Mitsubishi FR-A8AVP User Manual

INVERTER

Plug-in option

FR-A8AVP Instruction Manual (For Inverter/Converter Switching)

Changeover between inverter and

high power factor converter

Compatible inverters: FR-A842-07700(315K) to 12120(500K)

OUTLINE

INVERTER-TO-

CONVERTER

CONVERSION

INSTALLATION AND

WIRING

PRECAUTIONS FOR USE

OF THE CONVERTER

PARAMETERS

PROTECTIVE FUNCTIONS

PRECAUTIONS FOR

MAINTENANCE AND

INSPECTION

SPECIFICATIONS

CONVERTER-TO-

INVERTER CONVERSION

Thank you for choosing this Mitsubishi Electric inverter plug-in option.

WARNING

CAUTION

This Instruction Manual provides handling information and precautions for use of the this product. Incorrect handling might cause an unexpected fault. Before using this product, always read this Instruction Manual carefully to ensure proper use. Please forward this Instruction Manual to the end user.

 Injury prevention

Safety instructions

Do not attempt to install, operate, maintain or inspect this product until you have read through this Instruction Manual and appended documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION"

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.

Note that even the level may lead to a

serious consequence depending on conditions. Be sure to follow the instructions of both levels as they are critical to personnel safety.

 Electric shock prevention

WARNING

 Do not remove the front cover or the wiring cover while the

inverter or the high power factor converter (converted from the inverter, hereafter called "converter") is powered ON. Do not operate the inverter/converter with any cover or wiring cover removed, as accidental contact with exposed high-voltage terminals and internal components may occur, resulting in an electrical shock.

 Even if power is OFF, do not remove the front cover except for

wiring or periodic inspection as the inside of the inverter/ converter is charged. Doing so may cause an electric shock.

 Before wiring or inspection, check that the LED display of the

operation panel is OFF. Any person who is involved in wiring or inspection shall wait for 10 minutes or longer after the power supply has been cut off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous.

 The inverter/converter must be earthed (grounded). Earthing

(grounding) must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 61140 class 1 and other applicable standards).

 Any person who is involved in wiring or inspection of this product

shall be fully competent to do the work.

 The inverter/converter must be installed before wiring.

Otherwise, electric shock or injury may result.

 Do not touch the setting dial or keys with wet hands. Doing so

may cause an electric shock.

 Do not subject the cables to scratches, excessive stress, heavy

loads or pinching. Doing so may cause an electric shock.

 Do not change the cooling fan while the inverter/converter is

powered ON as it is dangerous.

 Do not touch the printed circuit board or handle the cables with

wet hands. Doing so may cause an electric shock.

 Fire prevention

CAUTION

 The inverter/converter must be installed on a nonflammable wall

without holes. Installing it to or near flammable material can cause a fire.

 If the inverter/converter has become faulty, its power must be

switched OFF. A continuous flow of large current may cause a fire.

 Be sure to perform daily and periodic inspections as specified in

the Instruction Manual. If the inverter/converter is used without any inspection, a burst, breakage, or a fire may occur.

CAUTION

 The voltage applied to each terminal must be as specified in the

Instruction Manual. Otherwise a burst, damage, etc. may occur.

 The cables must be connected to the correct terminals.

Otherwise a burst, damage, etc. may occur.

 The polarity (+ and -) must be correct. Otherwise a burst,

damage, etc. may occur.

 While power is ON or for some time after power-OFF, do not

touch the inverter/converter, reactor 1, reactor 2, phase detection transformer box, filter capacitor, and inrush current limit resistor as they will be extremely hot. Doing so may cause a burn.

 Additional instructions The following instructions must be also followed. If the inverter/

converter is handled incorrectly, it may cause an unexpected

fault, injury, or electric shock.

CAUTION

Transportation and installation

 The inverter/converter must be transported in correct method

that corresponds to the weight. Failure to do so may lead to injuries.

 Do not stack the boxes containing products higher than the

number recommended.

 The inverter/converter must be installed in a position where it

withstands the weight of the product according to the information in the Instruction Manual.

 Do not install or operate the inverter/converter if it is damaged or

has parts missing.

 When carrying the inverter/converter, do not hold it by the front

cover. Doing so may cause a fall or failure.

 Do not stand or rest heavy objects on the inverter/converter.  The installing orientation of the inverter/converter must be

correct.

 Foreign conductive objects must be prevented from entering the

inverter/converter. That includes screws and metal fragments or other flammable substance such as oil.

 As the inverter/converter is a precision instrument, do not drop

or subject it to impact.

 The surrounding air temperature must be between 10 and +50°C

(non-freezing). Otherwise, the inverter/converter may be damaged.

 The ambient humidity must be 95% RH or less (non-

condensing). Otherwise, the inverter/converter may be damaged. (For the details, refer to page 24.)

 The temporary storage temperature (applicable to a short limited

time such as a transportation time) must be between -20 and +65°C. Otherwise, the inverter/converter may be damaged.

 The inverter/converter must be used indoors (without corrosive

gas, flammable gas, oil mist, dust and dirt etc.) Otherwise, the inverter/converter may be damaged.

 The inverter/converter must be used at an altitude of 2500 m or

less, with 2.9 m/s X, Y, Z axes). Otherwise, the inverter/converter may be damaged. (For the details, refer to page 24.)

 If halogen-based materials (fluorine, chlorine, bromine, iodine,

etc.), included in fumigants to sterilize or disinfect wooden packages, infiltrate into this product, the product may be damaged. Prevent residual fumigant components from being infiltrated into the package, or use an alternative sterilization or disinfection method (heat disinfection, etc.). Note that sterilization or disinfection of wooden package should be performed before packing.

Test operation

 Before starting the test operation, confirm or adjust the

parameter settings. Failure to do so may cause some machines to make unexpected motions.

 Before starting the operation, check the wiring of each peripheral

device. Faulty wiring may cause some machines to make expected motions.

or less vibration at 10 to 55 Hz (directions of

Safety instructions

WARNING

Usage

 Any person must stay away from the equipment when the retry

function is set as the inverter/converter will restart suddenly after its output shutoff.

 Depending on the function settings, the inverter/converter does

not stop its output even when the STOP/RESET key on the operation panel is pressed. To prepare for it, provide a separate circuit and switch (to turn OFF the power or to take other actions) for an emergency stop.

 Be sure to turn OFF the start (STF/STR) signal before clearing

the fault as the inverter/converter will restart the motor suddenly after a fault clear.

 Use only the specified inverters for the connection with the

converter. Connection of any other electrical equipment to the output of the converter may damage the equipment.

 Do not modify the inverter/converter.  Do not remove any part which is not instructed to be removed in

the Instruction Manual. Doing so may lead to a failure or damage.

CAUTION

Usage

 Do not start or stop the inverter/converter frequently with a

magnetic contactor on its input side. Doing so may shorten the life of the inverter/converter.

