Mitsubishi OC406 Service Manual

SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
ON/OFF
TEMP.
TECHNICAL & SERVICE MANUAL
June 2006
No. OC406
Series PLH
Indoor unit [Model names]
PLH-1.6KAKH
PLH-2KAKH
PLH-2.5KAKH
PLH-1.6KAK
PLH-2KAK
PLH-2.5KAK
INDOOR UNIT
Ceiling Cassettes
[Service Ref.]
PLH-1.6KAKH.UK PLH-2KAKH.UK PLH-2.5KAKH.UK PLH-1.6KAK.UK PLH-2KAK.UK PLH-2.5KAK.UK
REMOTE CONTROLLER
• This manual does not cover the outdoor units. When servicing outdoor units please refer to the outdoor unit`s service manual No. OC325 together with this manual.
• RoHS compliant products have <G> mark on spec name plate.
CONTENTS
1. REFERENCE MANUAL ·······················2
2. PART NAMES AND FUNCTIONS········2
3. SPECIFICATIONS·································4
4. DATA·····················································7
5. OUTLINES AND DIMENSIONS··········12
7.
REFRIGERANT SYSTEM DIAGRAM
8. TROUBLESHOOTING························16
9. FUNCTION SETTING ·························30
10. 4-WAY AIR FLOW SYSTEM···············36
11. SYSTEM CONTROL···························37
12. DISASSEMBLY PROCEDURE···········51
13. RoHS PARTS LIST·····························54
14. OPTIONAL PARTS·····························58
······15
Disperses airflow up and down and adjusts the angle of airflow direction.
Grille
Filters Removes dust and pollutants from intake air
Sets airflow to horizontal automatically during cooling or dehumidifying.
Air Intake Intakes air from room.
Horizontal Air Outlet
Auto Air Swing Vane
1
Service Ref. Service Manual No.
PUH-1.6/2/2.5/3VKA.TH PUH-3YKA.TH PUH-4/5/6YKSA.TH
OC325
REFERENCE MANUAL
OUTDOOR UNIT’S SERVICE MANUAL
2
PART NAMES AND FUNCTIONS
Indoor Unit
PLH-1.6KAKH.UK PLH-1.6KAK.UK PLH-2KAKH.UK PLH-2KAK.UK PLH-2.5KAKH.UK PLH-2.5KAK.UK
2
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Set Temperature buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the door.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To preceding operation number.
Ventilation button (
Operation button)
To next operation number.
Wired remote controller
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
˚F˚C
˚F˚C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON OFF
Hr AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
Identifies the current operation
Shows the operating mode, etc. * Multilanguage display is sup-
ported.
“Centrally Controlled” indicator
Indicates that operation of the re­mote controller has been prohib­ited by a master controller.
“Timer Is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, shows the time remaining.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
Comes on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to weak and downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off after one hour, at which time the airflow di­rection also changes.
Room Temperature display
Shows the room temperature.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is stationary.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
On the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
Operation buttons
Display
Caution
Only the Power on indicator lights when the unit is stopped and power supplied to the unit.
If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”
message. If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not present at the parent unit.
When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indica­tion (For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.
3
SPECIFICATIONS3
Service Ref.
Item
Btu/h
W
kW
kW
A A
kW
K/min(CFM)
mmAq,Pa
kW
dB(A) mm,(in.) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kW
A A
kW
kW
K
/min(CFM
)
dB(A) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kg,(lbs) mm,(in.) mm,(in.)
Function Capacity Total input
Service Ref.
Power supply (phase, cycle, voltage)
Input Running current
Starting current External finish Heat exchanger
Fan (drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-High) Cond. drain conn. O.D.
Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
Input
Running current
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices Heat exchanger
Fan (drive) o No.
Fan motor output
Airflow Defrost method Noise level
Dimensions
Weight Refrigerant
Charge Pipe size O.D.
Connection method
Between the indoor & outdoor unit
INDOOR UNITOUTDOOR UNIT
REFRIGERANT PIPING
PLH-1.6KAK.UK/ PLH-1.6KAKH.UK
Cooling
15,000
4,400
1.59
0.15
0.64
0.70
UNIT : 660(26) UNIT : 660(26) UNIT : 253(10)
UNIT : 19(42)[20(44)]
1.44
6.74
Heating
15,900[20,600]
4,650[6,050]
1.51[3.20]
0.10[1.50]
0.45[6.28]
0.50[6.91]
PANEL : 760(30) PANEL : 760(30)
PANEL : 30(1-1/8)
PANEL : 3.7(8)[3.7(8)]
1.41
6.60
W
D H
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
PLH-1.6KAK.UK/ PLH-1.6KAKH.UK
Single, 50Hz, 220-240V
Galvanized sheets with gray heat insulation
Plate fin coil
Turbo fan [direct) o 1
0.030
13-16(460-565)
0(direct blow)
[1.4]
Remote controller & built-in
32-37
32(1-1/4)
PUH-1.6VKA.TH
Single, 50Hz, 220-240V
33
Munsell 3.0Y 7.8/1.1
Capillary tube
Hermetic
RH247VFCT
1.2
Line start
Inner thermostat, High pressure switch
Plate fin coil
Propeller (direct) o 1
0.065
45(1,590)
Reverse cycle
49
870(34-1/4)
295+24 (11-5/8 and 1)
650 (25-5/8)
53(117)
R-22
2.2(4.8)
9.52 (3/8)
15.88 (5/8) Flared Flared
Max. 40m Max. 40m
Note: Rating condition (ISO T1<JIS B8616>)
Cooling : indoor : D.B. 27:, W.B. 19: Heating : indoor : D.B. 20: Refrigerant piping length (one way) : 5m (16ft)
outdoor : D.B. 35:, W.B. 24: outdoor : D.B. 7:, W.B. 6:
4
Item
Function Capacity Total input
Service Ref.
