Mitsubishi WYNC0-8494 Technical Guide

AHU Controller Specifications
1. Application
This controller is used to set up a system by connecting a field-supplied Air Handling Unit (AHU) to Mitsubishi Electric City Multi outdoor unit. This controller can be used to control the system only in cooling mode.
Applicable models: PAC-AH63, 125, 140, and 250M-G
2. System restrictions and use of range
Connectable outdoor units PUY-P250,300,350YGM-A
PUHY-P250,300,350,400,450,500YGM-A
Refrigerant type R410A
Capacity of connectable indoor units 50~100% of outdoor unit capacity
Capacity ratio between AHU and STD (standard indoor units manufactured by Mitsubishi) in a system with one outdoor units to which both indoor units and AHU controllers are connected
Number of connectable indoor units P250, 1~12; P300, 1~15; P350, 1~18
* When an AHU is grouped with the standard indoor units in a system with one outdoor unit, the
capacity of the standard indoor unit may drop depending on the operating conditions of the AHU. A system with one AHU is recommended.
(2) Operating conditions
Operating conditions of indoor, outdoor, air handling units (cooling/heating)
Unit Type Cooling Heating
AHU (evaporator inlet air temperature) 15~24ºCWB NOT available
Outdoor unit -5~43ºCDB -20~15.5ºCWB
STD in a system with one outdoor unit to which both indoor units and AHU controllers are connected
* While the AHU is running in cooling mode, the operation mode of the standard indoor units cannot be
changed to heating mode, as AHU is cooling only. The operation mode of the AHU cannot be changed to cooling mode while the other units are running in heating mode. Stop all the units in the system to change the operation mode. If the units are operated beyond the conditions shown above, the units may make an error stop, and in the worst case the compressor may not function properly. To avoid this, operate the units under the conditions shown above.
(3) Refrigerant pipe size, pipe length, and height difference restrictions
Pipe size
(Liquid / Gas)
AH63,125,140 Φ9.52 / Φ15.88
AH200 Φ9.52 / Φ19.05
Capacity of connectable AHU in a system with one outdoor units to which both indoor units and AHU controllers are connected must be 50% or less of outdoor unit capacity <Example> AHU:STD = 50%:50% Acceptable = 70%:30% Not acceptable = 30%:70% Acceptable =100% : 0% Acceptable (when only AHU is connected)
P400, 1~20; P450, 1~22; P500, 1~25
15~24
ºCWB 15~27ºCDB
AH250 Φ9.52 / Φ22.2
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Pipe length Height difference
(1) No further branching in the pipes is possible after the header branch. (2) When cooling operation is performed when the outdoor temp. is 0
lowerH’=4m or less
(3) Equivalent pipes length(m)Actual pipe length + A×number of bent.
Table A
Outdoor unit model A Outdoor unit model A P250 0.42 P400 0.50 P300 0.42 P450 0.50 P350 0.47 P500 0.50
ºC or
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Amount of refrigerant to be added
(1) Original charge of refrigerant and the maximum total charge.
At factory shipment, refrigerant are charged in the outdoor unit as shown at following Table. When extending the piping in the field, additional charge of refrigerant is needed. Yet, the maximum total charge in the air conditioner system should not be exceeded. The maximum additional charge varies on models, shown as at following Table.
Ta b l e
PU(H)Y-YGM P250,300,350 P400 P450,500 Original charge A(kg) 9.5 13.0 22.0 Maximum total charge Maximum additional charge
B(kg) 40.0 40.0 67.0
C(kg) 30.5 27.0 45.0
(2) Calculate the additional charge for the air conditioner system in the field.
The additional charge (F kg) is calculated as follows. F should be round up to
0.1 digital, like 10.5210.6kg.Yet, if F results bigger than C, the additional charge is the maximum additional charge C. F(kg)=(0.2×Ld)+ (0.12×Le)+ (0.06×Lf)+ (0.024×Lg)+D Where Ld(m) : Length of liquid pipe sized Φ15.88 Le(m) : Length of liquid pipe sized Φ12.7 Lf(m) : Length of liquid pipe sized Φ9.52 Lg(m) : Length of liquid pipe sized Φ6.35 D(kg) : Additional charge of refrigerant required by the total capacity of indoor units in the refrigerant system.
Total capacity of indoor units connected D(kg) 1.5 2.0 2.5 3.0
~161 161~330 331~480 481~500
3.
Product configuration
(1) Series configuration
Several types of controllers to accommodate different AHU capacities are available. Select the appropriate controller.
Model name PAC-AH63M-G PAC-AH125M-G PAC-AH140M-G PAC-AH250M-G
Max. capacity (kW)
Min. capacity (kW)
Reference air
flow rate (m
Unit size
3
7.1 8.0 9.0 11.2 14.0 16.0 22.4 28.0
5.6 7.1 8.0 9.0 11.2 14.0 16.0 22.4
1250
/h)
1500 1750
2000 2500 3000 4000 5000
63 71 80 100 125 140 200 250
* Calculate the capacity of connectable indoor units using the “Unit size” in the table above.
The Unit size is set to the model name at factory shipment. Change the Unit size to the appropriate value for the selected controller using the switch on the controller board. Refer to the installation manual for how to change the Unit size.
(2) Controller components
Name Usage
Controller board For operation control Controller
Transformer For controller board
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LEV-kit
Thermistor
Clip
Insulation
Tie band
Tube
Installation manual
(3) Major specifications
Power supply 220~240V 50Hz
External dimension (mm) 382(430)×326×117(132)
Net weight (kg) 7
External finish(Munsel No.) 5Y 8/1
IP-class IP24
Remote controller temperature setting range
Operation
Temperature control
Terminal block For power source, for external I/O, for internal and external
communication, for remote controller, and for thermistor
Connector For remote controller and for level input switch
Relay For operation display and for error display
Electronic linear expan. valve
For detection of suction air temperature, liquid pipe temperature, and gas pipe temperature
For mounting suction temperature thermistor
For insulating liquid pipe and gas pipe thermistor
For fixing liquid pipe and gas pipe thermistor
For fixing wiring
-
The figure in ( ) indicates mounting's.
14~30ºC
Operation by optional remote
Press ON/OFF button on the remote controller to start/stop the
operation. controller
Operation by external input*
Connect the field-installed external thermostat (ON/OFF) to the
external input (ON/OFF) to start the operation when the
external thermo is ON, and stop the operation when it is OFF.
Interlock operation with AHU fan
Interlock setting between the error stop of AHU fan and the
external input ON/OFF must be made to close the LEV of AHU
heat exchanger when AHU fan makes an error stop. Refer to
section 5 for details.
Temperature control by optional remote
The thermostat will be turned off (LEV will be closed) when the
suction air temperature thermistor reading reaches the preset
temperature on the remote controller. controller
Temperature control by external thermostat
Connect the field-installed external thermostat (ON/OFF) to the
external input (ON/OFF) to start the operation when the
external thermo is ON, and stop the operation when it is OFF.
The thermostat will be turned off when the suction air
temperature thermistor reading reaches the preset temperature
on the remote controller. Refer to section 5 for details.
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