DESCRIPTION AND CORRECTIVE
ACTION OF FAULT INDICATION
TROUBLESHOOTING
3
4
5
6
7
8
9
Thank you for choosing this Mitsubishi inverter plug-in option.
Warning
Caution
Caution
This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected
fault. Before using this product, always read this Instruction Manual carefully to use this product correctly.
Please forward this Instruction Manual to the end user.
Safety instructions
Do not attempt to install, operate, maintain or inspect the product until you have read through this Instruction Manual and appended
documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety
information and instructions. In this Instruction Manual, the safety instruction levels are classified into "Warning" and "Caution".
The level may even lead to a serious consequence according to conditions. Both instruction levels must be followed
because these are important to personal safety.
Electric shock prevention
Incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material
damage.
Warning
While the inverter power is ON, do not open the front cover or the wiring cover. Do not run the inverter with the front cover or the wiring cover removed. Otherwise
you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock.
Do not remove the inverter front cover even if the power supply is disconnected. The only exception for this would be when performing wiring and periodic
inspection. You may accidentally touch the charged inverter circuits and get an electric shock.
Before wiring or inspection, LED indication of the inverter unit operation panel must be switched OFF. Any person who is involved in wiring or inspection shall wait
for at least 10 minutes after the power supply has been switched OFF and check that there is no residual voltage using a tester or the like. For some time after the
power-OFF, a high voltage remains in the smoothing capacitor, and it is dangerous.
Any person who is involved in wiring or inspection of this equipment shall be fully competent to do the work.
The plug-in option must be installed before wiring. Otherwise you may get an electric shock or be injured.
Do not touch the plug-in optio n or handle the cables with wet hands. Otherwise you may get an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise you may get an electric shock.
Injury prevention
Caution
The voltage applied to each terminal must be the ones specified in the Instruction Manual. Otherwise a burst, damage, etc. may occur.
The cables must be connected to the correct terminals. Otherwise a burst, damage, etc. may occur.
The polarity (+ and -) must be correct. Otherwise a burst or damage may occur.
While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Touching these devices may cause a burn.
1
Additional instructions
The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury, or an electric
shock.
Caution
Transportation and mounting
Do not install or operate the plug-in option if it is damaged or has parts missing.
Do not stand or rest heavy objects on the product.
The mounting orientation must be correct.
Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable substance such as oil.
If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.) infiltrate into a Mitsubishi product, the product will be damaged. Halogen-based materials are
often included in fumigant, which is used to sterilize or disinfest wooden packages. When packaging, prevent residual fumigant components from being infiltrated
into Mitsubishi products, or use an alternative sterilization or disinfection method (heat disinfection, etc.) for packaging. Sterilization of disinfection of wooden
package should also be performed be fore packaging the product.
Trial run
Before starting operation, each parameter must be confirmed and adjusted. A failure to do so may cause some machines to make unexpected motions.
Warning
Usage
Do not modify the equipment.
Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of the product.
Caution
Usage
When parameter clear or all parameter clear is performed, the required parameters must be set again before starting operations. Because all parameters return to
their initial values.
To avoid damage due to static electricity, static electricity in your body must be discharged before you touch the product.
Maintenance, inspection and parts replacement
Do not carry out a megger (insulation resistance) test.
Disposal
The product must be treated as industrial waste.
Many of the diagrams and drawings in this Instruction Manual show the inverter without a cover or partially open for explanation. Never operate the inverter in this
manner. The cover must be reinstalled and the instructions in the Instruction Manual must be followed when operating the inver ter.