 Use a noise filter or other means to minimize the

electromagnetic interference with other electronic equipment used nearby the inverter/converter.

 As all parameters return to their initial values after the Parameter

clear or All parameter clear is performed, the parameters must be set again as required before the operation is started.

 Before running an inverter/converter which have been stored

and not been operated for a long period, perform an inspection and a test operation.

 To avoid damage due to static electricity, static electricity in your

body must be discharged before you touch the inverter/ converter.

Emergency stop

 A safety backup such as an emergency brake must be provided

for devices or equipment in a system to prevent hazardous conditions in case of failure of the inverter/converter or its external controller.

 If a breaker on the input side of the inverter/converter is tripped,

the wiring must be checked for a fault (such as short circuit), and internal parts of the inverter/converter for a damage, etc. The cause of the trip must be identified and removed before turning ON the power of the breaker.

 When any fault occurs, take an appropriate corrective action,

then reset the inverter/converter, and resume the operation.

Maintenance, inspection and parts replacement

 Do not carry out a megger (insulation resistance) test on the

control circuit of the inverter/converter.

Disposal

 This product must be treated as industrial waste.

General instruction

 For clarity purpose, illustrations in this Instruction Manual may

be drawn with covers or safety guards removed. Ensure all covers and safety guards are properly installed prior to starting operation.

Safety instructions

1 OUTLINE 7

1.1 Pre-operation instructions 8

1.1.1 Unpacking and checking the product................................................................................................................9

1.1.2 Component names .........................................................................................................................................10

1.2 Pre-installation instructions for the FR-A8AVP 11

1.3 Installing the FR-A8AVP 11

2 INVERTER-TO-CONVERTER CONVERSION 13

2.1 Conversion flowchart 14

2.2 Conversion procedure 15

2.2.1 Preparation for the conversion........................................................................................................................15

2.2.2 Inverter-to-converter conversion (Pr.328).......................................................................................................16

2.2.3 Application of stickers supplied with the product ............................................................................................17

2.3 Troubleshooting 18

3 INSTALLATION AND WIRING 19

3.1 Peripheral devices 20

3.1.1 Converter and peripheral devices...................................................................................................................20

3.2 Selection of breaker, magnetic contactor, and fuse 21

3.3 Compatible inverter for the high power factor converter 22

3.3.1 Applicable inverter capacity............................................................................................................................22

3.3.2 Inverter parameter settings.............................................................................................................................23

3.4 Installation of the converter and enclosure design 24

3.4.1 Converter installation environment .................................................................................................................24

3.4.2 Cooling system types for converter enclosure ................................................................................................26

3.4.3 Installation of the converter.............................................................................................................................27

3.4.4 Protruding the heatsink through a panel.........................................................................................................28

3.5 Installation of stand-alone options for converter 29

3.5.1 Installation of the reactor 1 (FR-A8BL1) and reactor 2 (FR-A8BL2)...............................................................29

3.5.2 Installation of the phase detection transformer box (FR-A8VPB) ...................................................................30

3.5.3 Installation of the filter capacitor (FR-A8BC) ..................................................................................................33

3.5.4 Installation of the dedicated circuit parts for inrush current protection (FR-A8MC) ........................................34

3.5.5 Terminals of stand-alone options for the converter ........................................................................................36

3.6 Main circuit terminal specification 37

3.6.1 Details on the main circuit terminals ...............................................................................................................37

3.6.2 Main circuit terminal block layout....................................................................................................................37

3.6.3 Cable size of the main circuit terminals and the earth (ground) terminal........................................................38

3.7 Wiring of main circuit 40

3.7.1 Connection diagram (when using with the FR-A800 series)...........................................................................40

3.7.2 Wiring of main circuit ......................................................................................................................................42

CONTENTS

3.8 Earthing (Grounding) precautions 47

3.9 Wiring of control circuit 49

3.9.1 Details on the control circuit terminals............................................................................................................ 49

3.9.2 Control logic (sink/source) change ................................................................................................................. 53

3.9.3 Wiring of control circuit ................................................................................................................................... 55

3.9.4 Wiring precautions..........................................................................................................................................57

3.9.5 When using separate power supplies for the control circuit and the main circuit ........................................... 58

3.9.6 When supplying 24 V external power to the control circuit............................................................................. 59

3.10 Communication connectors and terminals 61

3.10.1 PU connector.................................................................................................................................................. 61

3.10.2 USB connector ...............................................................................................................................................62

3.10.3 RS-485 terminal block ....................................................................................................................................63

3.11 Connection of the converter and multiple inverters 64

4 PRECAUTIONS FOR USE OF THE CONVERTER 67

4.1 Features of the converter 68

4.2 Harmonic suppression guidelines in Japan 69

4.3 Techniques and measures for electromagnetic compatibility (EMC) 72

4.3.1 Countermeasures against inverter-generated EMI ........................................................................................ 72

4.3.2 Selecting the rated sensitivity current for the earth leakage circuit breaker ................................................... 78

5 PARAMETERS 79

5.1 Operation panel (FR-DU08) 80

5.1.1 Components of the operation panel ............................................................................................................... 80

5.1.2 Basic Operation of the Operation Panel ......................................................................................................... 81

5.1.3 Digital characters and their corresponding printed equivalents...................................................................... 82

5.1.4 Changing the parameter setting value ........................................................................................................... 82

5.2 Parameter unit (FR-PU07) 83

5.2.1 Components of the parameter unit ................................................................................................................. 83

5.2.2 Description of keys .........................................................................................................................................83

5.2.3 Monitoring function .........................................................................................................................................84

5.2.4 Function menu................................................................................................................................................ 85

5.3 Parameter List 87

5.4 Parameter details 90

5.4.1 Setting the phase detection transformer box (FR-A8VPB) input voltage .......................................................90

5.4.2 Power frequency input to the converter (Pr.1 and Pr.2) ................................................................................. 91

5.4.3 Operation selection for the SOF signal and the OH signal (Pr.8 and Pr.9) .................................................... 91

5.4.4 DC voltage control (Pr.22, Pr.23, Pr.80, Pr.81, and Pr.157) ..........................................................................92

5.4.5 Instantaneous power failure detection hold signal (Pr.44) ............................................................................. 93

5.4.6 Terminal FM (pulse train output) and terminal AM/CA (analog output) reference (Pr.49, Pr.51, Pr.53, Pr.55,

Pr.56).............................................................................................................................................................. 94

5.4.7 Monitor item selection on operation panel or via communication................................................................... 96

5.4.8 Monitor display selection for terminals FM/CA and AM................................................................................100

5.4.9 Operation selection at instantaneous power failure (Pr.57) ......................................................................... 101

CONTENTS

5.4.10 Retry function (Pr.65, Pr.67 to Pr.69) ...........................................................................................................102

5.4.11 Reset selection / disconnected PU detection / PU stop selection (Pr.75) ....................................................104

