Mitsubishi PUH-8YKA, PUH-10YKA Service Manual

Page 1
TECHNICAL & SERVICE MANUAL
[Model names]
PUH-8YKA PUH-10YKA
No.HWE07040
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
CONTENTS
COMBINATION OF INDOOR AND OUTDOOR UNITS
···2
2. SAFETY FOR USE ·········································3
3. SAFETY PRECAUTIONS·······························5
4. DATA ·······························································7
5. SOUND DATA ·················································8
6. OUTLINES AND DIMENSIONS ······················9
7. WIRING DIAGRAM·······································10
8. REFRIGERANT SYSTEM DIAGRAM ···········11
9. SYSTEM CONTROL·····································12
10. TEST RUN·····················································14
11. CONTROL ·····················································16
12. GROUP CONTROL ·······································29
13.
NOTES FOR M-NET <MELANS> WIRING CONNECTION
····30
14. EMERGENCY OPERATION ··························32
15.
SELF-DIAGNOSIS AND TROUBLESHOOTING
···34
16. SIMPLE PARTS CHECK METHOD··············45
17. PARTS NAME ···············································46
18. OPTIONAL PARTS ·······································48
July 2007
Page 2
2
1 COMBINATION OF INDOOR AND OUTDOOR UNITS
Types of connected indoor units
Outdoor Unit List
Outdoor unit
PUH-8YKA
PUH-10YKA
Model name Service manual No.
PEH-8GA
PEH-16GA PEH-10GA
PEH-20GA
Specification
Model name
PUH-8YKA
PUH-10YKA
PUH-8YKA.TH
PUH-10YKA.TH
Indoor unit
HWE07030
HWE07030
Standard Salt-resistant
PUH-8YKA.TH-BS
PUH-10YKA.TH-BS
Page 3
3
2 SAFETY FOR USE
Before conducting installation work, please read this ''SAFETY FOR USE'' carefully
for
correct installation.
Since the caution items shown here contain important description relative to safety, please
observe them without fail.
After reading, please keep it with you together the Instruction Manual, and read it again at the
movement of the unit.
The unit should not be installed by the user.
If the unit is installed improperly, explosion, water leakage, electric shock or fire may be result. Consult your dealer or specialist subcontractor for repair and movement.
For installation, conduct the work correctly by following the Installation Manual.
Improper installation may cause a fire, electrical shock or water leakage.
Install the unit on a spot sufficiently durable against the unit weight.
Insufficient durability can cause an injury by the falling down of unit.
All electric work must be performed by licensed technician, according to local regulations and the instructions given in this manual.
The units should be powered by dedicated power lines. Power lines with insufficient capacity or improper electrical work may result in electric shock or fire.
Use only the specified cables for wiring. The connections must be made secured without tension the terminals.
Improper connection or fastening can cause a fire or electrical shock.
The unit should be installed according to the instructions in order to minimize the risk of damage from earthquakes, typhoons or strong winds.
Improper installation work can cause an injury by the falling down of the unit.
The outdoor unit must be installed on stable, level surface, in a place where there is no accumulation of snow , leaves or rubbish. The outdoor unit should be installed in a location where air and noise emitted by the unit will not disturb the neighbors. The indoor unit should be securely installed.
When installing or relocating the unit, make sure that no substance other than the specified refrigerant enters the refrigerant circuit. Any presence of foreign substance such as air can cause abnormal pressure rise or explosion.
If the unit is loosely mounted, it may fall, and cause injury.
Never repair the unit, remodel or transfer it to another site by yourself.
If they are performed improperly, water leakage, electric shock or fire may result. If you need to have the unit repaired or moved, consult your dealer.
Use only the specified refrigerant (R-22) to charge the refrigerant circuit. Do not mix it with any other refrigerant and do not allow air to remain in the circuit.
Air enclosed in the circuit can cause high pressure resulting in a rupture and other hazards.
Ventilate the room if refrigerant leaks during Installation.
The refrigerant heated generates poisonous gas by decomposition which can cause poisoning.
After completing installation work, make sure that refrigerant gas has not leaked.
If refrigerant gas has leaked and exposed to fan heater, stove, oven and so on, it may generate noxious gases.
Take a proper measure to suppress the critical concentration of refrigerant if leaked when installing the unit in a small room.
The limit density is made not to be exceeded even if the refrigerant leaks by any chance. You are necessary to ventilation measures to prevent the accident. If the refrigerant leaks, hypoxia accident may caused. For the countermeasure to be taken, consult your dealer.
The terminal block cover of unit must be firmly attached to prevent entry of dust and moisture.
Improper mounting of the cover cause electric shock or fire.
Use only optional parts authorised by Mitsubishi Electric.
If the accessories are installed improperly, water leakage, electric shock or fire may result. Ask your dealer or an authorised company to install them.
Erroneous handling gives a high possibility to induce serious results such as
death or heavy injury.
Erroneous handling may induce serious injury depending on the situation.
Warning
Warning
Caution
Page 4
4
Caution
Never install on the place where a combustible gas might leak.
The gas may ignite or explode when the gas leaks and collects in surrounding of the unit.
When the unit is installed at telecommunication centers or hospitals, take a proper provision against noise.
The erroneous operation of air conditioner may be induced by inverter equipment, independent power device, medical equipment or communication equipment. While the erroneous operation of medical equipment or communication equipment may caused by the air conditioner.
For special use as for foods, animals/plants, precision equipment or art objects, the applicability should be confirmed beforehand.
As the use for the applications other than that designed originally may result in the deterioration of the quality. Consult your dealer in this regard.
Do not use the unit under a special atmosphere.
Installing the unit at the following places may cause a trouble, a place where much machine oil, salt sonnet, humidity or dust, spa district, a place full of sulfur gas, volatile gas, or corrosive gas, a place near high frequency processing machine.
Thermal insulation of the drain pipes is necessary prevent dew condensation.
If the drain pipes are not properly insulated, condensation will result and drip on ceiling, floor or other possessions.
The drain piping must process by surely,and insulate the drain piping not to be dewy.
When the room humidity exceeds 80% or when the drain pipe is clogged, water may drip from the indoor unit. The outdoor unit produces condensation during the heating operation. Make sure to provide drainage around the outdoor unit if such condensation is likely to cause damage.
Install drain piping according to this Installation Manual to ensure proper drainage. Place thermal insulation on the pipes to prevent condensation.
Improper drain piping may cause water leakage and damage to furniture or other possessions.
The unit must be properly earth connected.
Do not connect the earth wire to gas pipe, city water pipe, lightning rod or telephone earth wire. Improper earth connection may cause electrical shock.
When installing at a watery place, provide an electric leak breaker.
Failure to mount the electric leak breaker may cause electrical shock.
Use breaker or fuse with proper capacity. Make sure that there is a main power switch.
Using a wire or a copper wire instead of proper capacity of fuse can cause fire or trouble. Other appliances connected to the same line could cause an overload.
For the power lines, use standard cables of sufficient current capacity.
Otherwise, current leakage, overheating or fire may occur.
When installing the power lines, do not apply tension to the cables.
The tighten or loosen the connections may cause generate heat and cause fire.
Remote controller is not pushed with the thing sharpening ahead.
It occasionally causes the electric shock and the breakdown.
Arrange the configuration of wiring not to bring up the panel and terminal cover, and fasten the panel and terminal cover securely.
The poor mounting of the panel or terminal cover may cause the heat generation of the terminal connection, a fire or electrical shock.
Do not wash the unit with water.
If washed with water, electrical shock may be caused.
Do not handle the switch with wet hands.
Otherwise electrical shock can be resulted.
Be very careful on handling the unit.
When carrying in outdoor unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make outdoor unit unstable, resulting in a fall of it. The unit should not be carried by only one person if it is more than 20kg. Some units use PP bands for packing. Do not use any PP band for delivery purpose. Do not touch the heat exchanger fins with your bear hands. Doing so may cut your hands. Be sure to safely dispose the packaging materials. Packaging materials, such as catches and other metal or wooden parts, may cause stabs or other injuries. Tear off and discard plastic packing bags so that children will not play any of them. If children play with a plastic bag which was not torn off, it may cause a risk of suffocation.
Do not leave the mounting base being damaged.
The damaged base may cause the falling down of the unit which may give injury.
Turn on the main power switch more than 6 hours before starting operation.
Do not turn the main power switch OFF during seasons of heavy use, doing so can result in failure.
Do not touch the compressor or refrigerant piping without wearing glove on your hands.
Touching directly such part can cause a burn or frostbite as it becomes high or low temperature according to the refrigerant state.
Do not touch the metal edges inside the unit without wearing glove on your hands.
Touching directly it may injure your hands.
Do not remove the panel or the fan guard from the outdoor unit when it is running.
You could be injured if you touch rotating, hot or high­voltage parts.
Do not operate the air conditioner without the air filter set place.
Dust may accumulate, and cause a failure.
At emergency (if you smell something burning), stop operation and turn the power source switch off.
Continuing the operation without eliminating the emergency state may cause a machine trouble, fire, or electrical shock.
After stopping operation, be sure to wait for five minutes before turning off the main power switch.
Otherwise, water leakage or unit failure may occur.
Remote controller is not installed for the place where direct sunshine strikes.
Page 5
5
3 SAFETY PRECAUTIONS
3-1.
s Before installing the unit, make sure you read all the “Safety
precautions.
s The Safety precautions provide very important points re-
garding safety. Make sure you follow them.
Symbols used in the text
Warning:
Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution:
Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Beware of electric shock. <Color: yellow>
Warning:
Carefully read the labels affixed to the unit.
Warning:
Ask the dealer or an authorized technician to install the air conditioner.
- Improper installation by the user may result in water leakage, electric shoc k, or fire.
Install the unit at a place that can withstand its weight.
- Inadequate strength may cause the unit to fall down, resulting in injuries.
Use the specified cables for wiring. Make the connections securely so that the outside force of the cable is not applied to the terminals.
- Inadequate connection and fastening may generate heat and cause a fire.
Prepare for strong winds and earthquakes and install the unit at the speci­fied place.
- Improper installation may cause the unit to topple and result in injury.
Always use an filter and other accessories specified by Mitsubishi Elec­tric.
- Ask an authorized technician to install the accessories. Improper installation
by the user may result in water leakage, electric shock, or fire.
Never repair the unit. If the air conditioner must be repaired, consult the dealer.
- If the unit is repaired improperly, water leakage, electric shock, or fire may
result.
Do not touch the heat exchanger fins and metal edges.
- Improper handling may result in injury.
If refrigerant gas leaks during installation work, ventilate the room.
- If the refrigerant gas comes into contact with a flame, poisonous gases will
be released.
Install the air conditioner according to this Installation Manual.
- If the unit is installed improperly, water leakage, electric shock, or fire may
result.
Have all electric work done by a licensed electrician according to “Elec- tric Facility Engineering Standard” and Interior Wire Regulations”and the instructions given in this manual and always use a special circuit.
- If the power source capacity is inadequate or electric work is performed im-
properly, electric shock and fire may result.
Securely install the terminal cover (panel).
- If the terminal cover (panel) is not installed properly, dust or w ater ma y enter
the outdoor unit and fire or electric shock may result.
When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrigerant (R22) speci­fied on the unit.
- If a different refrigerant or air is mixed with the original refrigerant, the refrig-
erant cycle may malfunction and the unit may be damaged.
If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak.
- Consult the dealer regarding the appropriate measures to prevent the safety
limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result.
When moving and reinstalling the air conditioner, consult the dealer or an authorized technician.
- If the air conditioner is installed improperly, w ater leakage, electric shoc k, or
fire may result.
After completing installation work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater, stove, oven, or
other heat source, it may generate noxious gases.
Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by Mitsubishi Elec­tric are used, fire or explosion may result.
To dispose of this product, consult your dealer.
The installer and system specialist shall secure safety against leakage
according to local regulation or standards.
- Following standards may be applicable if local regulation are not available.
Pay a special attention to the place, such as a basement, etc. where re­frigeration gas can stay, since refrigeration is heavier than the air.
The appliance is not intended for use by young children or infirm per­sons without supervision.
Young children should be supervised to ensure that they do not play with the appliance.
Never operate in open phase condition. Control box may be broken.
3-2. BEFORE INSTALLATION
Caution:
Do not install the unit where combustible gas may leak.
- If the gas leaks and accumulates around the unit, an explosion may result.
Do not use the air conditioner where food, pets, plants, precision instru­ments, or artwork are kept.
- The quality of the food, etc. may deteriorate.
Do not use the air conditioner in special environments.
- Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of
the air conditioner or damage its parts.
When installing the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.
- The inverter equipment, private power generator, high-frequency medical
equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air condi­tioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.
Do not install the unit on a structure that may cause leakage.