2
General instruction
─ CONTENTS ─
1 PRE-OPERATION INSTRUCTIONS6
1.1Unpacking and product confirmation............................................................................................................................6
1.1.2SERIAL number check.......................................................................................................................................................... 7
1.3LED status ........................................................................................................................................................................ 9
1.3.1Device status LED (DEV), remote status LED (RMT)......................................................................................................... 10
1.3.3Communication set status LED (CHG) ............................................................................................................................... 11
3.1Connection to network..................................................................................................................................................19
3.3Precautions for system configuration .........................................................................................................................20
3.4.1Connecting the FL-net dedicated cable ..............................................................................................................................21
4 INVERTER SETTING22
4.1Parameter list .................................................................................................................................................................22
4.3Selection of control source for the Network operation mode ...................................................................................30
4.4Operation at communication error occurrence ..........................................................................................................32
4.4.1Operation selection at communication error occurrence (Pr.501, Pr.502)..........................................................................32
4.4.2Fault and measures ............................................................................................................................................................ 34
4.6Frequency and speed settings .....................................................................................................................................36
5.1.1Output from the inverter via network................................................................................................................................... 37
5.1.2Input to the inverter via network.......................................................................................................................................... 38
5.2Types of data communication ......................................................................................................................................39
6.1.1Common memory area 1 .................................................................................................................................................... 43
6.1.2Common memory area 2 .................................................................................................................................................... 45
6.2Output data (master to inverter)...................................................................................................................................49
6.3Input data (inverter to master)......................................................................................................................................53
6.3.1Inverter status monitor ........................................................................................................................................................ 54
6.3.4Output frequency monitor ................................................................................................................................................... 58
6.3.5Output current monitor........................................................................................................................................................ 58
7 MESSAGE TRANSMISSON59
7.1Error response at word block read/write.....................................................................................................................61
7.2.1Virtual address space of word block read/write................................................................................................................... 63
7.2.4Inverter status ..................................................................................................................................................................... 68
7.4Log data read .................................................................................................................................................................84
7.5Log data clear ................................................................................................................................................................87
8 DESCRIPTION AND CORRECTIVE ACTION OF FAULT INDICATION92
9 TROUBLESHOOTING93
5
1PRE-OPERATION INSTRUCTIONS
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
X10
X1
O
N
1
2
1.1Unpacking and product confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact.
This product is a plug-in option for the FR-A800/F800 series inverter.
• Ethernet is a registered trademark of Fuji Xerox Corporation in Japan.
6
PRE-OPERATION INSTRUCTIONS
Mounting screw (M3 × 8mm)
............ 3 (Refer to pa ge 15)
Communication option LED
display cover............................1
(Refer to page 14)
Earth plate
..................1 (Refer to page 15)
1.1.2SERIAL number check
The FR-A8NF can be used for the inverter models listed below with the following SERIAL number or later. Check the SERIAL
number indicated on the inverter rating plate or package.
Rating plate example
SERIAL
number
Country
of origin
FR-A800 series
ModelCountry of origin indicationSERIAL number
FR-A820-00046(0.4K) to 04750(90K)
FR-A840-00023(0.4K) to 06830(280K)
FR-A842-07700(315K) to 12120(500K)
FR-A846-00023(0.4K) to 03610(132K)
FR-F800 series
ModelCountry of origin indicationSERIAL number
FR-F820-00046(0.75K) to 04750(110K)
FR-F840-00023(0.75K) to 06830(315K)
FR-F842-07700(355K) to 12120(560K)
Symbol Year Month Control number
SERIAL
The SERIAL consists of one symbol, two characters indicating the
production year and month, and six characters indicating the
control number.
The last digit of the production year is indicated as the Year, and
the Month is indicated by 1 to 9, X (October), Y (November), or Z
(December).
MADE in Japan5Y or later
MADE in China5Z or later
MADE in Japan5Y or later
MADE in China5Z or later
PRE-OPERATION INSTRUCTIONS
1
7
1.2Component names
(b)
(c)
(e)
(a)
(a)
(a)
(d)
(g)
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5
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2
1
X10
X1
O
N
1
2
LED2 LED4
LED1 LED3
(f)
(f)
(f)
Front viewRear view
SymbolNameDescription
Refer to
page
aMounting holeFixes the option to the inverter with the mounting screws.15
bConnector for communication
cLED (operation status indication)Lit/flicker/off of the LED indicate inverter operation status.9
dNode address switch (SW1, SW2)Set the node address. 18
eConnectorConnect to the inverter option connector.15
fSpacerUsed for a stable connection to the inverter.─
gSwitch for manufacturer setting (SW3)Do not change the initial setting (switches 1 and 2: OFF).─
8
PRE-OPERATION INSTRUCTIONS
Connect the FL-net dedicated cable to connect the option to the
network.