Power supply (phase, cycle, voltage)
Input Running current
Starting current External finish Heat exchanger
Fan (drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater Operation control & Thermostat
INDOOR UNITOUTDOOR UNIT
Noise level (Low-High) Cond. drain conn. O.D.
W
Dimensions
D H
Weight
Service Ref.
Power supply (phase, cycle, voltage)
Input
Running current
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices Heat exchanger
Fan (drive) o No.
Fan motor output
Airflow Defrost method Noise level
W
Dimensions
D
H Weight Refrigerant
Charge
Pipe size O.D.
Connection method Between the indoor &
outdoor unit
REFRIGERANT PIPING
Note: Rating condition (ISO T1<JIS B8616>)
Cooling : indoor : D.B. 27:, W.B. 19: Heating : indoor : D.B. 20: Refrigerant piping length (one way) : 5m (16ft)
outdoor : D.B. 35:, W.B. 24: outdoor : D.B. 7:, W.B. 6:
Liquid
Gas Indoor side Outdoor side Height difference Piping length
Service Ref.
Btu/h
W
kW
kW
A A
kW
K/min(CFM)
mmAq,Pa
kW
dB(A) mm,(in.) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kW
A A
kW
kW
/min(CFM
K
dB(A) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kg,(lbs) mm,(in.) mm,(in.)
PLH-2KAK.UK/ PLH-2KAKH.UK
Cooling
18,400
5,400
2.34
Heating
19,800[24,600]
5,800[7,200]
2.32[4.09]
PLH-2KAK.UK/ PLH-2KAKH.UK
Single, 50Hz, 220-240V
0.14
0.65
0.72
0.10[1.50]
0.45[6.28]
0.50[6.91]
Galvanized sheets with gray heat insulation
Plate fin coil
Turbo fan (direct) o 1
0.030
13-16(460-565)
0(direct blow)
[1.4]
Remote controller & built-in
32-37
32(1-1/4) UNIT : 660(26) UNIT : 660(26) UNIT : 253(10)
UNIT : 19(42)[20(44)]
PANEL : 760(30) PANEL : 760(30)
PANEL : 30(1-1/8)
PANEL : 3.7(8)[3.7(8)]
PUH-2VKA.TH
Single, 50Hz, 220-240V
2.20
9.86 45
2.22
9.95 45
Munsell 3.0Y 7.8/1.1
Capillary tube
Hermetic
NH38VMDT
1.7
Line start
Inner thermostat, HP switch
Plate fin coil
Propeller (direct) o 1
0.065
)
45(1590)
Reverse cycle
49
870(34-1/4)
295+24 (11-5/8 add 1)
650 (25-5/8)
64(141)
R-22
2.2(4.8)
9.52 (3/8)
15.88 (5/8) Flared Flared
Max. 40m Max. 40m
5
Service Ref.
Item
Btu/h
W
kW
kW
A A
kW
K/min(CFM)
mmAq,Pa
kW
dB(A) mm,(in.) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kW
A A
kW
kW
K
/min(CFM
)
dB(A) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kg,(lbs) mm,(in.) mm,(in.)
Function Capacity Total input
Service Ref.
Power supply (phase, cycle, voltage)
Input Running current
Starting current External finish Heat exchanger
Fan (drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-High) Cond. drain conn. O.D.
Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
Input
Running current
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices Heat exchanger
Fan (drive) o No.
Fan motor output
Airflow Defrost method Noise level
Dimensions
Weight Refrigerant
Charge Pipe size O.D.
Connection method Between the indoor &
outdoor unit
INDOOR UNITOUTDOOR UNITREFRIGERANT
PLH-2.5KAK.UK/ PLH-2.5KAKH.UK
Cooling
21,500
6,300
2.60
0.14
0.61
0.67
UNIT : 660(26) UNIT : 660(26) UNIT : 253(10)
UNIT : 20(44)[21(46)]
2.46
10.68 52
Heating
24,600[31,700]
7,200[9,300]
2.33[4.87]
0.10[2.20]
0.45[9.20]
0.50[10.12]
PANEL : 760(30) PANEL : 760(30)
PANEL : 30(1-1/8)
PANEL : 3.7(8)[3.7(8)]
2.23
9.78 52
W
D H
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
PLH-2.5KAK.UK/ PLH-2.5KAKH.UK
Single, 50Hz, 220-240V
Galvanized sheets with gray heat insulation
Plate fin coil
Turbo fan (direct) o 1
0.030
14-17(495-600)
0(direct blow)
[2.1]
Remote controller & built-in
35-39.5
32(1-1/4)
PUH-2.5VKA.TH
Single, 50Hz, 220-240V
Munsell 3.0Y 7.8/1.1
Capillary tube
Hermetic
NH41VMDT
2.0
Line start
Inner thermostat, HP switch
Plate fin coil
Propeller (direct) o 1
0.085
50(1764)
Reverse cycle
52
870(34-1/4)
295+24 (11-5/8 add 1)
850(34-1/4)
68(150)
R-22
2.8(6.2)
9.52(3/8)
15.88 (5/8) Flared Flared
Max. 50m Max. 50m
Note: Rating condition (ISO T1<JIS B8616>)
Cooling : indoor : D.B. 27:, W.B. 19: Heating : indoor : D.B. 20: Refrigerant piping length (one way) : 5m (16ft)
outdoor : D.B. 35:, W.B. 24: outdoor : D.B. 7:, W.B. 6:
6
4
Service Ref.