- When the room humidity exceeds 80 % or when the drain pipe is clogged,
condensation may drip from the indoor unit. P erform collective drainage work together with the outdoor unit, as required.
3-3.
Caution:
Ground the unit.
- Do not connect the ground wire to gas or water pipes, lightning rods, or
telephone ground lines. Improper grounding may result in electric shock.
The reverse phase of L lines (L
1, L2, L3) can be detected (Error cord: 4103),
but the reverse phase of L lines and N line can be not be detected.
- Some electric parts should be damaged when power is supplied under the
miss wiring.
Install the power cable so that tension is not applied to the cable.
- Tension may cause the cable to break and generate heat and cause a fire.
Install an leak circuit breaker, as required.
- If an leak circuit breaker is not installed, electric shock may result.
Use power line cables of sufficient current carrying capacity and rating.
- Cables that are too small may leak, generate heat, and cause a fire.
Use only a circuit breaker and fuse of the specified capacity.
- A fuse or circuit breaker of a larger capacity or a steel or copper wire may
result in a general unit failure or fire.
Do not wash the air conditioner units.
- Washing them may cause an electric shock.
Be careful that the installation base is not damaged by long use.
- If the damage is left uncorrected, the unit may fall and cause personal injury
or property damage.
Install the drain piping according to this Installation Manual to ensure proper drainage. Wrap thermal insulation around the pipes to prevent condensation.
- Improper drain piping may cause water leakage and damage to furniture
and other possessions.
Be very careful about product transportation.
- Only one person should not carry the product if it weighs more than 20 kg.
- Some products use PP bands for packaging. Do not use an y PP bands f or a
means of transportation. It is dangerous.
- Do not touch the heat exchanger fins. Doing so may cut your fingers.
- When transporting the outdoor unit, suspend it at the specified positions on
the unit base. Also support the outdoor unit at four points so that it cannot slip sideways.
Safely dispose of the packing materials.
- Packing materials, such as nails and other metal or wooden parts, may cause
stabs or other injuries.
- Tear apart and throw away plastic packaging bags so that children will not
play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.
BEFORE INSTALLATION AND ELECTRIC WORK
BEFORE INSTALLATION (MOVED) ­ELECTRICAL WORK
Page 6
6
Remote controller is not allowed to install for the place where direct sunshine strikes.
3-4. BEFORE STARTING THE TEST RUN
Caution:
Turn on the power at least 12 hours before starting operation.
- Starting operation immediately after turning on the main power switch can
result in severe damage to internal parts. Keep the power switch turned on during the operational season.
Do not touch the switches with wet fingers.
- Touching a switch with wet fingers can cause electric shock.
Do not touch the refrigerant pipes during and immediately after opera­tion.
- During and immediately after operation, the refrigerant pipes are may be
hot and may be cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes.
Do not operate the air conditioner with the panels and guards removed.
- Rotating, hot, or high-voltage parts can cause injuries.
Do not turn off the power immediately after stopping operation.
- Always wait at least five minutes before turning off the power. Otherwise,
water leakage and trouble may occur.
Do not operate the air conditioner without the air filter set place.
- Dust may accumulate, and cause a failure.
At emergency (if you smell something burning), stop operation and turn the power source switch off.
- Continuing the operation without eliminating the emergency state may cause
a machine trouble, fire, or electric shock.
Remote controller should be pushed with finger.
- It occasionally causes the electric shock and the breakdown.
Page 7
7
4 DATA
4-1. REFILLING REFRIGERANT CHARGE (R-22 : kg)
4-2. COMPRESSOR TECHNICAL DATA
at 20˚C
Note:
If there is an insufficient amount of refrigerant in the system, the unit will behave in one of the following ways: 1) the discharge temperature of the unit rises abnor-
mally high, which is detected as an error, and the unit comes to a stop; 2) the discharge temperature of the compressor rises abnormally high, the unit goes into the unload operation, which appears as the P8 error on the display, and the unit comes to a stop; or 3) the built-in thermostat on the compressor goes off and stops the compressor. In either case, replenish and adjust the refrigerant. Once the unit goes into the unload operation, it takes at least 3 hours until normal opera­tion can be restored.
Model PUH-8 0.0 0.3 0.9 1.5 2.1 2.6 3.2 3.8 4.4 5.0
PUH-10 0.0 0.3 0.9 1.5 2.1 2.6 3.2 3.8 4.4 5.0
7.5m 10m 15m 20m 25m 30m 35m 40m 45m 50m
Piping length (one way) Additional refriferant charge (R22) kg
Outdoor Unit Compressor Model
Widing
Resistance
( )
T1-T2 1.59 1.23 T2-T3 1.59 1.23 T3-T1 1.59 1.23
PUH-8 PUH-10
ZR-94KC-TFD-501 ZR-125KC-TFD-501
Page 8
8
5 SOUND DATA
5-1. OUTDOOR UNITS
(2) Position measurement
SPL
dB(A) 63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz
(1) Sound Levels
PUH-8
YKA
Cool Heat
Cool Heat
PUH-10
YKA
61 63 61 63
60 62 59 60
59 61 59 60
58 61 59 62
59 60 59 62
57 58 57 58
54 54 53 54
48 50 49 49
42 44 42 43
Model
PUH-8,10YKA
Measurement point
OCTAVE BAND FREQ.Hz
1m
0.75m
Page 9
9
6 OUTLINES AND DIMENSIONS
PUH-8YKA, PUH-10YKA
Unit : mm
Accessory
Conduit mouting plate
(Painted the same color as the unit body)
27 1pc.
34 1pc.
Tapping screw 4X12
Connection pipe
Packing.
Note 1.It is possible to change to
selecting the conduit mounting plate a,b.
4-10X20 Holes
Refrigerant pipe
PU-8YAKD
PUH-8YKA
25.4 (1 flange)
PU-10,12YAKD
PUH-10YKA
:
Knock out hole
Pressure gauge
(For option)
Refrigerant pipe
15.88(5/8 flare)
For the indoor unit
connection wiring
27 Hole
Note 1
For the power
supply wiring
40 Hole
For mounting
anchor bolt M8
[Field supply]
Air outlet
Air
inlet
Air inlet
Top view
Right side view
Front view
Left side view
Connection pipe
(Accessory)
28.6 (1-1/8 flange)
:
27 or 34 by
4pcs.
1pc.
1pc
a)
b)
615
3454734
585 1515
1480
1047
108.5 830 108.5
15
57
97
152 55
65
115 100
Page 10
10
7 WIRING DIAGRAM
PUH-8YKA, PUH-10YKA
DISCHARGE TEMP
LIQUID PIPE TEMP
AUXILIARY RELAYX1TRTRANSFORMER
OVER CURRENT RELAY (COMPRESSOR)
MAGNETIC CONTACTOR (COMPRESSOR)
PRESSURE SWITCH (LOW PRESSURE)
63L
51C
52C
F1,F2 FUSE (15A 250VAC CLASS T)
SYMBOL NAME
FAN MOTOR (OUTDOOR)MF2,MF3
PRESSURE SWITCH (HIGH PRESSURE)
PRESSURE SWITCH (FOR CONTROL)
MC COMPRESSOR MOTOR
63H1
63H2
4-WAY VALVE
21S4
OUTDOOR UNIT
TH2
21 21
TH1
THERMISTOR
FUSE (6.3A 250VAC CLASS F)
SWITCH
AUXILIARY RELAY
SOLENOID VALVE
CRANK CASE HEATER (COMPRESSOR)
TERMINAL BLOCK
CH
SV1
TB1,3,8
CN3D
CN3 CN4
CN2
CN40
ON
4123
CNMNT
CNVMNT
LED (FOR SERVICE)
F01-F04
LED1
TH1
TH2
OUTDOOR
MAIN BOARD
X1
1
3
CN3S
OFF
ON
64123 5
OFF
ON
12
OFF
SW5
X01-X05
SW1-5
CN3N
SW1SW4SW3
X04
CONNECTOR (THERMISTOR FOR COND/EVA TEMP)
CONNECTOR (LEV)
CONNECTOR (CONNECT TO OPTIONAL M-NET ADAPTER BOARD)
CONNECTOR (CONNECT TO OPTIONAL M-NET ADAPTER BOARD)
CN4
CN40
CNMNT
CNVMNT
63H2
1
3
CN24
OFF
ON
64123 5
SW2
X03
CONNECTOR (EXTERNAL I/O)
CONNECTOR (NIGHT MODE/SNOW SENSOR)
CONNECTOR (OPARATION)
FUSE (6.3A 250VAC CLASS F)
CN51
CN3N
CN3D
F10-F30
N.F.BOARD
sure matching wiring and terminal.
2.Color of earth wire is yellow and green twisting.
3.Specification subject to change without notice.
4.This motor(*1) includes auto reset type internal thermostat.
5.Indoor and outdoor connecting wires (*2) are made with polarities, make
Note:1.The dotted lines show field wiring.
CN51
DC power supply
MAIN BOARD
Transmission
Circuit
X01
X02
X05
over current relays is installed. Therefore, do not
change factory set value of over current relays.
1.To protect compressor from abnormal current,
6. mark is connector. mark is terminal. Caution,
CN34
SECONDARY
313131
TR
CN28
PRIMARY
CNS3
CNFG
31
OUTDOOR UNIT CONTROL BOX
(*1)(*1)
CH 63H1 63L
21S4 SV1
MF2 MF3
MC
Black
White Red
CN23
1
51C
F01
F04
F03
CN22
1
3
3
135
1
3
CN26
CN21
CN25
1
CN53
CN52
3
1
CNFC1
1
3
5
6
6
52C
52C
C21C22
13 1
C11C12
13 1
1
CNFAN
135
CNFC2
F.C.
6
CNPOW
BOARD
CNOUT2
135 13
135
CNOUT1
F10
F20
F30
CNIN
7
CN20
7
L1NL2
N.F. BOARD
F02
1
L3
X1
F1
Green/Yellow
Blue Black
IN IN
OUT OUT
TB8
S3S2S1
TB3
F2
N
INDOOR UNIT
TO INDOOR UNIT
CONNECTING WIRES (*2)
(POLER)
PE
White
51C
Red
52C
TB1
L1 L2 L3
POWER SUPPLY
3N~PE
380/400/415V
50HZ
CIRCUIT BREAKER
PUH-8,10YKA : 50A
(FIELD SUPPLY)
Page 11
11
8 REFRIGERANT SYSTEM DIAGRAM
PEH-8: O.D. 4.0
×
I.D. 3.0-L1000
PEH-10: O.D. 4.0
×
I.D. 3.0-L700
PUH-8:
O.D. 6.0
×
I.D. 4.0-L14
PUH-10:
O.D. 6.0
×
I.D. 4.6-L15
Outdoor heat exchanger
Thermistor
TH1
(liquid temp)
Thermistor TH2
(discharge temp)
Low pressure
switch
(with heat insulator)
Ø15.88mm
Refrigerant pipe
Refrigerant pipe
8HP:Ø25.4
10HP:Ø28.6mm
(with heat insulator)
Ball valve
Ball
valve
Service
port
4-wau value
Service port
High pressure switch
(protection)
High pressure
switch (control)
Service
port
Strainer
Capillary
tube
Capillary tube
O.D. 6.0
×
I.D. 4.0-L800
Capillary tube
O.D. 6.0
×
I.D. 4.0-L700
Compressor
Accumulator
Solenoid valve
Strainer Strainer
Indoor
heat
exchanger
Restrictor
valve
Distributor
Thermistor
TH2
Thermistor
TH5
Capillary
tube
Flared
connection
Brazing
connection
Brazing
connection
Flange
connection
Restrictor
valve
Refrigerant flow in cooling
R.V.coil
Heating:ON
Cooling:OFF
Refrigerant flow in heating
PUH-8YKA PUH-10YKA
Page 12
12
9 SYSTEM CONTROL
9-1. OUTDOOR UNIT ADDRESS SETTINGS
9-2. EXAMPLES OF REFRIGERANT SYSTEM ADDRESS SETTING
9-3. CAPACITY CONTROL SETTING METHOD (PEH-16, 20 ONLY)
9-4. GROUPING BY USING LCD REMOTE CONTROLLER
••When controlling a group, the address must be set for each outdoor unit.
During address setting, set all the dip switches SW1 (3 - 6) on the board to <when shipped from factory: all OFF>. (Address setting is not necessary for 1:1 or Free multi-component systems.)
Settings using SW1 are given below.
Please set the mutually different address, and pre vent the start up simultane­ously. (In case of connecting with PEH-16, 20)
(SW1)
OFF ON 1 2 3 4 5 6
1
2 Error history clear 3 Refrigerant system
address setting
4
switching
5
SW1 function
6
Model
Operation by switch manipulation
ON
––
Clear
OFF
Ordinary
Outdoor unit address
Settings 0 - 15
0
8
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
1
9
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3
2
4 5 6
OFF ON 1 2 3
10
4 5 6
OFF ON 1 2 3
3
4 5 6
OFF ON 1 2 3
11
4 5 6
OFF ON 1 2 3
4
4 5 6
OFF ON 1 2 3
12
4 5 6
<Standard setting>
No.1 No.2
Outdoor unit refrigerant
system address
00 00
01~15
Ex.
