Thank you for choosing this Mitsubishi Electric inverter plug-in option.
WARNING
CAUTION
CAUTION
This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected
fault. Before using this product, read all relevant instruction manuals carefully to ensure proper use.
Please forward this Instruction Manual to the end user.
Safety instructions
Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and appended documents
carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions. In this
Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only
material damage.
Note that even the level may lead to a serious consequence depending on conditions. Be sure to follow the
instructions of both levels as they are critical to personnel safety.
Electric shock prevention
WARNING
Do not remove the front cover or the wiring cover of the inverter while the inverter power is ON. Do not operate the inverter with any cover or wiring cover removed,
as accidental contact with exposed high-voltage terminals and internal components may occur, resulting in an electrical shock.
Even if power is OFF, do not remove the front cover of the inverter except for wiring or periodic inspection as you may accidentally touch the charged circuits and
get an electric shock.
Before wiring or inspection, check that the display of the inverter operation panel is OFF. Any person who is involved in wiring or inspection shall wait for 10 minutes
or longer after power OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after
power OFF, and it is dangerous.
Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.
This product must be installed before wiring. Otherwise you may get an electric shock or be injured.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.
Do not touch this product or handle the cables with wet hands. Doing so may cause an electric shock.
Injury prevention
CAUTION
The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise a burst, damage, etc. may occur.
The cables must be connected to the correct terminals. Otherwise a burst, damage, etc. may occur.
The polarity (+ and -) must be correct. Otherwise a burst, damage, etc. may occur.
While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause a burn.
1
Additional instructions
The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric
shock.
CAUTION
Transportation and installation
Do not stand or place heavy objects on this product.
The installing orientation of this product must be correct.
Do not install or operate this product if it is damaged or has parts missing.
Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable substance such as oil.
If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.), included in fumigants to sterilize or disinfect wooden packages, infiltrate into this product, the
product may be damaged. Prevent residual fumigant compon ents from being infiltrated into the product when packaging, or use an alternative sterilization or
disinfection method (heat disinfection, etc.). Note that sterilization or disinfection of wooden package should also be performed before packing the product.
Test operation
Before starting operation, confirm or adjust the parameter settings. Failure to do so may cause some machines to make unexpected motions.
WARNING
Usage
Do not modify this product.
Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure or damage of this product.
CAUTION
Usage
As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the needed parameters for operation of the inverter and this
product must be set again bef ore the operation is started.
To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product.
Maintenance, inspection and parts replacement
Do not carry out a megger (insulation resistance) test.
Disposal
This product must be treated as industrial waste.
For clarity purpose, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards are properly
installed prior to starting operation.
2
General instruction
─ CONTENTS ─
1 PRE-OPERATION INSTRUCTIONS6
1.1Unpacking and product confirmation............................................................................................................................6
4.1Parameter list ................................................................................................................................................................. 23
4.2.1Operation mode switching and communication startup mode (Pr.79, Pr.340).................................................................... 25
4.3Operation at communication error occurrence ..........................................................................................................28
4.3.1Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) .......................................................... 28
4.3.2Fault and measures ............................................................................................................................................................ 33
4.5CC-Link IE Field Network function setting ..................................................................................................................36
4.5.1Network number setting (Pr. 434) ....................................................................................................................................... 36
4.5.2Station number setting (Pr. 435)......................................................................................................................................... 36
4.5.3Frequency command with sign (Pr. 541) ............................................................................................................................ 37
5 FUNCTION OVERVIEW39
5.1Output from the inverter through the network............................................................................................................39
5.2Input to the inverter through the network ...................................................................................................................40
5.3.1Data flow and link device assignment................................................................................................................................. 41
6.2Remote register (128 words fixed) ...............................................................................................................................47
7 DETAILS OF I/O SIGNALS53
7.1Details of remote input and output signals.................................................................................................................53
7.1.1Output signals (master module to inverter (FR-A8NCE)).................................................................................................... 53
7.1.2Input signals (inverter (FR-A8NCE) to master module) ...................................................................................................... 56
7.2Details of remote register .............................................................................................................................................58
7.2.1Remote register (master module to inverter (FR-A8NCE))................................................................................................. 58
7.2.2Remote register (inverter (FR-A8NCE) to master module)................................................................................................. 60
7.3Torque command / torque limit through CC-Link IE Field Network
communication (only for the FR-A800 series) ............................................................................................................68
8 PROGRAMMING EXAMPLES70
8.1Programming example for reading the inverter status ..............................................................................................75
8.2Programming example for setting the operation mode .............................................................................................76
4
8.3Programming example for setting the operation commands....................................................................................77
8.4Programming example for monitoring the output frequency....................................................................................78
8.5Programming example for parameter reading............................................................................................................79
8.6Programming example for parameter writing .............................................................................................................80
8.7Programming example for setting the running frequency ........................................................................................81
8.8Programming example for fault record reading .........................................................................................................83
8.9Programming example for resetting the inverter at inverter error............................................................................84
Take the product out of the package, check the product name, and confirm that the product is as you ordered and intact.