21
1.3LED status
0
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X10
X1
O
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1
2
LED2 LED4
LED1 LED3
LED2 LED4
LED1 LED3
LED1 : Reception/transmission LED (TX/RX)
LED2 : Communication set status LED (CHG)
LED3 : Remote status LED (RMT)
LED4 : Device status LED (DEV)
Each LED indicates the operating status of the option unit and network according to the indication status.
1
PRE-OPERATION INSTRUCTIONS
9
1.3.1Device status LED (DEV), remote status LED (RMT)
LED status
DEVRMT
Node statusDescription
Power is OFFThe inverter power is OFF.
• Node address is out of range (other than 1 to 64).
• Optional board fault
Hardware fault
FL remote network is not
connected
FL remote network at a remote
stop
FL remote network during
remote connection processing
Master is not presentThe master is disconnected from the FL remote network.
FL remote network during
remote operation
Own node is disconnectedThe own node is disconnected from the FL remote network.
Setting error
Duplicate nodeThe own node address is duplicate with the other node addresses.
• The option is installed to the inverter which is not compatible with the FR-A8NF.
(Refer to page 7for the inverter which is compatible with the FR-A8NF.)
• A contact fault occurs in an option connector between the inverter and
communication option.
Although hardware is normal, the inverter is not connected to the FL remote
network.
The inverter is correctly set to connect to the FL remote network and waiting for
remote I/O control.
Although remote I/O control started, initial processing is in progress.
During remote I/O control
Although the inverter is connected to the FL remote network, setting error is found.
(The inverter is set as a slave but not the right destination for the master.)
Transmitting (TX)/receiving (RX)Flickers at high speed during continuous transmitting/receiving.
─
: OFF, : Green
1.3.3Communication set status LED (CHG)
LED statusNode statusDescription
Communication setting is not changed─
Communication setting is changed
: OFF, : Red, flashing
The red LED flickers when the applied setting and the node address switch setting
differ. The setting value of the node address switch is applied by re-powering ON the
inverter in this status, then communication setting status LED turns OFF.
PRE-OPERATION INSTRUCTIONS
1
11
1.4Specifications
1.4.1Inverter option specifications
Power supply
Typ e
FL-net dedicated cable
Supplied from the inverter
Inverter plug-in option (can be installed/removed to/from the inverter front face.)
Refer to page 20.
1.4.2Communication specifications
Maximum number of
connectable inverters
Communication speed
Topology
Communication distance
Electrical interface
Transmission protocol
Node address setting
I/O points
12
PRE-OPERATION INSTRUCTIONS
64 units maximum
Auto negotiation (auto detection) (10 Mbps/100 Mbps)
• Star (connection with a hub in the center)
• Star bus (connection with multiple hubs)
• Between node and hub: 100 m maximum (Node indicates the master and the inverters.)
• Between hubs: 100 m maximum
• Overall length: 2000 m maximum
Conforms to IEEE802.3u (conforms to CSMA/CD)
FL remote
Can be set with node address switch. (Refer to page 18.)
The setting is applied to IP address as well. (192.168.250.node address)
Input 64 points, output 64 points
2INSTALLATION
2.1Pre-installation instructions
Check that the inverter's input power and the control circuit power are both OFF.
Caution
With input power ON, do not install or remove the plug-in option. Otherwise, the inverter and plug-in option may be damaged.
To avoid damage due to static electricity, static electricity in your body must be discharged before you touch the product.
2
INSTALLATION
13
2.2Installation procedure
Cut off with a nipper, etc.
Cut off with a nipper, etc.
Communication option LED display cover
Installing the communication option LED display cover
(1) Remove the inverter front cover. (Refer to Chapter 2 of the Instruction Manual (Detailed) of the inverter for details on how
to remove the front cover.) Mount the cover for displaying the operation status indication LED for the communication option
on the inverter front cover.