5.4.12 Parameter write disable selection (Pr.77) .....................................................................................................106

5.4.13 Current control (Pr.82 and Pr.83) .................................................................................................................107

5.4.14 Power factor adjustment function (Pr.84 and Pr.85).....................................................................................107

5.4.15 Wiring and configuration of PU connector ....................................................................................................108

5.4.16 Wiring and configuration of RS-485 terminals ..............................................................................................110

5.4.17 Initial setting of operation via communication...............................................................................................113

5.4.18 Initial settings and specifications of RS-485 communication ........................................................................113

5.4.19 Mitsubishi inverter protocol (computer link communication) .........................................................................115

5.4.20 PU display language selection......................................................................................................................126

5.4.21 Disabling the setting dial and keys on the operation panel...........................................................................126

5.4.22 Input terminal function selection (Pr.178 to Pr.189)......................................................................................127

5.4.23 Operation selection for the RDY signal and the RSO signal (Pr.190 and Pr.191)........................................128

5.4.24 Output terminal function selection (Pr.192 to Pr.194, Pr.196) ......................................................................129

5.4.25 Cooling fan operation selection ....................................................................................................................131

5.4.26 Converter parts life display (Pr.255 to Pr.257)..............................................................................................132

5.4.27 Maintenance timer alarm ..............................................................................................................................134

5.4.28 Detection of control circuit temperature........................................................................................................135

5.4.29 Adjustment of terminal FM/CA and terminal AM...........................................................................................136

5.4.30 Free parameter.............................................................................................................................................139

5.4.31 Beep control..................................................................................................................................................140

5.4.32 PU contrast adjustment ................................................................................................................................140

5.4.33 Initiating a protective function .......................................................................................................................140

5.4.34 Simple clock function....................................................................................................................................141

5.5 Parameter clear / All parameter clear on the operation panel 142

5.6 Copying and verifying parameters on the operation panel 143

5.6.1 Parameter copy ............................................................................................................................................143

5.6.2 Parameter verification...................................................................................................................................145

5.7 Checking parameters changed from their initial values (initial value change list) 146

6 PROTECTIVE FUNCTIONS 147

6.1 Converter fault and indication 148

6.2 Reset method for the protective functions 148

6.3 Check and clear of the fault history 149

6.4 List of indications 151

6.5 Causes and corrective actions 153

6.6 Check first when you have a trouble 162

7 PRECAUTIONS FOR MAINTENANCE AND

INSPECTION 163

7.1 Inspection item 164

7.1.1 Daily inspection.............................................................................................................................................164

7.1.2 Periodic inspection........................................................................................................................................164

7.1.3 Daily and periodic inspection list...................................................................................................................165

CONTENTS

7.1.4 Continuity test............................................................................................................................................... 166

7.1.5 Cleaning .......................................................................................................................................................166

7.1.6 Replacement of parts ................................................................................................................................... 167

7.1.7 Removal and reinstallation of the control　circuit terminal block .................................................................170

7.2 Measurement of main circuit voltages, currents, and powers 172

7.2.1 Insulation resistance test using megger .......................................................................................................173

7.2.2 Pressure test ................................................................................................................................................ 173

8 SPECIFICATIONS 175

8.1 Converter rated specifications 176

8.2 Common specifications 177

8.3 Outline dimension drawings 178

8.3.1 Reactor 1 (FR-A8BL1).................................................................................................................................. 178

8.3.2 Reactor 2 (FR-A8BL2).................................................................................................................................. 178

8.3.3 Phase detection transformer box (FR-A8VPB-H).........................................................................................179

8.3.4 Filter capacitor (FR-A8BC) ........................................................................................................................... 180

8.3.5 Dedicated circuit parts for inrush current protection (FR-A8MC) ................................................................. 181

8.3.6 Parameter unit .............................................................................................................................................. 184

8.4 Compatible options 184

9 CONVERTER-TO-INVERTER CONVERSION 185

9.1 Converter-to-inverter conversion 186

9.1.1 Preparation for the conversion ..................................................................................................................... 186

9.1.2 Converter-to-inverter conversion (Pr.328) .................................................................................................... 187

9.1.3 Removal of the stickers ................................................................................................................................ 187

APPENDIX 189

Appendix 1 Instruction code list............................................................................................................... 190

Appendix 2 Instructions for compliance with the EU Directives........................................................... 192

Appendix 3 Instructions for UL and cUL ................................................................................................. 194

Appendix 4 Instructions for EAC.............................................................................................................. 195

Appendix 5 Restricted Use of Hazardous Substances in Electronic and Electrical Products ........... 196

Appendix 6 Referenced Standard (Requirement of Chinese standardized law).................................. 196

CONTENTS

1 OUTLINE

This chapter explains the outline of this product. Always read the instructions before use.

1.1 Pre-operation instructions.......................................................8

1.2 Pre-installation instructions for the FR-A8AVP .....................11

1.3 Installing the FR-A8AVP ...........................................................11

DU ........................... Operation panel (FR-DU08)

PU ........................... Operation panel (FR-DU08) or parameter unit (FR-PU07)

Inverter .................... Mitsubishi Electric inverter

Converter ................ High power factor converter converted from the inverter by using the FR-A8AVP

Pr. ...........................Parameter number (Number assigned to function of the inverter or the converter)

• Ethernet is a registered trademark of Fuji Xerox Corporation in Japan.

• Microsoft and Visual C++ are registered trademarks of Microsoft Corporation in the United States and other

countries.

• Other company and product names herein are the trademarks and registered trademarks of their respective

owners.

Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic,

unless otherwise specified. (For the control logic, refer to page 53.)

OUTLINE

Pre-operation instructions

1.1 Pre-operation instructions

Incorrect handling may cause the equipment to operate improperly or reduce its life considerably, and in the worst case, the

converter and the connected inverter to be damaged. Please handle the converter properly in accordance with the information

on each section as well as the precautions and instructions of this manual.

Features of the product

Install the plug-in option FR-A8AVP on a separated converter type inverter and set parameters. The inverter will be converted

into a high power factor converter. To use the converter, use the options specifically made for the converter: the phase

detection transformer box, filter reactor, reactor for PWM control, filter capacitor, and inrush current limit resistor. The

converter can be changed back to the inverter.

NOTE

• To use the phase-synchronized bypass switching function, refer to the other instruction manual which is included with the FR-

A8AVP which is dedicated to the function (manual number: IB-0600809ENG).

Option lineup for the converter

To use the converter, be sure to use the following options according to the capacity of the converter. Check the model and

quantity of each option. (The abbreviated names are used in this document to facilitate descriptions.)