PLH-1.6KAK.UK PLH-1.6KAKH.UK/ PUH-1.6VKA.TH
PLH-2KAK.UK PLH-2KAKH.UK/ PUH-2VKA.TH
PLH-2.5KAK.UK PLH-2.5KAKH.UK/ PUH-2.5VKA.TH
Indoor
intake
air
WB:
16 18 20 22 16 18 20 22 16 18 20 22
CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C.
20 25 30 35 40 45
Outdoor intake air DB:
4439
1.27 4317 1.33 4159 1.43 3990 1.53 3812 1.64 3624
1.74
4726
1.30 4602 1.36 4434 1.46 4258 1.57 4074 1.68 3882
1.79
5017
1.32 4899 1.38 4724 1.50 4542 1.61 4352 1.72 4154
1.84
5310
1.35 5209 1.41 5028 1.53 4840 1.65 4645 1.77 4442
1.90
5448
1.88 5299 1.96 5104 2.11 4897 2.26 4678 2.41 4447
2.56
5800
1.91 5648 2.00 5442 2.15 5226 2.31 5000 2.47 4764
2.63
6157
1.95 6012 2.04 5798 2.20 5574 2.37 5341 2.54 5099
2.71
6517
1.99 6392 2.08 6171 2.25 5940 2.42 5700 2.61 5451
2.80
6356
2.08 6182 2.17 5955 2.34 5713 2.51 5458 2.68 5189
2.85
6767
2.13 6589 2.22 6349 2.39 6097 2.57 5834 2.75 5558
2.92
7183
2.17 7014 2.26 6764 2.45 6503 2.63 6231 2.82 5948
3.01
7603
2.21 7458 2.31 7199 2.50 6930 2.69 6650 2.90 6360
3.11
DATA
4-1. PERFORMANCE DATA 50Hz
1) COOLING CAPACITY
Note CA:Capacity (W)
P.C. :Power consumption (kW)
Cooling capacity correction factors
Service Ref.
PLH-1.6 KAK/KAKH.UK PLH-2 KAK/KAKH.UK PLH-2.5 KAK/KAKH.UK
Refrigerant piping length (one way)
5m 10m 15m 20m 25m 30m 35m 40m 45m 50m
1.00 0.993 0.984 0.978 0.969 0.961 0.956 0.948
1.00 0.992 0.983 0.978 0.966 0.959 0.950 0.945
1.00 0.989 0.980 0.970 0.960 0.950 0.940 0.930 0.920 0.910
7
-5
CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. 3184 1.03 3650 1.14 4160 1.25 4714 1.38 5312 1.51 5952 1.64 3049 1.11 3506 1.23 4003 1.35 4538 1.48 5112 1.62 5724 1.77 2930 1.18 3364 1.31 3844 1.44 4370 1.59 4942 1.74 5560 1.90 3972 1.58 4552 1.75 5188 1.93 5880 2.11 6625 2.31 7424 2.52 3803 1.71 4373 1.89 4993 2.08 5661 2.28 6376 2.49 7139 2.71 3655 1.81 4196 2.01 4795 2.22 5451 2.44 6165 2.67 6935 2.91 4109 1.56 4709 1.73 5367 1.90 6083 2.09 6854 2.28 7680 2.49 3934 1.68 4524 1.86 5165 2.05 5856 2.25 6596 2.46 7386 2.68 3781 1.79 4341 1.98 4960 2.19 5639 2.41 6377 2.64 7174 2.87
Service Ref.
PLH-1.6KAK.UK PLH-1.6KAKH.UK/ PUH-1.6VKA.TH
PLH-2KAK.UK PLH-2KAKH.UK/ PUH-2VKA.TH
PLH-2.5KAK.UK PLH-2.5KAKH.UK/ PUH-2.5VKA.TH
Indoor
intake
air
DB:
15 20 25 15 20 25 15 20 25
-10 0 5 10 15
Outdoor intake air WB:
Cooling performance curve(50Hz)
1.4
1.2
1.0
0.8
0.6
1.4
1.2
1.0
0.8
0.6
0.4
-5 5 15 253546 OUTDOOR D.B.(°C)
TOTAL INPUT (RATIO) CAPACITY (RATIO)
INDOOR W.B.(°C)
INDOOR W.B.(°C)
22 20 18 16
22 20 18 16
1.4
1.2
1.0
0.8
0.6
1.4
1.2
1.0
0.8
0.6
0.4
-5 5 15 253546 OUTDOOR D.B.(°C)
TOTAL INPUT (RATIO) CAPACITY (RATIO)
INDOOR W.B.(°C)
INDOOR W.B.(°C)
22 20 18 16
22 20 18 16
2) HEATING CAPACITY
Heating performance curve(50Hz)
Note CA:Capacity (W)
P.C. :Power consumption (kW)
Heating capacity correction factors
Service Ref.
