Mitsubishi FX5UC-32MT/DSS-TS, FX5UC-32MT/D, FX5UC-32MR/DS-TS, FX5UC-64MT/D, FX5UC-64MT/DSS Hardware Manual

...
MELSEC iQ-F FX5UC CPU Module
[5]
[9][10] [18]
[19] [23]
[6]
[20]
[21]
[22]
[6]
[7]
[8]
[2]
[3]
[17]
[15]
[16]
[4]
[1]
[1]
[26]
[24]
[25]
[11]
[14]
Front panel (Spring clamp terminal block type)
Under sideFront panel
(Connector type)
With cover open
Left side Right side
[12]
[13]
Side
B
Side
A
Side
B
JAPANESE ENGLISH
JY997D61001G
Hardware Manual
Manual Number JY997D61001
Revision G
Date January 2019
This manual describes the part names, dimensions, installation, cabling and specifications for the product. This manual is extracted from MELSEC iQ-F FX5UC User's Manual (Hardware). Refer to MELSEC iQ-F FX5UC User's Manual (Hardware) for more details. Before use, read this manual and manuals of relevant products fully to acquire proficiency in the handling and operating the product. Make sure to learn all the product information, safety information, and precautions. And, store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user.
Registration: Ethernet is a trademark of Xerox Corporation. MODBUS is a registered tradema rk of Schneider El ectric SA. The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company.
Effective January 2019 Specifications are subject to change without notice.

Safety Precautions (Read these precautions before use.)

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. This manual classifies the safety precautions into two categories:
Depending on the circumstances, procedures indicated by may also cause severe injury. It is important to follow all precautions for personal safety.
and .
STARTUP AND MAINTENANCE PRECAUTIONS
Do not touch any terminal while the PLC's power is on. Doing so may cause electric shock or malfunctions.
Before cleaning or retightening terminals, cut off all phases of the power supply externally. Failure to do so in the power ON status may cause electric shock.
Before modifying the program in operation, forcible output, running or stopping the PLC, read through this manual carefully, and ensure complete safety. An operation error may damage the machinery or cause accidents.
Do not change the program in the PLC from two or more peripheral equipment devices at the same time. (i.e. from an engineering tool and a GOT) Doing so may cause destruction or malfunction of the PLC program.
Use the battery for memory backup in conformance to the MELSEC iQ-F FX5UC User's Manual (Hardware).
- U se the battery for the specified purpose only.
- C onnect the battery correctly.
- D o not charge, disassemble, heat, put in fire, short-circuit, connect reversely, weld, swallow or burn the battery, or apply excessive forces (vibration, impact, drop, etc.) to the battery.
© 2015 MITSUBISHI ELECTRIC CORPORATION
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
STARTUP AND MAINTENANCE PRECAUTIONS
- Do not store or use the battery at high temperatures or expose to direct sunlight.
- Do n ot expose to water, bring near fire or touch liquid leakage or other contents directly.
- W hen replacing the battery, make sure to use our specified product (FX3U-32BL).
- W hen a battery error occurs ("BAT" LED is lit in red), follow the description in MELSEC iQ-F FX5UC User's Manual (Hardware).
Incorrect handling of the battery may cause heat excessive generation, bursting, ignition, liquid leakage or deformation, and lead to injury, fire or failures and malfunction of facilities and other equipment.
STARTUP AND MAINTENANCE PRECAUTIONS
Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions. For repair, contact your local Mitsubishi Electric representative.
Turn off the power to the PLC before connecting or disconnecting any extension cable. Failure to do so may cause equipment failures or malfunctions.
Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause equipment failures or malfunctions.
- Peripheral devices, expansion adapter, and connector conversion adapter
- E xtension modules, bus conversion module, connector conversion module, and battery
Do not use the chemicals for cleaning. If there is the possibility of touching the PLC inside a control panel in
maintenance, make sure to discharge to avoid the influence of static electricity.
Since there are risks such as burn injuries, please do not touch the surface of the equipment with bare hands when it is operating in an environment which exceeds ambient temperature of 50°C.
DISPOSAL PRECAUTIONS
Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.
When disposing of batteries, separate them from other waste according to local regulations. (For details on the Battery Directive in EU countries, refer to the MELSEC iQ-F FX5UC User's Manual (Hardware).)
TRANSPORTATION PRECAUTIONS
When transporting the PLC with the optional battery, turn on the PLC before shipment, confirm that the battery mode is set using a parameter and the BAT LED is OFF, and check the battery life. If the PLC is transported with the BAT LED ON or the battery exhausted, the battery-backed data may be unstable during transportation.
The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in the general specifications (Section 2.1) by using dedicated packaging boxes and shock-absorbing palettes. Failure to do so may cause failures in the PLC. After transportation, verify operation of the PLC and check for damage of the mounting part, etc.
When transporting lithium batteries, follow required transportation regulations. (For details on the regulated products, refer to the MELSEC iQ-F FX5UC User's Manual (Hardware).)

