Mitsubishi OCH412D Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS SPLIT-TYPE, AIR CONDITIONERS
SERVICE MANUAL
Indoor unit [Model names] [Service Ref.]
PLA-RP35BA
PLA-RP50BA
PLA-RP60BA
PLA-RP71BA
PLA-RP100BA PLA-RP125BA PLA-RP140BA
PLA-RP71BA2 PLA-RP100BA2
PLA-RP125BA2 PLA-RP140BA2
PLA-RP35BA.UK PLA-RP35BA
1.UK PLA-RP35BA#2.UK
PLA-RP50BA.UK PLA-RP50BA
1.UK PLA-RP50BA#2.UK
PLA-RP60BA.UK PLA-RP60BA
1.UK PLA-RP60BA#2.UK
PLA-RP71BA.UK PLA-RP71BA
1.UK PLA-RP71BA#2.UK
PLA-RP100BA.UK PLA-RP100BA#2.UK PLA-RP125BA.UK PLA-RP125BA#2.UK PLA-RP140BA.UK PLA-RP140BA#2.UK PLA-RP71BA2.UK PLA-RP100BA2.UK PLA-RP125BA2.UK PLA-RP140BA2.UK
March 2009
No. OCH412
REVISED EDITION-D
Revision:
• PLA-RP140BA2.UK is added in REVISED EDITION-D.
• Some descriptions have been modified.
Please void OCH412
REVISED EDITION-C.
NOTE:
• This manual describes only service data of the indoor units.
• RoHS compliant prod­ucts have <G> mark on the spec name plate.
Model name indication
INDOOR UNIT
ON/OFF TEMP
WIRELESS REMOTE
CONTROLLER
TEMP.
WIRED REMOTE
CONTROLLER
ON/OFF
CONTENTS
1. TECHNICAL CHANGES
2. REFERENCE MANUAL
3. SAFETY PRECAUTION
4. PART NAMES AND FUNCTIONS
5. SPECIFICATIONS
6. NOISE CRITERION CURVES
7. OUTLINES AND DIMENSIONS
8. WIRING DIAGRAM
9. REFRIGERANT SYSTEM DIAGRAM
10. TROUBLESHOOTING
11. SPECIAL FUNCTION
12. DISASSEMBLY PROCEDURE
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PARTS CATALOG (OCB412)
............
2
2
3
4
7
11 13 14
16
17 32 41
1
PLA-RP140BA#2.UK PLA-RP140BA2.UK
HEAT EXCHANGER has been changed. INDOOR CONTROLELR BOARD (I.B.) has been changed. (S/W version up)
PLA-RP35BA1.UK PLA-RP35BA#2.UK PLA-RP50BA1.UK PLA-RP50BA#2.UK PLA-RP60BA1.UK PLA-RP60BA#2.UK PLA-RP71BA1.UK PLA-RP71BA#2.UK PLA-RP100BA.UK PLA-RP100BA#2.UK PLA-RP125BA.UK PLA-RP125BA#2.UK PLA-RP140BA.UK PLA-RP140BA#2.UK
INDOOR CONTROLELR BOARD (I.B.) has been changed. (S/W version up)
PLA-RP35BA.UK PLA-RP35BA1.UK PLA-RP50BA.UK PLA-RP50BA1.UK PLA-RP60BA.UK PLA-RP60BA1.UK PLA-RP71BA.UK PLA-RP71BA1.UK
FAN MOTOR (MF) has been changed. TURBO FAN, NUT and WASHER have been changed.
TECHNICAL CHANGES
2
REFERENCE MANUAL
OUTDOOR UNIT’S SERVICE MANUAL
Service Ref.
PUHZ-RP200/250YHA
SUZ-KA·VA.TH
PUHZ-RP35/50/60/71/100/125/140VHA2 PUHZ-RP100/125/140/YHA2(1) PUHZ-RP35/50/60/71/100VHA3 PUHZ-RP100YHA3
PU(H)-P71/100VHA.UK PU(H)-P71/100/125/140YHA.UK
PUHZ-P100/125/140VHA2(1).UK
MXZ-8A140VA
PUHZ-P200/250YHA
PUHZ-HRP71/100VHA PUHZ-HRP100/125YHA
PUHZ-RP200/250YHA2
(1)(2)
(1)
2/VA3
Service Manual No.