(2) Cut off hooks on the rear of the inverter front cover with nipper, etc. and
open the window for fitting the LED display cover.
(3) Fit the communication option LED display cover to the front side of the
front cover. Align the LED display cover with the LED position on the
circuit board of the option. Push the LED display cover until it is fixed with
the hooks.
Caution
Take care not to hurt your hand and such with portions left by cutting hooks of the rear of the front cover.
14
INSTALLATION
Installing the option
Inverter side
option connector
Earth plate
(1) Fit the connector of the plug-in option to the guide of the
connector on the inverter unit side, and insert the plug-in
option as far as it goes. (Insert it to the inverter option
connector 1.)
(2) Fit the one location on the left of the earth plate (as shown
in the next page) securely to the inverter unit by screwing
in the supplied mounting screw. (tightening torque 0.33
N·m to 0.40 N·m)
(3) Fit the one location on the left of the plug-in option
securely to the inverter unit and the right of the plug-in
option to the inverter unit together with the earth plate by
screwing in the supplied mounting screws. (tightening
torque 0.33 N·m to 0.40 N·m) If the screw holes do not
line up, the connector may not be inserted deep enough.
Check the connector.
2
Example of installation to connector 1
INSTALLATION
15
Do not insert the plug-in option to the connector 2 or 3
Connector 3
Mounting screw
Connector 1Connector 2
Mounting screw
16
INSTALLATION
Mounting screw
Earth plate
Insertion positions for screws
NOTE
• When mounting/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option
circuit board. Stress applied to the parts by pressing, etc. may cause a failure.
• Caution must be applied to mounting screws falling off when removing and mounting the plug-in option.
• When using this plug-in option, insert it to the inverter option connector 1. If it is inserted to the option connector 2 or 3,
the protective function (E.2 or E.3) is activated and the inverter will not operate.
Even if the option is inserted to the option connector 1, when the inverter cannot recognize that the option is mounted
due to improper installation, etc., the protective function (E.1) is activated.
Mounted positionFault indication
Option connector 1
Option connector 2
Option connector 3
• When removing the plug-in option, remove the two screws on the left and right, then pull it straight out. Pressure
applied to the connector and to the option board may break the option.
• Always attach the earth plate because a malfunction due to noises may occur without it.
2
INSTALLATION
17
2.3Node address setting
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
X10
X1
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8
7
6
5
4
3
2
1
0
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8
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6
5
4
3
2
1
X10
X1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
Good
example
Bad
example
Set the node address between "1 to 64" using node address switches on the FR-A8NF (refer to page 8).
The setting is applied at the next power-on.
Set the arrow ( ) of the corresponding switches to the number to set a desired node address.
• Setting example
Node address 1:
Set the arrow () of X10 (SW2) to "0" and the arrow
() of X1 (SW1) to "1".
NOTE
• Set the inverter node address before switching ON the inverter and do not change the setting while power is ON.
Otherwise you may get an electric shock.
• Set the node address switches so that the arrow points the exact position. If the switch is set between numbers,
normal data communication can not be established.
• If the node address switch is set to a value other than "1 to 64", it is invalid due to outside of setting range. In this case,
DEV LED of the option is lit red and E.OPT appears on the operation panel of the inverter.
• You cannot set the same node address to other devices on the network. (Doing so disables proper communication.)
• Changes in the node address setting are applied only at the next power-ON. Therefore, if the node address setting is
changed, make sure to power OFF and ON the inverter power.
18
INSTALLATION
Node address 26:
Set the arrow () of X10 (SW2) to "2" and the arrow
() of X1 (SW1) to "6".
3WIRING
Hub
Personal computer
Segment 1
Master
(100m maximum)
Hub
Segment 2
Cascade connection (100m maximum)
Overall length: 2000m maximum
InverterInverterInverterInverterInverter
3.1Connection to network
(1) Be sure to check the following before connecting the inverter to the network.
• Check that the FR-A8NF is correctly mounted to the inverter. (Refer to page 15.)