Quantity

Converter capacity

Option model Component model Name Abbreviation

07700

(15K)

FR-A8VPB-H FR-A8VPB-H Phase detection transformer box 11111

FR-A8BL1-H315K FR-A8BL1-H315K

FR-A8BL1-H355K FR-A8BL1-H355K — 1 — — —

FR-A8BL1-H400K FR-A8BL1-H400K — — 1 — —

FR-A8BL1-H450KFR-A8BL1-H450K ———1 —

FR-A8BL1-H500KFR-A8BL1-H500K ————1

FR-A8BL2-H315K FR-A8BL2-H315K

FR-A8BL2-H355K FR-A8BL2-H355K — 1 — — —

FR-A8BL2-H400K FR-A8BL2-H400K — — 1 — —

FR-A8BL2-H450KFR-A8BL2-H450K ———1 —

FR-A8BL2-H500KFR-A8BL2-H500K ————1

FR-A8BC-H400K FR-A8BC-H400K

FR-A8BC-H500KFR-A8BC-H500K ———1 1

BKO-CA2573H01 Inrush current limit resistor (without thermostat) 3 3 — — —

BKO-CA2573H11 Inrush current limit resistor (with thermostat) 3 3 — — —

BKO-CA2571H01

FR-A8MC-H355K

FR-A8MC-H500K

S-N400 AC200V 2A2B Inrush current limit magnetic contactor 3 3 — — —

SR-T5 AC200V 5A Buffer relay 1 1 — — —

MYQ4Z AC200/220 Mini relay 1 1 — — —

PYF14T Mini relay terminal block 1 1 — — —

PYC-A1 Mini relay clip 2 2 — — —

BKO-CA2573H01 Inrush current limit resistor (without thermostat) — — 6 6 6

BKO-CA2573H11 Inrush current limit resistor (with thermostat) — — 3 3 3

BKO-CA2571H01

S-N400 AC200V 2A2B Inrush current limit magnetic contactor — — 3 3 3

SR-T5 AC200V 5A Buffer relay — — 1 1 1

MYQ4Z AC200/220 Mini relay — — 1 1 1

PYF14T Mini relay terminal block — — 1 1 1

PYC-A1 Mini relay clip — — 2 2 2

Dedicated filter reactor Reactor 1

Dedicated reactor for PWM control

Dedicated filter capacitor Filter capacitor

Dedicated circuit parts for inrush current protection —

Stepdown transformer for power source of magnetic contactor (400 to 220 V)

Dedicated circuit parts for inrush current protection —

Stepdown transformer for power source of magnetic contactor (400 to 220 V)

Reactor 2

1 ————

111——

1 1 ———

——111

(FR-A842-[])

08660

(355K)

09620

(400K)

10940

(450K)

12120

(500K)

OUTLINE

Pre-operation instructions

1.1.1 Unpacking and checking the product

Take the product out of the package, check the product name, and confirm that the product is as you ordered and intact.

The FR-A8AVP is a plug-in option for the FR-A802 inverters (separated converter type).

Product confirmation

Check the enclosed items.

Plug-in option: 1

 Not used.

Mounting screw (M3 × 8 mm): 2

page 11

(Refer to

SERIAL (serial number) check

The inverter/converter switching function is available for the inverter/converter which satisfies both of the following conditions.

• The inverter has two rating plates: one for the inverter, and the other for the high power factor converter.

• The inverter/converter has the following SERIAL (printed on the rating plate and the package).

Applicable model Country of origin indication SERIAL

FR-A842-12120(500K) FR-A842-07700(315K) to 10940(450K) 86 or later FR-A842-07700(315K) to 12120(500K) MADE in China 87 or later

 7 Z  

Symbol Year Month Control number

 The SERIAL consists of one symbol, two characters indicating the production year and month, and six characters indicating the control number.

The last digit of the production year is indicated as the Year, and the Month is indicated by 1 to 9, X (October), Y (November), or Z (December).

MADE in Japan

Spacer (Refer to

page 11

7Z or later

• Converter sticker sheet: 1 (Refer to page 16 and page 187.)

R4/L14 S4/L24 T4/L34

CONVERTER

C172D692HXX

∗1

OUTLINE

Pre-operation instructions

Rating plate (High power factor converter)

Inverter model

Input rating

Output rating

SERIAL

Country of origin

02'(/)5$ ,1387;;;;;

287387;;;;;

81,7237,21:25.6$6&219(57(5

6(5,$/;;;;;;;;;

0$'(,1;;;;;

Rating plate (Inverter)

Inverter model

Input rating

Output rating

SERIAL

Country of origin

NOTE

• Ethernet communication is not available when the FR-A802-E inverter has been converted to the high power factor converter.

02'(/)5$ ,1387;;;;;

287387;;;;;

6(5,$/;;;;;;;;;

0$'(,1;;;;;

1.1.2 Component names

(a) (d)

SW1

(c)

(e)

(a)

Terminal layout

RS2

S2 T

SE2

Front view

(a)

(f)

Ver.

(a)

RYA

RSO

(b)

SERIAL

(b)

Symbol Name Description

a Mounting hole Fix the option to the inverter (converter) with the screws, or insert spacers. 11

b Terminal block

d Connector Connected to the option connector of the inverter (converter). 11

f Version information The product version of the FR-A8AVP is printed. —

Switch (SW1) for manufacturer setting

SERIAL (serial number) The SERIAL of the FR-A8AVP is printed. —

Used to connect the converter (converted from the inverter) to the phase detection transformer box and to an inverter.

Do not change from the initially-set status (OFF: ).

O N

Rear view

(a)

Refer to

page

—

OUTLINE

Pre-installation instructions for the FR-A8AVP

1.2 Pre-installation instructions for the FR-

A8AVP

Check that the inverter's input power and the control circuit power are both OFF.

CAUTION

 Do not install or remove the FR-A8AVP while the inverter power is ON. Doing so may damage the

inverter or plug-in option.

 To avoid damage due to static electricity, static electricity in your body must be discharged before

you touch the product.

1.3 Installing the FR-A8AVP

(1) Remove the inverter front cover.

(2) Insert spacers into the two mounting holes that will not be tightened

with the option mounting screws (see the following figure).

(3) Fit the connector of the FR-A8AVP to the guide of the connector of

the inverter, and insert the option as far as it goes.

(4) Fasten the FR-A8AVP onto the inverter by fastening the mounting

screws into the holes on the both sides (tightening torque: 0.33 to

0.40 N·m). If the connector is not inserted deep enough, the screws

cannot be tightened properly. Check the connector.

Mounting screw

Spacer

Inverter option connector

Spacer

Example of installation to connector 1

Spacer

Mounting screw

 The option connector 2 on the FR-A800-E inverters (separated converter type) is not available for use because it is occupied by the Ethernet

Connector 3

Mounting screw

Spacer

Connector 2

Insertion positions for screws and spacers

board which is pre-installed in the initial status. To install the FR-A8AVP to the option connector 2, remove the Ethernet board.