OC338
OC322
OC374
OC379
OCH415/OCB415
OC316
OCH424/OCB424
OCH425/OCB425
OCH428/OCB428
2
3
SAFETY PRECAUTION
3-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilising refrigerant R410A
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with the followings.
· For RP100, 125 and 140, be sure to perform replace­ ment operation before test run.
· Change flare nut to the one provided with this product. Use a newly flared pipe.
· Avoid using thin pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
Store the piping to be used indoors during installation and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Tools for R410A Gauge manifold Charge hose
Gas leak detector
Torque wrench
Flare tool Size adjustment gauge Vacuum pump adaptor
Electronic refrigerant charging scale
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
3
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications 1 Gauge manifold · Only for R410A
· Use the existing fitting
· Use high-tension side pressure of 5.3MPa·G or over. 2 Charge hose · Only for R410A
· Use pressure performance of 5.09MPa·G or over. 3 Electronic scale 4 Gas leak detector · Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check · Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon 8 Refrigerant recovery equipment
specifications
. (UNF1/2)
4
Liquid pipe
PART NAMES AND FUNCTIONS
Drain pipe
Filter
Air outlet
Gas pipe
i-see sensor (option)
Vane
Air intake (Intake grille)
4
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
°F°C
Hr
AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in 1 hour, when the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 8–39. The display blinks if the temperature is less than 8 or 39 or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
ON
OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Operation Section
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
Note:
L
“PLEASE WAIT” message
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
ON/OFF
OPERATION
ON/OFF
FILTER
CHECK
TEST
CLEAR
Built-in temperature sensor
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
L
“NOT AVAILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
5
Wireless remote controller
CHECK
TEST RUN
display
CHECK and TEST RUN display indicate that the unit is being checked or test-run.
MODEL SELECT
Blinks when model is selected.
display
display
Lights up while the signal is transmitted to the indoor unit when the button is pressed.
display
SET TEMP. display indicates the desired temperature which is set.
display
OPERATION MODE display Operation mode display indicates which operation mode is in effect.
display
The vertical direction of air flow is indicated.
display
FAN SPEED display indicates which fan speed has been selected.
ON/OFF button
The unit is turned ON and OFF alternately
each time the button is pressed.
FAN SPEED SELECT button
Used to change the fan speed.
MODE SELECT button
Used to switch the operation mode between cooling, drying, heating, auto and fan mode.
CHECK
TEST RUN
MODEL SELECT
NOT AVAILABLE
ON/OFF TEMP
FAN
MODE
CHECK
VAN E
LOUVER
TEST RUN
RESETSET CLOCK
°C
AMPM
AMPM
AUTO STOP
AUTO START
h
min
CLOCK display
Displays the current time.
TIMER display
Displays when in timer operation or when setting timer.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
button
SET TEMPERATURE button sets any desired room temperature.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch is set, the air conditioner will be
automatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatically started at the preset time.
h and min buttons
Buttons used to set the “hour and minute” of
the current time and timer settings.
CHECK-TEST RUN button
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
VANE CONTROL button
Used to change the air flow direction.
LOUVER button
Changes left/right airflow direction.
(Not available for this model.)
CLOCK button
RESET button
SET button
6
5
SPECIFICATIONS
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
Airflow (Low-Medium2-Medium1-High)
*/min(CFM)
Pa(mmAq)
W
D H
*/min(CFM)
Pa(mmAq)
W
D H
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
PLA-RP35BA.UK PLA-RP35BA1.UK PLA-RP35BA#2.UK
Cooling
0.03
0.22
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 258 (10-3/16) PANEL : 35 (1-3/8)
PLA-RP50BA.UK PLA-RP50BA
Cooling
0.05
0.36
