @ 7.0 pt 2 Symbol @ 8.0 pt 2 BarcodeThreeOfNine @ 24.0 pt 2 Helvetica @ 12.0 pt 2 Times New Roman @ 12.0 pt 1 Times New Roman @ 12.0 pt 1 Times New Roman @ 12.0 pt 2 Times New Roman @ 12.0 pt 3 Times New Roman @ 12.0 pt 4 Times New Roman @ 12.0 pt 5 Times New Roman @ 12.0 pt 6 Times New Roman @ 12.0 pt 7
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