∗1

Connector 1

Spacer

Mounting screw

OUTLINE

Installing the FR-A8AVP

NOTE

• When installing/removing an option, hold the sides of the circuit board. Do not press on the parts on the circuit board. Stress

applied to the parts by pressing, etc. may cause a failure.

• Take caution not to drop screws during installation and removal of the option.

• Two or more of the same plug-in options cannot be connected. When multiple options are installed, priority is given to option

connectors 1, 2 and 3 on the inverter in this order, and options having a lower priority do not function.

• When the inverter cannot recognize the FR-A8AVP due to improper installation or any other reason, the protective function

(E.1 to E.3) is activated and the inverter cannot be operated. The indication to be shown depends on the position (option

connector 1 to 3) used.

Mounted position Fault indication

Option connector 1

Option connector 2

Option connector 3

• When removing the plug-in option, remove the two screws on the left and right, then pull it straight out. Pressure applied to

the connector and to the option board may break the option.

OUTLINE

2 INVERTER-TO-

CONVERTER CONVERSION

This chapter explains how to convert the inverter into a high power factor converter. Always read the instructions before use.

2.1 Conversion flowchart ...............................................................14

2.2 Conversion procedure..............................................................15

2.3 Troubleshooting........................................................................18

INVERTER-TO-CONVERTER CONVERSION

Conversion flowchart

Conversion procedure

2.1 Conversion flowchart

Conversion procedure

(main circuit: power-OFF, control circuit: power-ON)

(Pr.328 setting change)

Control circuit: power-OFF

Wiring to other devices (inverter and converter

Main circuit: power-ON

Symbol Description

Preparation for the inverter-to-converter conversion.

(a)

(b) Change the setting of Pr.328 in the inverter to convert the inverter into a high power factor converter. 16

(d) Connect an inverter and the converter options to the converter. 40

(e) After the wiring is completed, turn ON the main circuit power of the converter. —

Be sure to turn OFF the main circuit power of the inverter, and turn ON the control circuit power of the inverter (supplied via terminals R1/L11 and S1/L21 from a separate power source).

Preparation

Conversion

options)

(a)

(b)

(c)

(d)

(e)

Refer to

page

INVERTER-TO-CONVERTER CONVERSION

Conversion procedure

2.2 Conversion procedure

This section explains the procedure to convert the inverter to the high factor converter.

2.2.1 Preparation for the conversion

Before starting the conversion, check the following conditions of the inverter (all the conditions must be satisfied).

Check the following while the control circuit power of the inverter is OFF.

• The FR-A8AVP is installed in one of the option connectors (1 to 3). (Refer to page 11.)

• All of the main circuit terminals are left open.

• Terminals R1/L11 and S1/L21 are used to supply power to the control circuit of the inverter.

• No USB memory device is connected.

Check the following while the control circuit power of the inverter is ON.

• The inverter is in the PU operation mode (not in the External/PU combined operation mode 1 or 2).

• The PLC function is disabled (Pr.414 = "0").

• The inverter is in normal state and its operation is stopped (its output is shut off). (No protective function is activated.)

NOTE

• When terminal +24 is used to supply power to the control circuit of the inverter, the conversion to the converter is disabled.

• Sequence programs stored in the inverter for the PLC function will be cleared after the conversion. Be sure to back up the

programs before conversion.

INVERTER-TO-CONVERTER CONVERSION

Conversion procedure

2.2.2 Inverter-to-converter conversion (Pr.328)

Pr. Name Initial value

328 E310

Inverter/converter switching

— 0 to 9999

Setting

range

Description

Change the setting of this parameter according to the predetermined inverter-to-converter conversion procedure.

Inverter-to-converter conversion procedure

The following shows the setting procedure for the inverter-to-converter conversion.

Enter the following values in Pr.328 in the following order. If the procedure from step 1 to step 3 is not followed, the parameter

setting will be cleared (the Pr.328 setting returns to its initial value "0"). In that case, restart the procedure from step 1.

Enter "3100".

Check that "3100" is displayed for Pr.328.

Enter "5010".

Check that "5010" is displayed for Pr.328.

Enter "1000".

The inverter-to-converter conversion starts when "1000" is entered. The communication status LED indicator

starts blinking. (The following figure shows the location of the LED indicator.)

The LED indicator stays ON after the conversion is completed.

(It takes about 300 seconds to complete the conversion.)

Communication status LED indicato

NOTE

• After entering "1000", do not operate the PU until the LED indicator stays ON.

Reset the control circuit power.

After the reset, "9999" will be displayed for Pr.328.

Functions as an inverter will not be available after this point.

After checking that "9999" is displayed for Pr.328, enter "1".

Inverter reset and All parameter clear will start automatically. After the reset, converter functions are available.

Press the setting dial on the operation panel (FR-DU08) and check that "CNV" (converter) is

displayed.

NOTE

• If the control circuit power is turned OFF once and then turned ON again, conversion may restart depending on the timing of

power OFF.

INVERTER-TO-CONVERTER CONVERSION

Conversion procedure

2.2.3 Application of stickers supplied with the

product

Attach the "CONVERTER" sticker and the main circuit terminal stickers ("R4/L14", "S4/L24", and "T4/L34" stickers) supplied

with the FR-A8AVP for indication of the converter.

• Attach the "CONVERTER" sticker to the front cover of the converter as shown in the following figure.

CONVERTER

• Check that the power of the converter is OFF and open the terminal block cover. Attach the main circuit terminal stickers

over the existing "U", "V", and "W" stickers as shown in the following figure.

R4/L14

T4/L34S4/L24

INVERTER-TO-CONVERTER CONVERSION

Troubleshooting

2.3 Troubleshooting

Condition Possible cause Countermeasure

Pr.328 cannot be overwritten.

The Pr.328 setting returns to "0 (initial value)".

The communication status LED will not change from blinking to constantly lit.

Checking of the current state (inverter or converter) is required.

"11" is displayed for Pr.328 after the conversion.

Preparation for the conversion has not been completed.

The procedure from step 1 to step 3 was not followed properly.

The inverter is in the process of the conversion (the conversion takes 300 seconds after Pr.328 has been set to "1000").

—

— Please contact your sales representative.

Complete the preparation. (Refer to page 15.)

Follow the procedure from step 1 to step 3 properly. (Refer to page 16.)

Contact your sales representative if the communication status LED indicator remains blinking (does not become solid) even after a lapse of 300 seconds.

• Press the setting dial on the operation panel (FR-DU08) and check the indication. (Refer to page 16.)

• Check the Pr.328 setting. (Refer to page

16.)

INVERTER-TO-CONVERTER CONVERSION

3 INSTALLATION AND

WIRING

This chapter explains the installation and the wiring of the converter.

Always read the instructions before use.

