Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and
"PRODUCT SAFETY NOTICE" contained in this manual.
This service manual provides service instructions for PTV Models WT-46809, WS-55809 and WS-65809 which use
the V18 chassis, and PTV Models WS-55819, and WS-65819 which use the V18+ chassis. Service personnel should
read this manual thoroughly before servicing these chassis.
This service manual includes:
1. Assembly and disassembly instructions for the front and rear cabinet components.
2. Servicing of the Lenticular Screen and Fresnel Lens.
3. Servicing printed circuit boards (PCBs).
4. CRT replacement procedure.
5. Electrical adjustments.
6. Chip parts replacement procedures.
7. Circuit path diagrams.
The parts list section of this service manual includes:
1. Cabinet and screen parts.
2. Electrical parts.
Schematic and block diagrams of the above listed models are included in this service manual for better understanding of the circuitry. PCB drawings are also included for easy location of parts and test points.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in television receivers have special safety related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be
obtained by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have special safety characteristics are identified in this service manual.
Electrical components having such features are identified by shading on the schematic diagram and by bold
type in the parts list of this service manual. The replacement for any safety part should be identical in value
and characteristics.
NOTICE:Observe all cautions and safety related notes located inside the receiver cabinet and on the
receiver chassis.
WARNING:
1.Operation of this receiver outside the cabinet or with the cover removed presents a shock hazard
from the receiver's power supplies. Work on the receiver should not be attempted by anyone who is
not thoroughly familiar with the precautions necessary when working on high voltage equipment.
2.Do not install, remove or handle the picture tubes in any manner unless shatterproof goggles are
worn. People not so equipped should be kept away while the picture tube is being handled. Keep
the picture tube away from the body while handling.
3.When service is required, observe the original lead dress. Extra precaution should be taken to
assure correct lead dress in the high voltage area. Where a short-circuit has occurred, replace those
components that indicate evidence of overheating.
X-Radiation warning
The surface of the cathode ray tubes (CRTs) may generate X-Radiation, so take proper precautions when servicing. It is recommended that a lead apron be used for shielding while handling the CRT. Use this method if
possible.
When replacing the CRTs, use only the designated replacement part since it is a critical component with regard to
X-Radiation. High voltage must be set as prescribed under the section titled Electrical Adjustments.
Leakage current check
Before returning the receiver to the customer, it is recommended that leakage current be measured according to
the following methods.
1. Cold Check
With the alternating current (AC) plug removed from the AC source, place a jumper across the two AC plug
prongs. Connect one lead of an ohm meter to the AC plug and touch the other lead to each exposed metal
part (i.e. antennas, handle bracket, metal cabinet, screw heads, metal overlay, control shafts, etc.), particularly any exposed metal part that has a return path to the chassis. The resistance of the exposed metal parts
having a return path to the chassis should be a minimum of 1Mega Ohm. Any resistance below this value
indicates an abnormal condition and requires corrective action.
2. Hot Check ...Use the circuit shown below to perform the hot check test.
1. Keep switch S1 open and connect the receiver to the measuring circuit. Immediately after
connection, and with the switching devices of the receiver in their operating positions, measure
the leakage current for both positions of switch S2.
2. Close switch S1, energizing the receiver. Immediately after closing switch S1, and with the
switching devices of the receiver in their operating positions, measure the leakage current for both
positions of switch S2. Repeat the current measurements of items 1 and 2 after the receiver has
reached thermal stabilization. The leakage current must not exceed 0.5 milliampere (mA).
2.Lenticular Screen and Fresnel Lens Installation.
Note: Store the Lenticular Screen and Fresnel Lens in a cool dry place. High humidity may
deform the Lenticular Screen and Fresnel Lens.
1. Apply double coated tape (Part # LENS-TAPE) along the top front edge of the Fresnel Lens
as shown below. Refer to the Table below for proper tape length.
2. Place the Fresnel Lens on top of the Lenticular Screen and apply pressure at the top edge
to bond them together as shown below.
The location of the DiamondShieldTM molding clips varies between models, top and bottom, or sides. Use
the appropriate disassembly procedure given below.
Note:
Wear gloves when handling the DiamondShield™ to prevent finger prints.
Top & Bottom Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield™ and one end of the clip to
pry the clip loose.
Side Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield™ and one end of the clip to
pry the clip loose.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the
gap at the top/center point of the Shield and
pull the Shield slightly away from the unit.
Place your hands at the points shown and
gently bow the Shield toward you and remove
from the unit. Then re-install the two clips.
2.DiamondShield™ Installation Procedure
*(See the Parts List for DiamondShield™ part numbers)
To install the DiamondShieldTM, reverse the above Removal Procedure.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the
gap at the side/center point of the Shield and
pull the Shield slightly away from the unit.
Place your hands at the points shown and
gently bow the Shield toward you and remove
from the unit. Then re-install the two clips.
Caution!High voltage should be completely discharged prior to CRT removal.
Since The CRTs receive high voltage from the HV Block, discharge
by shorting the open end of the respective high voltage cable to
chassis ground.
Note: Refer to the Cabinet Disassembly Procedures when performing steps 1 through 4.