PLH-1.6 KAK/KAKH.UK PLH-2 KAK/KAKH.UK PLH-2.5 KAK/KAKH.UK
5m 10m 15m 20m 25m 30m 35m 40m 45m 50m
1.00 1.00 1.00 1.00 1.00 1.00 0.998 0.995
1.00 1.00 1.00 1.00 1.00 1.00 0.998 0.995
1.00 1.00 1.00 1.00 1.00 1.00 0.998 0.995 0.993 0.990
Refrigerant piping length (one way)
8
4-2. ELECTRICAL DATA
Indoor unit …220V 50Hz 1phase Outdoor unit…220V 50Hz 1phase
Service Ref.
Mode Capacity (W) Total Input (kW)
Input (kW) Current (A) Starting current (A)
Indoor unit
Input (kW) Current (A) Starting current (A)
Outdoor unit
Indoor unit …230V 50Hz 1phase Outdoor unit…230V 50Hz 1phase
Service Ref.
Mode Capacity (W) Total Input (kW)
Input (kW) Current (A) Starting current (A)
Indoor unit
Input (kW) Current (A) Starting current (A)
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
PLH-1.6KAK/ KAKH.UK
PUH-1.6VKA.TH
Cool
4,300
1.48
0.12
0.60
0.66
1.36
6.79 30
Heat
4,550
[5,720]
1.40
[2.57]
0.08
[1.25]
0.41
[5.75]
0.45
[6.33]
1.32
6.59 30
PLH-1.6KAK/ KAKH.UK
PUH-1.6VKA.TH
Cool
4,350
1.54
0.14
0.62
0.68
1.40
6.76 32
Heat
4,600
[5,890]
1.45
[3.01]
0.09
[1.38]
0.43
[6.02]
0.47
[6.62]
1.36
6.57 32
PLH-2KAK/ KAKH.UK
PUH-2VKA.TH
Cool
5,300
2.24
0.12
0.61
0.67
2.12
9.83 43
Heat
5,700
[6,870]
2.22
[3.73]
0.08
[1.25]
0.42
[5.76]
0.46
[6.34]
2.14
9.93 43
PLH-2KAK/ KAKH.UK
PUH-2VKA.TH
Cool
5,350
2.29
0.13
0.63
0.69
2.16
9.78 44
Heat
5,750
[7,040]
2.27
[3.92]
0.09
[1.38]
0.44
[6.03]
0.48
[6.63]
2.18
9.87 44
PLH-2.5KAK/ KAKH.UK
PUH-2.5VKA.TH
Cool
6,200
2.53
0.12
0.57
0.63
2.41
11.18 52
Heat
6,900
[8,660]
2.25
[4.41]
0.09
[1.85]
0.46
[9.28]
0.80
[8.79]
2.16
10.02 52
PLH-2.5KAK/ KAKH.UK
PUH-2.5VKA.TH
Cool
6,250
2.57
0.13
0.59
0.65
2.44
10.94 52
Heat
7,050
[8,980]
2.29
[4.64]
0.09
[2.02]
0.43
[8.82]
0.47
[9.70]
2.20
9.86 52
Indoor unit …240V 50Hz 1phase Outdoor unit…240V 50Hz 1phase
Service Ref.
Indoor unit Outdoor unit
Mode Capacity (W) Total Input (kW)
Input (kW) Current (A) Starting current (A)
Indoor unit
Input (kW) Current (A) Starting current (A)
Outdoor unit
PLH-1.6KAK/ KAKH.UK
PUH-1.6VKA.TH
Cool
4,400
1.59
0.15
0.64
0.70
1.44
6.74 33
Heat
4,650
[6,050]
1.51
[3.20]
0.10
[1.50]
0.45
[6.28]
0.50
[6.91]
1.41
6.60 33
9
PLH-2KAK/ KAKH.UK
PUH-2VKA.TH
Cool
5,400
2.34
0.14
0.65
0.72
2.20
9.86 45
Heat
5,800
[7,200]
2.32
[4.09]
0.10
[1.50]
0.45
[6.28]
0.50
[6.91]
2.22
9.95 45
PLH-2.5KAK/ KAKH.UK
PUH-2.5VKA.TH
Cool
6,300
2.60
0.14
0.67
0.67
2.46
10.68 52
Heat
7,200
[9,300]
2.33
[4.87]
0.10
[2.20]
0.45
[9.20]
0.80
[9.55]
2.23
9.78 52
TotalElectrical circuitRefrigerant circuitIndoor side
Outdoor
side
Service Ref.
SHF
BF
W
kW
V A
V A
Mpa•G Mpa•G
°C °C °C
m
DB°C
WB°C
DB°C DB°C
WB°C
Mode
Capacity Input
Indoor unit Service Ref.
Phases, Hz Volts Amperes
Outdoor unit Service Ref.