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 258 (10-3/16) PANEL : 35 (1-3/8)
Single phase, 50Hz, 230V
Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.050
11-12-13-15(390-425-460-530)
0(direct blow)
Remote controller & built-in
27-28-29-31
32 (1-1/4)
UNIT : 22 (49) PANEL: 6 (13)
1.UK PLA-RP50BA#2.UK
Single phase, 50Hz, 230V
Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.050
12-14-16-18(425-495-565-635)
0(direct blow)
Remote controller & built-in
28-29-31-32
32(1-1/4)
UNIT : 22 (49) PANEL: 6 (13)
Heating
0.02
0.14
Heating
0.04
0.29
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
*/min(CFM)
Pa(mmAq)
W
D H
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
PLA-RP60BA.UK PLA-RP60BA1.UK PLA-RP60BA#2.UK
Cooling
Single phase, 50Hz, 230V
0.05
0.36 Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.050
12-14-16-18(425-495-565-635)
0(direct blow)
Remote controller & built-in
28-29-31-32
32(1-1/4)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 258 (10-3/16) PANEL : 35 (1-3/8))
UNIT : 23 (51) PANEL: 6 (13)
Heating
0.04
0.29
7
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
W
D H
kW
A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
PLA-RP71BA.UK PLA-RP71BA1.UK PLA-RP71BA#2.UK
Cooling
Single phase, 50Hz, 230V
0.07
0.51 Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.050
14-16-18-21(485-565-635-740)
0(direct blow)
Remote controller & built-in
28-30-32-34
32(1-1/4) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 258 (10-3/16) PANEL : 35 (1-3/8)
UNIT : 23 (51) PANEL: 6 (13)
Heating
0.06
0.43
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
Airflow (Low-Medium2-Medium1-High)
*/min(CFM)
Pa(mmAq)
W
D H
*/min(CFM)
Pa(mmAq)
W
D H
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
PLA-RP100BA.UK PLA-RP100BA#2.UK
Cooling
Single phase, 50Hz, 230V
0.14
0.94
Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.120
20-23-26-30(710-810-920-1,060)
0(direct blow)
Remote controller & built-in
32-34-37-40
32(1-1/4)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 35 (1-3/8)
UNIT : 25 (55) PANEL : 6 (13)
PLA-RP125BA.UK PLA-RP125BA#2.UK
Cooling
Single phase, 50Hz, 230V
0.15
1.00 Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.120
22-25-28-31(780-880-990-1,090)
0(direct blow)
Remote controller & built-in
34-36-39-41
32(1-1/4)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 35 (1-3/8)
UNIT : 25 (55) PANEL : 6 (13)
Heating
0.13
0.87
Heating
0.14
0.94
8
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan(drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
*/min(CFM)
Pa(mmAq)
W
D H
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
PLA-RP140BA.UK PLA-RP140BA#2.UK
Cooling
Single phase, 50Hz, 230V
0.16
1.07 Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.120
24-26-29-32(850-920-1,020-1,130)
0(direct blow)
Remote controller & built-in
36-39-42-44
32(1-1/4) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 35 (1-3/8)
UNIT : 27 (60) PANEL : 6 (13)
Heating
0.15
1.00
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
Airflow (Low-Medium2-Medium1-High)
*/min(CFM)
Pa(mmAq)
W
D H
*/min(CFM)
Pa(mmAq)
W
D H
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Cooling
0.07
0.51
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 258 (10-3/16) PANEL : 35 (1-3/8)
UNIT : 23 (51) PANEL: 6 (13)
Cooling
0.15
1.00
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 35 (1-3/8)
UNIT : 27(60) PANEL : 6 (13)
PLA-RP71BA2.UK
Heating
Single phase, 50Hz, 230V
0.06
0.43
Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.050
14-16-18-21(485-565-635-740)
0(direct blow)
Remote controller & built-in
28-30-32-34
32(1-1/4)
PLA-RP100BA2.UK
Heating
Single phase, 50Hz, 230V
0.14
0.94
Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.120
20-23-26-30(710-810-920-1,060)
0(direct blow)
Remote controller & built-in
32-34-37-40
32(1-1/4)
9
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan (drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
*/min(CFM)
Pa(mmAq)
W
D H
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Cooling
PLA-RP125BA2.UK
Single phase, 50Hz, 230V
0.16
1.07 Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.120
22-25-28-31(780-880-990-1,090)
0(direct blow)
Remote controller & built-in
34-36-39-41
32(1-1/4) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 35 (1-3/8)
UNIT : 27(60) PANEL : 6 (13)
Heating
0.15
1.00
Service Ref.