3.1 Peripheral devices ....................................................................20

3.2 Selection of breaker, magnetic contactor, and fuse ..............21

3.3 Compatible inverter for the high power factor converter .....22

3.4 Installation of the converter and enclosure design...............24

3.5 Installation of stand-alone options for converter ..................29

3.6 Main circuit terminal specification ..........................................37

3.7 Wiring of main circuit ...............................................................40

3.8 Earthing (Grounding) precautions ..........................................47

3.9 Wiring of control circuit ...........................................................49

3.10 Communication connectors and terminals ............................61

3.11 Connection of the converter and multiple inverters..............64

INSTALLATION AND WIRING

Peripheral devices

(Refer to page 8 and 29.)

(Refer to page 8 and 33.)

(Refer to page 21.)

(Refer to page 8 and 29.)

(Refer to page 53.)

page 22

(Refer to page 8 and 30.)

3.1 Peripheral devices

3.1.1 Converter and peripheral devices

Three-phase AC power supply

Use within the permissible power supply specifications of the converter.

Molded case circuit breaker (MCCB), earth leakage circuit breaker (ELB), or fuse

The breaker must be selected carefully since an inrush current flows in the converter at power ON.

Magnetic contactor (MC)

Install the MC to ensure safety. Do not use this MC to start and stop the converter and the inverter. Doing so will shorten the life of the inverter and the converter.

Plug-in option (FR-A8AVP)

Connect the option with the phase detection transformer box.

R2 RS2 TS2 T2

R4/L14 S4/L24 T4/L34

Converter

Install and wire correctly. Do not install a molded case circuit breaker (MCCB) on the main circuit cables between the inverter and the converter (terminals P to P and terminals N to N).

P/+ N/-

Phase detection transformer box (FR-A8VPB)

Check that its capacity is appropriate for the capacity of the converter.

Reactor 1 (FR-A8BL1)

Check that its capacity is appropriate for the capacity of the converter.

Filter capacitor (FR-A8BC) and dedicated circuit parts for inrush current protection (FR-A8MC)

Check that their capacity is appropriate for the capacity of the converter.

Fuse

Install the MC to ensure safety. Select a fuse according to the connected motor capacity.

Inverter

Check that the inverter is compatible with the high power factor converter. (Refer to for compatible inverter.) Select an inverter according to the capacity of the converter. The control logic (sink logic/source logic) of the converter and the inverter must be matched.

Motor

Install the appropriate capacity motor according to the capacities of inverter, converter, etc.

Reactor 2 (FR-A8BL2)

Check that its capacity is appropriate for the capacity of the converter.

INSTALLATION AND WIRING

Earth

(ground)

Devices on the inverter's output side

Do not install a power factor correction capacitor or surge suppressor on the inverter's output side. When installing a molded case circuit breaker on the output side of the inverter, contact the manufacturer of the molded case circuit breaker.

Earth (ground)

Always earth (ground) the converter, converter options, inverter, and motor.

Selection of breaker, magnetic contactor, and fuse

3.2 Selection of breaker, magnetic contactor,

and fuse

Circuit breakers and magnetic contactors

Check the model of the converter. The correct breaker and magnetic contactor must be installed with the appropriate

converter capacity.

Refer to the following table to select the appropriate breaker and magnetic contactor.

High power factor

converter model

FR-A842-07700(315K) 700 A S-N600

FR-A842-08660(355K) 800 A S-N600

FR-A842-09620(400K) 900 A S-N800

FR-A842-10940(450K) 1000 A S-N400 (3 in parallel)

FR-A842-12120(500K) 1200 A S-N400 (3 in parallel)

Molded case circuit breaker (MCCB)

or earth leakage circuit breaker (NF, NV type)

Magnetic contactor

(MC)



 Select an MCCB according to the power supply capacity.

Install one MCCB per converter. (For the use in the United States or Canada, refer to page 194, and select the appropriate fuse.)

 The magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the

magnetic contactor is used for emergency stops during motor driving, the electrical durability is 25 times. If using an MC for emergency stop during motor driving or using it on the motor side during commercial power supply operation, select an MC with the class AC-3 rated current for the rated motor current.

MCCB

Converter

Inverter

NOTE

• When the breaker installed at the converter's input line is shut off, check for the wiring fault (short circuit), damage to internal

parts of the converter, etc. The cause of the trip must be identified and removed before turning ON the power of the breaker.

Fuse

Installation of a fuse is recommended between the converter and an inverter. Select a fuse according to the capacity of the

connected motor. When using a motor, of which the capacity is smaller than the inverter capacity by two ranks or more, select

the fuse with the capacity that is one rank lower than the inverter capacity. (For the details, refer to page 45.)

• Fuse selection table

Motor capacity (kW) Fuse rating (A) Model

315 1600

355 1800

400 1800

450 2500 6.9 URD 33 TTF 1250 × 2 (parallel connection)

500 2700 6.9 URD 32 TTF 0900 × 3 (parallel connection)

 Manufacturer: Mersen Japan KK

Contact: Sun-Wa Technos Corporation

 When installing several fuses in parallel, leave a space of 12 mm or more between the fuses.

6.9 URD 232 TDF 1600 or

6.9 URD 31 TTF 0800 × 2 (parallel connection)

6.9 URD 232 TDF 1800 or

6.9 URD 32 TTF 0900 × 2 (parallel connection)

6.9 URD 232 TDF 1800 or

6.9 URD 32 TTF 0900 × 2 (parallel connection)



NOTE

• Install fuses across terminals P/+ and P/+, and across terminals N/- and N/- of the converter and an inverter.

• Fuses are not required when the converter is used in combination with a FR-A842-07700(315K) to 12120(500K) inverter,

which has internal fuses.

• Estimated lifespan of fuses

Components

Fuse 10 years Replace by new one

 Estimated lifespan for when the yearly average surrounding air temperature is 50°C (without corrosive gas, flammable gas, oil mist, dust and dirt etc.).

Estimated

lifespan



Replacement method

NOTE

• If the fuse melts down, wiring failure such as a short circuit may be the cause. Find out the cause and remove it before replacing the fuse.

INSTALLATION AND WIRING

Compatible inverter for the high power factor converter

3.3 Compatible inverter for the high power

factor converter

3.3.1 Applicable inverter capacity

The required converter capacity differs by the multiple rating selection setting of the inverter.

Refer to the following table for the connectable inverter capacities when connecting one inverter to a high power factor

converter. (The combination with the inverter not specified in the table is not applicable.)

: Applicable.

-: Usable as a common converter or regenerative converter, but the harmonic suppression effect decreases.

: Not applicable.

NOTE

• For details of the inverter capacity, refer to the rating specifications in the Instruction Manual of the inverter.