Associated manuals

For the necessary product manuals or documents, consult with your local Mitsubishi Electric representative.
Associated manuals
FX5UC CPU module comes with this document (hardware manual). For a detailed explanation of the FX5UC CPU module hardware and information on instructions for PLC programming and intelligent function module, refer to the relevant documents.
Manual name Manual No. Description
MELSEC iQ-F FX5 User's Manual (Startup)
MELSEC iQ-F FX5UC User's Manual (Hardware)
How to obtain manuals
JY997D58201
JY997D61401
Explains performance specifications, procedures before operation, and troubleshooting of the FX5 CPU module.
Explains FX5UC CPU module specification details for I/O , wiring, installation, and maintenance.
Manual name Manual No. Description
MELSEC iQ-F FX5 User's Manual (Serial Communication)
MELSEC iQ-F FX5 User's Manual (MODBUS Communication)
MELSEC iQ-F FX5 User's Manual (Ethernet Communication)
JY997D55901
JY997D56101
JY997D56201
Explains the N:N network, MELSEC Communication protocol, inverter co mmunication and non-protocol communi cation.
Explains the MODBUS serial communication.
Functions for communication via built-in Ethernet port.

Certification of UL, cUL standards

Please consult with Mitsubishi Electric for information on UL, cUL standard practices and the corresponding types of equipment.

Compliance with EC directive (CE Marking)

This product complies with EC directive, however, this document does not guarantee that a mechanical system including this product will comply with EC directive. Compliance to EMC directive and LVD directive of the entire mechanical system should be checked by the user/manufacturer. For more details please contact the local Mitsubishi Electric sales site.
Caution for compliance with EC Directive
Please use the FX5UC CPU modules while installed in conductive shielded control panels under a general industrialenvironment.
Programmable controllers are open-type devices that must be installed and used within conductive control panels. Please secure the control box lid to the control box (for conduc tion). Installation within a c ontrol box greatly affects the safety of the system and aids in shielding noise from the programmable controller.
For the control panel, use the product having sufficient strength, fire protectiveness and shielding property to an installation environment.
24 V DC of the power supply must be supplied from the circuit double/ reinforced insulated from the main power supply (MAINS).
[Caution for compliance with the LVD directive (EN61010-2-201:2013)]
To an external connection port other than AC power supply terminal and AC input/output terminal, connect the circuit separated from a dangerous voltage by a double/reinforced insulation.
Do not wire two or more crimp terminals to one terminal. (If the wiring with two or more wires is needed, take an appropriate actio n such as adding an external terminal.)
For crimp terminals to be used for the wiring applied with 30 V AC or higher, use the products with insulating sleeves.
Cutoff device such as a breaker or a circuit protector should be installed in accordance with the following precautions.
- Us e EN60947-1 or EN60947-3 standards.
- P lace the cutoff device so that it can be operated easily.
- Specify that the cutoff device is for this equipment.
*1 For the time of compliance with the LVD directive (EN61010-2-201:2013),
refer to MELSEC iQ-F FX5UC User's Manual (Hardware).
*1