This product is a plug-in option made for the FR-A800/F800 series.
Product confirmation
Check the enclosed items.
Plug-in option
...................................... 1
RUN D LINK
SD ERR
RD L.ERR
NOTE
• ETHERNET is a registered trademark of Xerox Corporation in the United States.
Mounting screw
(M3 8 mm)
....... 3 (Refer to page 12.)
Spacer
....... 3 (Refer to page 12.)
Communication option
LED display cover
....... 1 (Refer to page 11.)
Earth plate
....... 1 (Refer to page 12.)
6
PRE-OPERATION INSTRUCTIONS
1.2Parts
RUN D LINK
SD ERR
RD L.ERR
Front view
Rear view
(e)
(a)
(a)
(d)
(a)
(b)(c)
(a)
(a)
(a)
(a)
(a)
1
SymbolNameDescription
aMounting hole
bConnector for communication (PORT 1) For an Ethernet cable which connects to the network.
cConnector for communication (PORT 2) For an Ethernet cable which connects to the network.
dOperation status indication LED
eBoard mounted option connectorUsed to connect this product to the option connector on the inverter.12
Used to fix this product to the inverter by inserting a mounting screw or a
spacer.
Indicates operation/communication status of the inverter by turning ON or
blinking.
PRE-OPERATION INSTRUCTIONS
Refer
to page
12
18
18
8
7
Operation status LEDs
SD
ERR
L.ERRRD
D LINK
RUN
LED nameDescriptionONOFF
RUNOperation status
SDTransmission statusData transmittingNo data transmitting
RDReception statusData receivingNo data receiving
D LINKCyclic communication statusCyclic transmittingNo cyclic transmitting or disconnected
ERRNode failure status
Node failureNormal operation
L.ERRLink errorReceived data errorReceived data normal
Also lit in no-communication state.
This LED indicates a communication break between the master station and FR-A8NCE (due to cable disconnection or breakage, power-
OFF of the master power supply, or reset, etc.)
Normal operation (normal 5 V internal
voltage)
Hardware failure
8
PRE-OPERATION INSTRUCTIONS
1.3CC-Link IE Field Network communication specifications
Check that the inverter's input power and the control circuit power are both OFF.
CAUTION
Do not install or remove this product while the inverter power is ON. Doing so may damage the inverter or this product.
To avoid damage due to static electricity, static electricity in your body must be discharged before you touch this product.
10
INSTALLATION
2.2Installation procedure
Cut off the tabs with a nipper, etc.
Cut off the tabs with a nipper, etc.
Communication option LED display cover
Installing the communication option LED display cover
(1) Remove the inverter front cover. (Refer to Chapter 2 of the Instruction Manual (Detailed) of the inverter for instructions for
removing the front cover.)
Follow instructions for mounting the communication option LED display cover to the inverter front cover.
(2) Cut off the tabs on the rear of the inverter front cover with nipper, etc. and
remove the separate part to make space for fitting the LED display cover.
(3) Fit the communication option LED display cover to the front side of the
front cover. Align the LED display cover with the LED position on the
circuit board of the option. Push the LED display cover until it is fixed with
the clips.
CAUTION
Take care not to hurt your hand and such with portions left by cutting tabs of the rear of the front cover.
2
INSTALLATION
11
Installing the option
Spacer
Spacer
Spacer
Earth plate
Option connector
on the inverter
Installation to connector 1
(1) Insert three spacers into the mounting holes that will not
be filled with mounting screws (see the diagrams on the
next page to identify the holes).
(2) Fit the board mounted option connector on this product to
the guide of the option connector on the inverter and
insert the plug-in option as far as it goes. (Select option
connector 1 on the inverter.)
(3) Fasten the earth plate to the inverter using the one
mounting screw through the hole on the left side (see the
diagrams on the next page to identify the hole) (tightening
torque 0.33 N·m to 0.40 N·m).