Example: FR-A820

Model FR-A820-[]

00046 00077 0010

0.4K 0.75K 1.5K

2.25.157.0DLS

When the inverter capacity and the applicable motor capacity are equal

(FR-A800 (ND rating), FR-F800 (LD rating), and 700 series inverters)

Inverter capacity

Converter capacity

FR-A842-07700(315K) - - 

FR-A842-08660(355K) - - 

FR-A842-09620(400K) - - - 

FR-A842-10940(450K) - - - - 

FR-A842-12120(500K) - - - - 

132K

lower

160K 185K 220K 250K 280K 315K 355K 375K 400K 450K 500K 530K 560K











When the applicable motor capacity is higher than the inverter capacity

(FR-A800 (LD rating), FR-A800 (SLD rating), and FR-F800 (SLD rating))

Refer to the table above to check the applicability of the converter. When the capacity of a motor to be installed is larger than

the converter capacity, read the "inverter capacity" in the table above as the applicable "motor capacity".

When the applicable motor capacity is lower than the inverter capacity

(FR-A800 (HD rating))

Inverter capacity

Converter capacity

FR-A842-07700(315K) - - 

FR-A842-08660(355K) - - 

FR-A842-09620(400K) - - - 

FR-A842-10940(450K) - - - - 

FR-A842-12120(500K) - - - - 

132K

lower

160K 185K 220K 250K 280K 315K 355K 400K 450K 500K 560K











INSTALLATION AND WIRING

Compatible inverter for the high power factor converter

3.3.2 Inverter parameter settings

When using the converter with the inverter, some inverter parameters must be set. The parameter settings differ by the

inverter series. The parameter settings differ by the inverter series.

For the parameters and inverters not listed below, refer to the Instruction Manual of the inverter.

Inverter series

FR-A800, FR-F800 2, 102

FR-E700, FR-F700PJ, FR-D700

Pr.30 Regenerative function

0 (initial value), 2 (when the automatic restart after instantaneous power failure function is enabled)

selection

V/F control Other than V/F control

Pr.19 Base frequency voltage Pr.83 Rated motor voltage

Rated motor voltage

INSTALLATION AND WIRING

Installation of the converter and enclosure design

3.4 Installation of the converter and enclosure

design

When designing or manufacturing an enclosure, determine the structure, size, and device layout by fully considering the

conditions such as heat generation of the contained devices and the operating environment. The converter uses many

semiconductor devices. To increase reliability and prolong the life of the product, operate the converter in an environment that

sufficiently satisfies the standard environmental specifications.

3.4.1 Converter installation environment

The following table lists the standard specifications of the converter installation environment. Using the converter in an

environment that does not satisfy the conditions deteriorates the performance, shortens the life, and causes a failure. Refer to

the following points, and take adequate measures.

Standard environmental specifications of the converter

Item Description

Measurement position

Converter

Surrounding air temperature

Surrounding air humidity

Storage temperature -20 to +65°C

Atmosphere Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)

Altitude 2500 m or lower

Vibration

 Temperature applicable for a short time, for example, in transit.  For the installation at an altitude above 1000 m, consider a 3% reduction in the rated current per 500 m increase in altitude.

-10 to +50°C (non-freezing)

With circuit board coating: 95% RH or less (non-condensing) Without circuit board coating: 90% RH or less (non-condensing)





2.9 m/s

or less at 10 to 55 Hz (directions of X, Y, Z axes)

5 cm

Measurement position

5 cm

Temperat ure

The permissible surrounding air temperature of the converter is between -10 and +50°C. Always operate the converter within

this temperature range. Operation outside this range will considerably shorten the service lives of the semiconductors, parts,

capacitors and others. Take the following measures to keep the surrounding air temperature of the converter within the

specified range.

(a) Measures against high temperature

• Use a forced ventilation system or similar cooling system. (Refer to page 26.)

• Install the enclosure in an air-conditioned electric chamber.

• Block direct sunlight.

• Provide a shield or similar plate to avoid direct exposure to the radiated heat and wind of a heat source.

• Ventilate the area around the enclosure well.

(b) Measures against low temperature

• Provide a space heater in the enclosure.

• Do not power OFF the converter. (Keep the start signal of the inverter OFF.)

• Select an installation place where temperature does not change suddenly.

• Avoid installing the converter near the air outlet of an air conditioner.

• If temperature changes are caused by opening/closing of a door, install the converter away from the door.

Humidity

Operate the converter within the ambient air humidity range of 45 to 90% (up to 95% with circuit board coating). Too high

humidity will pose problems of reduced insulation and metal corrosion. On the other hand, too low humidity may cause a

spatial electrical breakdown. The humidity conditions for the insulation distance defined in JEM 1103 standard "Insulation

Distance from Control Equipment" is 45 to 85%.

INSTALLATION AND WIRING

Installation of the converter and enclosure design

(a) Measures against high humidity

• Make the enclosure enclosed, and provide it with a hygroscopic agent.

• Provide dry air into the enclosure from outside.

• Provide a space heater in the enclosure.

(b) Measures against low humidity

Air with proper humidity can be blown into the enclosure from outside. Also when installing or inspecting the unit, discharge

your body (static electricity) beforehand, and keep your body away from the parts and patterns.

Condensation may occur if frequent operation stops change the in-enclosure temperature suddenly or if the outside air

temperature changes suddenly.

Condensation causes such faults as reduced insulation and corrosion.

• Take the measures against high humidity in (a).

• Do not power OFF the converter. (Keep the start signal of the inverter OFF.)

Dust, dirt, oil mist

Dust and dirt will cause such faults as poor contacts, reduced insulation and cooling effect due to the moisture-absorbed

accumulated dust and dirt, and in-enclosure temperature rise due to a clogged filter. In an atmosphere where conductive

powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time.

Since oil mist will cause similar conditions, it is necessary to take adequate measures.

Countermeasure

• Place the converter in a totally enclosed enclosure.

Take measures if the in-enclosure temperature rises. (Refer to page 26.)

• Purge air.

Pump clean air from outside to make the in-enclosure air pressure higher than the outside air pressure.

Corrosive gas, salt damage

If the converter is exposed to corrosive gas or to salt near a beach, the printed board patterns and parts will corrode or the

relays and switches will result in poor contact.

In such places, take the measures given in the previous paragraph.

Explosive, flammable gases

As the converter is non-explosion proof, it must be contained in an explosion-proof enclosure. In places where explosion may

be caused by explosive gas, dust or dirt, an enclosure cannot be used unless it structurally complies with the guidelines and

has passed the specified tests. This makes the enclosure itself expensive (including the test charges). The best way is to

avoid installation in such places and install the converter in a non-hazardous place.

High altitude

Use the converter at an altitude of within 2500 m. For use at an altitude above 1000 m, consider a 3% reduction in the rated

current per 500 m increase in altitude.

If it is used at a higher place, it is likely that thin air will reduce the cooling effect and low air pressure will deteriorate dielectric

strength.

Vibration, impact

The vibration resistance of the converter is up to 2.9 m/s2 at 10 to 55 Hz frequency and 1 mm amplitude for the directions of

X, Y, Z axes. Applying vibration and impacts for a long time may loosen the structures and cause poor contacts of connectors,

even if those vibration and impacts are within the specified values.