Mode Power supply (phase, cycle, voltage) Input Running current External finish (Panel) Heat exchanger Fan Fan(drive) % No. Fan motor output
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Airflow (Low-Medium2-Medium1-High)
*/min(CFM)
Pa(mmAq)
W
D H
kW
A
kW
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Cooling
PLA-RP140BA2.UK
Single phase, 50Hz, 230V
0.16
1.07 Munsell 6.4Y 8.9/0.4
Plate fin coil
Turbo fan (direct) % 1
0.120
24-26-29-32(850-920-1,020-1,130)
0(direct blow)
Remote controller & built-in
36-39-42-44
32(1-1/4) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 35 (1-3/8)
UNIT : 27 (60) PANEL : 6 (13)
Heating
0.15
1.00
10
6
NOISE CRITERION CURVES
PLA-RP35BA.UK PLA-RP35BA1.UK PLA-RP35BA#2.UK
90
80
70
60
50
40
30
APPROXIMATE
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH SPL(dB) LINE
High 31 Medium1 29 Medium2 28
Low 27
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
PLA-RP50BA.UK PLA-RP50BA1.UK PLA-RP50BA#2.UK
90
80
70
60
50
40
30
APPROXIMATE
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH SPL(dB) LINE
High 32 Medium1 31 Medium2 29
Low 28
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
PLA-RP60BA.UK PLA-RP60BA1.UK PLA-RP60BA#2.UK
90
80
70
60
50
40
30
APPROXIMATE
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH SPL(dB) LINE
High 32 Medium1 31 Medium2 29
Low 28
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
PLA-RP71BA.UK PLA-RP71BA1.UK PLA-RP71BA#2.UK PLA-RP71BA2.UK
90
80
70
60
50
40
30
APPROXIMATE
20
OCTAVE .UKND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH SPL(dB) LINE
High 34 Medium1 32 Medium2 30
Low 28
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
11
PLA-RP100BA.UK PLA-RP100BA#2.UK PLA-RP100BA2.UK
NOTCH SPL(dB) LINE
High 40 Medium1 37 Medium2 34
Low 32
PLA-RP125BA.UK PLA-RP125BA#2.UK PLA-RP125BA2.UK
NOTCH SPL(dB) LINE
High 41 Medium1 39 Medium2 36
Low 34
90
80
70
60
50
40
30
APPROXIMATE
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
PLA-RP140BA.UK PLA-RP140BA#2.UK PLA-RP140BA2.UK
NOTCH SPL(dB) LINE
High 44 Medium1 42 Medium2 39
Low 36
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
UNIT
CEILING
1.5m
MICROPHONE
12
7
37728460
()
Ceiling hole
Branch duct hole
Drain pipe connected to VP-25
Ceiling
Grille
Drain hole
Models
Auto vane (Air outlet)
Air intake grille
Ceiling
Cut out hole
Cut out hole
Cut out hole
Burring hole pitch
Burring hole pitch
Burring hole
Burring hole
Power supply wire, Indoor unit/Outdoor unit connecting wire entry
Indoor unit/Outdoor unit connecting terminal block
Indoor power supply terminal block(Option part)
Control wire entry
Air intake hole
Air intake hole
Air outlet hole
Air outlet hole
Connected the attached flexible pipe or socket.
Keep approximately 10 to 15mm space between unit ceiling and ceiling slab.
Branch duct hole
Fresh air intake hole
Ceiling hole
Suspension bolt pitch
Suspension bolt pitch
Remote controller terminal block
Suspension bolt M10 or W3/8
(7.5)(7.5)
605
+35
- 5
620
DEFROST/STAND BY lamp
Receiver
Operation lamp
In case of standard grille : PLP-6BA / PLP-6BAMD
In case of wireless remote controller : PLP-6BALM Auto grille
Air intake grille up/down distance
Emergency operation switch<Cooling>and Emergency Up/Down switch<Up>
160
160
500
500
597
83 36
950
8336
950
597
A
17
+5
0
B35
190
156
105
140
50~70
160
840
150
90
C
D
840
187.5
20~45
860~910
20~45
810
20~45
860~910
20~45
24
160
++
+
+
+
+
+
+
+
M
M
M
M
120°
120°
:175
:125
167
158
Vane motor
2
1
Drain pump clean hole and Drain emergency drainage hole
130
100
70°
155
350
90 100 100
90
BACDE
241 258
80
87
74
400
298
85 77
440281
2
1
Refrigerant pipe
···:6.35 Flared connection
···1/4 inch
Refrigerant pipe
···:9.52 Flared connection
···3/8 inch
Refrigerant pipe
···:12.7 Flared connection
···1/2 inch
Refrigerant pipe
···:15.88 Flared connection
···5/8 inch
Refrigerant pipe
:6.35 / :9.52
Flared connection 1/4 inch/ 3/8 inch (compatible)
PLA-RP35/50BA
PLA-RP60BA
PLA-RP71BA PLA-RP71BA2
PLA-RP100,125,140BA PLA-RP100,125,140BA2
Detail drawing of fresh air intake hole
Detail connecting of branch duct(Both aspects)
3-:2.8
14-:2.8
:150
:100
Emergency operation switch<Heating>and Emergency Up/Down switch<Down>
In case of auto-grille : PLP-6BAJ
Suspension bolt lower edge
170
+
Ceiling
Air intake grille
Max. 4.0m
L.L Filter
Ceiling
Grille
Indoor unit
1500mm or more
1000mm
or more
3000mm or more
1800mm or more
from floor
For high attachment
Indoor unit
Obstacle
Floor
Note1. Please choose the grille from a standard grille, auto-grille.