(4) Fasten this product to the inverter using the one mounting
screw through the hole on the left side. Fasten the earth
plate and this product to the inverter using the last screw
through the hole on the right side of the earth plate and
this product (tightening torque 0.33 N·m to 0.40 N·m). If
the screw holes do not line up, the connector may not be
inserted deep enough. Check the connector.
NOTE
• When a communication option is installed to the FR-A800-E/FR-F800-E series inverter, use the earthing (grounding)
cable supplied with the inverter instead of the earth plate supplied with the communication option. (For details of the
installation method, refer to the Instruction Manual of the inverter.)
12
INSTALLATION
Spacer
Do not attach the plug-in option to connector 2 or 3.
Mounting screw
Connector 3
Mounting screw
Spacer
Connector 1Connector 2
Spacer
Mounting screw
Earth plate
Insertion positions for screws and spacers
INSTALLATION
2
13
NOTE
• When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit
board. Stress applied to the parts by pressing, etc. may cause a failure.
• Be careful not to drop mounting screws during the installation or removal of the plug-in option.
• Attach this product to option connector 1 on the inverter. If it is attached to option connector 2 or 3, the protective
function (E.2 or E.3) is activated and the inverter will not operate.
Even if this product is attached to option connector 1, when the inverter cannot recognize that the option is mounted
due to improper installation, etc., the protective function (E.1) is activated.
Mounted positionFault indication
Option connector 1
Option connector 2
Option connector 3
• When removing the plug-in option, remove the two screws on either side, then pull it straight out. Pressure applied to
the connector and to the option board may break the option.
• Always attach the earth plate because a malfunction due to noises may occur without it.
14
INSTALLATION
3 WIRING
Inverter
Motor
Power
supply
Inverter
Motor
Power
supply
Up to 120
units can be
connected
RJ71GF11-T2
Intelligent device station
RJ71EN71 type, RJ71GF11-T2 type
MELSEC iQ-R CC-Link IE Field Network
User's Manual (Application)
...............SH-081259ENG
LJ71GF11-T2 type
MELSEC-L CC-Link IE Field Network
Master/Local Module User's Manual
...............SH-080972ENG
Instruction manual regarding
the CC-Link IE Field Network
master station
Ethernet cable
QJ71GF11-T2 type
MELSEC-Q CC-Link IE Field Network
Master/Local Module User's Manual
...............SH-080917ENG
Master station
3.1System configuration example
(1) Programmable controller side
Mount the "RJ71EN71", "RJ71GF11-T2", "QJ71GF11-T2", or "LJ71GF11-T2" type CC-Link IE Field Network master/local
module on the main or extension base unit having the programmable controller CPU used as the master station.
(2) Inverter side
Mount the option (FR-A8NCE) on the inverter.
(3) Connect the CC-Link IE Field Network programmable controller (master station) to FR-A8NCE with an Ethernet cable.
3
WIRING
15
3.2Network configuration
Network topology
The network can be wired into star topology, line topology, and ring topology.
A network can consist of a combination of star and line topologies, but the ring topology cannot be combined with star or line
topology.
ItemDescription
Star topology
Line topology
Ring topology
Add/remove slave stations one by one. If multiple slave stations are added/removed at a time, all stations on the network will be
Station number and connection position
Modules can be connected in any order regardless of the station number.
Cascade connection
Up to 20-layer connection is available for the cascade connection.
Replacing CC-Link IE Field Network devices
For star topology, slave stations can be replaced without powering off the whole system.
NOTE
Modules are configured into a star using a switching hub and Ethernet cables. Slave stations can be easily added in a
star topology. Furthermore, data link continues among normally-operating stations in a star topology.
Modules are configured into a line with Ethernet cables and without a switching hub. If an error occurs, the station in
error and the stations after that will be disconnected from the network.
Modules are configured into a ring using Ethernet cables. Data link continues among normallyoperating stations without
a switching hub.
reconnected, resulting in a momentarily error in all the stations.
• Refer to the MELSEC iQ-R, MELSEC-Q, or MELSEC-L CC-Link IE Field Network Master/Local Module User's Manual
for the detailed network configurations.
16
WIRING
3.3Network components
This section describes components comprising the CC-Link IE Field Network.
3.3.1Connection cable
For wiring, use the 1000BASE-T compliant Ethernet cables.
Ethernet cableConnectorTyp e
Category 5e or higher
(Double shielded/STP) Straight cable
NOTE
• For CC-Link IE Field Network wiring, use the recommended wiring components by CC-Link Partner Association.