Phases, Hz Volts Amperes Discharge pressure Suction pressure Discharge temperature Condensing temperature Suction temperature Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
PLH-1.6KAK.UK
PLH-1.6KAKH.UK
PLH-1.6KAK.UK
PLH-1.6KAKH.UK
1,50
240
PUH-1.6VKA.TH
1,50
240
PLH-2KAK.UK
PLH-2KAKH.UK
PLH-2KAK.UK
PLH-2KAKH.UK
1,50
240
PUH-2VKA.TH
1,50
240
PLH-2.5KAK.UK
PLH-2.5KAKH.UK
PLH-2.5KAK.UK
PLH-2.5KAKH.UK
1,50
240
PUH-2.5VKA.TH
1,50
240
Cooling
4,400
1.59
0.64
6.74
1.80
0.54
78.7
48.5
8.5 5
27 19
16.1 35 24
0.83
0.21
Heating
4,650
1.51
0.45
6.60
1.70
0.40
77.2 —
0.7 5
20 15
35.2 7 6
— —
Cooling
5,400
2.34
0.65
9.86
1.90
0.46
84.0
50.7
4.8 5
27 19
15.0 35 24
0.76
0.21
Heating
5800
2.32
0.45
9.95
1.94
0.34
86.4 —
-1.8 5
20 15
39.4 7 6
— —
Cooling
6,300
2.60
0.61
10.68
1.95
0.50
82.8
51.8
6.7 5
27 19
13.8 35 24
0.75
0.14
(19.9)
(5.1)
(17.4)
(3.7)
(19.3)
(4.7)
(19.8)
(3.5)
(18.3)
(5.5)
(kgf/G•G) (kgf/G•G)
(17.3)
(4.1)
Heating
7,200
2.33
0.45
9.78
1.71
0.36
76.0 —
-1.5
5 20 15
41.2 7 6
— —
4-3. STANDARD OPERATION DATA
Air flow Air speed Coverage range
K/min
m/W.
m
PLH-1.6KAK/ KAKH.UK
PLH-2KAK/ KAKH.UK
16.0
5.6
6.0
PLH-2.5KAK/ KAKH.UK
17.0
5.9
6.4 Air flow Air speed Coverage range Total width of discharge outlets
K/min
m/W.
m
mm
17.0
5.9
6.4 0
18.0
6.3
6.8 0
Standard
High ceiling
The unit of pressure has been changed to Mpa based on international SI system. The conversion factor is : 1(Mpa.G)=10.2(kgf/
4-4. OUTLET AIR SPEED AND COVERAGE RANGE
W The air coverage range is the value up to the position where the air speed is 0.25m/sec.
When air is blown out horizontally from the unit at the Hi notch position. The coverage range should be used only as a general guideline since it varies according to the size of the room and the furniture inside the room.
.
ff
G)
10
4-5. NOISE CRITERION CURVES
Ambient temperature 27:
UNIT
1.5m
MICROPHONE
CEILING
PLH-1.6KAK.UK PLH-1.6KAKH.UK PLH-2KAK.UK PLH-2KAKH.UK
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH
High
Low
SPL(dB)
37 32
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
PLH-2.5KAK.UK PLH-2.5KAKH.UK
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH
High Low
SPL(dB)
39.5 35
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
11
OUTLINES AND DIMENSIONS5
1
Refrigerant pipe
([ 9.52mm)
Flared connection
3/8F
2
Refrigerant pipe
([ 15.88mm)
Flared connection
5/8F
Ceiling hole
Suspension bolt pitch
Suspension bolt M10 or
Air intake hole
Air outlet hole
Air intake grill
690~710 25~3525~35
640
660
466
460
66 35
760
117 117
117
435
135
117
Ceiling hole
Suspension bolt pitch
Suspension bolt lower edge
Air outlet hole
Air outlet hole
690~710
25~35
25~35
65~80
760
460
466
6635
115
243
253
29830
54
+3
- 2
507
660
54
53
Terminal block for heater
Terminal block for remote controller
Terminal block for power supply
Drain hole
Drain hole VP-25 connection
W3/8
Feeding hole (Drain pump)
Leave space of 10~15mm between the top surface of the unit and the ceiling slab.
Ceiling surface
4-Auto vanes
Intake grille opening/closing side
Vane motor
Decorative panel
Control wire entry
Refrigerant piping side electric wire entry side
Power line entry
41 25
Liquid pipe
Gas pipe
Optional high-efficiency filter
NOTE 1.The electrical parts box may be removed during servicing.
When connecting the power line and the control wire, provide enough length to the electric wires.
NOTE 2.When installing the optional high-efficiency filter, the dimension
between the transom and ceiling shall be more than 440mm. Also, when installing the optional fresh air intake casement or the multi-functional casement, the dimension between the transom and ceiling shall be more than 440mm. (The optional high-efficiency filter can also be installed.)
54
+3
- 2
INDOOR UNIT PLH-1.6KAKH.UK PLH-2KAKH.UK PLH-2.5KAKH.UK PLH-1.6KAK.UK PLH-2KAK.UK PLH-2.5KAK.UK
Unit : mm
12
WIRED REMOTE CONTROLLER
unit : mm
130
120
19
13
WIRING DIAGRAM6
1 2 3 4 5
O
N
O
F
F
MO
DELS
Table 2
SW
2
Manufacture/Service
PLH-1.6KAK PLH-1.6KAKH
PL
H
-2
KAK
PL
H
-2
KAKH
1 2 3 4 5
O
N
O
F
F
PLH-2.5KAK PLH-2.5KAKH
1 2 3 4 5
O
N
O
F
F
12345678
O
N
O
F
F
MODELS
SW5
Manufacture/Service
PLH-KAK PLH-KAKH
Table 3
N
O
T
E
S
:
1. S
ym
b
ols used in w
iring diag
ra
m
above are, : C
onn
ector, : T
erm
inal (block).