2. As for drain pipe, please use VP-25(O.D.
:
32 PVC TUBE). Drain pump is included. Max. lifting height is 850mm from the ceiling.
3. As for suspension bolt, please use M10 or W3/8. (Procured at local site)
4. Electrical box may be removed for the service purpose. Make sure to slack the electrical wire little bit for control/power wires connection.
5. The height of the indoor unit is able to be adjusted with the grille attached.
6. For the installation of the optional high efficiency filter or optional multi-functional casement.
1) Requires E or more space between transom and ceiling for the installation.
2) Add 135 mm to the dimensions + marked on the figure.
3) The optional high efficiency filter becomes optional multi-functional casement and concomitant use.
7. When installing the branch ducts, be sure to insulate adequately. Otherwise condensation and dripping may occur. (It becomes the cause of dew drops/Water dew.)
8. As for necessary installation/service space, please refer to the left figure.
OUTLINES AND DIMENSIONS
PLA-RP35BA.UK PLA-RP50BA.UK PLA-RP60BA.UK PLA-RP71BA.UK PLA-RP100BA.UK PLA-RP125BA.UK PLA-RP140BA.UK
1
PLA-RP35BA
.UK PLA-RP50BA1.UK PLA-RP60BA1.UK PLA-RP71BA1.UK PLA-RP35BA#2.UK PLA-RP50BA#2.UK PLA-RP60BA#2.UK PLA-RP71BA#2.UK PLA-RP100BA#2.UK PLA-RP125BA#2.UK PLA-RP140BA#2.UK PLA-RP71BA2.UK PLA-RP100BA2.UK PLA-RP125BA2.UK PLA-RP140BA2.UK
Unit: mm
13
8
WIRING DIAGRAM
PLA-RP35BA.UK PLA-RP50BA.UK PLA-RP60BA.UK PLA-RP71BA.UK PLA-RP100BA.UK PLA-RP125BA.UK PLA-RP140BA.UK
1
PLA-RP35BA
.UK PLA-RP50BA1.UK PLA-RP60BA1.UK PLA-RP71BA1.UK PLA-RP35BA#2.UK PLA-RP50BA#2.UK PLA-RP60BA#2.UK PLA-RP71BA#2.UK PLA-RP100BA#2.UK PLA-RP125BA#2.UK PLA-RP140BA#2.UK
[LEGEND]
SYMBOL SYMBOLNAME NAME
I.B
DCL DP FS
MMMM
Notes:
1.SymboIs used in wiring diagram above are, :Connector, : Terminal (block).
2.Indoor and outdoor connecting wires have poIarities, make sure to match terminal numbers (S1, S2, S3) for correct wirings.
3.Since the outdoor side electric wiring may change, be sure to check the outdoor unit electric wiring diagram for servicing.
4.This diagram shows the wiring of indoor and outdoor connecting wires.(specification of 230V), adopting superimposed system for power and signal. +1:If indoor and outdoor units have separate power supplies, refer to Fig.1. +2:For power supply system of this unit, refer to the caution label located near this diagram.
INDOOR CONTROLLER BOARD
CN2L
CONNECTOR (LOSSNAY)
CN32
CONNECTOR (REMOTE SWITCH) CONNECTOR (HA TERMINAL-A)
CN41 CN51
CONNECTOR (CENTRALLY CONTROL)
DSA
SURGE ABSORBER
FUSE
FUSE (T6.3AL250V)
LED1
POWER SUPPLY (I.B)
LED2
POWER SUPPLY (R.B)
LED3
TRANSMISSION (INDOOR-OUTDOOR)
SW1
SWITCH (MODEL SELECTION) +See table 1
SW2
SWITCH (CAPACITY CODE) +See table 2
SWE
CONNECTOR (EMERGENCY OPERATION)
X1
RELAY (DRAIN PUMP)
ZNR01,02
VAR IST OR
REACTOR DRAIN-UP MACHINE DRAIN FLOAT SWITCH
Please set the voltage using the remote controller. For the setting method, please refer to the indoor unit Installation Manual.