Incorporated Items

Check if the following product and items are included in the package:
CPU module
FX5UC-MT/D (: 32, 64, 96)
FX5UC-MT/DSS FX5UC-32MT/DS-TS FX5UC-32MT/DSS-TS FX5UC-32MR/DS-TS (: 32, 64, 96)
Product 1 module
FX2NC-100MPCB [1 m, three wire] 1 cable
FX2NC-100BPCB [1 m, two wire] 1 cable
Manuals [Japanese/English] 1 manual
Manuals [Chinese] 1 manual
Product 1 module
FX2NC-100MPCB [1 m, three wire] 1 cable
Manuals [Japanese/English] 1 manual
Manuals [Chinese] 1 manual
Included Items
I/O module
FX5-CEX/D FX5-C32ET/D (: 16, 32)
FX5-CEX/DS FX5-C32EX/DS-TS FX5-C32ET/DSS FX5-C32ET/DS(S)-TS FX5-CEYT/D(SS) FX5-C32EYT/D(SS)-TS FX5-C16EYR/D-TS (: 16, 32)
Product 1 module
FX2NC-10BPCB1 [0.1 m, double­ended]
Product 1 module
Included Items

1. Outline

1.1 Part names

No. Name
[1] Expansion adapter connecting hooks
[2] Built-in RS-485 communication terminal block
[3] Built-in Ethernet communication connector (with cover)
Operation status display LEDs
PWR Green On while the PLC is powered.
*1
Red Lit/flashing when an error occurs.
ERR
P.RUN Green On while the PLC is running.
BAT Red Lit when the battery voltage drops.
[4]
CARD Green Lit when the SD memory card is inserted.
SD/RD Green
RD Green
SD Green
Lit when data is sent or received through communication via built-in Ethernet.
Lit when data is received through communication via built-in RS-485.
Lit when data is sent through communication via built-in RS-485.
1 cable
No. Name
B
C
3
[5] Input connector
[6] Extension module connection hooks
[7] Input/Output display LEDs (Green)
[8] DISP switch (for switching Input/Output display LEDs)
[9] Output connector
[10] DIN rail mounting hooks
[11] Input terminal
[12] Input display LEDs (Green)
[13] Output display LEDs (Green)
[14] Output terminal
Terminal names
[15]
shows a function grounding terminal.
[16] Power connector for CPU module
[17] RS-485 terminal resister selector switch
[18] Battery cover
[19] Expansion adapter connector cover
[20] Extension connector cover
[21] DIN rail mounting groove
Nameplate printing
[22]
is a mark that instructs to use the cable with an appropriate
temperature rating (80°C or more) for wiring.
[23]
Genuine product certification label
[24] SD memory card disable switch
[25] SD memory card slot
[26] RUN/STOP/RESET switch
*1 When powered on in the factory default state, ERR LED starts flashing
because there is no program. For details, refer to the following manual.
*2 Products that do not have the genuine product certification label or
nameplate are not covered by the warranty.
*2
*2
MELSEC iQ-F FX5UC User’s Manual (Hardware).

1.2 External dimensions and weight

Connector type
Spring clamp terminal block type
90
W 89.1
Model name W: mm MASS (Weight): kg
FX5UC-32MT/D FX5UC-32MT/DSS
FX5UC-32MT/DS-TS FX5UC-32MT/DSS-TS
FX5UC-32MR/DS-TS 68.2 Approx. 0.35
FX5UC-64MT/D FX5UC-64MT/DSS
FX5UC-96MT/D FX5UC-96MT/DSS
Outer paint color Body: Munsell 0.6B7.6/0.2
74
42.1 Approx. 0.2
48.1 Approx. 0.25
62.2 Approx. 0.3
82.3 Approx. 0.35
93.7
*1 The simultaneous ON ratio of available PLC inputs or outputs changes