• Cables for CC-Link IE Controller Network cannot be used for CC-Link IE Field Network.
• Some cable connector shapes are not compatible with FR-A8NCE.
3.3.2Hubs
Use hubs that meet the conditions listed below:
• Compliance with the IEEE802.3 (1000BASE-T)
• Support of the auto MDI/MDI-X function
• Support of the auto-negotiation function
• Switching hub (layer 2 switch)
A repeater hub is not available.
Operation is not guaranteed if the hubs do not meet these conditions.
Industrial switching hub
Typ eManufacturer
NZ2EHG-T8Mitsubishi Electric Corporation
RJ-45 connector
The following conditioning cables:
• IEEE802.3 (1000BASE-T)
• ANSI/TIA/EIA-568-B (Category 5e)
3
WIRING
17
3.4Wiring
This section describes the cable wiring and precautions. For network configuration, cables, and hubs used for the wiring, refer
to page 16 and subsequent pages.
3.4.1Ethernet cable connection
Connecting the cable
(1) Turn OFF the inverter power supply.
(2) Remove the front cover.
(3) Check the direction of the Ethernet cable connector.
Insert the connector to the communication connector of
FR-A8NCE until it clicks.
Disconnecting the cable
(1) Turn OFF the inverter power supply.
(2) Remove the front cover.
(3) Hold down the latch on the Ethernet cable connector, and
pull out the cable while holding the latch.
18
WIRING
NOTE
• PORT1 and PORT2 do not need to be distinguished.
• When only one connector is used in star topology, either PORT1 or PORT2 is applicable.
• When using two connectors for line topology and ring topology, an Ethernet cable can be connected to the
connectors in any combination. For example, the cable can be connected between PORT1s or between PORT1
and PORT2.
Connection between
PORT1 and PORT1, PORT2 and PORT2
Connector
for
communication
(PORT2)
Connector
for
communication
(PORT1)
Connector
communication
(PORT2)
for
Connector
for
communication
(PORT1)
To the next
connector for
communication
(PORT2)
Connector
for
communication
(PORT2)
Connection between
PORT1 and PORT2
Connector
for
communication
(PORT1)
Connector
communication
(PORT2)
for
Connector
for
communication
(PORT1)
To the next
connector for
communication
(PORT2)
WIRING
3
19
3.4.2Precautions
This section describes wiring precautions.
Handling of the Ethernet cable
• Do not touch the core of the cable-side or module-side connector, and protect it from dirt or dust. If oil from your hand, dirt or
dust is attached to the core, it can increase transmission loss, arising a problem in data link.
• Check the following:
• Is any Ethernet cable disconnected?
• Is any of the Ethernet cables shorted?
• Are the connectors securely connected?
Broken Ethernet cable latch
Do not use Ethernet cables with broken latches. Doing so may cause the cable to unplug or malfunction.
Connecting and disconnecting the Ethernet cable
Hold the connector part when connecting and disconnecting the Ethernet cable. Pulling a cable connected to the module may
damage the module or cable, or result in malfunction due to poor contact.
Maximum station-to-station distance (maximum cable length)
The maximum station-to-station distance is 100 m. However, the distance may be shorter depending on the operating
environment of the cable. For details, contact your cable manufacturer.
Network configuration
Check the instructions on page 16 before wiring, and perform correct wiring.
20
WIRING
Connecting/disconnecting a cable and powering ON/OFF a device
When the operations listed below are performed, all stations on the network may be reconnected. At that time, a data link error
may momentarily occur in all the stations, and the communication error E.OP1 may occur in the connected inverters.
Network configurationOperation
• Powering ON/OFF a slave station or the switching hub
• Connecting/disconnecting an Ethernet cable connected to the switching hub
Star topology
Line topology,
ring topology
• Disconnecting an Ethernet cable from a slave station and connecting it to another slave station or to the
switching hub
• Disconnecting ten stations or more, or disconnecting half the number of slave stations in the system or more
• Changing the network topology when adding a slave station
• Simultaneously connecting/disconnecting Ethernet cables to/from multiple stations
(When a data link faulty station returns, a data link error will occur in all the stations.)
• Disconnecting ten stations or more, or disconnecting half the number of slave stations in the system or more
• Changing the network topology when adding a slave station
A momentary error
in all stations
At plug in/unplug or power ON/OFF
To keep outputting a data link error (inverter communication error), set Pr.500Communication error execution waiting time
or Pr.502Stop mode selection at communication error
3
WIRING
21
NOTE
• When wiring cables to the inverter's RS-485 terminals with a plug-in option mounted, take caution not to let the cables
.
touch the circuit board of the option or of the inverter. Otherwise, electromagnetic noises may cause malfunctions.