I.B
VAN E
CNV(
20
18
19
3
1 3
AUTO GRILLE
CN3G (BLK)
MVMVMV
GRILLE
WHT)
WIRELESS
CN90
(WHT)
114169
9
CNB
5555
SW1
SW2
MV
RU
1234567891011121314151617
LED3 LED2 LED1
I-SEE SENSOR
CN4Y
(WHT)
I-SEE
BZ
SENSOR
LED2
I-SEE SENSOR CORNER PANEL (OPTION PART)
LED1
W.B
MF MV TB2 TB4 TB5,TB6
TH1
TH2
TH5
OPTION PART
Refer to tables 1 and 2.
SW2SW1
I-SEE
SENSOR MOTOR
CN6Y (RED)
4 5
M
MT
FAN MOTOR VANE MOTOR TERMINAL BLOCK (Indoor unit Power (option)) TERMINAL BLOCK ( TERMINAL BLOCK (REMOTE CONTROLLER TRANSMISSION LINE) ROOM TEMP. THERMISTOR (0 / 15k, 25 / 5. 4k DETECT) PIPE TEMP. THERMISTOR/LIQUID (0 / 15k, 25 / 5. 4k DETECT) COND. / EVA. TEMP. THERMISTOR (0 / 15k, 25 / 5. 4k DETECT)
PCB FOR WIRELESS REMOTE CONTROLLER
W.B
BZ
BUZZER
LED1
LED (OPERATION INDICATION : GREEN)
LED2
LED (PREPARATION FOR HEATING : ORANGE) RECEIVING UNIT
RU SW1
EMERGENCY OPERATION (HEAT / DOWN)
SW2
EMERGENCY OPERATION (COOL / UP)
2
1
TB6
R.B
J42J41
CN51(WHT)
Pair No.
51
AUTO GRILLE
POWER
CNAC (WHT)
31
3
CN41(WHT)
SWE
ON OFF
CN2L
21
U.B
INDOOR/OUTDOOR CONNECTING LINE
TB5
2
113
FLOAT SW
CN4F
(WHT)
FS
1
REMOCON
CN22
(BLU)
LIQUID/PIPE
14
4
TH2 TH5 TH1
TRANSMISSION WIRES DC12V
CN32
(WHT)
41
13135
CN3G
AUTOMATIC FILTER ELEVATION PANEL (OPTION PART)
CN3A
<Table 1>SW1(MODEL SELECTION)
SW1
SETTING
)
12345
ON OFF
<Table 2>SW2(CAPACITY CODE)
135
U
U
ZNR01
X1
D.U.M
31
CNP
(BLU)
M
1~
DP
SETTING
12345
12345
12345
12345
YLW
FUSE
ON OFF
ON OFF
ON OFF
ON OFF
DCL
3
1
INDOOR/OUTDOOR
COMMUNICATION
CN3C
(BLU)
21
INTAKE
CN20
CN44
(RED)
(WHT)
tt t
21
MODELS
PLA-RP35BA
PLA-RP50BA
PLA-RP60BA
PLA-RP71BA
OUTDOOR
CN01
(BLK)
DSA
ZNR02
DC325V
RECTIFICATION
FAN CNMF (WHT)
741
MS
3~
MF
+ Be sure to turn off the power source and then disconnect fan motor connector. (Failure to do so will cause trouble in fan motor.)
+1(Fig. 1) CN01
I.B
I.B
(BLK)
5 3 1
31 CN3C (BLU)
YLW ORN
INDOOR/OUTDOOR
COMMUNICATION
RED BLU
GRN/YLW
YLW ORN ORN BRN
TB2
TB4
S1
S2
S3
L N
POWER SUPPLY ~(1PHASE) 230V 50Hz
SW2
MODELS
PLA-RP100BA
PLA-RP125BA
PLA-RP140BA
ORN
TO OUTDOOR UNIT
YLW
ORN BRN
SETTING
12345
12345
12345
TB4 YLW ORN
S1 S2 S3
ON OFF
ON OFF
ON OFF
TO OUTDOOR UNIT
14
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