• Check that the correct node address is set. (Refer to page 18.)
• Check that the FL-net dedicated cable is correctly connected to the FR-A8NF. (Refer to page 21.)
(2) System configuration
WIRING
3
19
3.2Connection cable specifications
Connect the FR-A8NF to the FL remote network using the FL-net dedicated cable below.
ItemDescription
Cables
Maximum wiring length
TPCC5 or more (Twisted Pair Communication Cable for LAN Category 5)
For the shape, use STP (Shielded Twisted Pair)
(according to the 100BASE-TX (IEEE802.3u) standard)
100 m maximum between hub and inverter.
(according to the 100BASE-TX (IEEE802.3u) standard)
• Designated product (as of February 2015)
Typ eCable Length (m)Maker
FLG-S-[]1 to 100 mShinwa Co., Ltd.
The cable length is indicated in the brackets (FLG-S-010 for 1 m length, FLG-S-1000 for 100 m length).
3.3Precautions for system configuration
Enough safety measures are necessary when installing the FL-net dedicated cable and connecting to the FL remote network.
Consult the network provider and network administrator (person in charge of network planning and IP address management)
including terminal treatment of connection cable, construction of trunk cable, etc.
We are not responsible for system troubles from connecting to the FL remote network.
20
WIRING
3.4Wiring
This section explains connection of the FL-net dedicated cable and the relevant precautions.
For the details of the network configuration and the cables used for wiring, refer to page 19 and 20.
3.4.1Connecting the FL-net dedicated cable
Connecting the cable
(1) Turn OFF the inverter power supply.
(2) Remove the front cover.
(3) Check the orientation of the connectors. Insert the
connector part of the FL-net dedicated cable to the
communication connector of the FR-A8NF until it clicks.
Disconnecting the cable
(1) Turn OFF the inverter power supply.
(2) Remove the front cover.
(3) Pull out the FL-net dedicated cable while holding the
release tab of the connector part.
FL-net dedicated cable
Communication connector
of the FR-A8NF
Caution
Do not connect the parameter unit (FR-PU07, etc.) to the FR-A8NF communication connector. Doing so will damage the option.
After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction.
WIRING
3
21
4INVERTER SETTING
4.1Parameter list
Parameters related to the communication option (FR-A8NF)
Pr.
501N012
22
Pr.
group
Available when the plug-in option (FR-A8NF) is connected.
INVERTER SETTING
Name
Communication error occurrence count display01032
Setting
range
Minimum
setting
increments
Initial
value
Refer to
page
Parameters whose functions are always the same
When the FR-A8NF is installed to the inverter, each function of some parameters is fixed as follows.
(Changed setting is invalid even if the setting value is changed.)
Started in the Network operation mode. Operation mode
can be changed between the PU operation mode and
Network operation mode from the operation panel.
Parameter values written by communication are written
to the EEPROM and RAM.
26
There is no waiting time (0 s) since the communication
0
line fault occurrence until communication error. Note
that actual time depends on the detection time on the
FL remote network.
Refer
to page
24
INVERTER SETTING
Pr.
502N013
550D012
551D013
Pr.
group
Available when the plug-in option (FR-A8NF) is connected.
Refer to the Instruction Manual (Detailed) of the inverter.
For the standard model and the IP55 compatible model.
For the separated converter type.
For the separated converter type, the setting (fixed) remains "24". However, the X10 signal (Inverter run enable signal (FR-HC2/FR-CV/
When the FR-A8TP is installed to the separated converter type, the setting (fixed) remains "9999". However, the X10 signal operation is
NOTE
• Functions that use terminal AU, JOG, CS, or STOP are not available. Also, signals not listed in the table cannot be
Name
Stop mode selection at
communication error
NET mode operation
command source selection
PU mode operation
command source selection
FR-CC2 connection)) operation is performed.
performed.
1
9999
2
assigned to the I/O terminals.
Setting
(fixed)
Function
The inverter decelerates to stop at communication fault
occurrence, when provide a fault output.