Caution
After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction.
22
WIRING
4 INVERTER SETTING
4.1Parameter list
The following parameters are used for the plug-in option (FR-A8NCE). Set the values according to need. For the parameter
details, which depend on the applicable model of the inverter, refer to the Instruction Manual (Detailed) of the inverter.
Pr.
79D000Operation mode selection0 to 4, 6, 71025
313
M410DO0 output selection
M411DO1 output selection
M412DO2 output selection
315
338D010
339D011
340D001
342N001
349 N010Communication reset selection0, 11034
, N110, Network number (CC-Link IE)0 to 2551036
434
, N111, Station number (CC-Link IE)0 to 2551036
435
Pr.
group
NameSetting range
Communication operation command
source
Communication speed command
source
Communication startup mode
selection
Communication EEPROM write
selection
The setting range depends on the
inverter.
0, 110
0 to 210
0 to 2, 10, 121025
0, 110
Minimum
setting
increments
1999956314
Initial
value
INVERTER SETTING
Refer
to
page
4
23
Pr.
500 N011
N012
501
502N013
541
N100Frequency command sign selection0, 11037
550
D012
779N014
804
D400 Torque command source selection0, 1, 3 to 61068
H700 Torque limit input method selection0 to 2 1068
810
Pr.
group
Communication error execution
waiting time
Communication error occurrence
count display
Stop mode selection at communication
error
NET mode operation command source
selection
Operation frequency during
communication error
Parameters which can be displayed when the plug-in option (FR-A8NCE) is installed.
The setting is reflected after inverter reset or at the next power-ON.
Refer to the Instruction Manual (Detailed) of the inverter for the parameter details.
The setting is available only for the FR-A800 series.
This setting of Pr.810="2" can be set only when the inverter supports this function. (Refer to page 68.)
NameSetting range
0 to 999.8 s0.1 s0 s28
01029
0 to 4, 11, 121029
0, 1, 999919999
0 to 590 Hz, 99990.01 Hz999929
Minimum
setting
increments
Initial
value
Refer
to
page
24
INVERTER SETTING
4.2Operation mode setting
4.2.1Operation mode switching and communication startup mode (Pr.79, Pr.340)
Operation mode switching conditions
Check the following before switching the operation mode.
• The inverter is at a stop;
• Both the STF and STR signals are off; and
• The Pr.79 Operation mode selection setting is correct.
(Check the setting on the operation panel of the inverter.)
Operation mode selection at power ON and at restoration from instantaneous power failure
The operation mode at power ON and at restoration from instantaneous power failure can be selected.
Set a value other than "0" in Pr.340 Communication startup mode selection to select the network operation mode.
After started in network operation mode, parameter write from the network is enabled.
(Refer to page 80 for a program example for parameter write.)
NOTE
• Change of the Pr.340 setting is valid when powering on or resetting the inverter.
• Pr.340 can be changed with the operation panel independently of the operation mode.
• Ensure that the communication setting of the inverter is completed before setting Pr.340 "0".
• Refer to the Instruction Manual (Detailed) of the inverter for details of Pr.79, Pr.340.
4
INVERTER SETTING
25
Pr.340
setting
0
(initial
value)
1, 2
Pr.79
setting
0 (initial
value)
1PU operation modePU operation mode fixed
2External operation mode
3, 4External/PU combined operation modeOperation mode switching is disallowed.
6External operation mode
7
0NET operation mode
1PU operation mode
2
3, 4External/PU combined operation mode
6
7
Operation mode at power ON or power
restoration
External operation mode
X12 (MRS) signal ON: external operation mode
X12 (MRS) signal OFF: external operation mode
NET operation mode
NET operation mode
X12 (MRS) signal ON........ NET operation mode
X12 (MRS) signal OFF........external operation mode
Operation mode switchover
Switching among the External, PU, and NET operation
mode is enabled.
Switching between the External and Net operation mode is
enabled.
Switching to the PU operation mode is disallowed.
Switching among the External, PU, and NET operation
mode is enabled while running.
Switching among the External, PU, and NET operation
mode is enabled.
External operation mode fixed (Forcibly switched to
External operation mode.)
Same as when Pr.340 = "0"
,
,
26
INVERTER SETTING
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