2. Installation (general specifications)

As for installation of the I/O modules and expansion adapters, refer to MELSEC iQ-F FX5UC User's Manual (Hardware).
INSTALLATION PRECAUTIONS
Use the product within the generic environment specifications described in section 2.1 of this manual. Never use the product in areas with excessive dust, oily smoke, conductive dus ts, corrosive gas (salt air, Cl or NO2), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
INSTALLATION PRECAUTIONS
Do not touch the conductive parts of the product directly. Doing so may cause device failures or malfunctions.
When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the ventilation slits of the PLC. Failure to do so may cause fire, equipment failures or malfunctions.
Install the product on a flat surface. If the mounting surface is rough, undue force will be applied to the PC board, thereby cau sing nonconformities.
Install the product securely using a DIN rail or mounting screws.
Connect the extension cables, peripheral device cables, input/output
cables and battery connecting cable securely to their designated connectors. Loose connections may cause malfunctions.
Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause equipment failures or malfunctions.
- Peripheral devices, expansion adapter, and connector conversion adapter
- E xtension modules, bus conversion module, connector conversion module, and battery

2.1 Generic specifications

Item Specification
Operating ambient temperature
Storage ambient temperature
Unit: mm
74
Operating ambient humidity
Storage ambient humidity
Vibration resistance
Shock resistance
Noise durability
Dielectric withstand voltage
Insulation resistance
Grounding
Working atmosphere
Operating altitude
Installation location
Overvoltage category
Pollution degree
-20 to 55 (-4 to 131), non-freezing
*1
-25 to 75 (-13 to 167), non-freezing
5 to 95%RH, non-condensing
5 to 95%RH, non-condensing
Frequency
Acceleration
(Hz)
(m/s2)
*4*5
*4
*6
*6
*8
*10
*11
5 to 8.4 1.75
Installed
on DIN
8.4 to 150
rail
147 m/s2 Acceleration, Action time: 11 ms, 3 times by half-sine pulse in each direction X, Y, and Z
By noise simulator of 1000 Vp-p noise voltage, 1 μs noise width and 30 to 100 Hz noise frequency
500 V AC for 1 minute
10 MΩ or higher by 500 V DC insulation resistance tester
Class D grounding (Grounding resistance: 100 Ω or less) <Common grounding with a heavy electrical system is not allowed.>
Free from corrosive or flammable gas and excessive conductive dusts
0 to 2000 m
Inside a control panel
II or less
2 or less
4.9
*9
*3
Half amplitude
Between batch of all terminals and ground terminal
(mm)
*2
2, H2S, SO2
Sweep count
10 times each in X, Y, Z directions (80 min in each direction)
*7
with respect to the ambient temperature. In the case where operating ambient temperature is lower than 0, the specifications are different from the above description. Refer to MELSEC iQ-F FX5UC User's Manual (Hardware).
*2 The operating am bient temperature is 0 to 55 (32 to 131) for products
manufactured before June 2016. For intelligent function modules, refer to the manual for each product .
*3 When used in a low-temperature environment, use in an environment
with no sudden temperature changes. If there are sudden temperature changes because of opening/closing of the control panel or other reasons, condensation may occur, which may cause a fire, fault, or malfunction. Furthermore, use an air conditioner in dehumidifier mode to
prevent condensation. *4 The criterion is shown in IEC61131-2. *5 When the system has equipment which specification values are lower
than above mentioned vibration resistance specification values, the
vibration resistance specification of the whole system is corresponding to
the lower specification. *6 For dielectric withstand voltage test and insulation resistance test of each
product, refer to the following manual.
*7 For grounding, refer to Section 3.2. *8 The PLC cannot be used at a pressure higher than the atmospheric
*9 The programmable controller is ass umed to be installed in an environment
*10 This indicates the section of the power supply to which the equipment is
*11T his index indicates the degree to which conductive material is generated