2. Indoo
r and outdoor conn
ecting
w
ires are m
ade W
ith polarities, m
ake W
iring
m
a
tching
term
inal num
b
ers(1, 2
, 3).
3. S
in
ce the ou
tdoor side electric w
irin
g m
ay chang
e be su
re
to check the outdoor
unit electric w
iring for servicing.
ON OFF
MO
DELS
Table 1
SW
1
Manufacture/Service
PLH-KAK
1 2 3 4 5
PLH-KAKH
P
le
ase
se
t th
e volta
ge
usin
g th
e
re
m
o
te
co
n
tro
lle
r.
F
o
r th
e
se
ttin
g m
e
th
o
d
.
p
le
a
se
re
fe
r to
th
e
in
d
o
or
u
nit Insta
lla
tio
n
M
an
u
a
l.
1 2
88H
FS1
FS2
H
1
5
3
R
ED
RED
BLU
W
H
T
TB2
L
N
PO
W
ER SUPPLY ~(1PHASE) 220-240V 50Hz 220V 60Hz
5 6
1
6
YLW
W
HT
GRY
26H
YLW
W
HT
HEATER
CN24
88H
SW6
1
2
ON OFF
H2
1
2
3
3
2
1
MF
C
RED
WHT
BLK
2 1
3 2 1
CN2S
(WHT)
CNSK
(RED)
1 2 3
L N
P.B
TB4
TB2
TB5
1
2
1
2
TB6
R.B
TRANSMISSION W
IRES DC12V
1 3
DS
TH1
1 2
TH2
5 3
1
13
1
3
1
2
3
1
2
1
3
1
3
1
2
1
3
FA
N
(WHT)
BC
R
VANE
C
N
V
(GRN)
D
.U
.M
C
N
P
(BLU)
D
.H
EA
TE
R
C
N
C
(RED)
C
N
90
(WHT)
C
N
41
C
N
2L
C
N
32
C
N
25
C
N
51
ZN
R
F
U
SE
X1
LED
2
LED
1
X3
X
4
1
2
1
2
1
2
1
2
2
1
3
D
.SEN
S
O
R
C
N
31
(W
H
T)
LIQ
U
ID
C
N
21
(W
H
T)
IN
TAK
E
C
N
20
(R
E
D
)
W
IR
E
LE
S
S
X4
X1
X3
O
N
O
FF
SW
E
SW
2
SW
1
S
W
5
I.B
D
P
2 7
5
10
1 6
MV
GRILLE
LS
DC13.1V
CN30 (BLK)
O
U
T
D
O
O
R
CN2D (WHT)
POW
ER
C
N
D
K
(R
E
D
)
POWER
C
N
D
(O
R
N
)
POWER
Refer to tables 1, 2 and 3.
RED
W
H
T
RED BLU
YLW ORN BRN
GRN/YLW
RED
BLU
BLK
W
HT
BLU
BLK
BLK
BLK
BLK
RED
RED
BLU
BRN
BRN
VANE CN23
(GRN
)
To o
utdoo
r
un
it
Y
LW
Y
LW
R
EM
O
C
O
N
C
N
22
(BLU
)
POWER SUPPLY ~(1PHASE) 220-240V 50Hz 220V 60Hz
[Self-diagnosis]
1.For details on how to operate self-diagnosis with the wireless remote control, refer to the technical manuals etc.
2.For the wired remote control:When you quickly press twice the CHECK switch on the remote control, the unit begins self-diagnosis. and Check Codes generated in the past appear on the display. For Check Codes and symptoms refer to the table below.
Check Code
P1 P2 P4 P5
Abnormality of room temperature thermistor (TH1). Abnormality of pipe temperature thermistor/Liquid (TH2). Abnormality of drain sensor (DS). Malfunction of drain-up machine.
Symptom
P6
Freezing / overheating protection is working.
P8
E0-E5
Abnormality in outdoor unit. Refer to outdoor unit wiring diagram. Abnormality of the signal transmission between remote controller and indoor unit.
----
FFFF
No trouble generated in the past. No corresponding unit.
Fb
Abnormality of indoor controller board.
[Emergency operation procedure]
1.When the wired remote control or the indoor unit microcomputer has failed,but all other compornents work if you set the switch (SWE, SW6) on the indoor control board, the indoor unit will begin properly Emergency Operation. WNote on the wireless remote control: when the remote control does not function, it is possible to activate Emergency Operation by using the indoor unit emergency operation switch (SW1,SW2 of the wireless signal receiver board). However,if the indoor unit microcomputer has failed,it is nesessary to proceed with points 2 and 3 below as in the case of the wired remote controller.