Indoor unit
1
PEH-8, 10
2
PEH-16, 20
*
Set the refrigerant system address of one outdoor unit to 00 for the power supply
Outdoor unit
Remote controller power supply unit
X
to the remote controller. (The refrigerant system address is set to 00 when shipped from the factory.) Do not duplicate the refrigerant system address settings within the same system.
OFF ON 1 2 3
5
4 5 6
OFF ON 1 2 3
13
4 5 6
OFF ON 1 2 3
6
4 5 6
OFF ON 1 2 3
14
4 5 6
OFF ON 1 2 3
7
4 5 6
OFF ON 1 2 3
15
4 5 6
With the PEH-16, 20 which has two outdoor units, the capacity can be controlled to 0%, 50% or 100%. This is set by setting the outdoor unit side dip switches as shown in the table below before turning the power on.
DipSW5-1
No.1 side outdoor unit
OFF
No.2 side outdoor unit
ON
Combination of indoor/outdoor unit can be controlled up to a maximum of 16 refrig­erant systems.
* In case of PEH-8, 10 * In case of PEH-16, 20
FGEJ
A
AA
2
B
2 2
A
BBB
1
D
C
1
EF GH IJ A
No.1ANo.2ANo.1ANo.2ANo.1
B BB
2
A
No.2
2
1
C D
1
C Main remote controller D Subordinate remote controller E Standard (Refrigerant address = 00) F Refrigerant address = 01 G Refrigerant address = 02 H Refrigerant address = 03 I Refrigerant address = 14 J
B Indoor unitA Outdoor unit
Refrigerant address = 15
Page 13
13
1 Wiring from the Remote Control This wire is connected to TB5 (terminal board for remote controller) of the indoor unit (non-polar).
2 When a Different Refrigerant System Grouping is Used Up to 16 refrigerant systems can be controlled as one group using the LCD remote
controller.
Notes:
1. In single refrigerant system, there is no need of wiring 2 .
2. LCD remote controller can be installed up to a maximum of 2 units for one group.
Grouping (16 outdoor units) [Connecting with PEH-16, 20]Grouping (16 outdoor units) [Example: PEH-8, 10]
PUH-8, 10
(00)
L1 L2 L3 N S1 S2 S3
PUH-8, 10
(01)
F
L1 L2 L3 N S1 S2 S3
PUH-8, 10
L1 L2 L3 N S1 S2 S3
PUH-8, 10
(15)
F
L1 L2 L3 N S1 S2 S3
(14)
OUT OUT
OUT OUT
OUT OUT
OUT OUT
IN IN
IN IN
IN IN
IN IN
B
A
A B C
A B C
C
PUH-8, 10
(00)
F
L1 L2 L3 N S2S1 S3S2S1 S3
PUH-8, 10
(14)
L1 L2 L3 N S2S1
PUH-8, 10
(15)
L1 L2 L3 N S2S1
PEH-8, 10
E
L1 L2 L3 N
PEH-8, 10
EF
L1 L2 L3 N
S3S2S1 S3
PEH-8, 10
EF
S3S2S1 S3
L1 L2 L3 N
D
B
C
A
A BC
A B C
A B C
A BC
A B C
A B C
A Power supply B Earth leakage breaker C Circuit breaker or local switch D Remote controller E Indoor unit F Outdoor unit (Address)
PEH-16, 20
EF
(TB4-1) (TB4-2)
S1 S2 S3 S1 S2 S3 L1 L2 L3 N
PEH-16, 20
EF
(TB4-1) (TB4-2)
S1 S2 S3 S1 S2 S3 L1 L2 L3 N
D
A BC
A BC
Page 14
14
10 TEST RUN
10-1. OUTDOOR UNIT
(1) Test run
The test run can be carried out from the outdoor unit.
1. Checklist
After the installation, piping setup, and wiring of the indoor and outdoor units is complete, check that refrigerant is not leaking, the power and control wires are not loose, and the poles are not reversed.
Use a 500 V insulation resistance tester to make sure that the resistance be- tween the power terminal and the ground is 1.0 M or more. If it is less than
1.0 M, do not operate the unit. * Absolutely do not touch the tester to indoor/ outdoor connection terminals S1, S2, and S3. An accident could occur.
Make sure there is no malfunction in the outdoor unit. (If there is a malfunction, you can diagnose it using LED1 on the board.)
Check that the ball valve is fully open on both the liquid and gas ends.
Check to make sure that L
order. Connecting them in the reverse order will trip the negative-phase pro­tector, and the unit will come to a stop, displaying the Error code F1.
• •Starting at least 12 hours before the test run, send current through the
crankcase heater. (If the current is running for a shorter period of time, damage to the compressor could result.)
After the above checks are complete, carry out the test run as indicated in the following outline.
1, L2, and L3 are connected in the correct phase
2. Starting and finishing the test run
Procedure from the outdoor unit: start and stop the test run and set test run mode (cooling/heating) using the SW4 dip switches on the board.
1 Set test run mode (cooling/heating) using SW 4-2. 2 The test run will begin when SW 4-1 is turned ON, according to the mode
selected by SW 4-2.
3 The test run is stopped when SW 4-1 is turned OFF.
<SW4>
OFF
ON
stop
1 2
cooling
Note: Test run mode cannot be stopped during operation by using SW 4-2. (If the operation mode is to be changed, first stop it using SW 4-1, then after c hang­ing the operation mode, start the test run again using SW 4-1.)
If the 2-hour timer is set, the test run will stop automatically after 2 hours.
During the test run, the room temperature display on the indoor unit will indi-
cate the temperature of the indoor unit piping.
When you operate the test run from OC1, all trial runs are completed by OC1 IC1 MA IC1 OC2.
PEH-16, 20(IC1) MA
OC1
OC2
run
heating
(2) How to handle problems with the test run
Error code list:
Remote controller
display
E0
E1, E2
E3 E4 E5 E6 E7 E8 E9 EA EB EC ED EE
F1
F8 A0 A2 A3 A6 A7 A8 EF U2 U2 U3 U4 U6 UE UL
F8 P1 P2 P4 P5 P5 P6 P6 P8
P9
details
MELANS display
6831,6834 6201,6202 6832,6833 6831,6834 6832,6833 6740,6843 6841,6842 6840,6843 6841,6842
6844 6845 6846 0403 0403
4103 4115 6600 6602 6603 6606 6607 6608
undefined
1102 1108 5104 5105 4101 1302 1300 4115 5101 5102 2503 2502 2500 1503 1504 1110 5103
Remote controller communication – reception error Remote controller board error Remote controller communication – transmission error Remote controller communication – reception error Remote controller communication – transmission error Communication between indoor and outdoor units – reception error Communication between indoor and outdoor units – transmission error Communication between indoor and outdoor units – reception error Communication between indoor and outdoor units – transmission error Indoor/outdoor connection wiring error, indoor unit overload (5 units or more) Indoor/outdoor connection wiring error (interference, loose) Excessive time in use Serial communication error Serial communication error
Reverse phase, out of phase verification Faulty input circuit Duplicated M-NET address setting M-NET error in PH/W transmission M-NET bus busy M-NET communication error with P transmission M-NET error – no ACK M-NET error- no response Undefined error code Outlet temperature error CN23 Short-circuit Connector Unplugged Open/short in discharge temp thermistor Open/short in liquid temp thermistor Compressor overcurrent interruption (51C operation) High pressure error (63H1 operation) Low pressure error (63L operation) Power synchronous idle circuit error Inlet sensor error Open/short in liquid temp thermistor Drain sensor error Drain overflow protector operation Water leak error (PDH only) Freeze prevention operation Surge prevention operation Piping temperature error Open/short in condenser/evaporater temp thermistor
Error details
Problem location
Remote Controller Remote Controller Remote Controller
Indoor unit Indoor unit Indoor unit
Indoor unit Outdoor unit Outdoor unit Outdoor unit
Outdoor unit Outdoor unit Outdoor unit
M-NET board
Outdoor unit Outdoor unit
M-NET board M-NET board M-NET board M-NET board M-NET board M-NET board
Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Page 15
15
Depending on the position of the SW2 switch on the outdoor unit board, the segments light up to indicate the running condition of the unit and the particulars of the chec
k
code.
SW2 setting
123456 000000
Operation mode/relay output
Item
tens place O: stop
C: cooling H: heating d: defrosting
units place 1: SV1
2: 21S4 4: 52C
When an error occurs, the error code and error signal (*1) are displayed in alternation.
Display contents
Relay output = SV1 + 21S4 + 52C
Ex. During cooling mode, when 52C and SV1 are ON: C5
011110
010110
110110
011100 111100
*1 Display system for error indicator
The indicator corresponds to the following numbers
0 ............. Outdoor unit
1 ............. Indoor unit No.1
2 ............. Indoor unit No.2
3 ............. Indoor unit No.3
4 ............. Indoor unit No.4
Outdoor unit control condition
Indoor unit control condition
Indoor unit control condition
Error code history 1 Error code history 2
(IC1)
(IC2)
(IC3) (IC4)
Control mode display system
Indoor unit No.2 Indoor unit No.4
The error code (ex. U8, UA) and error indicator (*1) are displayed in alternation.
Indoor unit No.1 Indoor unit No.3 Outdoor unit
Display
0 1 2 3 4 5 6 7
Hot adjustment
Freeze prevention
Surge prevention Compressor OFF
Control mode
Indoor unit
Ordinary
Defrosting
Heater ON
Outdoor unit
← ← ← ← ← ← ← ←
Page 16
16
11 CONTROL
11-1. COMPOSITION OF CONTROL
(1) Function block diagram
3N~ 380/400/415 V 50 Hz
outdoor
indoor
Electrical
terminal block
Indoor/outdoor
connection terminal
Indoor/outdoor
connection terminal
block
block
Fuse
Fuse
Fuse
T
microcomputer
Communication
circuit
DC/DC
converter
LED1
<Power>
ransformer
DC5V for
12V
Magnetic
contractor
Fuse
Semiconductor relay
Fan control
Over current relay
4-way valve, solenoid valve, crankcase heater
Outdoor fan
Semiconductor relay
Compressor
Louver
Vane
Drain pump
Others
Remote
controller
terminal block
Remote controller
terminal block
Remote controller
Current
detection
LED2 LED3
<Supply power>
DC5V
5V
<Indoor/outdoor units communication>
Key input
LCD
Send/receive
Communication
circuit
Fan control
Indoor fan
Page 17
17
11-2. CONTROL SPECIFICATIONS
(1) Protection functions
1) The main protection devices for the outdoor unit are: a) High pressure protection (63H1) b) Compressor overcurrent protection (51C) c) Liquid temp thermistor trouble (TH1) d) Discharge temperature protection (TH2 118 °C) e) Discharge temp thermistor trouble (TH2) f) Low pressure protection (63L)
2) When tripping of a detection device is sensed, the check mode is entered and the compressor is stopped. (After 3 minutes, the compressor restarts.) Thereafter, the compressor is stopped when the specified number of check modes or greater is sensed within the check time.
Protection functions
a) High pressure protection
(63H1)
b) Compressor
protection (51C)
Compressor internal thermostat
Outdoor unitIndoor unit
d) Liquid temp thermistor
trouble (TH1)
e) Discharge temperature
protection (TH2
f) Discharge temp ther-
mistor trouble (TH2)
g)
Low pressure protection (63L)
overcurrent
>
135 °C)
=
Operation value
3.3 MPa PUH-8:22A
PUH-10:28A
PUH-8:130 ± 5˚C 80A in 3-10sec PUH-10:105 ± 5˚C 95A in 3-10sec
Less c)than –39 °C or greater than 88 °C
Greater than 135 °C
Less than 0 °C or greater than 216 °C
0 MPa
Detection condition
Compressor operating
Compressor operating
Compressor operating 0
Compressor operating except for 10 minutes at end of defrosting and 7 minutes while compressor starting
Compressor operating Compressor operating except for
10 minutes at end of defrosting and 5 minutes while compressor starting
Compressor operating except for defrosting, 10 minutes at end of defrosting
Number of
check modes
0
1 time
1 time
2 times
1 time
2 times
Check time
30 minutes
30 minutes
30 minutes
30 minutes
30 minutes
h)
Intake temp thermistor (TH1)
Liquid temp thermistor
i)
(TH2)
TH1 -39˚C 88˚C TH1
TH2 -39˚C 88˚C TH2
Compressor operating except for 3 minutes after the detection of preliminary inlet temperature sensor error
Compressor operationg except for 7 minutes while compressor starting and for 3 minutes after the detection of preliminary pipe temperature sensor error
2 times
2 times
30 minutes
30 minutes
Page 18
18
3) Check mode is released by stopping operation, changing the operation mode, or check mode time up. A check mode is also released by stopping of operation by remote controller.