2.2 Installation location

Install the PLC in an environment conforming to the generic specifications (Section 2.1), installation precautions.
Installation location in enclosure
Space in enclosure
Extension devices can be connected on the left and right sides of the CPU module. If you intend to add extension devices in the future, keep necessary spaces on the left and right sides.
Refer to MELSEC iQ-F FX5UC User's Manual (Hardware).
pressure to avoid damage.
equivalent to indoor.
assumed to be connected bet ween the public electri cal power distributi on
network and the machinery within premises. Category II applies to
equipment for which electrical power is supplied from fixed facilities. The
surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.
in the environment in which the equipment is used. Pollution level 2 is
when only non-conductive pollution occurs. Temporary conductivity
caused by condensation must be expected occasionally.
A
FX5UC
A
CPU
module
FX5-232ADP
A

2.3 Procedures for installing to and detaching from DIN rail

The products can be installed on a DIN46277 rail [35 mm wide]. This section explains the installations of the CPU modules.

2.3.1 Installation

1) Push out all DIN rail mounting hooks (below fig. A)
A
FX5-C32EX
FX5-C16EYR/D-TS
A
50 mm
1
1
A
A
2) Fit the upper edge of the DIN rail mounting groove (right fig. B) onto the DIN rail.
3) Lock the DIN rail mounting hooks (below fig . C) while pressing the PLC against the DIN rail.

2.4 Connection of power supply connector

Use the power connector to supply power to the CPU module. For details, refer to MELSEC iQ-F FX5UC User's Manual (Hardware).

2.5 Connection to input/output connector

The input/output connectors of the CPU modules (Connector type) conform to MIL-C-83503. For details, refer to MELSEC iQ-F FX5UC User's Manual (Hardware).
1) Compliant connectors (commercially available connectors) Use a 20-pin (1-key) socket connector conforming to MIL-C-83503. Confirm in advance that the conn ectors do not interfere with other parts including connector covers.
2) Input/output cables (available from Mitsubishi) Input/output cables with attached connectors are available.
Model names Length Description Shape
FX-16E-500CAB-S
FX-16E-150CAB 1.5 m Cables for
FX-16E-300CAB 3 m
FX-16E-500CAB 5 m
FX-16E-150CAB-R
FX-16E-300CAB-R
FX-16E-500CAB-R
3) Connectors for user-made input/output cables (available from Mitsubishi) Users should provide electric wires and a pressure bonding tool.
Model name and composition of
input/output connector
Our model name
FX2C-I/O­CON for flat cable
FX2C-I/O­CON-S for bulk wire
FX2C-I/O­CON-SA for bulk wire
4) Certified connectors (commercially available connectors)
10-
piece
set
5-
piece
set
5-
piece
set
Connectors made by DDK Ltd. shown in item 3).
General-purpose
5 m
input/output cable
connecting the terminal module with input/output connectors.
1.5 m For terminal
module connection,
3 m
refer to MELSEC iQ-F FX5UC User's
5 m
Manual (Hardware).
Details of part
(made by DDK Ltd.)
Solderless connector FRC2-A020-30S
Housing HU-200S2-001 Solderless contact HU-411S
Housing HU-200S2-001 Solderless contact HU-411SA
Single wire (Wire color: red)
PLC side: A 20-pin connector
Flat cables (with tube)
A 20-pin connector at both ends
Round multicore cables
A 20-pin connector at both ends
Applicable electric wire (UL-1061
are recommended) and tool
Electric wire
AWG28 (0.1 mm
1.27 pitch, 20-core
AWG22 (0.3 mm
AWG20 (0.5 mm
size
2
)
2
)
2
)
Pressure bonding tool
(made by DDK Ltd.)
357J-4674D: Main body 357J-4664N: Attachment
357J-5538
357J-13963
Loading...
+ 2 hidden pages