1. Remove the Speaker Grille, Front Board, and Screen Assy.
2. Remove the Back Board.
3. Remove the Anode Lead Wire from the CR Block.
4. Remove the PCB-CRT.
5. Remove 4 hex-screws "a" retaining the Optical Unit. [Figure 5-1]
6. Remove 4 screws "b" retaining the Lens.
Note: DO NOT loosen the RED screws. Doing so will break the seal between the
C-Element and the # 6 Lens, causing leakage of the CRT Coolant.
7. Remove 4 screws "c" retaining the CRT. [Figure 5-2]
8. Remove the Deflection Yoke from the neck of the CRT. [Figure 5-7]
Figure 5-1
Figure 5-2
Note: The 4 spring-loaded screws shown
in Fig 5-2 and labeled as "DO NOT
REMOVE", should not be loosened
under any circumstance. Doing so
will break the seal between the
CRT and the CRT-Spacer, causing
leakage of the CRT Coolant.
Note: The replacement CRT is supplied as an assembly comprised of the CRT and the
Inner Lens with the space between them filled with ethylene glycol. Care should
be taken during handling and installation to prevent shock from disrupting the seal
or alignment between the CRT and Inner Lens. [Figure 5-3]
Figure 5-3
Note: The CRT fixing screws should not be loosened nor should they be removed. [Figure 5-4]
Figure 5-4
1. Carefully position the replacement CRT and fasten in place using 4 screws "d". [Figure 5-6]
2. Install the Deflection Yoke on the CRT neck. [Figure 5-7]
3. Install the Lens that was removed in steps 8 and 9 of Removal Of The CRT. [ Figures 5-1 and 5-2 ]
a) Position the Lens so that the Label faces the direction shown in Figure 5-8.
b) Install the mounting screws. [Figure 5-1]
4. Connect the PCB-CRT.
5. Insert the Optical Unit into the Light Box Assembly.
6. Insert the Anode Lead Wire into the Flyback Transformer.
7. Re-clamp the Lead Wire in its original position.
1. Select the "MENU" display by pressing the "MENU" button once.
2. Press the number buttons "0", "1", "7", "0" in sequence to select
the "OPTION MENU" display.
3. Press the "ADJUST" button to select "INITIAL."
4. Press "ENTER."
NOTE: At this time channel 3 is automatically selected.
B. Default Settings
MAIN MENU DEFAULT SETTINGS
SETUP
Memorize ChannelsANT A InputANT A SD Video Format480P
LanguageEnglish Channel3 Video MuteOn
CLOCK
Clock SettingAuto NameN/A
Time ZoneEastern SQVN/A Volume30%
Daylight SavingsAppliesBass50%
Clock TimeN/A TimerOff Treble50%
Set DayN/A Set Time12:00PM Balance50%
AV CONNECTION
AV NetworkOFF InputANT A Listen toStereo
External Audio SystemNO Channel3 Level SoundOff
AV Receiv er at Input 1None
Audio OutputVariable V-CHIPOff IrisOff
INPUT ASSIGNMENT
Antenna AOn FV-Fantasy ViolenceAllow Brightness50%
Antenna BOn D-Sexual DialogAllow Sharpness50%
DTVYPrPb L-Adult LanguageAllow Color50%
Input 1Input-1 S-Sexual SituationAllow Tint50%
Input 2Input-2 V-ViolenceAllow Color Temp.High
Input 3Input-3 Program not RatedAllow Video NoiseStandard
Input 4Input-4 Movie RatingPG Image TypeVideo
Component 1Comp. 1
component 2Comp. 2 V-Chip Start Time12:00 AM SourceAnt A Ch 3
CAPTIONS
Closed CaptionsW ith Mute Lock by TimeOff POP PositionRight Half
CC BackgroundGray Lock TimeN/A FormatStretched
MemoryDeleted Black Level ExpansionOn
Set DayEveryday SurroundOff
TV RatingTV-PG Contrast100%
V-Chip Stop Time12:00 AM PIP PositionLower Right
Unlock TimeN/A PIP/POP FormatDble. W indow
CHANNEL EDIT
TIMER
V-CHIP PARENT LOCK
V-CHIP LOCK BY TIME
(MENU-0-1-7-0)
OPTION MENU
Initial
Power restore:OFF
DTV Port:Auto
ADVANCED FEATURES
AUDIO SETTINGS
VIDEO SETTINGS
PIP/POP
A/V RESET DEFAULT SETTINGS (By Input)
A/V MemoryANT-A/BDTVINPUTS 1-4 DVD-1/2
Iris
OFF
ContrastMax.Max.Max.Max.
BrightnessCenterCenterCenterCenter
SharpnessCenterCenterCenterCenter
ColorCenterCenterCenterCenter
TintCenterCenterCenterCenter
Color Temp.HighHighHighHigh
Video NoiseStandard StandardStandardStandard
Image TypeVideoVideoVideoVideo
BassCenterCenterCenterCenter
TrebleCenterCenterCenterCenter
BalanceCenterCenterCenterCenter
SurroundOFFOFFOFFOFF
Listen ToStereoN/AN/AN/A
Level SoundOFFOFFOFFOFF
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