Automatic communication option recognition
Normally, control source of the RS-485 terminal is valid.
When a communication option is mounted, the control
source of the communication option is valid.
Selects the PU connector as the PU operation mode
operation source.
Refer
to page
33
4
INVERTER SETTING
25
4.2Operation mode setting
Powering ON the inverter with the communication option (FR-A8NF) installed starts the inverter in the Network operation
mode. (The operation mode cannot be changed to the External operation mode when the FR-A8NF is installed.)
Operation mode switching conditions
Check the following before switching the operation mode.
• The inverter is at a stop.
• Both the STF and STR signals are turned OFF.
Operation mode switchover method
Power-ON
∗1
Network operation
C
External operation
A
PU operation
26
D
E
F
When powered ON with the FR-A8NF installed, the inverter starts in the Network operation mode.
B
INVERTER SETTING
SymbolOperation mode switchoverSwitchover method
The operation mode can not be switched in power-ON status. After powering OFF
AExternal operation →PU operation
the inverter, remove the FR-A8NF and power ON the inverter again. Then, press the
key on the operation panel.
BPU operation →External operation
CNetwork operation →External operation
DExternal operation →Network operation
ENetwork operation →PU operation
FPU operation →Network operation
The operation mode can not be switched in power-ON status. After powering OFF the
inverter, remove the FR-A8NF and power ON the inverter again.
The operation mode can not be switched in power-ON status. After powering OFF the
inverter, install the FR-A8NF to the option connector 1 and power ON the inverter
again.
Turn ON the X12 signal (Bit 11) which enables operation command through the FL
remote communication, and press the key on the operation panel. (Refer to
page 28.)
Turn OFF the X12 signal (Bit 11), which gives operation commands through the FL
remote communication. (Refer to page 28.)
INVERTER SETTING
4
27
Operation mode switching by the PU operation interlock signal (X12)
PU operation interlock is a function that forcefully changes the operation mode to the Network operation mode at turn-OFF of
the X12 signal (Bit 11), which gives operation commands through the FL remote communication.
This function prevents the operation mode from being accidentally unswitched from the PU operation mode. If the operation
mode left unswithced from the PU operation mode, the inverter does not reply to the commands sent through the FL remote
communication.
signal
ON
OFF
28
X12
Operation modeParameter write
Operation mode (PU, NET) switching is enabled.
Output stops during the Network operation.
Operation mode is forcibly switched to the Network.
Network operation is enabled.
Switching to the PU operation mode is disabled.
INVERTER SETTING
Function/operation
Parameter write is enabled. (It depends on Pr.77 Parameter write
selection and each parameter write conditions. Refer to the Instruction
Manual (Detailed) of the inverter.)
Parameter write is disabled.
(Note that the Pr.297 setting is available when Pr.296 ≠ "9999.")
• Function/operation changed by switching ON-OFF the X12 signal
Operating condition
Operation
mode
PU
Network
Status
During stopON→OFF
RunningON→OFF
During stop
Running
The operation mode switches to the Network operation mode independently of whether the start signal (STF, STR) is ON or OFF.
Therefore, the motor is run in the Network operation mode when the X12 signal is turned OFF with either of STF and STR ON.
At fault occurrence, pressing of the operation panel resets the inverter.
NOTE
• If the X12 signal is ON, the operation mode cannot be switched to the PU operation mode when the start signal (STF,
STR) is ON.
• The X12 signal is valid only when it is input via the FL remote communication. (The X12 signal is invalid when it is
input from a control circuit terminal of the inverter.)
• When the FR-A8NF is installed, Pr.79 Operation mode selection and Pr.340 Communication startup mode
selection settings are invalid.
X12 signal
Disallowed
OFF→ON
ON→OFFDisallowed
OFF→ONDuring operation → output stopDisallowed
ON→OFFOutput stop → operationDisallowed
Operation
mode
Network
Operating status
If Network operation frequency setting and start
signal are entered, operation is performed in that
status.
During stop
Switching to PU
operation mode
Disallowed
Allowed
4
INVERTER SETTING
29
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