2.When you activate emergency operation of the cooling or heating, you have to set the switch (SWE) and switch (SW6) on the indoor controller. SWE : ON • Indoor fan is running at high speed. • Drain-up machine is working. SW6-1 : ON • Emergency operation of cooling mode. SW6-1,2 : ON • Emergency operation of heating mode.
3.Before you activate emergency operation, check the following points: (1) Emergency operation cannot be activated when:
• the outdoor unit malfunctions. • the indoor fan malfunctions.
• when it has detected the malfunction of drain-up machine during self-diagnosing. (2) Emergency operation becomes continuous only by switching the power source on/off. ON/OFF on the remote control or temperature control etc,dose not function. (3) Avoid operating for a long time when the outdoor unit begins defrosting while emergency operation of the heating is activated, because it will start to blow cold air. (4) Emergency cooling should be limited to 10 hours maximum (The indoor unit heat exchanger may freeze). (5) After emergency operation has been deactivated, set the switches etc.to their original positions. (6) Movement of the vanes does not work in emergency operation, therefore you have to slowly set them manually to the appropriate position.
SYMBOL NAME
HEATER
FS1
THERMAL FUSE(98;, 10A)
FS2
THERMAL FUSE(77;, 10A)
H1
HEATER
26H
HEATER THERMAL SWITCH
88H
HEATER CONTACTOR
SYMBOL NAME
MF
FAN MOTOR
MV
VANE MOTOR
LS
LIMIT SWITCH
H2
DEW PREVEMTION HEATER
DP
DRAIN-UP MACHINE
DS
DRAIN SENSOR
TB4
TERMINAL BLOCK(INDOOR/OUTDOOR CONNECTING LINE)
R.B
WIRED REMOTE CONTROLLER BOARD
TB2
TERMINAL BLOCK(POWER SUPPLY)
TB5,TB6
TERMINAL BLOCK(REMOTE CONTROLLER TRANSMISSION LINE)
TH1
ROOM TEMP. THERMISTOR (0;/15k', 25;/5.4k' DETECT)
TH2
PIPE TEMP. THERMISTOR/LIQUID (0;/15k', 25;/5.4k' DETECT)
C
CAPACITOR(FAN MOTOR)
SYMBOL NAME
P.B
INDOOR POWER BOARD
I.B
INDOOR CONTROLLER BOARD
FUSE
FUSE(T6.3AL250V)
ZNR
VARISTOR
BCR
FAN CONTROL ELEMENT
CN2L
CONNECTOR(LOSSNAY)
CN32
CONNECTOR(REMOTE SWITCH)
CN41
CONNECTOR(HA TERMINAL-A)
CN51
CONNECTOR(CENTRALLY CONTROL)
LED1
POWER SUPPLY(I.B)
LED2
POWER SUPPLY(I.B)
X1
RELAY(DRAIN PUMP)
X4
RELAY(FAN MOTOR)
SW1
SWITCH(MODEL SELECTION)wSee table 1
SW2
SWITCH(CAPACITY CORD)wSee table 2
SW5
SWITCH(SYSTEM SELECTION)wSee table 3
SW6, SWE
CONNECTOR(EMERGENCY OPERATION)
SWE
CONNECTOR(EMERGENCY OPERATION)
[LEGEND]
PLH-1.6KAKH.UK PLH-2KAKH.UK PLH-2.5KAKH.UK PLH-1.6KAK.UK PLH-2KAK.UK PLH-2.5KAK.UK
14
7
Indoor unit
Indoor heat exchanger
Refrigerant pipe (option)
15.88
mm( 5/8")
(with heat insulator)
Flexible tube
Ball valve
Strainer
4-way valve
Oil separator
Service port
Service port
High pressure control switch
Outdoor unit
Outdoor heat exchanger
Outdoor coil thermistor
(RT)
Capillary tube
Restrictor valve
Strainer
Bypass valve
Compressor
Accumulator
Ball valve (with service port)
Refrigerant pipe (option)
9.52mm( 3/8") (with heat insulator)
Capillary tube
Restrictor valve
Distributor with strainer
Indoor coil thermistor TH2
Strainer
Flared connection
<R.V.coil> Heating ON Cooling OFF
PLH-1.6(O.D.3.2 I.D.1.6-R630) PLH-2(O.D.3.2 I.D.1.8-R630) PLH-2.5(O.D.3.2 I.D.1.8-R430)
Refrigerant flow in cooling Refrigerant flow in heating
PUH-1.6(O.D.3.2 I.D.1.8-R430) PUH-2(O.D.4.0 I.D.2.0-R430) PUH-2.5(O.D.4.0 I.D.2.4-R1550)
REFRIGERANT SYSTEM DIAGRAM
PLH-1.6KAK.UK PLH-1.6KAKH.UK / PUH-1.6VKA.TH PLH-2KAK.UK PLH-2KAKH.UK / PUH-2VKA.TH PLH-2.5KAK.UK PLH-2.5KAKH.UK / PUH-2.5VKA.TH
Unit : mm
15
8
Unit conditions at service
Error code
Actions to be taken for service (summary)
The inferior phenomenon is reoccurring.
Displayed
Not displayed
Judge what is wrong and take a corrective action according to “SELF-DIAGNOSIS ACTION TABLE” (8-3).
Identify the cause of the inferior phenomenon and take a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (8-4).
The inferior phenomenon is not reoccurring.