4) Detected check mode history (newest) and abnormality history (last 2 times) are memorized and are displayed on the segment by circuit board DIP switch setting. The operation mode when the newest abnormality was generated, the thermistor temperature (TH1,2), and the thermostat ON time can also be displayed.
(2) Compressor, 4-way valve, and crankcase heater control
1) Determines the operation mode and operates the compressor based on the indoor/outdoor communication or M­NET communication data.
2) Compressor control has a function which prevents the compressor from restarting within 3 minutes.
3) The 4-way valve is always ON during heating (except during defrosting). In other modes, it is OFF. However, when the operation mode was changed from heating to stop, the 4-way valve is turned off 10 minutes after the compres­sor was stopped.
4) While the compressor is stopped, the crankcase heater remains ON. (OFF while the compressor is operating.)
5) When the operation mode is changed while the compressor is operating, the compressor stops and 3 minutes later restarts in the new mode.
(3) Fan control
Controls the fan speed based on the piping temperature (TH1) to perform cooling at low outdoor temperatures and heating at high outdoor temperatures.
1) Control at cooling a) When the compressor stops, the fan stops (fan output=0%). b) When the power is turned on, or when the compressor is restated after it has been stopped for 30 minutes or
longer, the piping temperature ( TH1) determines the fan output.
When TH When TH < 25˚C Fan output = 60 %
c) When the compressor is restarted within 30 minutes after it has been stopped, the f an step before the compres-
sor was stopped is selected. Howev er, when the fan output was under 30% when the fan was stopped, 30% is
selected. d) When the mode was changed from heating to cooling, the fan step conforms to item 2. e) Two minutes after the fan is started, the fan step (number of units) is controlled every 30 seconds based on the
piping temperature (TH1). f) When TH1 reaches 55˚C or higher, or when the control high pressure switch (63H2) tr ipped, the fan output
becomes 100%. g) Fan output while the compressor is operating is within the 20% to 100% range.
FAN step The following expression determines the next fan step count nj+1: nj + 1 = nj + nj nj: Current fan step, nj: Displacement step amount nj control
If nj + 1 100% nj + 1 = 100%
If nj + 1 20% nj + 1 = 20%
If TH1 55 °C or 63H2 is OFF nj + 1=100%
25˚C Fan output = 100 %
FAN nj Outputs are all %.
20 ˚C
Target condensation temperature 31 °C
20 nj < 50 50 nj < 100
Current
output
t > 49 °C
5
10
t = 49
t = 46
~
t > 46
t > 43 3 4
* In the night mode, the maximum value of nj is 80%. (When TH1 55˚C)
Condensation temperature TH1
t = 43
t = 40
~
~
t > 40
2
2
3
2
~
t > 36
2 2
t = 36
~
t > 33
2 2
t = 33
~
t > 29
0 0
t = 29
~
t > 26
22
t = 26
~
t > 23
22
t = 23
~
t > 20
34
t
5
10
Page 19
19
2) Control at heating a) When the compressor is stopped and during defrosting, the fan is stopped. b) When the power is turned on, or when the compressor is restarted after being stopped for 30 minutes or longer,
the piping temperature (TH1) determines the fan step.
TH1 8˚C Fan output = 60%
< 8˚C Fan output = 100%
TH1 c) When the compressor is restarted within 30 min utes, the fan step is the step before the compressor was stopped. d) When the mode is changed from cooling to heating, the fan step conforms to item b). e) When returning from defrosting, the fan step is the step before defrosting. f) Two minutes after the fan was restarted, the fan step is controlled every 30 seconds based on the piping
temperature (TH1).
g) When TH1 is –5˚C or lower, the fan output is made 100%.
FAN step The following expression determines the next fan step count nj + 1: nj + 1 = nj + nj nj: Current fan step, nj: Displacement step amount nj control
If nj + 1 100% nj + 1 = 100%
If nj + 1 20% nj + 1 = 20%
If TH1 < 5 °C nj + 1=100%
FAN ∆nj Outputs are all %.
Evaporation temperature TH1
Target evaporation
temperature 10 °C
T > 19 °C
T = 19
~
T > 17
T = 17
~
T > 15
T = 15
~
T > 13
T = 13
~
T > 11
T = 11
~
T > 8
T = 8
~
T > 6
T = 6
~
T > 4
T = 4
~
T > 2
T = 2
~
T > 0
T 0˚C
20 nj + 1 100
Current
output
10
4
3
2
2
0
2
2
3
4
(4) Defrosting control
1) When the following conditions are satisfied, defrosting starts: a) When the integrated compressor operation time has exceeded T
temperature (TH1) is below –5˚C
b) When the integrated compressor ˚C
Piping differential temperature TH1 = TH10 – TH1
Piping temperature 10 minutes after starting or 10 minutes after returning from defrosting
2) The defrosting prohibit time T
2 3 (minutes) T1 60 (minutes)
T
2 740
3 < T 7< T
2 10 40
10 < < T
2 15 40
= 15
T
2
1 is set as following based on the defrosting time T2:
30
1 is reset at the end of defrosting, or by cooling ON command.
Note: T
Note: When the compressor was stopped during defrosting, T1 = 20 minutes is set to recognize the stop as
defrosting end.
3) During defrosting, all the outdoor f ans are stopped and the bypass solenoid valv e (SV1) is turned ON and the 4-way valve (21S4) is turned OFF.
4) When the following conditions are satisfied, defrosting ends: a) T b) 5 < c) T
5) When
2 5 mins TH1 25°C
3<
T
2 < 15 minutes TH1 ≤ 20°C continuous 2 minutes
2 =15 minutes
the fan and 4-way valve (21S4) are turned ON at the end of defrosting, the heating mode is reset.
minutes after defrosting reset, the bypass solenoid valve (SV1) turns OFF.
6) When using PEH-16·20MYC, alternate defrosting is possible after sending and receiving each respective outdoor unit defrost signal.
1 (initial setting 40 minutes) and the piping
Current piping temperature
10
Two
Page 20
20
(5) Bypass solenoid valve control (SV1)
1) Control at cooling a) While the compressor is stopped, the solenoid valve is OFF. b) When the power is turned on, or when the compressor is restarted after it has been stopped for 30 minutes or
longer, if the liquid temperature (TH1) is 25˚C or higher then the solenoid valve turns ON for 2 minutes.
c) When the power is turned on, or when the compressor restarted after it has been stopped for 30 minutes or
longer, the solenoid valve turns ON for 5 minutes if the liquid temperature (TH1) is staying below 25˚C. d) The item b) or c) is applied to the mode change from heating to cooling. e) When the pre vious operation mode is cooling and the compressor restarted within 30 minutes after its stopping
by the tripping of 63H2, the solenoid valve turns ON for 2 minutes.
2) Control at heating a) While the compressor is stopped, the solenoid valve is OFF. b) When the power is turned on, or when the compressor restarted after it has been stopped for 30 minutes or
longer, the solenoid valve turns ON for 2 minutes if the liquid temperature (TH1) is staying above 8˚C.
c) When the power is turned on, or when the compressor restarted after it has been stopped for 30 minutes or
longer, the solenoid valve turns ON for 5 minutes if the liquid temperature (TH1) is staying below 8˚C. d) The item b) or c) is applied to the mode change from cooling to heating. e) When the control pressure switch (63H2) trips, the solenoid valve turns ON. f) If 63H2 resets 15 minutes after tripping, the solenoid valve turns OFF. g) During defrosting, the solenoid valve turns ON. h) When the pre vious operation mode is heating and the compressor restarted within 30 minutes after its stopping
by the tripping of 63H2, the solenoid valve turns ON for 2 minutes. i) When the previous operation mode is heating, and the compressor restarted within 30 minutes after the tripping
of 63L, the solenoid valve turns ON for 2 minutes.
(6) Service functions
1) Abnormality history clear a) When DIP SW1-2 is turned ON while the compressor is operating or stopped, the abnormality history is cleared.
Page 21
21
11-3. FUNCTION OF SWITCHES AND CONNECTORS (OUTDOOR UNIT)
(1) Outdoor unit
OFF
N
5
N
356
N
356
N
6
OFF
5
OFF
ON
OFF
ON
356
OFF
ON
356ON365
568
9
3
)
es
on
of
es
)
h
en
n
)
2
3
4
5
ec-
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r
ed
r
ed
n
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r
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r
al
e
eat
oDonot
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d
ch
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ear
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un
g
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us
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e
e
e
1)Functi
a
Normal mode
Kin
wit
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Wh
ope
Normal
witch
witch
Pol
Abnormalityhistoryl
Refrigerant syste
r
Non
tio
settin
Norm
lmo
W3=
Operation
witch operatio
lea
O
123456
ON
O
OFF
0123
ON
OFF
123456
O
OFF
ON
OFF
123456
OFF
OFF
O
ON
123456
3,4
W1
reN
F
OFF
12
ON
OFF
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witch tivetimin
Running
stoppe
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turn
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W
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Pol
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rialrun trail run byinput stopped.
rk
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m
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After themodebyN
n
Factory settin
elf diagnosi
Mode input registe
r
rialrun mode switchin
Inlet temp. re-readin
3-phase power
our
tio
Coolingonlyswitchin
Non
tmodechan
Functi
Non Non Non
Defrostingndswitchin
Defrostingprohibit tim
switchin
Non
W3
t
continuous 2 minutes
ee pages 109 to 11
Registe
Operat
H
Norm
Stop
ool
D
Do n
Coolingonl
et input
N33=
hort
Operation
o
W3=
witch operatio
Heat pump
N
F
2
ontinuo
t
Fix
For
Pr
t
own
ontinuo
rainin
W3for
thetrail run section
out
onds.Th
mode switching), return tothenormalmodebyopeningN
Running
stoppe
stoppe
stopped*
stoppe
henpowe
turn
henpowe
turn
witch
timin
tiv
stoppe
stoppe
f
Page 22
22
c) Connector function assignment
Type
Connector
CN31 CN32 CN33
Function
Emergency operation
Function test
DIP switch mode switching
Operation by open/short
short open
Start Normal
Function mode Normal
Mode switching Normal
Switch effec-
tive timing
At initialization At initialization
stopped
CN3N-3 Snow sensor Snow sensor control Normal Always
Connector
CN3N-2 Night mode Night mode Normal Always CN3D-2 Switch cooling/heating Heating Cooling Always CN3D-3 Auto switching contact Switch cooling/heating Normal Always CN3S-2 Contact demand Contact demand Normal Always CN3S-3 Alternating defrost
Defrost signal from other unit
Normal Always
2) Outdoor unit operation monitoring function
The operation status and check code contents can be ascertained by means of the 2-digit number and symbol on digital display light emitting diode LED2 by operating DIP switch SW2.
<Description of operation of digital display light emitting diode (LED2)>
When ON (normal operation): Displays the operation mode.