Especially when impacts are applied repeatedly, caution must be taken because such impacts may break the installation feet.

Countermeasure

• Provide the enclosure with rubber vibration isolators.

• Strengthen the structure to prevent the enclosure from resonance.

• Install the enclosure away from the sources of the vibration.

INSTALLATION AND WIRING

Installation of the converter and enclosure design

3.4.2 Cooling system types for converter enclosure

From the enclosure that contains the converter, the heat of the converter and other equipment (inverter, transformers,

reactors, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure

temperature lower than the permissible temperatures of the in-enclosure equipment including the converter.

The cooling systems are classified as follows in terms of the cooling calculation method.

(a) Cooling by natural heat dissipation from the enclosure surface (totally enclosed type)

(b) Cooling by heatsink (aluminum fin, etc.) (c) Cooling by ventilation (forced ventilation type, pipe ventilation type) (d) Cooling by heat exchanger or cooler (heat pipe, cooler, etc.)

Cooling system Enclosure structure Comment

Natural

Forced air

Natural ventilation (enclosed type / open type)

Natural ventilation (totally enclosed type)

Heatsink cooling

Forced ventilation

Heat pipe

Heatsink

Converter

Heat pipe

Converter

This system is low in cost and generally used, but the enclosure size increases as the converter capacity increases. This system is for relatively small capacities.

Being a totally enclosed type, this system is the most appropriate for hostile environment having dust, dirt, oil mist, etc. The enclosure size increases depending on the converter capacity.

This system has restrictions on the heatsink mounting position and area. This system is for relatively small capacities.

This system is for general indoor installation. This is appropriate for enclosure downsizing and cost reduction, and often used.

This system is a totally enclosed type, and is appropriate for enclosure downsizing.

INSTALLATION AND WIRING

Installation of the converter and enclosure design

Vertical

3.4.3 Installation of the converter

Placement of the converter

• Install the converter on a strong surface securely with screws.

• Leave enough clearances and take cooling measures.

• Avoid places where the converter is subjected to direct sunlight, high temperature and high humidity.

• Install the converter on a nonflammable wall surface.

• When encasing multiple converters in an enclosure, install them in parallel as a cooling measure.

• For heat dissipation and maintenance, keep clearance between the converter and the other devices or enclosure surface.

The clearance below the converter is required as a wiring space, and the clearance above the converter is required as a

heat dissipation space.

• When designing or building an enclosure for the converter, carefully consider influencing factors such as heat generation of

the contained devices and the operating environment.

Clearances (side view)Clearances (front view)

20 cm or more

5 cm

∗1

Converter

Vertical

10 cm

Allow clearance.

 For replacing the cooling fan, 30 cm of space is necessary in front of the converter. Refer to page 167 for fan replacement.

20 cm or more

Installation orientation of the converter

Install the converter on a wall as specified. Do not mount it horizontally or in any other way.

Above the converter

Heat is blown up from inside the converter by the small fan built in the unit. Any equipment placed above the converter should

be heat resistant.

INSTALLATION AND WIRING

Installation of the converter and enclosure design

Arrangement of multiple inverters and converters

When multiple inverters and converters are placed in the

same enclosure, generally arrange them horizontally as

shown in the figure (a). When it is inevitable to arrange

them vertically to minimize space as shown in the figure

(b), take such measures as to provide guides since heat

generated in the units in bottom row can increase the

temperatures in the units in top row, causing the failure of

the units in top row.

Converter

Inverter Inverter

Inverter

Guide Guide

Converter

Guide

When mounting multiple inverters and converters, fully

take caution not to make the surrounding air temperature

of the inverter and the converter higher than the

permissible value by providing ventilation and increasing

the enclosure size.

(a) Horizontal arrangement (b) Vertical arrangement

Enclosure Enclosure

Arrangement of multiple inverters and converters

Placement of the ventilation fan and converter

Heat generated in the converter is blown up from the bottom of

the unit as warm air by the cooling fan. When installing a

ventilation fan for that heat, determine the place of ventilation

fan installation after fully considering an air flow. (Air passes

through areas of low resistance. Make an airway and airflow

plates to expose the converter to cool air.)

Arrangement of the ventilation fan and converter

NOTE

• To remove or reinstall the front cover or the operation panel (FR-DU08) of the converter, refer to the FR-A802 Instruction

Manual (Hardware) as the procedure is the same as that for the inverter.

Converter

3.4.4 Protruding the heatsink through a panel

When encasing the converter to an enclosure, the heat generated in the enclosure can be greatly reduced by protruding its

heatsink through the rear panel of the enclosure. To protrude the heatsink, refer to the FR-A802 Instruction Manual

(Hardware) as the procedure is the same as that for the inverter.

INSTALLATION AND WIRING

Installation of stand-alone options for converter

3.5 Installation of stand-alone options for

converter

3.5.1 Installation of the reactor 1 (FR-A8BL1) and

reactor 2 (FR-A8BL2)

Model confirmation

Before installing the reactor 1 and reactor 2, check the model on their rating plate (see the following figure) to avoid confusing

them with each other as they look very similar. Refer to page 178 to check the rating plate position.

Rating plate example: Reactor 1 (FR-A8BL1)

AC REACTOR

MODEL

FR-A8BL1-H500K

Model

CAUTIONDANGER

Clearances

As the reactors generate heat, leave sufficient space around them.

5 cm or more

Installation place

Install the reactors on nonflammable material. Installing them directly on flammable material will cause a fire.

Surrounding environment

Avoid places where the reactors are subjected to oil mist, flammable gases, fluff, dust, dirt, etc.

Choose a clean place for installation, or protect it from suspended substances using a dust filter or the like.

INSTALLATION AND WIRING

+ 170 hidden pages

Mitsubishi FR-A8AVP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FR-A8AVP Instruction Manual (For Inverter/Converter Switching)

Safety instructions

CONTENTS

1 OUTLINE

1.1 Pre-operation instructions

1.1.1 Unpacking and checking the product

1.1.2 Component names

Pre-installation instructions for the FR-A8AVP

1.3 Installing the FR-A8AVP

INVERTER-TO-CONVERTER CONVERSION

2.1 Conversion flowchart

2.2 Conversion procedure

2.2.1 Preparation for the conversion

2.2.2 Inverter-to-converter conversion (Pr.328)

2.3 Troubleshooting

INSTALLATION AND WIRING

3.1 Peripheral devices

3.1.1 Converter and peripheral devices

Selection of breaker, magnetic contactor, and fuse

Compatible inverter for the high power factor converter

3.3.1 Applicable inverter capacity

3.3.2 Inverter parameter settings

Installation of the converter and enclosure design

3.4.1 Converter installation environment

3.4.2 Cooling system types for converter enclosure

3.4.3 Installation of the converter

3.4.4 Protruding the heatsink through a panel

Installation of stand-alone options for converter