Logged
Not logged
1Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the inferior phenomenon occurred, and wiring related. 2Reset error code logs and restart the unit after finishing service. 3There is no abnormality in electrical components, controller boards, and remote controller.
1Recheck the abnormal symptom. 2Identify the cause of the inferior phenomenon and take
a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (8-4). 3Continue to operate unit for the time being if the cause is not ascertained. 4There is no abnormality in electrical components, controller boards, remote controller etc.
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
ERROR CODE
ERROR CODE
ERROR CODE
1 Turn on the power. 2 Press the [CHECK] button twice. 3 Set address with [TEMP] button if system control is used. 4 Press the [ON/OFF] button to stop the self-check.
A CHECK button B Address C TEMP. button D IC : Indoor unit
OC: Outdoor unit E Check code
F Unit No. G Timer ON/OFF button
A
F
C
BBEED
G
<To delete check code>
1 Display the error code at the self-check result display screen. 2 The address for self-check will blink when the
G ON/OFF
button is pressed twice within three seconds.
– – – – : No trouble generated in the past. F F F F : No corresponding unit.
TROUBLESHOOTING
8-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service,which depends on whether or not the the inferior phenomenon is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.
8-2. MALFUNCTION-DIAGNOSIS METHOD BY REMOTE CONTROLLER
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop.
Wired remote controller
16
If the unit cannot be operated properly after the above test run has been performed, refer to the following table to remove the cause.
• On wired remote controller
1Check code displayed in the LCD.
1 Check code
Symptom Remark
Wired remote controller
P1
Intake sensor error
P2 Pipe (TH2) sensor error P4 Drain sensor error P5 PA
Drain pump error
Forced compressor stop P6 Freezing/ Overheating safeguard operation P8 Pipe temperature error / Outdoor unit error E4, E5 Remote controller signal receiving error
– –
– –
Fb Indoor unit control system error (memory error, etc.) E0, E3
E1, E2 Remote controller control board error
Remote controller transmission error
Wired remote controller
PLEASE WAIT
Symptom
For about 2 minutes follow­ing power-on
• For about 2 minutes following power-on,op­eration of the remote controller is not possible due to system start-up. (Correct operation)
Cause
•Connector for the outdoor unit’s protection
PLEASE WAIT → Error code
Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).
After about 2 minutes has expired follow­ing power-on
device is not connected.
•Reverse or open phase wiring for the outdoor unit’s power terminal block
•Incorrect wiring between indoor and outdoor units
•Remote controller wire short
On the wireless remote controller with condition above, following phenomena takes place.
• No signals from the remote controller are accepted.
• Operation lamp is blinking.
• The buzzer makes a short piping sound.
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2) provided on the indoor controller, refer to the following table.
LED1 (power for microcomputer) Indicates whether control power is supplied. Make sure that this LED is
always lit.
LED2 (power for wired remote controller)
Indicates whether power is supplied to the wired remote controller. This LED lights only in the case of the main indoor unit.
17
8-3. SELF-DIAGNOSIS ACTION TABLE
Error Code
P1
P2
Meaning of error code and detection method Abnormality of room temperature
thermistor (TH1)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating operation. Short: 90: or more Open: -40: or less
Abnormality of pipe temperature thermistor/Liquid (TH2)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating (except defrosting) operation. Short: 90: or more Open: -40: or less
Note: Refer to the manual of outdoor unit for the details of display
such as F, U, and other E.
Cause
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN20) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective indoor controller
board.
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN21) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective refrigerant circuit is
causing thermistor temperature of 90: or more or -40: or less.
5 Defective indoor controller board.
Countermeasure
13 Check resistance value of thermistor. 0: ······15.0k" 10: ····9.6k" 20: ····6.3k" 30: ····4.3k" 40: ····3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to 8-7. Turn the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller. Replace indoor controller board if there is abnormal difference with actual room temperature.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21) on
the indoor controller board. Refer to 8-7. Turn the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Check pipe <liquid> temperature with remote
controller in test run mode. If there is exclusive difference with actual pipe <liquid> temperature, replace indoor controller board.
P4
P5
Abnormality of drain sensor (DS)
1 Suspensive abnormality, if short/open of
thermistor is detected for 30 seconds continuously. Turn off compressor and indoor fan.
2 Short/open is detected for 30 seconds
continuously during suspensive abnormality. (The unit returns to normal operation,
if it has normally reset.)
3 Detect the following condition.
• During cooling and drying operation.
• In case that pipe <liquid> temperature
- room temperature <-10deg
(Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open temperature.
• During drain pump operation.
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor
of drain sensor is let heat itself and temperature rises slightly. Turn off compressor and indoor fan.
2 Drain pump is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pump
operation.
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN31) on the indoor controller board. (Insert failure).
3 Breaking of wire or contact
failure of drain sensor wiring.
4 Defective indoor controller board.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3 Attached drop of water at the
drain sensor
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain.
4 Defective indoor controller board.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. 0: ······6.0k" 10: ····3.9k" 20: ····2.6k" 30: ····1.8k" 40: ····1.3k" 2 Check contact failure of connector (CN31) on
the indoor controller board. Refer to 8-7. Turn the power on again and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears.
Turn the power off, and on again to operate after check.
1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor
and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears. Refer to 8-7.
Turn the power off, and on again to operate after check.
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