SW2
123456
ON
OFF
(Load status)
LED2
[Tens digit: Operation mode]
Display Operation mode
O stopped C Cooling/Dry H Heating
d Defrost
ON
[Units digit: Relay output]
Display Compressor 4-way valve Bypass solenoid valve
0 –– – 1 –– ON 2 ON – 3 ON ON 4ON –– 5ON ON 6ON ON – 7ON ON ON
When blinking (Operation stopped by tripping protection device): Displays the check mode
Display Check unit
0 Outdoor unit 1 Indoor unit 1 2 Indoor unit 2 3 Indoor unit 3 4 Indoor unit 4
Display Check contents (at power on)
E8 Indoor-outdoor communication receive abnormal (outdoor unit) E9 Indoor-outdoor communication send abnormal (outdoor unit)
EA
Eb
Indoor/outdoor connection erroneous wiring, number of indoor units mismatch Indoor/outdoor connection erroneous wiring (indoor unit power failure, disconnection)
Ed Serial communication abnormal (M-NET)
E0-E7 Communication other than outdoor unit abnormal
F8 Input circuit faulty
Page 23
23
PUH-8,10 Display Check contents (operating)
U2 Compressor discharge temperature abnormal, CN23 short-circuit connector unplugged U3 Compressor discharge temp thermistor (TH2) open/short U4 Liquid temp thermistor (TH1) open/short U6 Compressor overcurrent protection trip (51C trip)
UE High pressure protection (63H1 trip)
UL Low pressure protection (63L trip) P1-P9 Indoor unit abnormal A0-A8 M-NET communication abnormal
Page 24
24
Self diagnosis by SW2
3)
PUH-8,10
SW2 setting Display contents Description of display Unit
–39 - 88 (When 0 °C or lower, “–”and temperature are displayed alternately.) <Example> When –10,
123456
ON
OFF
Liquid temperature (TH1) –39 - 88
every other second –
←→ 10
°C
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
Discharge tempera­ture (TH2) 0 - 216
FAN output 0 - 100
Number of compressor ON/OFF 0 - 999
Compressor inte­grated operation time 0 - 999
0 - 216 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 115,
every other second 1
←→ 15
0 - 100 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 100,
every other second 1
←→ 00
0 - 999 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 425,
every other second 4
←→ 25
0 - 999 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 245,
every other second 2
←→ 45
°C
%
100 times
10 hours
123456
ON
OFF
123456
ON
OFF
Current check mode code 1
Current check mode code 2
Check mode segment display method Segment and bit correspon­dence
bit 2 bit 3
bit 1 bit 5
bit 6 bit 7
bit 4 bit 8
Check mode 1 display method
bit 1..... Compressor discharge temperature
abnormal
bit 2..... Compressor discharge temp thermistor
abnormal (TH2)
bit 3..... CN23 short-circuit connector un-
plugged
bit 5..... Liquid temp thermistor abnormal (TH1)
Check mode 2 display method
bit 1..... Overcurrent trip (Comp)
bit 2..... Low pressure protection
Page 25
25
SW2 setting Display contents
Newest check code
123456
ON
OFF
Newest outdoor unit abnormality Check display
Description of display
When no check mode,00 <Example> When piping thermistor abnormal U4
Unit
Code display
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
Operation mode when abnormality occurred
Liquid temperature (TH1) when abnor­mality occurred – 39 - 88
COMP discharge temperature (TH2) when abnormality occurred 0 - 216
Check code history (1) (newest) Abnormal unit No. and check code inverted display
Operation mode when abnormally stopped <Example> Comp. only ON at cooling operation C4
–39 - 88 (When 0 °C or lower, “–” and temperature are displayed alternately.) <Example> When –15,
every other second –
←→ 15
0 - 216 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 130,
every other second 1
←→ 30
When no abnormality history 0, ←→, “–”
Code display
°C
°C
Code display
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
Check code history (2) (One before newest) Abnormal unit No. and check code inverted display
Current thermostat ON time 0 - 999
Number of indoor units connected 0 - 4
When no abnormality history 0, ←→, “–”
0 - 999 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 245,
every other second 2
←→ 45
0 - 4
Code display
Minutes
Units
Page 26
26
SW2 setting Display contents Description of display Unit
123456
ON
OFF
Outdoor unit set information
Outdoor unit set information 1 Function setting (display valves)
3-phase power source detection Do (1) Do not (0)
ens digitUnits digit
Cooling only switching Cooling only (2) H/P (0)
T
Night mode Night mode (1) Normal mode (0) Defrosting end time Defrosting prohibit time Fixed (4) Training (0)
Set information display values are added and displayed at each position.
20 °C continuous 2 minutes
(2)
8 °C continuous 2 minutes
(0)
Code display
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
Indoor unit piping temperature (TH2) Indoor 1 –39 - 88
Indoor unit piping temperature (TH2) Indoor 2 –39 - 88
Indoor unit piping temperature (TH2) Indoor 3 –39 - 88
Indoor unit piping temperature (TH2) Indoor 4
39 - 88
39 - 88
(When 0 °C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
–39 - 88 (When 0 °C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
–39 - 88 (When 0 °C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
–39 - 88 (When 0 °C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
°C
°C
°C
°C
123456
ON
OFF
123456
ON
OFF
Indoor intake tem­perature 8 - 39.5
Indoor set temperature 17 - 30
8 - 39.5 When there are no indoor units, 00 is displayed.
°C
17 - 30 When there are no indoor units, 00 is displayed.
°C
Page 27
27
SW2 setting Display contents Description of display Unit
Indoor unit control
Control mode display system
status
123456
ON
OFF
123456
ON
OFF
Indoor 1, 2
Indoor unit control status Indoor 3, 4
Indoor unit No.2 Indoor unit No.4
Indoor unit No.1 Indoor unit No.3
Display
0 1 2 3 4
Freeze prevention
5 6 7
Control mode
Indoor unit
Ordinary
Hot adjustment
Defrosting
Heater ON
Surge prevention Compressor OFF
Outdoor unit
← ← ← ← ← ← ← ←
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
Outdoor unit control status
Communication de­mand capacity 0 - 255
Abnormal thermistor display 1, 2, –
Control mode display system
Indoor unit No.2 Indoor unit No.4
Indoor unit No.1 Indoor unit No.3 Outdoor unit
Display
0 1 2 3 4 5 6 7
Freeze prevention
Control mode
Indoor unit
Ordinary
Hot adjustment
Defrosting
Heater ON
Surge prevention Compressor OFF
Outdoor unit
← ← ← ← ← ← ← ←
0 - 255 When communication demand not set: 100% (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 100,
every other second 1
←→ 100
1, 2, – 1: Outdoor liquid temp thermistor (TH1) 2: Outdoor discharge temp thermistor (TH2)
: No abnor mal thermistor
%
123456
ON
OFF
123456
ON
OFF
FAN output at abnor­mal stop 0 - 100
Outdoor Condenser/ evaporater temp tem­perature at abnormal stop –39 - 88
0 - 100 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 100,
every other second –
←→ 00
–39 - 88 (When 0 °C or lower, “–”and temperature are displayed alternately.) <Example> When –10,
every other second –
←→ –10
%
°C
Page 28
28
SW2 setting Display contents
Thermostat ON time up
123456
ON
OFF
to abnormal stop 0 - 999
Description of display
0 - 999 (When 100 or higher, 100s digit and 10s and units digits are displayed alternately.) <Example> When 245,
every other second 2
←→ 45
Unit
Minutes
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
Indoor unit condenser/ evaporater temp tem­perature (TH3) Indoor 1 –39 - 88
Indoor unit condenser/ evaporater temp tem­perature (TH3) Indoor 2 –39 - 88
Indoor unit condenser/ evaporater temp tem­perature (TH3) Indoor 3 –39 - 88
Indoor unit condenser/ evaporater temp tem­perature (TH3) Indoor 4
39 - 88
39 - 88
(When 0 ˚C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
–39 - 88 (When 0 ˚C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
–39 - 88 (When 0 ˚C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
–39 - 88 (When 0 ˚C or lower, “–”and temperature are displayed alternately.) When there are no indoor units, 00 is displayed.
˚C
˚C
˚C
˚C
Page 29
29
12 GROUP CONTROL
(1) Notes on performing group control
(
• Up to 16 indoor units can be sequentially started up with each remote controller.
• The ON/OFF control of the room temperature is performed individually for each refrigerant system with the inlet thermistor that is built-in on the unit.
• Up to two remote controllers can be connected to each group. (Up to two wired remote controllers can be connected. There are no restrictions on the number of wireless controllers that can be connected.)
<System diagram>
Outdoor unit 00 Outdoor unit 01 Outdoor unit 02 Outdoor unit 15
Main Outdoor unit
00-1
Deluxe remote controller
Indoor unit No. (Refrigerant address) Indoor unit No. (Unit No.)
Power supply to the remote controller (main indoor unit)
01-1
Sub Outdoor unit
00
01102
1
02-1
1
Sub Outdoor unit
15-1
15
1
Sub Outdoor unit
Switch setting Automatic setting
Automatic setting
<Wiring and setting procedures>
1 Connect the remote controller to an indoor unit, and daisy-chain all indoor units.
When connecting two remote controllers, the two controllers cannot be daisy-chained. Make the connections through indoor units.
2 Make the refrigerant address setting for each indoor unit, and turn on the power.
Set the refrigerant address before turning on the power. *The remote controller power supply unit is automatically set to the indoor unit with the refrigerant address of 01.
(LED 2 comes on.)
<Refrigerant address setting method>
Refrigerant addresses are also used by the sequential start up timer (4 second interval) to prevent rush current. If any of the indoor unit addresses overlap, correct indoor unit cannot be identified during self-diagnosis or function
selection. Assign a different refrigerant address to all indoor units, following the setting procedures below.
<Refrigerant address setting with SW1 (No.3-6) on the Outdoor unit>
Operation content
Refrigerant address
No. 3 ON
123456
1
10Delay time (sec.)
ON OFF
No. 4 ON
123456
2
11
ON OFF
No. 5 ON
123456
4
13
ON OFF
No. 6 ON
123456
8
17
ON OFF
At factory shipment, switches 3 through 6 of SW1 are all set to OFF, and the refrigerant address is set to “0.” In this case, the delay time will be between 0 and 9.
* Varies depending on the number of connected indoor units and remote controller operation timing.
According to the combination of switches 3 through 6 above, units can be sequentially started up at 1-second intervals between address 1 and address 15 (Delayed time between 10 and 24 seconds).
Example) Sequential start up timer set to 12 seconds
12 = 8 + 4 No. 5 and 6 switches ON
Page 30
30
13
NOTES FOR M-NET <MELANS> WIRING CONNECTION
(1) Example: Wiring system (When M-NET <MELANS> [Option] is used)
1: 1 system
Power supplyPower supply
Outdoor unit
RS
Switch
2
Earth leakage breaker
Earth Remote controller
S1 S2 S3 S1 S2 S3
TRST
ABS
M-NET
1
Indoor unit
Switch
2
Power supply
Earth leakage breaker
Free Compo Multi (Connected with two indoor units) Grouping (Connected with up to 16 indoor units) 1 Model without a heater
Outdoor unit
RS
Switch
2
Earth leakage breaker
Earth Remote controller
S1 S2 S3 S1 S2 S3
TABS
M-NET
Indoor unit
1
Indoor unit
S1 S2 S3
Power supplyPower supplyPower supply
Outdoor unit (Address 0)
RS
SwitchSwitchSwitch
2
Earth leakage breakerEarth leakage breakerEarth leakage breaker
Outdoor unit (Address 14)
RS
2
Outdoor unit (Address 15)
RS
2
Earth
S1 S2 S3 S1 S2 S3
T
ABS
M-NET
1
Earth
S1 S2 S3
T
ABS
M-NET
1
Earth
S1 S2 S3
TABS
M-NET
1
Indoor unit
Indoor unit
Indoor unit
Indoor unit
S1 S2 S3
S1 S2 S3
S1 S2 S3
Remote controller
For detailed M-NET <MELANS> wiring connection, refer to the MELANS installation manual.
<Wiring connection sample>
Slim outdoor unit
[00] 007
TB7
TB3
Slim outdoor unit
[00] 006
TB7 TB3
Y series outdoor unit
051
TB7 TB3
MELANS
TB5TB4
TB7 TB3
In the case without group operation
TB5TB4
A
001
002
003
101 103
In the case with group operation
[01] 008
004 005
TB5TB4
: Indoor unit : M-NET transmission line
: Remote controller
Numbers inside [ ] : outdoor unit address Numbers inside : M-NET (MELANS) address
To Slim outdoor unit
(MELANS) : Indoor/outdoor
transmission line : Remote controller line
TB7
SBA
To Y series outdoor unit
Magnified view of section A
Magnified view of section A
1
TB7
BAS
Shield line
MELANS To TB7 of other outdoor unit
2
Use a switch or a breaker for wiring connection together with an earth leakage breaker when it is only for ground fault protection use.
Page 31
31
(2) Address Setting
Address setting of outdoor unit
·
· Address setting of each outdoor unit is required when group control is used.
· Dip SW1 (3-6) on the circuit board < All are set to OFF at factory shipment. > is used to set the address of outdoor unit.
(Address setting is not required for 1: 1 system and Free Compo Multi.)
· Address setting with SW1 is shown below.
(SW1)
OFF ON 1 2 3 4 5 6
1 Compulsory defrosting
SW1
2 Deletion of error history
Function
3 Refrigerant address setting
selection
4 5 6
Model
Operation according to switch setting
ON
Start
Deletion
OFF Normal Normal
Address setting of outdoor unit
(0-15)
Refrigerant address No.
0
8
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
1
9
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
10
2
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
3
11
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
4
12
Address setting of M-NET (MELANS) [Option]
Set M-NET (MELANS) address among 1~50. Assign the smallest
·
address in a group to the M-NET (MELANS) connected with the outdoor unit whose address is 0. (Refer to the wiring connection sample.) Use the rotary switches SW11 and SW12 inside the control box on
·
the M-NET circuit board to set the address. (SW11: 1's digit, SW12: 10's digit < They are set to 0 at factory shipment. >)
Note that 10's digit is on the right, and 1's digit is on the left on the actual switch.
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3
5
4 5 6
OFF ON 1 2 3
13
4 5 6
<Approval sample>
M-NET address
SW11
(1's digit)
Switch setting
SW12
(10's digit)
OFF ON 1 2 3
6
4 5 6
OFF ON 1 2 3
14
4 5 6
12
7
15
OFF ON 1 2 3 4 5 6
OFF ON 1 2 3 4 5 6
50
Page 32
32
14 EMERGENCY OPERATION
1) When the following check displays occur at the outdoor unit, or when the wired remote controller or indoor unit microcomputer fails, if there are no other defects, emergency operation is possible by shorting the connector (CN31) on the outdoor controller board.
Abnormalities that allow emergency operation
Display Check contents
U4 Liquid temp thermistor (TH1) open or shorted E8 Indoor-outdoor communication receive abnormal (outdoor unit) E9 Indoor-outdoor communication send abnormal (outdoor unit)
E0 - E7 Communication other than outdoor unit abnormal
2) Check items and precautions when performing emergency operation a) In addition to the abnormalities above, check the outdoor unit for any abnormalities. (When there is an abnor-
mality other than the above, emergency operation is impossible.)
b) Check the operating range. (For U4 display)
Since the outdoor fan always operates at full speed at emergency operation, do not operate the air conditioner outside the range shown below.
Operation range (outdoor unit intake temperature) Cooling geater than 20 °C Heating less than 10 °
C
Operation outside this range may cause com­pressor trouble.
c) When performing emergency operation, set the outdoor unit after setting the emergency operation switch (SWE)
on the indoor controller board. For the indoor emergency operation method, refer to the indoor unit wiring diagram.
d) A power failure causes emergency operation to become continuous operation. ON/OFF, temperature adjust-
ment and other operations cannot be performed from the remote controller. (When a PEH-8,10,16,20indoor unit is connected, check that the special indoor unit power is turned on, then start emergency operation.)
e) Since cool air is discharged from the indoor unit, when the outdoor unit starts the defrosting operation during
heating emergency operation, do not operate the air conditioner for a long time. f) You can perform cooling emergency operation up to 10 hours. The indoor unit heat exchanger may freeze. g) At the end of emergency operation, always return the switch settings, etc. to their original state.
3) Emergency operation contents a) The operation mode operates according to the contents set (cooling or heating) by SW4-2. b) The fan operation condition is always 100% operation. c) The operation mode display flashes every other second.
Page 33
33
4) Emergency operation method
Start
Piping work complete?
YES
Check that mains power is OFF
Turn on emergency operation switch (SWE) on indoor controller board
Short CN31 (emergency operation connector) on outdoor controller board
Set operation mode (cooling or heating) with SW4-2 on outdoor board (SW4-1 not used)
Cooling Heating
SW4
OFF 1 2
ON
NO
* Before starting, recheck that the trouble allows
emergency operation.
urn on indoor power *1
T
T
urn on mains power
Check that emergency operation starts, and that operation mode display flashes
5)
Emergency operation release method
a)
Turn off mains power. (Outdoor, indoor) *1
b)
Turn off emergency operation switch (SWE) on indoor controller board
c)
Open CN31 (emergency operation connector) on outdoor controller board
d)
Set SW4-2 as shown below
OFF
1 2
*1 Only when PEH-8,10,16,20 indoor unit connected.
SW4
ON
e)
Turn on mains power
*1. When PEH-8,10,16,20 indoor unit is connected,
first turn off the outdoor unit power,then turn off the indoor unit power.
Page 34
34
15 SELF-DIAGNOSIS AND TROUBLESHOOTING
<Abnormality detected at power on>
Abnormal­ity display
None
EA
Eb
Meaning of abnormality display and abnormality troubleshooting
Indoor/outdoor connection erro­neous wiring, too many indoor units (5 or more)
1.Outdoor controller board automati­cally recognizes the number of connected indoor units. However, when the number of connected in­door units cannot be set due to er­roneous indoor/outdoor connec­tion, erroneous wiring, etc. even after 4 minutes have elapsed since the power was turned on, an ab­normality is recognized.
2.When the outdoor controller board identified 5 or more” connected in- door units, an abnormality is rec­ognized.
Indoor/outdoor connection erro­neous wiring
The outdoor controller board auto­matically sets the unit No. of the in­door units. However, when the unit No. of the indoor units cannot be set due to indoor/outdoor connection er­roneous wiring even after 4 minutes has elapsed since the power was turned on, an abnormality is recog­nized.
Cause
(1) V oltage not applied to outdoor unit ter-
minal block TB1.
a. Power supply circuit breaker not
closed.
b. Power supply terminals connection
faulty, or disconnected.
c. Missing phase (R or S phase)
(2) No electricity at controller board power
supply connector.
a. Power supply connector contact
faulty.
b. Terminal R/1 or S/2 on controller
board disconnected.
(3)Outdoor unit controller board faulty.
a. Blown fuse on controller board. b. Part faulty.
(1)Indoor/outdoor connection wire con-
tact faulty or erroneous wiring.
(2) Indoor/outdoor connection wire diam-
eter or wiring length outside specifi­cation.
(3)Five or more indoor units connected
to outdoor unit.
(4) Outdoor controller board send/receive
circuit faulty.
(5)Indoor controller board send/receive
circuit faulty.
(6)Noise has entered on power supply
or indoor/outdoor connection wire.
(1)Indoor/outdoor connection wire con-
tact faulty, or erroneous wiring.
(2) Indoor/outdoor connection wire diam-
eter or wiring length outside specifi­cation.
(3) Outdoor controller board send/receive
circuit faulty.
(4)Indoor controller board send/receive
circuit faulty.
(5)Noise has entered on power supply
or indoor/outdoor connection wire.
Judgment method and remedy
(1)
a. Check power supply circuit breaker. b. Check power supply terminal block
connections.
c. Check power supply terminal block
connections.
(2)
a. Check power supply connector board
connections.
(3)
a. Replace fuse. b. Replace controller board.
(However, when cannot be repaired even through the check above was carried out.)
(1)Check if indoor unit or outdoor unit in-
door/outdoor connection wire discon­nected or loose. Also check polarity.
(2) Check indoor/outdoor wire diameter
and wiring length. Outdoor-indoor: Max. 50m Indoor-indoor (span): Max. 30m Also check that VVF and other flat cables are connected in S1, S2, S3 or­der. (S2 in the middle)
(3)Check number of indoor units con-
nected to outdoor unit.
(4)Check by turning power off and on.
If abnormality is displayed again, re­place outdoor controller board or indoor controller board.
* LED3 of the indoor controller board
flashes when communication is being performed.
Start-up time over
When start-up processing does not end even through 4 minutes has elapsed since the power was turned
EC
on, an abnormality is recognized.
Reverse phase detected
F1
Missing phase detected
F2
(1)Indoor/outdoor connection wire con-
tact faulty.
(2) Indoor/outdoor connection wire diam-
eter or wiring length outside specifi­cation.
(3)Noise has entered on power supply
or indoor/outdoor connection wire. Power supply reverse phase connection. Power supply missing phase.
(1) Check power supply terminal block
connections.
(2)Replace controller board
(However, when cannot be repaired
even though check above was carried
out.)
Page 35
35
<Abnormality detected during unit operation: Outdoor unit>
Abnormal­ity display
U2
U3
Meaning of abnormality display and abnormality troubleshooting
Discharge temperature abnormal
When the discharge thermistor tem­perature (TH2) exceeds 1 35°C while the compressor is operating, an ab­normality is recognized.
49C trip (CN23 connector discon­nected)
When connector CN23 opens while the compressor is operating, an ab­normality is recognized.
Discharge temp thermistor (TH2) open or shorted.
When an open (0 °C or lower) or short (216 °C or higher) is detected while the compressor is operating, an abnormality is recognized. (Detection is disabled for 5 minutes at compressor starting.)
Cause
(1) Compressor overheating due to insuf-
ficient refrigerant.
(2)Thermistor faulty. (TH2) (3)Outdoor controller board faulty.
(1)Shorting connector CN23 on outdoor
controller board dislodged or contact faulty.
(1)Connector (CN3) dislodged or con-
nect faulty.
(2)Thermistor faulty.
(3)Outdoor controller board faulty.
Judgment method and remedy
(1)Check input super heat.
Check for refrigerant leakage and check piping length. Charge with additional refrigerant.
(2)(3)
Turn off power and restar t operation and check if U3 is displayed within 8 minutes. When U3 is displayed, carry out U3 pro­cessing. (Do not replace board at U2 display only.)
(1)Repair shorting connector.
(1)Check connector contact and ther-
mistor wire.
(2)Check thermistor resistance value, or
check temperature by microcomputer. (Check using SW2 self-diagnosis func­tion.) See page 24.
(3)Replace outdoor controller board.
(Replace board after sufficiently check­ing 1 and 2.)
U4
U6
UE
Liquid temp thermistor (TH1) open or shorted.
When an open (–39 °C or lower) or short (88 °C or higher) is detected while the compressor is operating, an abnormality is recognized. (Detection is disabled for 7 minutes beginning from 10 seconds after the compres­sor starts and for 10 minutes after return from defrosting.)
Compressor overcurrent trip
When the current value reaches the overload set value or higher while the compressor is operating, an abnor­mality is recognized.
PUH-8 ................................. 22 A
PUH-10 ................................. 28 A
High pressure abnormal (63H1 trip)
Detected (3.3 while compressor is operating.
63H1: Pressure switch (high pres-
OFF: 3.3 MPa
sure)
+0
MPa) by 63H1 trip
-0.15
(1) Connector (TH1: CN2) dislodged or
contact faulty.
(2)Thermistor faulty.
(3)Outdoor controller board faulty.
(1) Overload operation exceeding unit us-
age range limit. (2)Power supply terminal voltage low. (3)Power supply missing phase. (4)Compressor motor faulty. (5)Compressor locked. (6) Connector (CN22) on outdoor control-
ler board dislodged or contact faulty. (7)51C disconnected or contact faulty.
(1)Started with ball valve closed. (2) Connector (CN21) on outdoor control-
ler board dislodged or contact faulty. (3)63H1 disconnected or contact faulty. (4)Indoor filter clogged. Power reset de-
tected during heating overload opera-
tion (Heating). (5)Low indoor unit air flow (heating). (6)Low outdoor unit air flow (cooling). (7)Part faulty.
(1)Check connector contact and ther-
mistor wire.
(2)Check thermistor resistance value or
check temperature by microcomputer. (Check using SW2 self-diagnosis func­tion.) See to page 24.
(3)Replace outdoor controller board.
(Replace board after sufficiently check­ing 1 and 2)
(1)Check usage conditions.
(Check for short cycle operation.) (2)Check power supply voltage. (3) Check wiring for breaks and faulty con-
tact. (4)Check motor winding resistance (See
page 7.) (5)Replace compressor. (6)(7)
After checking connections, restart and
check operation. (1)Check if ball valve is fully open.
(2)(3)
Repair connector. (4)Check indoor filter. (5) Check flow duct static pressure and for
faulty fan motor. (6)Check for faulty outdoor fan motor. (7)
Replace pressure switch.
Page 36
36
Abnormal­ity display
Meaning of abnormality display and abnormality troubleshooting
Cause
Judgment method and remedy
UL
EO
E3
Low pressure abnormal (63L trip)
Detected by tripping of 63L while the compressor is operating. (Ignored during defrosting and for 10 minutes at defrosting return.) 63L: Pressure switch (low pressure) OFF: 0 MPa
Remote controller communica­tions receive abnormal (remote controller).
1) When transmission from refriger­ant address “0” IC is not received normally even once in 3 minutes, an abnormality is recognized.
2) When a slave remote controller does not receive even one signal in 2 minutes, an abnormality is recognized.
Remote controller communication send abnormal (remote controller)
1) When the remote controller can not confirm that the transmission circuit is idle in 6 seconds, an ab­normality is recognized.
2) When the remote controller can­not complete 30 continuous trans­missions, an abnormality is rec­ognized.
(1)Started with ball valve closed. (2) Connector (CN27) on outdoor control-
ler board open or contact faulty. (3)63L disconnected or contact faulty. (4)Part faulty.
(1)Remote controller send/receive
circuit faulty. (2) Refrigerant address “0” indoor control-
ler board send/receive circuit faulty. (3) Noise entered on remote controller
transmission line.
(1) Remote controller send/receive circuit
faulty. (2) Noise entered on remote controller
transmission line.
(1)Check if ball valve fully open. (2)(3) Repair connector.
(4)Replace pressure switch.
Perform remote controller diagnosis. Take the following action based on the di­agnosed result: a) [RC OK] display
Remote controller normal. Turn power off and on and check. If PLEASE WAIT remains on for 4 minutes or longer, replace indoor controller board.
b) [RC NG] display
Replace remote controller.
c) [RC E3] display
[ERC00-66]
Noise, etc. probable
cause.
Indoor-outdoor communication receive abnormal (Outdoor unit)
E8
E9
EF
When the outdoor controller can not receive normally even once in 3 minutes, an abnormality is rec­ognized.
Indoor-outdoor communication send abnormal (Outdoor unit)
1) When the outdoor controller detectes reception of 30 consecu­tive “0” even through “1” was re- ceived, an abnormality is recog­nized.
2) When the outdoor controller can not confirm that the transmission circuit is idle in 3 minutes, an er­ror is recognized.
Check code undefined
Displayed when an undefined check code is received.
(1)Indoor/outdoor connection wire con-
tact faulty.
(2) Outdoor controller board send/receive
circuit faulty.
(3)Indoor controller board send/receive
circuit faulty.
(4) Noise entered on indoor/outdoor con-
nection wire.
(1) Outdoor controller board send/receive
circuit faulty. (2)Noise entered at power supply. (3) Noise entered on indoor/outdoor con-
nection wire.
(1) Noise entered on remote controller
transmission line. (2) Noise entered on indoor/outdoor con-
nection wire.
(1) Check for disconnected or loose indoor
unit or outdoor unit indoor/outdoor con­nection wire.
(2)-(4)
Turn power off and on and check. If abnormality displayed again, replace indoor controller board or outdoor con­troller board.
(1)(2)(3)
Turn power off and on and check. If abnormality displayed again, replace indoor controller board or outdoor con­troller board.
(1)(2)
Turn power off and on and check. If abnormality displayed again, replace indoor controller board or outdoor con­troller board.
Page 37
37
<Abnormality detected during unit operation: Indoor unit>
Abnormal­ity display
P1
P2
Meaning of abnormality display and abnormality troubleshooting
Intake sensor abnormal
1) If thermistor open or short is de­tected and the compressor enters the 3 minutes restart prevention mode and does not return to nor­mal after 3 minutes, an abnormal­ity is recognized. (If returned, returns to normal op­eration.)
2) Always detected during cool, dry, and heat operations. Short: 90 °C or higher Open: –40 °C or lower
Piping (liquid) sensor abnormal
1) If thermistor short or open is de­tected and the compressor enters the 3 minutes restart prevention mode and does not return to nor­mal after 3 minutes, an abnormal­ity is recognized. (If returned, returns to normal op­eration.)
2) Always detected during cool, dry, and heat (except during defrost­ing) operation. Short: 90 °C or higher Open: –40 °C or lower
Cause
(1)Thermistor characteristics faulty. (2)Connector contact faulty.
(Insertion faulty)
(3) Thermistor wiring open or contact
faulty.
(4)Indoor controller board faulty.
(1)Thermistor characteristics faulty. (2)Connector contact faulty.
(Insertion faulty)
(3) Thermistor wiring open or contact
faulty.
(4)Faulty refrigerant circuit, etc. has
caused thermistor temperature to rise to 90 °C or higher or drop to –40 °C or lower.
(5)Indoor controller board faulty.
Judgment method and remedy
(1)-(3)
Check thermistor resistance value
0 °C ...... 15.0 k
10 °C ........ 9.7 k
20 °C ........ 6.4 k
30 °C ........ 5.3 k
40 °C ........ 3.1 k
Open or faulty contact can be detected by applying force (pulling, bending) to lead wire while measuring thermistor resistance.
(2)Check for connector faulty contact.
After reinserting connector, turn on power and recheck operation.
(4) Check remote controller room tempera-
ture display. If there is a difference between actual room temperature and displayed room temperature after checking that there are no problems at (1)-(3), replace in­door controller board. If there are no problems above, there are no abnormalities. Turn power off and on and operate.
(1)-(3)
Check thermistor resistance value. For characteristic, see above (P1).
(2)Check for connector faulty contact.
After reinserting connector, turn on power and recheck operation.
(4) Operate in trail run mode and check
piping temperature with remote control­ler. When piping temperature is abnor­mally low (cooling) or high (heating), refrigerant circuit is probably faulty.
(5)Check test run mode piping tempera-
ture with remote controller. If there is a difference between actual piping temperature and displayed pip­ing temperature when there are no ab­normalities at (1)-(4), replace indoor controller board. If there is no problem above, there are no abnor malities. Turn on power and operate.
P4
Drain sensor abnormal
1) If thermistor short or open continu­ously detected for 30 seconds, the compressor enters the check mode and turns off and the indoor fan turns off.
2) When another short or open is continuously detected for 30 sec­onds in the check mode, an ab­normality is recognized. (If returned, returns to normal op­eration.)
3) Always detected during cool, dry, and drain pump operation. Short: 90 °C or higher Open: –20 °C or lower
(1)Thermistor characteristics faulty. (2)Connector contact faulty.
(Insertion faulty)
(3)Drain sensor wiring open or contact
faulty.
(4)Indoor controller board faulty.
(1)-(3)
Check thermistor resistance value.
0 °C.... 6.0 k
10 °C.... 3.9 k
20 °C.... 2.6 k
30 °C.... 1.8 k
40 °C.... 1.3 k
(2)Check connector for faulty contact.
After reinserting connector, turn on power and recheck operation.
(4)If abnormality reproduced by shorting
between drain sensor connector CN31 pins 1 and 2 and operating air condi­tioner, replace indoor controller board. If there are no problems above, there are no abnormalities. T
urn on power and operate.
Page 38
38
<Abnormality detected during unit operation: Indoor unit>
Abnormal­ity display
P5
Meaning of abnormality display and abnormality troubleshooting
Drain overflow protection opera­tion
1) When the drain sensor thermistor overheats and the temperature rise is small, the compressor en­ters the check mode and is turned off and the indoor fan is turned off.
2) If the state above is detected again in the check mode, drain pump abnormality is recognized.
3) Always detected during drain pump operation.
Water leakage abnormality (PDH only)
1) When the drain sensor thermistor overheats and the temperature rise is small, the compressor en­ters the check mode and the drain pump is turned on for 6 minutes. (Detection: 1 time/hour)
2) If the state above is detected again within 12 hours after the check mode was entered, a wa­ter leakage abnormality is recog­nized.
3) Detected during stop, fan, and heat operation.
Cause
(1)Drain pump trouble. (2)Drain faulty.
Drain pump clogged. Drain pipe clogged.
(3)Water droplets on drain sensor.
Drain water waves created by trans­mission of drain water from lead wire, clogged filter, etc.
(4)Indoor controller board faulty.
(1)Water leaking from humidifier water
supply pipe. (2)Water droplets on drain sensor. (3)Indoor controller board faulty.
Judgment method and remedy
(1)Check drain up mechanism. (2)Check drain characteristic. (3)Check drain sensor lead wire arrange-
ment and check for filter clogging.
(4)If abnormality reproduced by shorting
between drain sensor connector CN31 pins 1 and 2 and operating air condi­tioner, replace indoor controller board. If there are no problems above, there are no abnormalities. Turn on the power and operate.
(1)Repair water leakage. (2)Check drain sensor lead wire arrange-
ment and check for filter clogging.
(3)If abnormality reproduced by shorting
between drain sensor connector CN31 pins 1 and 2 and operating air condi­tioner, replace indoor controller board. If there are no problems above, there are no abnormalities. Turn on power and operate.
Freezing/excessive rise protection operation
1) Freezing protection When the piping temperature re­mains at –15 °C or lo wer for 3 min­utes after 3 minutes have elapsed since the compressor started, the compressor enters the 6 minutes restart prohibit mode and if the piping temperature again remains at –15 °C for 3 minutes within 16
P6
minutes after 6 minutes restarting, an abnormality is recognized.
2) Excessive rise protection When a piping temperature rise to 70 °C or higher is detected af­ter the compressor starts, the compressor enters the 6 minutes restart prohibit mode. If a piping temperature rise up to 70 °C or higher is detected again within 10 minutes after 6 minutes restarting, an abnormality is recognized.
<Cool and dry> (1)Filter is clogged (insufficient air flow). (2)Air duct short cycle. (3) Low load operation (low temperature)
exceeding allowable range. (4)Indoor fan motor faulty. (5)Outdoor fan control faulty (intermedi-
ate period, winter). (6)Refrigerant overcharged. (7)Refrigerant circuit faulty (clogged).
<Heat> (1)Filter clogged (insufficient air flow) (2)Air duct short cycle. (3) Overload operation (high tempera-
ture) exceeding allowable range. (4)Indoor fan motor faulty. (5)Outdoor fan control faulty (intermedi-
ate period) (6)Refrigerant overcharged. (7)Refrigerant circuit faulty (clogged) (8)Outdoor unit bypass circuit faulty.
<Cool and dry> (1)Check filter for clogging. (2)Remove obstruction. (4)Check fan motor operation and wind-
ing resistance. (5)Check outdoor fan motor operation. (6)(7)
Check refrigerant circuit operation.
<Heat> (1)Check filter for clogging. (2)Remove obstruction. (4)Check fan motor operation and wind-
ing resistance. (5)Check outdoor fan motor operation. (6)-(8)
Check refrigerant circuit operation.
Page 39
39
<Abnormality detected during unit operation: Indoor unit>
Abnormal­ity display
P8
Meaning of abnormality display and abnormality troubleshooting
Piping temperature abnormal
<Cool> When the piping temperature stays outside the cooling area for 1 minute after 3 minutes have elapsed since the compressor was started, the in­door fan operates at low speed. If the piping temperature does not return to the cooling area after 5 minutes operation at low speed, an abnormal­ity is recognized. Note 1) It takes a minimum of 9 min-
utes for an abnormality to be detected.
Note 2) At dry operation, P8 abnor-
mality is not detected. <Heat> When the piping temperature falls outside the heating area and enters the ventilation area after compressor operation and the end of hot adjust, the indoor fan stops and the piping temperature does not return to the heating area within 20 minutes after 10 seconds have elapsed after it left the heating area, an abnormality is recognized. Note 3) It takes a minimum of 22
minutes and a maximum of
27 minutes for an abnormal-
ity to be detected. Note 4) Except during defrosting
(Detected again after de-
frosting return.)
Cause
(1)Indoor intake piping thermistor tem-
perature differential small.
- EInsufficient refrigerant
- EPiping thermistor holder dislodged.
- ERefrigerant circuit f aulty.
(2) Extension piping (When multiple units
connected).
(3) Indoor/outdoor connection wire
(When multiple units connected).
(4) Indoor intake piping thermistor detec-
tion faulty.
Judgment method and remedy
(1) Operate in test run mode and check
piping temperature.
(2)(3)
Check extension piping or indoor/out­door connection wire.
(4) Check remote controller room tempera-
ture display and piping temperature in test run mode.
P9
Piping (2-phase pipe) sensor abnormal
1) If thermistor short or open is de-
tected and the compressor enters the 3 minutes restart prevention mode and does not return to nor­mal after 3 minutes, an abnormal­ity is recognized. (If returned, returns to normal op­eration.)
2) Always detected during cool, dry,
and heat (except during defrost­ing) operation. Short: 90 °C or higher Open: –40 °C or lower
(1)Thermistor characteristics faulty. (2)Connector contact faulty.
(Insertion faulty)
(3) Thermistor wiring open or contact
faulty.
(4)Faulty refrigerant circuit, etc. has
caused thermistor temperature to rise to 90 °C or higher or drop to –40 °C or lower.
(5)Indoor controller board faulty.
(1)-(3)
Check thermistor resistance value. For characteristic, see above (P1).
(2)Check for connector faulty contact.
After reinserting connector, turn on power and recheck operation.
(4) Operate in trail run mode and check
piping temperature with remote control­ler. When piping temperature is abnor­mally low (cooling) or high (heating), refrigerant circuit is probably faulty.
(5)Check test run mode piping tempera-
ture with remote controller. If there is a difference between actual piping temperature and displayed pip­ing temperature when there are no ab­normalities at (1)-(4), replace indoor controller board. If there is no problem above, there are no abnor malities. Turn on power and operate.
Page 40
40
Abnormal­ity display
Meaning of abnormality display and abnormality troubleshooting
Cause
Judgment method and remedy
Remote control communication re­ceive abnormal
1) When the indoor controller board can not receive data normally from the remote controller or an­other indoor controller board even once in 3 minutes, an abnormal-
E4
ity is recognized.
2) When the indoor controller board can not receive signals even once in 2 minutes, an abnormality is recognized.
(1)Remote controller transmission line
contact faulty.
(2)All remote controllers set as slave
remote controller.
(3) Remote controller send/receive circuit
faulty.
(4)Indoor controller board send/receive
circuit faulty.
(5) Noise entered on remote controller
transmission line.
(1)Check if indoor unit or remote control-
ler transmission line disconnected or loose.
(2)Set one remote controller as “master”.
When there are no problems at the
above (3)Perform remote controller diagnosis. a) [RC OK] display
Remote controller normal. Check by turning power off and on. If the abnormality occurs again, replace indoor controller board.
b) [RC NG] display
Replace remote controller.
c) [RC E3] display
[ERC00-66] noise, etc. is probable cause.
Page 41
41
the No.1 outdoor unit. (single system
(1) Repair cable A.
operation.) Change No.1 address to 01.
[Emergency Repair]
(1) Set to the No.2 address and cut the power to
Single system operation.
(1) Repair cable B.
[Emergency Repair]
(1) Cut power to outdoor unit No.2.
(1) Repair cable C
(1) Repair cable C
Correct cause of error.
Correct cause of error.
Correct cause of error.
Error Details Recommended Countermeasure
The outdoor unit for address 00 is no longer
connected to the system, and operation is not
possible as there is no power supply to the
remote controller, resulting in an error.
Error occurred at both No.2 system outdoor and
indoor unit and error occurs at remote controller.
Operation can be continued as no error has
occurred at system No.1, however, remote
controller operation is not possible other than at
stoppage. (No fan stoppage.)
Set to the No.2 address 00 and cut the power
to the No.1 outdoor unit. (single system
(1) Repair cable A.
The outdoor unit for address 00 is no longer
operation.) Change No.1 address to 01.
[Emergency Repair]
(1)
connected to the system, and operation is not
possible as there is no power supply to the
remote controller, resulting in an error.
Single system operation.
(1) Repair cable B.
[Emergency Repair]
(1) Cut power to outdoor unit No.2.
Error detected at both No.2 outdoor and indoor
unit, however, the remote controller cannot be
used during the stoppage, and therefore no
error is indicated.
No.1 system error stoppage.
No No.2 system stoppage.
Remote controller indicates error, however,
Communication error detected at No.1 and No.2
system indoor unit due to remote controller
error, and all systems stopped.
Communication error detected at No.2 system
indoor unit, however, no error reported at
remote controller when D breakage occurs.
Communication error detected at No.2 system
indoor unit, resulting in stoppage.
(1) Repair cable C
(1) Repair cable C
indoor unit, however, no error reported at
remote controller when D breakage occurs. No.2
system indoor unit due to remote controller
error, however, no error reported at remote
controller as inoperable during stoppage.
system cannot be operated.
remote controller operation is not possible other
No error occurs, therefore no countermeasures
possible.
Normal stoppage
No No.1 system stoppage.
No.2 system error stoppage.
Remote controller indicates error, however,
remote controller operation is not possible other
No No.1 system stoppage.
No.2 system error stoppage.
Remote controller indicates error, however,
remote controller operation is not possible other
than at stoppage. (No fan stoppage.)
than at stoppage. (No fan stoppage.)
No error occurs, therefore no countermeasures
possible.
Normal stoppage
than at stoppage. (Fan stoppage.)
No error occurs, therefore no countermeasures
possible.
Normal stoppage
No. 1 system indoor/outdoor unit transmission cable.
No. 2 system indoor/outdoor unit transmission cable.
Remote controller cable for board No.1 (communication of operation and control details).
Cable connecting No.1 and No.2 board (communication of operation and control details)
:::
:
A
B
C
D
D
BA
Outdoor unit No.2
Address: 01
Outdoor unit No.1
Address: 00
No.2 board
Indoor unit
No.1 board
C
* Error countermeasures for PEH-16·20
Error Details Recommended Countermeasure Error Details Recommended Countermeasure
Prior to power ON to boot-up Stoppage (power supplied) During Operation
Remote controller
to the No.1 outdoor unit. (single system
operation.) Change No.1 address to 01.
Set to the No.2 address 00 and cut the power
(1) Repair cable A.
[Emergency Repair]
(1)
The outdoor unit for address 00 is no longer
connected to the system, and operation is not
possible as there is no power supply to the
remote controller. Error can be confirmed at
outdoor unit LED.
Cable A
breakage,
reverse
connection
Wiring Errors
Single system operation.
(1) Repair cable B.
[Emergency Repair]
(1) Cut power to outdoor unit No.2.
Unable to boot up system No.2 and error
detected at both the outdoor and indoor unit,
however, the remote controller cannot be used
during the stoppage, and therefore no error is
indicated. Error can be confirmed at outdoor unit
LED.
(No.1 system has booted up and therefore
operation is possible.)
Cable B
breakage,
reverse
connection
(1) Repair cable C Communication error detected at No.1 and No.2
No power to remote controller and so
Cable C
(1) Repair cable D Communication error detected at No.2 system
Communication error detected at No.2 system
indoor unit, however, no error reported at
remote controller when D breakage occurs.
Error can be confirmed at outdoor unit LED.
(No.1 system has booted up and therefore
inoperable.
Error can be confirmed at outdoor unit LED.
breakage,
reverse
connection
Cable D
breakage,
operation is possible.)
reverse
connection
No error occurs, therefore no countermeasures
possible.
Normal boot-up completed.
No.1 system
error
Refrigerant
Related Errors
No error occurs, therefore no countermeasures
No error occurs, therefore no countermeasures
possible.
Normal boot-up completed.
No.2 system
error
possible.
Normal boot-up completed.
51F error
Page 42
42
<Troubleshooting and repair by symptom>
Symptom and operation when normal
Cause
Symptom judgment and remedy
1. No remote controller display
2. Remote controller displays PLEASE WAIT unchanged.
3. When remote controller operation switch pressed, operation display appears but immediately disap­pears.
(1)DC14V is not supplied to remote con-
troller. (No power O display on liquid crystal panel.)
(2)DC14V is supplied to remote controller
but nothing is displayed.
- PLEASE W AIT” not displayed
- PLEASE W AIT displayed
(1)Remote controller displays
PLEASE WAIT for maximum of 2 minutes for starting after power turned on.
(2) Indoor-remote controller communication
faulty.
(3)Outdoor-indoor communication faulty.
(1) Operation switch is disabled for approxi-
mately 30 seconds after function select operation from remote controller is re­leased.
(1) Check LED2 on indoor controller board.
1)Steady light Check remote controller wire open or faulty contact.
2)Flashing Check for remote controller wire short.
3)Not lit Check outdoor controller refrigerant address .
(2) Make the following judgment:
- When PLEASE WAIT” is not displayed, remote controller is faulty.
- When PLEASE WAIT” is displayed, see item 2.
(1)Normal operation. (2)Remote controller self-diagnosis. (3)When outdoor-indoor cannot communicate
PLEASE WAIT is displayed for a maximum 6 minutes.
Check LED3 on indoor controller board.
1) Does not flash
Check indoor/outdoor connection cable for erroneous wiring. (S1 and S2 or S3 open)
2) Flashes
Indoor/outdoor connection cable is normal.
(1)Normal operation.
4. Does not beep and air conditioner does not operate even when oper­ated with wireless remote control­ler. (Operation display appears on wire­less remote controller.)
5. When operated with wireless re­mote controller, beeps but does not operate.
6. Remote controller display is normal and cooling operation is performed, but without any capacity (does not cool).
(1)Wireless remote controller and indoor
controller board pair number setting mis­matched.
(2)Cause of item 1.
(1)Air conditioner does not operate for a
maximum of 2 minutes after the power is turned on.
(2)Set to local operation prohibit mode.
- Remote star t/stop adapter is con­nected to CN32 on indoor controller board.
- Air conditioner is connected to MELANS and is set to local operation prohibit mode from centralized control­ler, etc.
(3)Cause of item 2. (1)Insufficient refrigerant.
(2)Filter clogged. (3)Outdoor unit heat exchanger clogged. (4)Air duct short cycle. (5)Outdoor unit bypass circuit faulty.
(1)Check pair number setting. (2)Item check of item 1.
(1)Normal operation. (2)Normal operation. (3)Item check of item 2.
(1) - When there is leakage, discharge tempera-
ture rises. Therefore, check by measuring temperature.
- Check for gas leakage from piping connec­tions, etc.
(2)Open intake grille and check filter. Clean filter,
and remove dust and dirt.
(3) - Since both indoor piping temperature and
outlet pressure rise when filter clogged, judge by measuring outlet pressure.
- Clean heat exchanger. (4)Remove obstruction. (5)
Check refrigerant circuit operation state.
Page 43
43
Symptom and operation when normal
Cause
Symptom judgment and remedy
7. Remote controller display is normal and heating operation is performed
but without any capacity (does no
heat).
(1)Insufficient refrigerant. (2)Refrigerant piping heat insulation insuf-
ficient.
t
(3)Filter clogged. (4)Indoor unit heat exchanger clogged. (5)Air duct short cycle. (6)Outdoor unit bypass circuit faulty.
(1) - Since the discharge temperature rises when
there is leakage, judge by measuring the tem­perature.
- Check piping connections, etc. for gas leak­age.
(2) Check heat insulation. (3) Open intake grille and check filter.
Clean filter, and remove dust and dirt.
(4) - Since the indoor piping temperature and out-
let pressure rise when the heat exchanger is clogged, judge by measuring the outlet pres­sure.
- Clean heat exchanger.
(5) Remove obstruction. (6)
Check refrigerant circuit operation state.
Page 44
44
<Indoor/outdoor connection wire erroneous wiring and open symptoms>
Erroneous wiring contents Remarks
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Outdoor side
S1 S2 S3
Indoor
Indoor
Indoor
Indoor
Indoor
Indoor
Indoor
Indoor
Indoor
side
S1 S2 S3
side
S1 S2 S3
side
S1 S2 S3
side
S1 S2 S3
side
S1 S2 S3
side
S1 S2 S3
side
S1 S2 S3
side
S1 S2 S3
side
S1 S2 S3
Condition
Trial run
(relocation)
Trial run
relocation
Trial run
relocation
Trial run
relocation
Trial run
relocation
Trial run
relocation
Trial run
relocation
Trial run
relocation
Trial run
relocation
Remote control-
ler display
Powe r
supply mark
No display
No display
No display
Eb
No display
No display
No display
No display
No display
No display
No display
No display
No display
No display
No display
Eb
Indoor controller board
LED display
LED1
On
Off
Off
On
On
Off
Off
On
Off
On
Off
Off
Off
Off
Off
On
On
LED2
On
Off
Off
Off
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
On
LED3
Flashing
Outdoor controller
board LED display
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
(after 4 minutes)
OO
EA
Eb
EA
Eb
EA
Eb
EA
Eb
EA
Eb
EA
Eb
EA
Eb
EA
Eb
Normal
wiring
Open
between S1
Open
between S2
Open
between S3
Page 45
45
16 SIMPLE PARTS CHECK METHOD
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59PUH-8
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Part nam
utdoor uni
Thermistor (TH1) <Liqui temperature detection Thermistor (TH2 <Discharge temperatur
tection
utdoor unit Fan motor
Thermal protecto trip 1
90C
ope
l
Whit
R
Bl
Compresso
Disconnect th
Ambient 10t
utdoo
ni
Norm
4.3~9.
1
~41
Based
M
th
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Motor l
Between
M
wir
phase
th
temperature 25C
H-1
Judgment instruction
C
Abnorm
Openrhor
n
Norm
12
haracteristictabl
Abnorm
Openrhor
Normal
1.
1.2
rminalswith
rminalswith
Each phas
valuewith
multimet
multimet
Abnorm
Open Open
multimet
indin
indin
hor hor
Low temperature thermisto
Thermistor <Liquid temperature
Thermistor Ro=1
onstant = 3,460
Rt=15exp
1 2 25
4
3,460
C
.1
27
tection>
TH1
4
n t i
2
1
-20-1010204
emperature
High temperature thermisto
Thermistor<Discharge temperature
ThermistorR120=7.4
onstant = 4,057
Rt=7.465exp
4
4,057
27
7
1
4
4
17.
tection>
2
2
1
n t i
1
TH2
9
emperature
Page 46
46
Heat exchanger
Heat exchanger
Pressure switch 63H1
Pressure switch 63H2
Accumulator
Capillary tube
Pressure switch 63L
Capillary tube
Check valve
Capillary tube for cooling
Capillary tube
Liquid pipe thermistor (TH1)
Detailed View of Section A
A
Solenoid valve coil Solenoid valve
Strainer
Strainer
4-way valve
4-way valve coil
Compressor
Crankcase heater
Ball valve
Ball valve
Discharge thermistor (TH2)
Service port
Capillary tube for cooling
PUH-8, 10YKA
17 PARTS NAME
Page 47
47
Control box parts
Main board
F.C. Board Transformar (TR)
Magnetic contactor for compressor (52C)
N.F. Board
Power source terminal block
Terminal block for defrosting signal
Terminal block for outdoor/indoor comminication
Page 48
48
18 OPTIONAL PARTS
Item Individual order number Remark 1 Outlet grill PAC-SG208SG-E 2 pcs/pack 2 Pressure gauge PAC-SK209PG-E 1 pcs/pack 3 M-NET adaptor PAC-SF80MA-E
Page 49
Page 50
cCopyright 2007 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Issued in July.2007. No.HWE07040 Made in Japan.
New publication, effective July. 2007 Specifications subject to change without notice.
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN
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